Embed Size (px)
Citation preview
Trend of Green IT in Automation
Automation Engineering Program
Department of Instrumentation and Control
Faculty of Engineering
King Mongkut’s Institute of Technology Ladkrabang
Automation Engineering Program
Department of Instrumentation and Control
Faculty of Engineering
King Mongkut’s Institute of Technology Ladkrabang
Assoc.Prof.Dr. Sawai Pongswatd
Thailand Green IT 2013
11 July 2013, Century Park Hotel
www.kmitl.ac.th/automation
Key Topics
1. Automation Overview
2. Measurement and Control System
3. IT in Automation
4. Summary
www.kmitl.ac.th/automation
Automation Overview
www.kmitl.ac.th/automation
ISA-International Society of Automation Levels with Applications
Automation Overview
www.kmitl.ac.th/automation
Measurement and Control System
www.kmitl.ac.th/automation
Structure of simple analog field devices
Signal
detection Scaling
Trimm screws
Sensor
Transmitter
4-20 mA
DCS/PLC
PLC -Programming Logic Controller
Measurement and Control System
www.kmitl.ac.th/automation
Structure of simple digital field devices
Signal
detection Signal
processing
Sensor
Transmitter
4 - 20 mA
PLC - Programming Logic Coniroller ADU - Analog Digital Unit DAU - Digital Analog Unit
ADU DAU
Processor controls transmitter
Adjustement and operation parameters
RS232
Local display and keyboard
DCS/PLC
Measurement and Control System
www.kmitl.ac.th/automation
Structure of fieldbus connected digital field devices
Signal detection
Signal processing
Sensor
Transmitter
Fie
ldb
us
PLC - Programming Logic Coniroller ADU - Analog Digital Unit Lin - Linearisatiion
ADU Lin .
Processor controls transmitter
Adjustement and operation parameters
RS232
local
display and keyboard
DCS/PLC Commu - nication
control - ler
Measurement and Control System
www.kmitl.ac.th/automation
Structure of fieldbus connected digital field devices
Measurement and Control System
www.kmitl.ac.th/automation
Measurement and Control System
www.kmitl.ac.th/automation
HMI&SCADA Concept
HMI is the apparatus which presents process data to a human
operator, and through which the human operator controls the
process.
www.kmitl.ac.th/automation
HMI&SCADA Concept
www.kmitl.ac.th/automation
The major improvement in third generation SCADA systems comes
from the use of WAN protocols such as the Internet Protocol (IP) for
communication between the master station and communications
equipment.
HMI&SCADA Concept
www.kmitl.ac.th/automation
IT in Automation
www.kmitl.ac.th/automation
Business Information Plant Production Scheduling, Business Management, etc
Manufacturing Operations and Control Information
Area Supervision, Production Planning, Reliability, Assurance, etc
Production Performance
What was made
and used
Production Schedule
What to make
and use
Product Definition
How to make
a product
Production Capability
What is available
to use
Resource Definitions
Personnel Equipment
Material
Information Exchange Between Levels 3 & 4
IT in Automation
www.kmitl.ac.th/automation
Ethernet
Fieldbus
Fieldbus
DCS Engineering station Field Devices Information
IT in Automation
www.kmitl.ac.th/automation
Machine
Machine Machine
Machine
On site
Maintenance
Cell Monitoring
and Control
Back-Up
Maintenance
Quality
ERP MES
Ethernet
Router
Global Monitoring
and Control
(Plant Level)
Ethernet (Cell Level)
Ethernet (Cell Level)
IT in Automation
www.kmitl.ac.th/automation
Ethernet
Fieldbus
Fieldbus
DCS Engineering
Different applications request
different roles of the field
device
(IEC 62264)
Easy, common and
standardised access to field
device information is needed
MES Asset
Management
Condition
Monitoring
IT in Automation
www.kmitl.ac.th/automation
IT in Automation
www.kmitl.ac.th/automation
Table Grid
Historgam Bargraph Double Axis
IT in Automation
www.kmitl.ac.th/automation
HSE
Fieldbus
P
L
Plant
P
L
Plant
P
L
Plant
P
L
Plant
P
L
Plant
P
L
Plant
P
L
Plant
S
S = Standard Fast Ethernet Switch
100 Meters on Twisted Pair
2000 Meters on Fiber
PLC
PC
= Linking Device
100 Meters on Twisted Pair
2000 Meters on Fiber
IT in Automation
www.kmitl.ac.th/automation
IT in Automation
www.kmitl.ac.th/automation
Private IP
IT in Automation
www.kmitl.ac.th/automation
IT in Automation
www.kmitl.ac.th/automation
IT in Automation
www.kmitl.ac.th/automation
IT in Automation
www.kmitl.ac.th/automation
IT in Automation
www.kmitl.ac.th/automation
IT in Automation
www.kmitl.ac.th/automation
Summary
ERP and
Production planning
Engineering, Commis-
sioning, operation,
maintenance, optimi-
zation
(e.g. DCS)
Gateway, Control
(e.g. PLC, DCS)
Field devices,
Remote IO, drives, …
Data flow
Engine-
ering
Opera-
tion
Fieldbus
Ethernet
Ethernet
Automation specific standards for
field device integration technologies
(Programming languages, EDDL, FDT,
OPC UA, Proxy, Profiles, …)
One interface between automation
system and IT driven systems
www.kmitl.ac.th/automation
What is next?
ERP and
Production planning
Engineering, Commis-
sioning, operation,
maintenance, optimi-
zation
(e.g. DCS)
Gateway, Control
(e.g. PLC, DCS)
Field devices,
Remote IO, drives, …
Data flow
Engine-
ering
Opera-
tion
Fieldbus
Ethernet
Ethernet Solutions of life cycle driven aspects
• seamless information flow between
automation related tools
• Semantic based information
description
• MES design approach and language
www.kmitl.ac.th/automation
What is next?
Digital Factory Concept
www.kmitl.ac.th/automation
ISA Standard and Practice Existing Major Committees
Setting Standard for Automation TM
Committee Title
ISA 2 Manometer Tables
ISA 5 Documentation of M&C Instruments and System
ISA 7 Instrument Air Standards Committee
ISA12 Electrical Equipment for Hazardous Locations
ISA18 Instrument Signals and Alarms
ISA20 Instrument Specification Forms
ISA37 Measurement Transducers
ISA42 Nomenclature for Instrument Tube Fittings
ISA50 Fieldbus Standard for Use in Industrial Control Systems
ISA52 Environments for Standards Laboratories (INACTIVE)
ISA60 Control Centers
ISA67 Nuclear Power Plant Standards
ISA71 Environmental Conditions for Process M&C
ISA75 Control Valve Standards
ISA76 Composition Analyzers
ISA77 Fossil Power Plant Standards
ISA82 Electrical and Electronic Instrumentation
ISA84 Prog. Electronic Systems (PES) for Use in Safety Apps
ISA88 Batch Control
ISA90 Instrumentation and Computer Grounding
ISA92 Performance Requirements for Industrial Air Measurement Instruments Related to Health and Safety
ISA93 Sealing Technologies Committee
ISA95 Enterprise- Control System Integration
ISA96 Valve Actuator Committee
ISA97 In-Line Sensors
ISA99 Manufacturing and Control Systems Security
ISA100 Wireless Systems for Automation
ISA101 Human-Machine Interfaces
ISA102 High-Power Research and Dev. Electrical Systems
ISA103 Field Device Tool Interface Specification
ISA104 Electronic Device Description Language
ISA105 Commissioning, Loop Checks, and Factory & Site Acceptance/Integration Tests for Industrial Automation Systems
ISA106 Procedural Automation for Continuous Process Operations
ISA107 Advanced Measurement Techniques for Gas Turbine Engines
ISA111 Unified Automation for Buildings
www.kmitl.ac.th/automation
IEC TC65 Structure
www.kmitl.ac.th/automation
Thank you for your attention
