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    Beant college of engineering & technology

    gurdaspur

    INDUSTRIAL TRIBOLOGY

    Assignment

    INDUSTRIAL TRIBOLOGY

    DEFINITION:

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    The science offriction, lubrication and wearis called tribology.

    FRICTIONFriction is theforce resisting the relative motion of solid surfaces, fluid layers, and

    material elements sliding against each other. There are several types of friction:

    Dry friction resists relative lateral motion of two solid surfaces in contact. Dry

    friction is subdivided into static friction ("stiction") between non-moving surfaces,

    and kinetic friction between moving surfaces.

    Fluid friction describes the friction between layers within a viscous fluid that aremoving relative to each other.

    Lubricated friction is a case of fluid friction where a fluid separates two solid

    surfaces.

    Skin friction is a component ofdrag, the force resisting the motion of a solid body

    through a fluid.

    Internal friction is the force resisting motion between the elements making up a

    solid material while it undergoes deformation.

    When surfaces in contact move relative to each other, the friction between the two

    surfaces converts kinetic energyinto heat. This property can have dramatic

    consequences, as illustrated by the use of friction created by rubbing pieces of wood

    together to start a fire. Kinetic energy is converted to heat whenever motion with friction

    occurs, for example when aviscousfluid is stirred. Another important consequence of

    many types of friction can bewear, which may lead to performance degradation and/ordamage to components. Friction is a component of the science oftribology.

    Friction is not itself a fundamental force but arises from fundamental electromagnetic

    forces between the charged particles constituting the two contacting surfaces. The

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    complexity of these interactions makes the calculation of friction from first

    principles impossible and necessitates the use ofempirical methods for analysis and the

    development of theory.

    LUBRICATION

    is the process, or technique employed to reduce wear of one or both surfaces in

    close proximity, and moving relative to each other, by interposing a substance

    called lubricant between the surfaces to carry or to help carry the load (pressure

    generated) between the opposing surfaces. The interposed lubricant film can be a

    solid, (e.g. graphite, MoS2) a solid/liquid dispersion, a liquid, a liquid-liquid

    dispersion (a grease) or, exceptionally, a gas.

    In the most common case the applied load is carried by pressure generated within

    the fluid due to the frictional viscous resistance to motion of the lubricating fluid

    between the surfaces.

    Lubrication can also describe the phenomenon such reduction of wear occurs

    without human intervention (hydroplaning on a road).

    The science offriction, lubrication and wearis called tribology.

    Adequate lubrication allows smooth continuous operation of equipment, with only

    mild wear, and without excessive stresses or seizures at bearings. When

    lubrication breaks down, metal or other components can rub destructively over

    each other, causing destructive damage, heat, and failure.

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    THE REGIMES OF LUBRICATION-

    As the load increases on the contacting surfaces three distinct situations can be

    observed with respect to the mode of lubrication, which are called regimes of

    lubrication:

    Fluid film lubrication is the lubrication regime in which through viscous

    forces the load is fully supported by the lubricant within the space or gap

    between the parts in motion relative to one another (the lubricated

    conjunction) and solidsolid contact is avoided. [2]

    Hydrostatic lubrication is when an external pressure is applied to

    the lubricant in the bearing, to maintain the fluid lubricant film where itwould otherwise be squeezed out.

    Hydrodynamic lubrication is where the motion of the contacting

    surfaces, and the exact design of the bearing is used to pump lubricant

    around the bearing to maintain the lubricating film. This design of bearing

    may wear when started, stopped or reversed, as the lubricant film breaks

    down.

    Elastohydrodynamic lubrication: The opposing surfaces are separated,

    but there occurs some interaction between the raised solid features

    called asperities, and there is an elastic deformation on the contacting

    surface enlarging the load-bearing area whereby the viscous resistance of the

    lubricant becomes capable of supporting the load.

    Boundary lubrication (also called boundary film lubrication): The bodies

    come into closer contact at their asperities; the heat developed by the localpressures causes a condition which is called stick-slip and some asperities

    break off. At the elevated temperature and pressure conditions chemically

    reactive constituents of the lubricant react with the contact surface forming a

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    highly resistant tenacious layer, or film on the moving solid surfaces (boundary

    film) which is capable of supporting the load and major wear or breakdown is

    avoided. Boundary lubrication is also defined as that regime in which the load

    is carried by the surface asperities rather than by the lubricant.

    WEAR

    In materials science, wearis erosion or sideways displacement of material from

    its "derivative" and original position on a solidsurfaceperformed by the action of

    another surface.

    Wear is related to interactions between surfaces and more specifically the

    removal and deformation of material on a surface as a result of mechanical action

    of the opposite surface. The need for relative motion between two surfaces and

    initial mechanical contact between asperities is an important distinction between

    mechanical wear compared to other processes with similar outcomes.

    The definition of wear may include loss of dimension from plastic deformation if it

    is originated at the interface between two sliding surfaces.

    However, plastic deformation such as yield stress is excluded from the wear

    definition if it doesn't incorporates a relative sliding motion and contact againstanother surface despite the possibility for material removal, because it then lacks

    the relative sliding action of another surface.

    Impact wear is in reality a short sliding motion where two solid bodies interact at

    an exceptional short time interval. Previously due to the fast execution, the

    contact found in impact wear was referred to as an impulse contact by the

    nomenclature. Impulse can be described as a mathematical model of a

    synthesized average on the energy transport between two travelling solids in

    opposite converging contact.

    Cavitation wear is a form of wear where the erosive medium or counter-body is a

    fluid.

    http://en.wikipedia.org/wiki/Materials_sciencehttp://en.wikipedia.org/wiki/Erosionhttp://en.wikipedia.org/wiki/Solidhttp://en.wikipedia.org/wiki/Surfacehttp://en.wikipedia.org/wiki/Asperity_(materials_science)http://en.wikipedia.org/wiki/Plastic_deformationhttp://en.wikipedia.org/wiki/Plastic_deformationhttp://en.wikipedia.org/wiki/Yield_stresshttp://en.wikipedia.org/wiki/Impulse_(physics)http://en.wikipedia.org/wiki/Cavitationhttp://en.wikipedia.org/wiki/Materials_sciencehttp://en.wikipedia.org/wiki/Erosionhttp://en.wikipedia.org/wiki/Solidhttp://en.wikipedia.org/wiki/Surfacehttp://en.wikipedia.org/wiki/Asperity_(materials_science)http://en.wikipedia.org/wiki/Plastic_deformationhttp://en.wikipedia.org/wiki/Yield_stresshttp://en.wikipedia.org/wiki/Impulse_(physics)http://en.wikipedia.org/wiki/Cavitation
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    Corrosion may be included in wear phenomenon, but the damage is amplified and

    performed by chemical reactions rather than mechanical action.

    Wear can also be defined as a process where interaction between two surfaces or

    bounding faces of solids within the working environment results in dimensionalloss of one solid, with or without any actual decoupling and loss of material.

    Aspects of the working environment which affect wear include loads and features

    such as unidirectional sliding, reciprocating, rolling, and impact loads, speed,

    temperature, but also different types of counter-bodies such as

    solid, liquid orgas and type of contact ranging between single phase or

    multiphase, in which the last multiphase may combine liquid with solid particles

    and gas bubbles.

    STAGES OF WEAR

    Under normal mechanical and practical procedures, the wear-rate normally

    changes through three different stages(ref.4):

    Primary stage or early run-in period, where surfaces adapt to each otherand the wear-rate might vary between high and low.

    Secondary stage or mid-age process, where a steady rate of ageing is in

    motion. Most of the components operational life is comprised in this stage.

    Tertiary stage or old-age period, where the components are subjected to

    rapid failure due to a high rate of ageing.

    The secondary stage is shortened with increasing severity of environmental

    conditions such as higher temperatures, strain rates, stress and sliding velocities

    etc.

    Note that, wear rate is strongly influenced by the operating conditions.

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    Specifically, normal loads and sliding speeds play a pivotal role in determining

    wear rate. In addition, tribo-chemical reaction is also important in order to

    understand the wear behavior. Different oxide layers are developed during the

    sliding motion. The layers are originated from complex interaction among surface,

    lubricants, and environmental molecules. In general, a single plot, namely wear

    map. Demonstrating wear rate under different loading condition is used for

    operation. This graph also represents dominating wear modes under different

    loading conditions.

    In explicit wear tests simulating industrial conditions between metallic surfaces,

    there are no clear chronological distinction between different wear-stages due to

    big overlaps and symbiotic relations between various friction

    mechanisms. Surface engineering and treatments are used to minimize wear and

    extend the components working life.

    TYPES

    The study of the processes of wear is part of the discipline of tribology. The

    complex nature of wear has delayed its investigations and resulted in isolated

    studies towards specific wear mechanisms or processes. Some commonly

    referred to wear mechanisms (or processes) include:

    1. Adhesive wear

    2. Abrasive wear

    3. Surface fatigue

    4. Fretting wear

    5. Erosive wear

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    Adhesive wear

    Adhesive wear can be found between surfaces during frictional contact and

    generally refers to unwanted displacement and attachment of wear debris and

    material compounds from one surface to another. Two separate mechanisms

    operate between the surfaces.

    Abrasive wear

    Abrasive wear occurs when a hard rough surface slides across a softer

    surface. ASTM International (formerly American Society for Testing and Materials)

    defines it as the loss of material due to hard particles or hard protuberances that

    are forced against and move along a solid surface.

    Abrasive wear is commonly classified according to the type of contact and the

    contact environment. The type of contact determines the mode of abrasive wear.

    The two modes of abrasive wear are known as two-body and three-body abrasive

    wear. Two-body wear occurs when the grits or hard particles remove material

    from the opposite surface. The common analogy is that of material being removed

    or displaced by a cutting or plowing operation. Three-body wear occurs when the

    particles are not constrained, and are free to roll and slide down a surface. The

    contact environment determines whether the wear is classified as open or closed.

    An open contact environment occurs when the surfaces are sufficiently displaced

    to be independent of one another

    Deep 'groove' like surface indicates abrasive wear over cast iron (yellow arrow

    indicate sliding direction)

    There are a number of factors which influence abrasive wear and hence the

    manner of material removal. Several different mechanisms have been proposed

    to describe the manner in which the material is removed. Three commonly

    identified mechanisms of abrasive wear are:

    1. Plowing

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    2. Cutting

    3. Fragmentation

    Plowing occurs when material is displaced to the side, away from the wearparticles, resulting in the formation of grooves that do not involve direct material

    removal. The displaced material forms ridges adjacent to grooves, which may be

    removed by subsequent passage of abrasive particles. Cutting occurs when

    material is separated from the surface in the form of primary debris, or microchips,

    with little or no material displaced to the sides of the grooves. This mechanism

    closely resembles conventional machining. Fragmentation occurs when material

    is separated from a surface by a cutting process and the indenting abrasive

    causes localized fracture of the wear material. These cracks then freely propagate

    locally around the wear groove, resulting in additional material removal by

    spalling.

    Abrasive wear can be measured as loss of mass by the Taber Abrasion Test

    according to ISO 9352 or ASTM D 1044.

    Surface fatigue

    Surface fatigue is a process by which the surface of a material is weakened by

    cyclic loading, which is one type of general material fatigue. Fatigue wear is

    produced when the wear particles are detached by cyclic crack growth of

    microcracks on the surface. These microcracks are either superficial cracks or

    subsurface cracks.

    Fretting wear

    Fretting wear is the repeated cyclical rubbing between two surfaces, which is

    known as fretting, over a period of time which will remove material from one or

    both surfaces in contact. It occurs typically in bearings, although most bearings

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    have their surfaces hardened to resist the problem. Another problem occurs when

    cracks in either surface are created, known as fretting fatigue. It is the more

    serious of the two phenomena because it can lead to catastrophic failure of the

    bearing. An associated problem occurs when the small particles removed by wear

    are oxidised in air. The oxides are usually harder than the underlying metal, so

    wear accelerates as the harder particles abrade the metal surfaces further.

    Fretting corrosion acts in the same way, especially when water is present.

    Unprotected bearings on large structures like bridges can suffer serious

    degradation in behavior, especially when salt is used during winter to deice the

    highways carried by the bridges. The problem of fretting corrosion was involved in

    the Silver Bridge tragedy and the Mianus River Bridge accident.

    Erosive wear

    Erosive wear can be described as an extremely short sliding motion and is

    executed within a short time interval. Erosive wear is caused by the impact of

    particles of solid or liquid against the surface of an object. The impacting particles

    gradually remove material from the surface through repeated deformations and

    cutting actions. It is a widely encountered mechanism in industry. A common

    example is the erosive wear associated with the movement of slurries throughpiping and pumping equipment.

    The rate of erosive wear is dependent upon a number of factors. The material

    characteristics of the particles, such as their shape, hardness, impact velocity and

    impingement angle are primary factors along with the properties of the surface

    being eroded. The impingement angle is one of the most important factors and is

    widely recognized in literature. For ductile materials the maximum wear rate is

    found when the impingement angle is approximately 30, whilst for non ductile

    materials the maximum wear rate occurs when the impingement angle is normal

    to the surface.

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    TYPES OF MOTION

    SLIDING (MOTION)

    Sliding is a type of frictional motion between two surfaces in contact. This can be

    contrasted to rolling motion. Both types of motion may occur in bearings.

    The relative motion or tendency toward such motion between two surfaces is resisted

    by friction. Friction may damage or 'wear' the surfaces in contact. However, wear can be

    reduced by lubrication. The science and technology of friction, lubrication, and wear is

    known astribology

    Sliding may occur between two objects of arbitrary shape, whereas rolling friction is the

    frictional force associated with the rotational movement of a somewhat disclike or other

    circular object along a surface. Generally the frictional force ofrolling friction is less than

    that associated with slidingkinetic friction.[1]Typical values for the coefficient of rolling

    friction are less than that of sliding friction.[2]

    Correspondingly sliding friction typicallyproduces greater sound and thermal bi-products. One of the most common examples of

    sliding friction is the movement ofbrakingmotor vehicletires on a roadway, a process

    which generates considerable heat andsound, and is typically taken into account in

    assessing the magnitude of roadwaynoise pollution.

    ROLLING (MOTION)

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    is a type of motion that combines rotation (commonly, of an axially

    symmetric object) and translation of that object with respect to a surface (either

    one or the other moves), such that, if ideal conditions exist, the two are in contact

    with each other without sliding.

    Rolling is achieved by a rotational speed at the line or point of contact which is

    equal to the translational speed. When no sliding takes place the rolling motion is

    referred to as 'pure rolling'. In practice, due to small deformations at the contact

    area, some sliding does occur. Nevertheless, rolling resistance is much lower

    than sliding friction, and thus, rolling objects, typically require much less energyto

    be moved than sliding ones. As a result, such objects will more easily move, if

    they experience a force with a component along the surface, for instance gravity

    on a tilted surface; wind; pushing; pulling; an engine. Unlike most axially

    symmetrical objects, the rolling motion of a cone is such that while rolling on a flat

    surface, its center of gravity performs a circular motion, rather than a linearone.

    Rolling objects are not necessarily axially-symmetrical. Two well known non-

    axially-symmetrical rollers are the Reuleaux triangle and theMeissner bodies.

    Objects with corners, such as dice, roll by successive rotations about the edge or

    corner which is in contact with the surface.

    One of the most practical applications of rolling objects is the use ofRolling-

    element bearings, such asball bearings, in rotating devices. Made of a smooth

    metal substance, the rolling elements are usually encased between two rings that

    can rotate independently of each other. In most mechanisms, the inner ring is

    attached to a stationary shaft (or axle). Thus, while the inner ring is stationary, the

    outer ring is free to move with very little friction. This is the basis for which almost

    all motors (such as those found in ceiling fans, cars, drills, etc.) rely on to operate.

    The amount of friction on the mechanism's parts depends on the quality of the ball

    bearings and how much lubrication is in the mechanism.

    Rolling objects are also frequently used as toolsfortransportation. One of the

    most basic ways is by placing a (usually flat) object on a series of lined-up rollers,

    http://en.wikipedia.org/wiki/Motion_(physics)#Types_of_motionhttp://en.wikipedia.org/wiki/Rotationhttp://en.wikipedia.org/wiki/Axial_symmetryhttp://en.wikipedia.org/wiki/Axial_symmetryhttp://en.wikipedia.org/wiki/Translation_(geometry)http://en.wikipedia.org/wiki/Sliding_(motion)http://en.wikipedia.org/wiki/Rolling_resistancehttp://en.wikipedia.org/wiki/Frictionhttp://en.wikipedia.org/wiki/Energyhttp://en.wikipedia.org/wiki/Energyhttp://en.wikipedia.org/wiki/Rolling_cone_motionhttp://en.wikipedia.org/wiki/Center_of_gravityhttp://en.wikipedia.org/wiki/Circular_motionhttp://en.wikipedia.org/wiki/Circular_motionhttp://en.wikipedia.org/wiki/Linear_motionhttp://en.wikipedia.org/wiki/Reuleaux_trianglehttp://en.wikipedia.org/wiki/Reuleaux_tetrahedronhttp://en.wikipedia.org/wiki/Dicehttp://en.wikipedia.org/wiki/Rolling-element_bearinghttp://en.wikipedia.org/wiki/Rolling-element_bearinghttp://en.wikipedia.org/wiki/Ball_bearingshttp://en.wikipedia.org/wiki/Ball_bearingshttp://en.wikipedia.org/wiki/Frictionhttp://en.wikipedia.org/wiki/Electric_motorhttp://en.wikipedia.org/wiki/Toolshttp://en.wikipedia.org/wiki/Toolshttp://en.wikipedia.org/wiki/Transportationhttp://en.wikipedia.org/wiki/Motion_(physics)#Types_of_motionhttp://en.wikipedia.org/wiki/Rotationhttp://en.wikipedia.org/wiki/Axial_symmetryhttp://en.wikipedia.org/wiki/Axial_symmetryhttp://en.wikipedia.org/wiki/Translation_(geometry)http://en.wikipedia.org/wiki/Sliding_(motion)http://en.wikipedia.org/wiki/Rolling_resistancehttp://en.wikipedia.org/wiki/Frictionhttp://en.wikipedia.org/wiki/Energyhttp://en.wikipedia.org/wiki/Rolling_cone_motionhttp://en.wikipedia.org/wiki/Center_of_gravityhttp://en.wikipedia.org/wiki/Circular_motionhttp://en.wikipedia.org/wiki/Linear_motionhttp://en.wikipedia.org/wiki/Reuleaux_trianglehttp://en.wikipedia.org/wiki/Reuleaux_tetrahedronhttp://en.wikipedia.org/wiki/Dicehttp://en.wikipedia.org/wiki/Rolling-element_bearinghttp://en.wikipedia.org/wiki/Rolling-element_bearinghttp://en.wikipedia.org/wiki/Ball_bearingshttp://en.wikipedia.org/wiki/Frictionhttp://en.wikipedia.org/wiki/Electric_motorhttp://en.wikipedia.org/wiki/Toolshttp://en.wikipedia.org/wiki/Transportation
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    orwheels. The object on the wheels can be moved along them in a straight line,

    as long as the wheels are continuously replaced in the front (see history of

    bearings). This method of primitive transportation is efficient when no other

    machinery is available. Today, the most practical application of objects on wheels

    are cars, trains, and other human transportation vehicles.

    The velocity of a particle in the rolling object is given by: , where is

    the distance between the particle and the rolling object's contact point (or line),

    and is the rolling object's angular velocity.

    Deformation

    In materials science, deformation is a change in the shape or size of an object

    due to an applied force (the deformation energy in this case is transferred through

    work) or a change in temperature (the deformation energy in this case is

    transferred through heat). The first case can be a result oftensile (pulling)

    forces, compressive (pushing) forces, shear, bending ortorsion (twisting). In the

    second case, the most significant factor, which is determined by the temperature,

    is the mobility of the structural defects such as grain boundaries, point vacancies,

    line and screw dislocations, stacking faults and twins in both crystalline and non-

    crystalline solids. The movement or displacement of such mobile defects is

    thermally activated, and thus limited by the rate of atomic diffusion. Deformation is

    often described as strain.[1][2]

    As deformation occurs, internal inter-molecular forces arise that oppose the

    applied force. If the applied force is not too large these forces may be sufficient to

    http://en.wikipedia.org/wiki/Wheelhttp://en.wikipedia.org/wiki/Bearing_(mechanical)#History_and_developmenthttp://en.wikipedia.org/wiki/Bearing_(mechanical)#History_and_developmenthttp://en.wikipedia.org/wiki/Carshttp://en.wikipedia.org/wiki/Trainshttp://en.wikipedia.org/wiki/Materials_sciencehttp://en.wikipedia.org/wiki/Force_(physics)http://en.wikipedia.org/wiki/Tensile_strengthhttp://en.wikipedia.org/wiki/Compressive_strengthhttp://en.wikipedia.org/wiki/Simple_shearhttp://en.wikipedia.org/wiki/Bendinghttp://en.wikipedia.org/wiki/Torsion_(mechanics)http://en.wikipedia.org/wiki/Strain_(materials_science)http://en.wikipedia.org/wiki/Deformation_(engineering)#cite_note-Dav-1http://en.wikipedia.org/wiki/Deformation_(engineering)#cite_note-Dav-1http://en.wikipedia.org/wiki/Deformation_(engineering)#cite_note-Zar-2http://en.wikipedia.org/wiki/Wheelhttp://en.wikipedia.org/wiki/Bearing_(mechanical)#History_and_developmenthttp://en.wikipedia.org/wiki/Bearing_(mechanical)#History_and_developmenthttp://en.wikipedia.org/wiki/Carshttp://en.wikipedia.org/wiki/Trainshttp://en.wikipedia.org/wiki/Materials_sciencehttp://en.wikipedia.org/wiki/Force_(physics)http://en.wikipedia.org/wiki/Tensile_strengthhttp://en.wikipedia.org/wiki/Compressive_strengthhttp://en.wikipedia.org/wiki/Simple_shearhttp://en.wikipedia.org/wiki/Bendinghttp://en.wikipedia.org/wiki/Torsion_(mechanics)http://en.wikipedia.org/wiki/Strain_(materials_science)http://en.wikipedia.org/wiki/Deformation_(engineering)#cite_note-Dav-1http://en.wikipedia.org/wiki/Deformation_(engineering)#cite_note-Zar-2
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    completely resist the applied force, allowing the object to assume a new

    equilibrium state and to return to its original state when the load is removed. A

    larger applied force may lead to a permanent deformation of the object or even to

    its structural failure.

    In the figure it can be seen that the compressive loading (indicated by the arrow)

    has caused deformation in the cylinderso that the original shape (dashed lines)

    has changed (deformed) into one with bulging sides. The sides bulge because the

    material, although strong enough to not crack or otherwise fail, is not strong

    enough to support the load without change, thus the material is forced out

    laterally. Internal forces (in this case at right angles to the deformation) resist the

    applied load.

    TYPES OF DEFORMATION

    Depending on the type of material, size and geometry of the object, and the forces

    applied, various types of deformation may result. The image to the right shows the

    engineering stress vs. strain diagram for a typical ductile material such as steel.

    Different deformation modes may occur under different conditions, as can be

    depicted using a deformation mechanism map.

    http://en.wikipedia.org/wiki/Structural_failurehttp://en.wikipedia.org/wiki/Cylinder_(geometry)http://en.wikipedia.org/wiki/Deformation_mechanism_maphttp://en.wikipedia.org/wiki/Structural_failurehttp://en.wikipedia.org/wiki/Cylinder_(geometry)http://en.wikipedia.org/wiki/Deformation_mechanism_map
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    Typical stress vs. strain diagram with the various stages of deformation.

    Elastic deformation

    This type of deformation is reversible. Once the forces are no longer applied, the

    object returns to its original shape. Elastomersand shape memory metals such

    as Nitinol exhibit large elastic deformation ranges, as doesrubber. However

    elasticity is nonlinear in these materials. Normal metals, ceramics and most

    crystals show linear elasticity and a smaller elastic range.

    Linear elastic deformation is governed by Hooke's law, which states:

    Where is the applied stress, is a material constant called Young's

    modulus, and is the resulting strain. This relationship only applies in the

    elastic range and indicates that the slope of the stress vs. strain curve can be

    used to find Young's modulus. Engineers often use this calculation in tensile

    http://en.wikipedia.org/wiki/Elastomerhttp://en.wikipedia.org/wiki/Elastomerhttp://en.wikipedia.org/wiki/Shape_memoryhttp://en.wikipedia.org/wiki/Shape_memoryhttp://en.wikipedia.org/wiki/Shape_memoryhttp://en.wikipedia.org/wiki/Nitinolhttp://en.wikipedia.org/wiki/Rubberhttp://en.wikipedia.org/wiki/Hooke's_lawhttp://en.wikipedia.org/wiki/Stress_(physics)http://en.wikipedia.org/wiki/Stress_(physics)http://en.wikipedia.org/wiki/Young's_modulushttp://en.wikipedia.org/wiki/Young's_modulushttp://en.wikipedia.org/wiki/Strain_(materials_science)http://en.wikipedia.org/wiki/File:Stress_Strain_Ductile_Material.pnghttp://en.wikipedia.org/wiki/File:Stress_Strain_Ductile_Material.pnghttp://en.wikipedia.org/wiki/Elastomerhttp://en.wikipedia.org/wiki/Shape_memoryhttp://en.wikipedia.org/wiki/Nitinolhttp://en.wikipedia.org/wiki/Rubberhttp://en.wikipedia.org/wiki/Hooke's_lawhttp://en.wikipedia.org/wiki/Stress_(physics)http://en.wikipedia.org/wiki/Young's_modulushttp://en.wikipedia.org/wiki/Young's_modulushttp://en.wikipedia.org/wiki/Strain_(materials_science)
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    tests. The elastic range ends when the material reaches its yield strength. At

    this point plastic deformation begins.

    Note that not all elastic materials undergo linear elastic deformation; some,

    such as concrete, gray cast iron, and many polymers, respond nonlinearly. Forthese materials Hooke's law is inapplicable.

    Plastic deformation

    This type of deformation is irreversible. However, an object in the plastic

    deformation range will first have undergone elastic deformation, which is

    reversible, so the object will return part way to its original shape.Soft thermoplastics have a rather large plastic deformation range as do ductile

    metals such as copper,silver, and gold. Steel does, too, but not cast iron.

    Hard thermosetting plastics, rubber, crystals, and ceramics have minimal

    plastic deformation ranges. One material with a large plastic deformation

    range is wet chewing gum, which can be stretched dozens of times its original

    length.

    Under tensile stress plastic deformation is characterized by a strainhardening region and a necking region and finally, fracture (also called

    rupture). During strain hardening the material becomes stronger through the

    movement ofatomic dislocations. The necking phase is indicated by a

    reduction in cross-sectional area of the specimen. Necking begins after the

    ultimate strength is reached. During necking, the material can no longer

    withstand the maximum stress and the strain in the specimen rapidly

    increases. Plastic deformation ends with the fracture of the material.

    Metal fatigue

    Another deformation mechanism is metal fatigue, which occurs primarily

    in ductile metals. It was originally thought that a material deformed only within

    http://en.wikipedia.org/wiki/Linear_elasticityhttp://en.wikipedia.org/wiki/Yield_stresshttp://en.wikipedia.org/wiki/Thermoplasticshttp://en.wikipedia.org/wiki/Copperhttp://en.wikipedia.org/wiki/Copperhttp://en.wikipedia.org/wiki/Silverhttp://en.wikipedia.org/wiki/Goldhttp://en.wikipedia.org/wiki/Steelhttp://en.wikipedia.org/wiki/Cast_ironhttp://en.wikipedia.org/wiki/Chewing_gumhttp://en.wikipedia.org/wiki/Strain_hardeninghttp://en.wikipedia.org/wiki/Strain_hardeninghttp://en.wikipedia.org/wiki/Necking_(engineering)http://en.wikipedia.org/wiki/Dislocationhttp://en.wikipedia.org/wiki/Metal_fatiguehttp://en.wikipedia.org/wiki/Ductilehttp://en.wikipedia.org/wiki/Linear_elasticityhttp://en.wikipedia.org/wiki/Yield_stresshttp://en.wikipedia.org/wiki/Thermoplasticshttp://en.wikipedia.org/wiki/Copperhttp://en.wikipedia.org/wiki/Silverhttp://en.wikipedia.org/wiki/Goldhttp://en.wikipedia.org/wiki/Steelhttp://en.wikipedia.org/wiki/Cast_ironhttp://en.wikipedia.org/wiki/Chewing_gumhttp://en.wikipedia.org/wiki/Strain_hardeninghttp://en.wikipedia.org/wiki/Strain_hardeninghttp://en.wikipedia.org/wiki/Necking_(engineering)http://en.wikipedia.org/wiki/Dislocationhttp://en.wikipedia.org/wiki/Metal_fatiguehttp://en.wikipedia.org/wiki/Ductile
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    the elastic range returned completely to its original state once the forces were

    removed. However, faults are introduced at the molecular level with each

    deformation. After many deformations, cracks will begin to appear, followed

    soon after by a fracture, with no apparent plastic deformation in between.

    Depending on the material, shape, and how close to the elastic limit it is

    deformed, failure may require thousands, millions, billions, or trillions of

    deformations.

    Metal fatigue has been a major cause of aircraft failure, such as the De

    Havilland Comet accidents, especially before the process was well

    understood. There are two ways to determine when a part is in danger of

    metal fatigue; either predict when failure will occur due to the

    material/force/shape/iteration combination, and replace the vulnerable

    materials before this occurs, or perform inspections to detect the microscopic

    cracks and perform replacement once they occur. Selection of materials not

    likely to suffer from metal fatigue during the life of the product is the best

    solution, but not always possible. Avoiding shapes with sharp corners limits

    metal fatigue by reducing stress concentrations, but does not eliminate it.

    Compressive failure

    Usually, compressive stress applied to bars, columns, etc. leads to shortening.

    Loading a structural element or a specimen will increase the compressive

    stress until the reach ofcompressive strength. According to the properties of

    the material, failure will occur as yield for materials with ductile behavior

    (most metals, some soils and plastics) or as rupture for brittle behavior

    (geomaterials,cast iron, glass, etc.).

    In long, slender structural elements such as columns ortruss bars an

    increase of compressive force Fleads to structural failure due to bucklingat

    lower stress than the compressive strength.

    http://en.wikipedia.org/wiki/De_Havilland_Comet#Accidents_and_incidentshttp://en.wikipedia.org/wiki/De_Havilland_Comet#Accidents_and_incidentshttp://en.wikipedia.org/wiki/Columnhttp://en.wikipedia.org/wiki/Compressive_strengthhttp://en.wikipedia.org/wiki/Compressive_strengthhttp://en.wikipedia.org/wiki/Yield_(engineering)http://en.wikipedia.org/wiki/Ductilehttp://en.wikipedia.org/wiki/Metalhttp://en.wikipedia.org/wiki/Soilhttp://en.wikipedia.org/wiki/Plastichttp://en.wikipedia.org/wiki/Cast_ironhttp://en.wikipedia.org/wiki/Cast_ironhttp://en.wikipedia.org/wiki/Glasshttp://en.wikipedia.org/wiki/Trusshttp://en.wikipedia.org/wiki/Structural_failurehttp://en.wikipedia.org/wiki/Bucklinghttp://en.wikipedia.org/wiki/Bucklinghttp://en.wikipedia.org/wiki/De_Havilland_Comet#Accidents_and_incidentshttp://en.wikipedia.org/wiki/De_Havilland_Comet#Accidents_and_incidentshttp://en.wikipedia.org/wiki/Columnhttp://en.wikipedia.org/wiki/Compressive_strengthhttp://en.wikipedia.org/wiki/Yield_(engineering)http://en.wikipedia.org/wiki/Ductilehttp://en.wikipedia.org/wiki/Metalhttp://en.wikipedia.org/wiki/Soilhttp://en.wikipedia.org/wiki/Plastichttp://en.wikipedia.org/wiki/Cast_ironhttp://en.wikipedia.org/wiki/Glasshttp://en.wikipedia.org/wiki/Trusshttp://en.wikipedia.org/wiki/Structural_failurehttp://en.wikipedia.org/wiki/Buckling
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    Fracture

    Diagram of astress-strain curve, showing the relationship between stress (force applied) and

    strain (deformation) of a ductile metal.

    This type of deformation is also irreversible. A break occurs after the material

    has reached the end of the elastic, and then plastic, deformation ranges. At

    this point forces accumulate until they are sufficient to cause a fracture. All

    materials will eventually fracture, if sufficient forces are applied.

    Misconceptions

    A popular misconception is that all materials that bend are "weak" and those

    that don't are "strong." In reality, many materials that undergo large elastic and

    plastic deformations, such as steel, are able to absorb stresses that would

    cause brittle materials, such as glass, with minimal plastic deformation ranges,

    to break.

    Surface energy

    http://en.wikipedia.org/wiki/Stress-strain_curvehttp://en.wikipedia.org/wiki/Stress-strain_curvehttp://en.wikipedia.org/wiki/File:Stress-strain1.svghttp://en.wikipedia.org/wiki/File:Stress-strain1.svghttp://en.wikipedia.org/wiki/Stress-strain_curve
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    Contact anglemeasurements can be used to determine the surface energy of a material. Here, a

    drop of water on glass.

    SURFACE ENERGYquantifies the disruption of intermolecular bonds thatoccur when a surface is created. In the physics ofsolids, surfaces must be intrinsically

    less energetically favorable than the bulk of a material (the molecules on the surface

    have more energy compared with the molecules in the bulk of the material), otherwise

    there would be a driving force for surfaces to be created, removing the bulk of the

    material (see sublimation). The surface energy may therefore be defined as the excess

    energy at the surface of a material compared to the bulk.

    For a liquid, thesurface tension (force per unit length) and the surface energy density are

    identical. Water has a surface energy density of 0.072 J/m2and a surface tension of 0.072

    N/m; the units are equivalent.

    Cutting a solid body into pieces disrupts its bonds, and therefore consumes energy. If the

    cutting is done reversibly (see reversible), then conservation of energy means that the

    energy consumed by the cutting process will be equal to the energy inherent in the two

    new surfaces created. The unit surface energy of a material would therefore be half of its

    energy ofcohesion, all other things being equal; in practice, this is true only for a surface

    http://en.wikipedia.org/wiki/Contact_anglehttp://en.wikipedia.org/wiki/Contact_anglehttp://en.wikipedia.org/wiki/Physicshttp://en.wikipedia.org/wiki/Solidhttp://en.wikipedia.org/wiki/Sublimation_(chemistry)http://en.wikipedia.org/wiki/Surface_tensionhttp://en.wikipedia.org/wiki/Surface_tensionhttp://en.wikipedia.org/wiki/Reversible_process_(thermodynamics)http://en.wikipedia.org/wiki/Conservation_of_energyhttp://en.wikipedia.org/wiki/Cohesion_(chemistry)http://en.wikipedia.org/wiki/File:Video_contact_angle.gifhttp://en.wikipedia.org/wiki/File:Video_contact_angle.gifhttp://en.wikipedia.org/wiki/Contact_anglehttp://en.wikipedia.org/wiki/Physicshttp://en.wikipedia.org/wiki/Solidhttp://en.wikipedia.org/wiki/Sublimation_(chemistry)http://en.wikipedia.org/wiki/Surface_tensionhttp://en.wikipedia.org/wiki/Reversible_process_(thermodynamics)http://en.wikipedia.org/wiki/Conservation_of_energyhttp://en.wikipedia.org/wiki/Cohesion_(chemistry)
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    freshly prepared in vacuum. Surfaces often change their form away from the simple

    "cleaved bond" model just implied above. They are found to be highly dynamic regions,

    which readily rearrange or react, so that energy is often reduced by such processes

    as passivation oradsorption.

    http://en.wikipedia.org/wiki/Passivation_(chemistry)http://en.wikipedia.org/wiki/Adsorptionhttp://en.wikipedia.org/wiki/Adsorptionhttp://en.wikipedia.org/wiki/Passivation_(chemistry)http://en.wikipedia.org/wiki/Adsorption