TS 45 - TEMSA · 2016-03-28 · S08-P1: Indicates the brake system wiring diagram page 1. SXX-PX Indicates the number page of the system Sheet (Wiring Page) Note: _ + _ + A) V-))

V

INTE

RCI T

Y

9020-135Y

TMSF6L, TMUF6L

Manuale Collegamenti Elettrici

Valio in motion

TOU

RIN

G

9020-230Y

12 May 2014

EJXU8L1

Electronics and wiring manual

TS 45

2

Note:TS45

3

TEMSA TEMSA HD C12Note:Note: TS45

CONTENTS

Foreword ...................................................................................... 00 > 5- 30Power System .............................................................................. 01 > 31- 42Emergency Stop & Flasher & Starter Safety Systems .............. 02 > 43- 48Engine Control System, Engine Water Cooling & MotorfanSystems ......................................................................................... 03 > 49- 56Transmission & Retarder Systems.............................................. 05 > 57- 66Multıplex Sysem .......................................................................... 06 > 67- 82Displays and Instruments Systems ............................................ 07 > 83- 88Brake System ............................................................................... 08 > 89- 96ABS & ASR System ........................................................................ 09 > 97-102Air Suspension System ................................................................ 10 >103-108Door Systems ............................................................................... 11 >109-112Air Condition System .................................................................. 12 >113-118Heating & Defroster System ...................................................... 13 >119-124Window and Mirror Systems ...................................................... 14 >125-130 Wiper and Washer Systems ........................................................ 15 >131-134 Lights System ............................................................................... 16 >135-150 Audio-Video & GPS-Navigation Systems.................................... 17 >151-158

Accessories ................................................................................... 18 >159-164Fire Warning System .................................................................. 19 >165-168WC Unit System ........................................................................... 20 >169-172Reverse Gear Buzzer Systems .................................................... 22 >173-176Alarm and Central Locking System ........................................... 24 >177-180Bacup Sensor & Rear View Camera System .............................. 28 >181-184Invertor System ........................................................................... 30 >185-188Tire Pressure and Tempereture System .................................... 31 >189-194Handycapped Lift System ........................................................... 32 >195-198Lane Trackink System .................................................................. 39 >199-202

AppendixLogicad/User Manual ................................................................. Appendix1 >

Section Section> Sheet No > Sheet No

4

Note:TS45

5

TEMSA TEMSA HD C12Note:Note: TS45 00

FOREWORD0000.1 General Information 00.1.1 GeneralInformation............................................................... 600.1.2 Tools........................................................................................ 700.1.3 Warnings................................................................................. 8-900.1.4 ControlUnitsHandling&RepairPrecautions......................... 1000.1.5 CautionsBeforeServiceWork................................................ 10-11-

1200.1.6 ProceduresforElectricalWeldingApplication....................... 1300.1.7 ProceduresAfterWeldingApplication................................... 1400.1.8 PossiblefailurecausesofKIBES32products.......................... 1500.1.9 SymbolsofSwitchesLenses.................................................... 1600.1.10SocketConfigurations............................................................ 16

00.2 How to Use This Manual 00.2.1 HowtoUseThisManual.......................................................... 1700.2.2 CodingSystemofTheManual................................................. 1700.2.3 WiringDiagramDefinitions.................................................... 1800.2.4 WireCodeDefinitions.............................................................. 1900.2.5 WireColours............................................................................ 20

00.3. Wiring Harness Configurations00.3.1 ChassisWiringHarness............................................................ 2200.3.2 RoofWiringHarness................................................................. 2300.3.3 FrontBodyWiringHarness..................................................... 2400.3.4 EngineRoomWiringHarness.................................................. 2500.3.5 A/C(HVAC)WiringHarness..................................................... 2600.3.6 SocketConnectionPlaces....................................................... 2700.3.7 SpareCable(ChassisWiringHarness)...................................... 2800.3.8 DiagnosticConnectors............................................................ 29

6

Note:TS45

The Aim of this User’s Manual

TheElectricalWiringManualispreparedtoexplainhowtoserviceyourvehicle inthesafestandmostefficientway.

Safetyinstructionsgiveninthismanualareintendedtoprotectpersonsandproperties.

Therefore, before operating the vehicle or beforecarrying out any maintenance work, read thismanualcompletelyandcarefully.

Any injury or damage arisen from noncompliancewith the safety instructionsgiven in thismanual istheresponsibilityofthetvehicle’sowner.

ThismanualisintendedtobeusedcommonlyforallvariantsofTS45CumminsEPA13(EJXU8L1).There-foresomepropertiesofyourvehiclemaynotcom-plywiththoseindicatedinthismanual.

Service and Maintenance

Theserviceandmaintenanceoperationsshouldbecarriedoutbyauthorizedservicesandbeincompli-ancewithTEMSAdirectives.

00.1.1 General Information

Use of Genuine Parts and Accessories

Forasaferandlongerservicelifeofthevehicle,useonlyTEMSAgenuinespareparts,accessoriesorpartswhichhavebeenapprovedandtestedbyTEMSA.

All genuine parts have been approved by TEMSAbymeansoftestingtheirreliability,enduranceandsafetyfactors.

TEMSAdoesnottakeanyresponsibilityforanyinjuryordamageduetouseofnon-approvedthirdpartyproducts.

Any alteration of the vehicle may interfere withsafetyfeaturesbuiltintothevehicleandmayleadtoanaccidentresultinginseriousinjuryordeath.

WARNING

Technical information and properties ofthe vehicles stated within this ElectricalWiring Manual are valid on the date ofissue. TEMSA reserves the right to makeanynecessarychangestothefeaturesofits products without giving any advancenotice.

Note:

7

00TS 45

00.1.2 Tools

GeneralTools

Multimeter

MitsubishiDiagnosticTool(MUTIII)

DAFEngineDiagnosticTool(DAVIE)

KIBESK-LineInterfaceCableMANEngineDiagnosticTool(MANCAT)

ConnectionWireCUMMINSEngineDiagnosticTool(INSIDE)

8

Note:TS45

00.1.3 Warnings

CAUTIONThis symbol is used in conditions which maycausedamageor injury ifnecessarymeasuresarenottaken.

WARNINGThis symbol is used in conditions which maycauseseveredamageorfatalinjuryifnecessarymeasuresarenottaken.

DANGERThissymbolisusedtoindicatedanger.

VISUAL INSPECTIONThis symbol is used to inform the user that avisualinspectionisnecessary.

Symbol ListOperatingInstructionsinthismanualincludesthefolowingsymbols,warningwordsandsigns:

Note:

9

00TS45

00.1.3 Warnings

WARNINGTodisconnectaconnectorneverpulltheharness.

Safety PrecautionsThe following safety instructions must be strictlyobserved.

2.Todisconnectlockingtypeconnectorspushitinthedirectionindicatedbyanarrow.

1.Holdtheconnector.

3.Toconnectalocktypeconnector,plugituntilaclickisheard.

10

Note:TS45

00.1.4 Control Units Handling & Repair Precautions

CAUTIONObserve the following precautions when handling or servicing the control units (Engine EDC, Re-tarder ECU, etc.).a) Make sure that the control units does not

contact directly with rain-water, car-washing water etc. If the control units soaks, wipe it immediately.

b) Avoid unnecessary removal or painting of the cover.

c) To remove the control unit from the vehicle, follow steps mentioned in the 0-08.

d) Apply arc welding for the repair of the vehicle parts steps mentioned in the 0-09.

CAUTIONSBesuretousecorrecttoolsinthecorrectplaceforservicingasmentionedbelow:a)UseFuseHolderforremovingoffuses.b)Use Multimeter or a 24V Controllamp tosearch for short-circuits if vehicle has notmultiplexsystem.

c)If there isamultiplexsystem,rememberthatthereisalways12VcheckvoltageinDiagnosticSystem. Therefore use only Multimeter tocheck whether the circuit of the system isshort or open. Do not use Control lamp orothers.Otherwiseyoucouldmakeamistaketounderstandtheshortoropencircuit.

d)Use diagnostic tool to check Engine EDC orUPEC. (Note: A diagnostic tool for CumminsEngineisnotexisting).

e)Use Kibes Runtime Software and K-Lineinterface cable to check Multiplex systemcontrol.

CAUTIONCautionsduringwashingthevehicle:a)Beforewashingthevehicle,makeeveryelectri-calequipmentwaterproof(bycoveringitwithvinylsheetetc.)

b)Donotwashtheelectricalharnessandwater-proofconnectors.

CAUTIONDuring washing the vehicle do not splashpressuredwaterinFuseRoomandtothebattery.

00.1.5 Cautions Before Service Work

CAUTIONPrecautionsformultiplexSystemprograminstal-lationFollowing instructionsmustbestrictlyobservedduringinstallationofprogramtothesystem.• Donotinstallprogramtothesystemifthere

isapersonunderthevehicle.• Iftheprograminstalledtothesystemwhile

thevehicleisinliftingposition,liftingvalvescanreleaseairandvehiclecangodown.

• Power supply should not be closed whileinstallingprogramtothesystem.Waituntiltheinstallationiscompleted.

• Program shouldnotbe installedwhileen-gine is in operating conditions.Otherwiseenginestopsunsuitableconditions.

Note:

11

00TS45


Multiplex System Functional Checks

CAUTIONExternalnodediagnosis:ToAUS_ID_PLUS,a2Wbulbinconnectionwitha24Vpowersupplycanbeconnectedforfunctionalchecks.

Connector

Ground

24 V Check Lamp

ON

OFF

normal operation

1500 ms200 ms 400 ms

fail safe operation

Configurationrequest

Error Conditions Cause of Failure

“FAILSAFE”Operation CAN-connectionfailedduringoperation

ConfigurationrequestIncorrctnodeID,incorrectnodetypeornewnode(nodeyetprogrammed)

OFFVoltageSupplyorCANalreadydefectiveornotpresentwhenturningonornodedefective.

ON Nodedefective,VoltagesupplyOK.

12

Note:TS45


CAUTIONSBeforeservicingofelectricalsystemsfollowthebelowmentionedsteps:• TurntheIgnitionkeytoOFFposition.• TurntheBatteryCutOffswitchtoON

position.• Checkthesystemfailure.Note:RememberthatBatteryCutOffSwitchisanOPTION.

CAUTIONSBeforeservicingofElectronicControlUnits(ECU)followthebelowmentionedsteps:• TurntheIgnitionkeytoOFFposition.• TurntheBatteryCutOffswitchtoON

position.• DisconnetallconnectorsofElectronic

ControlUnit• Checkthesystemfailure.Note:RememberthatBatteryCutOffSwitchisanOPTION.

Note:

13

00TS45

00.1.6 Procedures for Electrical Welding Application

CAUTIONSBeforeelectricalweldingofthevehicle,followthebelowmentionedsteps

1.TurntheignitionswitchtoOFFposition.

5.Touch and joint negative and positive cablesof vehicle to discharge static electric in theharnesses.

4.DisconnectBatterypositive(+)terminal.

6.Disconnect connectors of all Electronic ControlUnits.

3.DisconnectBatterynegative(-)terminal.

2.TurnthebatterycutoffswitchtoONposition.

7.After the above mentioned steps are finishedweldingprossescanbeappliedsafely.

14

Note:TS45

00.1.7 Procedures After Electrical Welding Application

CAUTIONSAfter electricalwelding of the vehicle, followthebelowmentionedsteps

1.ConnectallconnectorsofallElectronicControlUnits.

3.ConnectBatterynegative(-)terminal.

2.Disjoint negative andpositive cables of the ve-hicle.

4.ConnectBatterypositive(+)terminal

5.TurntheignitionkeytoONposition.

6.TurntheBatteryCut-OffswitchtoOFFposition.

7.Nowvehicleisreadytostart.

Note:

15

00TS45

00.1.8 Possible failure causes for KIBES 32 products

CAUTION

-WeldingonthevehiclewhenKIBES-32productsareconnectedtotheharnessofthevehicle-Vehiclehasbeenstruckbylightning-ESD(electro-staticdischarge)bytouchingofconnectorpinsbyapersonwithoutprotectionagainstESD(e.g.ESDshoes)-ExchangeofKIBES-32productduringconnectiontopower.(Beforeexchange,theKIBES-32producthastobedisconnectedfrompower[e.g.switchoffbattery])-OverstressofoutputsofKIBES-32products.SomeexamplesonbaseoftheMUX2-BorMUX2-Maredescribedbelow.

16

Note:TS45

00.1.9 Symbols of Switches Lenses 00.1.10 Socket Configurations

GlassHeaterSwitch AuxiliaryLampSwitchRoofHeaterFanMotorSwitch

MirrorHeaterSwitch RoomLampSwitchReverseGearHornCancelSwitch

HazardSwitch ReadingLampSwitchDoorBuzzerCancelSwitch

DestinationPlateLamp DriverLampSwitch SchoolBusLampSwitch

LiftingSwitch WC WCPowerSwitch BusStopBrakeSwitch

ASRSwitch ElectricalCurtainSwitchConvectorControlSwitch

ExhaustBrakeSwitchSTOPSTART

EngineStart-StopSwitch

EconomySwitch

ABSSwitch UDS UDSSwitchStairsFanControlSwitch

RetarderSwitchPark&RoomLampSwitch

WiperWaterSwitch

AutoLubricate FrontFogLampSwitch FrontDoorSwitch

HornSignal RearFogLampSwitch RearDoorSwitch

CentralLockSwitch MotorfanFloorSwitch DriverGlassSwitch

PreheaterSwitch

Note:

17

00TS45

00.2.1 How to Use This Manual 00.2.2 Coding system of the Wiring Manual

This manual consists of following parts.1)GeneralInformation2)SystemChapters3)Appendix

On General InformationCautionsbeforeservicework,warnings,symbolsofswitchlens,symbolsanddefinitions,configurationofsocketsandwiringharnessconfigurationsareshown.

On System ChaptersWiringdiagrams,locationsofcomponents,spesifications,troubleshootingandOEMwiringdiagramsareshown,On Appendix SoftwareDownloading&OnlineTest,OEMdocu-mentsareshown.

S08-P1: Indicates the brake system wiring diagram page 1.

SXX-PX

Indicates the number page of the system

Sheet (Wiring Page)

Indicates the name of the system (or section)

Indicates the short code of the system

For example: “03” indicates engine control system

“09” indicates ABS/ASR System

For example: “P3” indicates Wiring Page 3.

18

Note:

Code Spanish Français

01G001 Batería 1 Batterie1

01G002 Batería 2 Batterie1

01K002 Relé del Interruptor del Aislamiento Principal

Relais Contacteur Principal De Sécurité

01K012 Relé del Encendido (Panel de Relés Frontal)

Relais De Reveil (Panneau De Relais Avant)

01K016 Relé Kl15 de 12V Relais 12V Kl15

01K020 Relé de alimentación de 12V KI 30 12V Kl 30 Relais d’alimentation

01K021 Relé de alimentación de 24V KI 30 24V Kl 30 Relais d’alimentation

01K022relé para permitir que el vehículo se detenga cuando su velocidad sea inferior a 5 km/h

Relais permettant au véhicule de s'arrêter lorsque la vitesse est inférieure à 5 km/h

01K026 Relé de diagnóstico de amortiguación de voltaje

Relé de diagnóstico de amortiguación de voltaje

01MF004 Alimentación del Panel de Relés Kl30 Alimentation Du Panneau Des Relais Kl30

01MF006 Alimentación del Aire Acondicionado Alimentation Du Climatiseur

01MF007 Alimentación del Panel de Relés Kl15 Alimentation Du Panneau Des Relais Kl15

01MF009 Alimentación del Kl30 1 Alimentation 1 Du Kl30

01MF022 Alimentación del Elevador Puissance Du Mecanisme De Levage

02K026 Relé de activación KL 30 KL 30 Relais d’activation

05A026 Grupo de Diodos y Resistencias Bloc De Diodes Et De Resistances

07A001 Grupo de Instrumentos Combiné D'Instruments

12M002 Motor del Calefactor del Condensador Moteur Soufflante Du Condenseur

32A007 Elevador para Minusválidos (Carroll) Mecanisme De Levage Des Handicapes (Carroll)

TS45 TS45

00.2.3 Wiring Diagram Definitions

(103Br)_+

12V

01G001

_+

01G002

12V

01S001

01MF03230A24

V12

V

001

400

900

Battery 1

Battery 2

Main Manual Battery Switch

01K020

01K002

01K021

01M

F007

125A

01M

F028

100A

01M

F029

100A

001

004

Rela

y Pa

nel 2

4V K

LKL

+15

Pow

er

24V/

110V

Inve

rter

Po

wer

1

24V/

110V

Inve

rter

Po

wer

2

ZR32A

06A002

(E-15)

11-0

9(R)

11-1

02F

11-0

2(R)

11-1

02E

02K024

11-0

9(R)

11-0

2(R)

KL 30 Reactivity Relay

(E-13)

(D-2)

11-02A(R)

13-4

7B

11-1

02J

11-5

3

11-5

4

11-1

02K

02K026KL 30 Activation Relay

01K027

13-4

7

11-0

8(R)

11-1

02D(

R)

11-1

02C(

R)

11-0

1

24V KL 30 Direct Supply Relay

11-09(R)

11-53(B-12)

11-02B(R)

11-5

4

07A001

600

601

01K016 12V KL 15 Relay

11-5

5A

(Br)

11-01A

11-55

Rela

y Pa

nel 1

2V K

L+15

Pow

er

NC14-01

AC33-02

13-47

11-6

0

11-54A

11-54B

FB-0

9(2)

10A

100

01M

F004

125A

Copper Busbar

(Ignit

ion

ON)

01S0

02

800

Copper Busbar

12V

KL+

30

Pow

er

Battary SwitchRelay

01M

F037

30A

FB08

(01)

01M

F022

60A

LIFT

POW

ER

S32-P1

Lift

Pow

er

Rela

y Pa

nel K

l30

Pow

er (2

4V)

Kl30 Power 1

Eng.

ECU

Pwr

S01-P3

Fuse

Blo

ck

S01-P4

S02-P1

FB11

, FB12

, FB14

Inve

rtor

Pw

r30

A003

S30-P1

Inve

rtor

Pw

r30

A004

S30-P1

FB1,

FB2,

FB3

24V

KL+

15

S01-P3

Rela

y Pa

nel 1

2V-K

L 15

01K0

26Sw

.Dam

ping

Rel

ay

S01-P5

FB 1

312

V KL

+15

S01-P3

02K003Emergency Sw. KL 15 Cut-Off Relay

11-1

02B

11-0

7

11-0

1

11-6

0

(E-17)

01X005-A4 Connected

01M

F034

80A

01M

F036

50A

01M

F035

125A

01X008

01M

F033

125A

600

01M

F009

300A

24V

KL+

30

S01-P3

01M

F006

200A

Hvac

Sys

tem

Pow

er C

able

24V

KL+

30

S12-P1

FB4,

FB5,

01X005-B

24V KL 30 Supply Relay

12V KL 30 Supply Relay

NC34-01

FB10

500

Fuse

Blo

ck

S01-P4

FB09

300

400

601

For

12V

KL

15 P

ower

12M

002

FB09

(2)

Fuse

Blo

cks

S01-P4

Copper Busbar

S01-P4

24V

KL+

30

S01-P2

01X0

05 -

CRe

ar R

oom

Kl3

0 Po

wer

(24V

)

P

0

20

4060

80

100

1200

5

1015

20

25

30

0 1/11/2

40 12080

rpmx100ASMET

STOP ! RABS

Copper BusbarCopper Busbar

Voltage Stabilizer01N008

24V12VGND

(Equalizer)

Copper Busbar

Copper Busbar

GND

GND

GND

GND

GND

GND

200W

01K012 Wake-Up Relay

11-6

1B

(Br)

700

GND

FB15

, FB1

6

S01-P4

WAK

E UP

KL+

15

11-01A

13-0

4B

414

2 05A026

FB-0

1(08

)24

V KL

+15

S

w.P

wr.

S01-P5

1N5408

1N54

08

06A001MUX 1.1

1N54

08

(E-2)

11-61

11-6

1A11

-55A

IN RELAY PANEL

32A0

07

(1)

11-5

5

Copper Busbar

86b 86a

85

88 88a

86b 86a

85

88 88a

86a

85

88 88a

Fuse

Blo

ck

S01-P4

FB11

(7) FB

6,FB

7,FB

8

900

500

Copper Busbar

Copper Busbar

Fuse

Blo

cks

Fuse

Blo

cks

Fuse

Blo

cks

Fuse

Blo

cks

4321 5 4321 5 4321 5 4321 5

30878685 30878685

Power System S01-P1

03/20/2014

TS45 Epa13 Wiring

CY 9020-230Y 04/15/2014YA SS

A B C D

1

2

3

4

A B C D

1

2

3

4

File nameChecked byDesigned by Approved by - date Date

Edition Sheet

Scale

RevNo Revision note CheckedDate Signature

00

TEMSA GLOBALSANAYİ VETİCARET A.Ş.

Notes: 1) Refer to Section 6 and Section 7 for hardware pin-out of MOKI, ZR32, MULTIPLEXERS and CAN Lines.2) Refer to page XXX in general information section for the locations of connectors3) As the Multiplex units are controlled by special algorithm,in case needed, the latest vehicle program should be downloaded from online system E-DOC .4) This booklet is published for serial production vehicles. Refer to E-DOC online to access the most up-to-date booklets by entering vehicle VIN number.

1:1

Fuse

Blo

cks

PowerInputorOutput

KL31:GroundKL58:ParkLampKL30:BatteryPowerKL15:IgnitionPower

Thetableshowsthedefinitionsofthecodesthatareonthediagraminmanylanguages.

12M002:Indicatesthecodeofthecom-ponent.

S12-P1:Indicatesthenumber.(S12-P1=System12-WiringPage1)

01MF032:indicatesthefusename.

30A:indicatestheampervalueoffuse.FusedefinitionandlocationareshowninPowerSystem.

Whilelookingtothewiringdiagramonmanual,youwill seetwos.Ontherighthandsideyouwill seeelectricalwiringdiagram.Somesymbolsandcodesexsitsonthediagram.Onthelefthandsideyouwillseetheexplanationsofthecodesonthetable,Bylookingtothepartno,youcaneasilyfindthecom-ponentcodeanddefinitions.

01K003:Indicatesthecodenumberforthecomponent.

E2:indicatestheposi-tionofthecomponentondiagram.(Exam:A1,B3)

IMPORTANT : CODE NUMBERS OF COMPO-NENTS DO NOT REPRESENT PART NUMBERS

Note:

19

00TS45

00.2.4 Wire Code Definitions

WirecharacteristicasillustratedinFigureA.• Background:White• 25-01:WireCode• 2,5:WireSize2,5mm2

Ifthereisnotanynumberinparenthesis,wiresizeis1mm2.

25-01A 25-01B

25-0125-01

WirecharacteristicasillustratedinFigureBWiresizeisindicatedwiththecrosssectionalareaofconductor.

2.5RW2,5:Crosssectionalareaofconductoris2,5mm².RW:BackgroundcolourisRED,StripecolourisWHITE

Nowiresizeisshownforashieldingwirebutismarkedwith“SHIELD”andwiresencasedintheshieldareshowninanellipseofline.

A B C D E

Shield

Isolation of Conductor

Wire core Conductor (+)

B (Stripe)

WBackgroundColour

2,5RW

Stripe Colour

Background colour

Wire Size

25-01 (2,5)

Wire Size

Wire Code

Background

(White)

( )

Shieldwiresareindicatedasshownbellow(FigureC)todistinguishthemfromotherwires.Wire colours are shown with the capital letter ofeachcolour.Whenthecapitallettersofthecoloursarethesame,theywillbeidentifiedasfollows:

RRedLBlueBrBrown

Whereastripeisaddedtothewirecolour,acombi-nationoftwocapitallettersisused.e.g.:RY(Yellowstripeonredbackground)WB(Blackstripeonwhitebackground)

20

Note:TS45

00.2.5 Wire Definitions

BACKGROUND & STRIPE COLOURS

B Black LgR LightGreen/Red VY Violet/Yellow

BG Blcak/Green LgY LightGreen/Yellow W White

BL Black/Blue LgW LightGreen/White WB White/Black

BR Black/Red LO Blue/Orange WG White/Green

Br Brown LR Blue/Red WL White/Blue

BrB Brown/Black LW Blue/White WR White/Red

BrW Brown/White LY Blue/Yellow Y Yellow

BrR Brown/Red O Orange YB Yellow/Black

BW Black/White OL Orange/Blue YG Yellow/Green

BY Black/Yellow P Pink YL Yellow/Blue

BrY Brown/Yellow PB Pink/Black YR Yellow/Red

G Green PG Pink/Green YW Yellow/White

GB Green/Black R Red

GL Green/Blue RB Red/Black

GR Green/Red RG Red/Green

GY Green/Yellow RL Red/Blue

GW Green/White RW Red/White

L Blue RY Red/Yellow

LB Blue/Black V Violet

LG Blue/Green VG Violet/Green

Lg LightGreen VR Violet/Red

LgB LightGreen/Black VW Violet/White

TS45Note:

21

00

VEHICLE HARNESS SYMBOL

00.3. 00.3.1 Chassis Wiring Harness ................................................................................ 2200.3.2 Roof Wiring Harness ..................................................................................... 2300.3.3 Front Body Wiring Haness .......................................................................... 2400.3.4 Engine Room Wiring Harness ................................................................... 2500.3.5 A/C (HVAC) Wiring Harness ........................................................................ 2600.3.6 Socket Connection Location ................................................................... 2700.3.7 Spare Cable (Chassis Wiring Harness) .................................................... 2800.3.8 Diagnostic Connectors ................................................................................ 29

22

Note:TS45

Note:

ELECRIC ROOM

Harness Symbolxxx Component Label

ENGINE & TRANS. DIAGNOS

REAR VIEW MONTOR

DRIVER SPEAKER

12V PLUG

MIRROR CONTROL

LEFT DIR. IND. LAMP LEFT REARGEAR LAMP

LEFT BRAKELINING SENSOR

LEFT 1 LUGGAGELAMP

LEFT 1 LUGGAGELAMP SW.

LEFT 1 LUGGAGELAMP



LEFT 3 LUGGAGE LAMP

LEFT PARK LAMP 2

LEFT 4 LUGGAGE(A/C CONDENSER ROOM)

LAMP SW.

LEFT 4 LUGGAGE LAMP

DIR. IND. REAR LEFT

C

C

A ABB

D

D

• MODULE SUPPLY• SUCTION LINE HOSE HEATING• BACKFLOW LINE HOSE HEATING• PRESSURE LINE HOSE HEATING

D.E.F. DOSINGINJ. VALVE

LEFT MARKER LAMP

LINNIG COOLING CLUTCH VALVE

14 PIN ENGINE CONNECTION

96 PIN ENGINE J2 CONNECTOR

MUX 2.1PARK SENSOR ECU

PUMP WATER

FIRE WARNING SENSOR

LINING SENSOR 2.RIGHT BRAKEABS SPEED SENSOR

LINING SENSOR RIGHT BRAKE

DIR. IND. REAR RIGHT

Tag Axle SteeringFluid Preesure Sensor

LINING SENSORLEFT BRAKE

LINING SENSOR 2.LEFT BRAKE

AXLE UNLODING SENSOR

AXLE UNLOADING SENSOR

(These red arrows show the approximate locations of labels on harnesses.)

MEDIUMLUGGAGE LAMP

RIGHT 4LUGGAGE LAMP

RIGHT 4LUGGAGE SW.

RIGHT PARK LAMP 2

RIGHT 3LUGGAGE LAMP

RIGHT 3 LUGGAGELAMP SW.

RIGHT 2 LUGGAGE LAMP SW.

RIGHT 2LUGGAGE LAMP

RIGHT 1LUGGAGE LAMP SW.

RIGHT 1 LUGGAGE LAMP

FUEL TANKSENSOR

FIRE WARNINGSENSOR

CENTRAL LOCK VALVE

FIRE WARNING SENSOR

STEP LAMPS

• MICRO SW1• MICRO SW2 SAFETY

DOOR CONTROL SWITCH

FRONT DOOR SEC. PRESSURE SW

RIGHT DIRECTION

RIGHT REAR GEAR LAMP

FRONT DOOR VALVE

FRONT DOORVALVE

FRONT DOORPRESSURE SW

KNEELINGVALVE

LIFTING VALVE

RIGHT BRAKELINING SENSOR

AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP

HUMIDITY DRYER(HALDEX)

AIR DRYER

REAR FUSE BLOCKS

00.3.1 CHASSIS WIRING HARNESS

TS45Note:

23

00

Note:

(These red arrows show the approximate locations of labels on harnesses.)Harness Symbol

xxx Component Label

FRONT MARKERLAMP 1

FRONT MARKERLAMP 2

FRONT MARKERLAMP 3

FRONT MARKERLAMP 4

FRONT MARKERLAMP 5

RIGHT SIDEMARKER LAMP 1

DRIVER LIGHTING

CLK-02WC & SEALTBELT WARNINGDISPLAY

MONITOR. 1

LEFT LUGGAGE RACK

RIGHT LUGGAGE RACK

• REI AMPLIFIER• SPEAKERS• SPEAKER CONNECTOR• BLAUPUNKT

FRONT SIDE LEFT MARKER LAMP 1

MUX 1-4

MONITOR 4

MONITOR 2MONITOR 3

MONITOR 5

AFTER COIL SENSOR

INSIDE TEMP.SENSOR

RIGHT SIDE MARKER LAMP 2 RIGHT SIDE MARKER LAMP 3

LEFT SIDE MARKER LAMP 3

REAR MARKERLAMP 1

REAR MARKERLAMP 2

REAR MARKERLAMP 3

REAR MARKERLAMP 4

REAR MARKERLAMP 5

LIFT SOCKET

LEFT SIDE MARKER LAMP 2

MULTISET

INTERIOR LAMPS

DRIVER LIGHTING

READING LAMPS

SPEAKER

ON/OFF SWITCHES (FOR PASSENGER)

WC INTERIOR LAMP

LAMP (FOR LIFT)

00.3.2 ROOF WIRING HARNESS

C

C

A ABB

D

D

24

Note:TS45

• ENGINE & TRANS. DIAGNOS

Note:


xxx Component Label

WIPER MOTOR

• THROTTLE PEDAL• BRAKE PEDAL

CONTROLSTEERINGVALVE

DRIVER CURTAIN

C

C

A ABB

C

C


REAR VIEW MONTORDRIVER SPEAKER

12V PLUG

MIRROR CONTROL

D

D

00.3.3 FRONT BODY WIRING HARNESS

• ENGINE & TRANS. DIAGNOS• ABS DIAGNOS (Blink Code)• KIBES DIAGNOS• WABCO ABS DIAGNOS• TRE PRESSURE DIAGNOS• BATTERY SAVING SWITCH

• MUX 1-2 & MUX 1-2• WIPER CONTROL MODULE

• OUTSIDE KNEELING BUZZER

RIGHT SIDE MARKER LAMP 1

• RIGHT DRL LAMP• RIGHT SIGNAL LAMP• RIGHT HIGH BEAM LAMP• RIGHT LOW BEAM LAMP• RIGHT PARK LAMP• HORN 2

DEFROSTER

AUDIO / VIDEO

TRE PRESSURE LG

PASSENGER CURTAIN

FRONT MARKER LAMP 5

FRONT MARKER LAMP4FRONT MARKER LAMP 3FRONT MARKER LAMP 2

FRONT MARKER LAMP 1

DRIVER LIGHTING

• LEFT DRL LAMP• LEFT SIGNAL LAMP• LEFT FOG LAMP• LEFT HIGH BEAM LAMP• LEFT LOW BEAM LAMP• LEFT PARK LAMP

HORN 2 • AIR HORN• PRESSURE SENSOR• (10 PSI) NBS SENS. ALISON• SW 1 STOP LAMP• SW 2 STOP LAMP• PARKING BRAKE SW• SENSOR 1 AIR PRESSURE• SENSOR 2 AIR PRESSURE• SENSOR FOOT RETARDER

PARKING BRAKE RELEASE

LAMP SIDE DOOR

WIPER WATER MOTOR

VALVE FRONT DOOR

RIGHT MIRRORLEFT MIRROR

TS45Note:

25

00

Note:


Harness Symbol

xxx Component Label

• MODULE SUPPLY• SUCTION LINE HOSE HEATING• BACKFLOW LINE HOSE HEATING• PRESSURE LINE HOSE HEATING

D

D14 PIN ENGINE CONNECTION

96 PIN ENGINE J2 CONNECTOR

INDICATOR LAMP

POSITION&STOP LAMP

STOP LAMP

BACK UP LAMP

AMBIENT AIR TEMP. (ENGINE)

SAFETY SW.

FIRE WARNING SENSOR

REGEN FORCE SW.

ENGINE ROOM LAMP

RESERVE TANK

BACK-UP BUZZER

LICENCE PLATE LAMP

REAR MARKERLAMP 1

REAR MARKERLAMP 2

REAR MARKERLAMP 3

REAR MARKERLAMP 4

REAR MARKERLAMP 5

ENGINE START & STOP

SOLENOID VALVEETHER INJECTION

FUEL HEATER

WIF

WC OCCUPIED LAMP

FIRE WARNING SENSOR

ENGINE ROOM LAMP

BACK UP LAMP

STOP LAMP

POSITION&STOP LAMP

INDICATOR LAMP

RIGHT MARKER LAMP

REAR MARKER LAMPS

STARTER

ATERNATOR POWER CABLES

LEFT MARKER LAMP

PUMP WATER

C

C

A ABB

D

D

00.3.4 ENGINE ROOM WIRING HARNESS

26

Note:TS45

00.3.5 A/C (HVAC) WIRING HARNESS

A/C Harness

A/C Pipes

EVAP 3

EVAP 4

EVAP 1

EVAP 2

• MVC1• MVC2RS485

ExternalDiagnostic

MVCCONTROLLER

RIGHT SOLENOID

LEFT SOLENOID

CAN CONNECTOR

C77-1

DRIVER LLSSelonoid Valve

CONDENSER

A/C RELAY BOARD 1A/C RELAY BOARD 2

COMPRESSORROOF WATERVALVE

FLOOR WATERVALVE

Condenser Power and Ground Cables

xxxxx Harness represents the symbol onthe label.

C17-03

FLOOR VALVESOCKET

CONNECTIONCONNECTOR

Evaparator Power and Ground Cables

INSIDE TEMP.SENSOR

FLOOR TEMP.SENSOR

Note:


Harness Symbolxxx Component Label

AFTER COIL SENSOR

TS45Note:

27

00

F.BODY

F.BODY

C17-01

C37-01

C34-01C34-02C34-03C34-04

CSP-01

C34-05

INVERTER RINVERTER L

C14-01C14-02C14-03C14-04C14-05

CSP-01

C14-06C14-07

CHASIS

C17-03

C14-08

C16-01C16-03C16-04

33-0233-01

C35-07 C35-06

LIFT

ALISON

35-0235-01

Rear Elecric room

Rear Mega fuses

or C35-06 right

RT-1SC-01

C66-01

Electric Room (Relay Panel)

in Swbox

Indicates the socket number: C14-01

C: Connector (Socket) 1:1.Area 4:4.Area

-01:1. Connector

SW.& MOKI HARNESS

STALK SWITCHES

CXX-XXLABEL

C14-11

AV-02 Audio/Video

Area 1 : Elecric RoomArea 2 : Rear Elecric RoomArea 3 : Front Body & ChassisArea 4 : Middle ChassisArea 5 : RoofArea 6 : Engine RoomArea 7 : HVAC System

Socket and Cable number

DPF SENSORTABLECONNECTOR

D.E.F.DOSING INJ.VALVE

SCR SENSORTABLECONNECTOR

C66-01

SPARE

00.3.6 SOCKET CONNECTION LOCATION

28

Note:TS45

(These red arrows show the approximate loca tions of labels on harnesses.)Harness Symbol

xxx Component Label

Electric Room (Relay Panel)

in Swbox

00.3.7 SPARE CABLE ( CHASSIS & ENGINE ROOM WIRING HARNESS )

A H

J S

H A

S JSPARE CHASIS CSP-01

A

J

H

SCSP-01H

A

SJ F.BODY

HA

SJ

F.BODY

SP-01SP-02SP-03SP-04SP-05SP-06SP-07SP-08

SP-13SP-14SP-15SP-16

SP-11SP-12

SP-09SP-10



SP-11SP-12

SP-09SP-10



SP-11SP-12

SP-09SP-10



SP-11SP-12

SP-09SP-10



SP-11SP-12

SP-09SP-10



SP-11SP-12

SP-09SP-10

(Blue)(Blue)

(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)

(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

(Blue)(Blue)

AB

s

AB

s

AB

s

AB

s

AB

s

AB

s

Note:

B

E

D

C

AS

To starter

RFB-08(8)

10A

06A005MUX 1.3

(Br)

GND

13-26

13-04A

13-04B

33-184

KL +30

Spare Cables for Alcolock Unit

IGNITION

From ignition switch

(A-11)

13-26

TS45Note:

29

00

Note:


xxx Component Label

MUX 2.1

KIBES & WABCO DIAGNOSTIC CONNECTORS

MUX 1.1

ZR32A

MUX 1.4

3.Area

00.3.8 DIAGNOSTIC CONNETORS & MULTIPLEX UNITS

MUX 1.2

MUX 1.3

• ENGINE & TRANS. DIAGNOS• ABS DIAGNOS(Blink Code)• KIBES DIAGNOS• WABCO ABS DIAGNOS• TIRE PRESSURE DIAGNOS• BATTERY SAVING SWITCH


MOKI

30

Note:TS45

yakcoban

Text Box

Documents

TS 45 - TEMSA · 2016-03-28 · S08-P1: Indicates the brake system wiring diagram page 1. SXX-PX Indicates the number page of the system Sheet (Wiring Page) Note: _ + _ + A) V-))