TRF Project Report on PLC

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    Project Report

    On

    "Programmable Logic Controller (PLC)"

    Under the Guidance of Undertaken By

    Mr. Rajiv Narayan Mr. Amit Sinha

    AGM (Electrical Dept.)

    TRF LTD., Jamshedpur

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    Certificate of Approval

    This is to certify that Mr. Amit Sinha student of final year Electronics

    and Communication Engineering, working as an individual has

    successfully completed the vocational training from 07.05.2012 to30.05.2012 for the project titled "Programmable Logic Controller

    (PLC)"under the guidance of Mr. Rajiv Narayan AGM (Electrical).

    During the course of training his participation was good and he bears

    good moral behavior.

    Mr. Rajiv Narayan

    AGM - Electrical

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    ACKNOWLEDGMENT

    It gives me immense pleasure to express my profound gratitude towards

    the almighty for the inspiration and flawless ongoing proceedings for my

    project that helped me learn a lot in this process. A work of this

    magnitude requires contribution from many sources. I consider it my

    pleasure and privilege to thank all those who guided, inspired and helped

    me through this project.

    At first, I would like to thank Mr. Rajiv Narayan (AGM Electrical), Mr.

    Manoj Kumar Sinha (Asst. Manager- Electrical Projects), Mr.

    Subhankar Palit (Engineer- Electrical Projects) and Mr. Sourav De

    (Engineer- Electrical Projects) who undertook to guide me on my project

    and acknowledge his sincere support and guidance all the way through.

    Last but not the least I would like to thank several machine operators for

    briefing me about the machines.

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    Declaration

    Date: 30th May 2012.

    I hereby declare the project on "Programmable Logic Controller

    (PLC)"submitted to TRF Ltd. Jamshedpur in partial fulfillment of the

    requirement of the purpose of summer project in a record of original

    work done during the period 07.05.2012 to 30.05.2012 under the ableguidance of Mr. Rajiv Narayan.

    I have tried my level best to prepare a creditable and acceptable report

    on the subject.

    Mr. Rajiv Narayan

    AGM (Electrical)

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    Contents

    History Highlights of TRF

    PLC:

    How it worksProgramming in PLCAdvantages and Disadvantages of PLCPLC OperationsPLC ManufacturersExample of PLC

    Conclusion

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    History Highlights of TRF

    1962-Formation of TRF with quity(Rs 60 Lakhs) participation ofTISCO,Acc,G.E.C(U.K) and HEWITT ROBINS(USA)

    1965-Commencement of commercial operations. 1967-TRF's first coal handling system. Commissioned at CESE'S

    conspire generating stacker commissioned at Calcutta port.

    1973-TRF's first ship loader commissioned a Haldia port. 1976-TRF own centre formed and approved by department of

    science & technology,Govt. of India.

    1977-India's longest downhill conveyor system commissioned byTRF at National mineral Development Corporation,Baila Dila

    Mines.

    1978-TRF's paid up capital enhanced Rs.3.12 crore by the issue ofpublic shares.

    1979-TRF's radial handling system commissioned at cementcorporation of India's Neemuch plant.

    1980-TRF's first high speed screen commissioned at Kudremukhiron ore mines.

    1982-TRF's first moving wagon loader commissioned at Chainpursite.TRF's coal handling system for NTPC at Singrauli

    commissioned.

    1986-TRF's paid up capital enhanced further Rs.20.1 million byissue of rights, debenture and share handling break ups:-

    TISCO = 24.43%ACC = 11.93%HEWITT ROBINS = 05.41%GEC = 09.41%PUBLIC = 49.03%

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    1987-Industrial license for manufacturing a fore said equipmentissued by Govt. of India.

    1988-An agreement is made for the manufacture of cone crushersand Apron feeder in collaboration with M/s Kurimoto Ltd ofJapan.

    1993-Mr.J.R.D. TATA, Bharat Ratna recipient, the doyen ofIndian industry and a guiding force behind TATA Enterprise had

    passed away on Nov.29th,1993 in Geneva.

    1994-The company share holders approved a proposal to changethe name of the company of TRF Ltd,Jamshedpur.

    NOTE-The name of company from TATA ROBINS FRASER to

    "TRF Ltd" on 2nd November 1994.

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    Programmable Logic Controller (PLC)

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    A programmable logic controller (PLC) is a digital computerused for automation of electromechanical processes, such as

    control of machinery on factory assembly lines, control of

    amusement rides, or control of lighting fixtures.

    How it works

    Programming in PLC

    In order to create or change a program, the following items areneeded:

    PLC Programming Device Programming Software Connector Cable

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    Advantages

    Cost effective for controlling complex systems. Flexible and can be reapplied to control other systems

    quickly and easily. Computational abilities allow more sophisticated control. Trouble shooting aids make programming easier and reduce

    downtime.

    Reliable components make these likely to operate for yearsbefore failure.

    Disadvantages

    Too much work required in connecting wires.Difficulty with changes or replacements.Difficulty in finding errors; requiring skillful work force.

    PLC Operation:

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    PLC Manufacturers:

    Siemens Europackaging PLC PLC Eastern Jaipan Industries Ltd. Bianca Techno Services Grace Food Processing G M P Systech Engineering Ltd. Advance Curing System Jindal Aluminium Ltd. Shubhum Flexible Packaging Machines Ltd.

    Example of PLC:

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    More about PLC

    A PLC has many "input" terminals, through which it interprets"high" and "low" logical states from sensors and switches.

    It also has many output terminals, through which it outputs "high"and "low" signals to power lights, solenoids, contactors, small

    motors, and other devices lending themselves to on/off control.

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    Conclusion:

    This project gave me an opportunity to work in an industrial

    atmosphere and get involved in technical discussions. It alsohelped me to know different types of electronics components. This

    practical knowledge which is necessary for engineering students

    was imparted to me. I also got an insight into various Equipments

    used in industry and basic concepts of technology.