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7/28/2019 Transmission BAJA
1/4
Engine
ENGINE
SPECIFICATIO
NS Torque* (ft-
lbs, gross)
14.50
Engine
Displacement
(cc)
305
Number of
Cylinders
Single
Engine
Configuration
Horizontal Shaft
Engine
Technology
OHV
Length (in) 12.3
Width (in) 15.4
Height (in) 16.4
Weight (lbs) 50.4
Bore (in) 3.12
Stroke (in) 2.44
Engine Fuel Gasoline
Spark Plug RC12YC
7/28/2019 Transmission BAJA
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Transmission
Automated manual transmissions (AMTs) with dry clutches are becoming
more and more used as an improving add-on solution on classical manual
transmission systems and as a reconfiguration element in modern hybrid
electric vehicles. Due to the two possible states of the clutch (engaged or
not) and to the different gear ratios AMTs can be considered as a particular
class of the hybrid systems. The paper presents a gearshift control strategy
for modern AMTs. Models of the driveline, of an electrohydraulic
engagement actuator and of the dry clutch are detailed and tuned on
experimental data. The controller is designed through a hierarchical
approach by discriminating among five different AMT operating
conditions: engaged, slipping-opening, synchronization, go-to-slipping
and slipping-closing. Three cascaded feedback loops are designed
respectively on speeds, torques and throwout bearing position.
semi-automatic transmission is an electrohydraulic manual transmission
(aka sequential transmission). The gear set is almost the same as theconventional transmission system, except that the shifting of the selector is
not an 'H' pattern. Instead, all selector forks are connected to a drum (. The
drum has several grooves, and each has a ball sliding in it. Each fork hooks
up to a ball and can be moved forward and backward when the drum is
turning . Based on the pattern of the grooves on the drum, by turning the
drum, each fork can move forward and backward in turn, which makes
gear selection sequential. Therefore, it is impossible for an
electrohydraulic manual transmission to perform a gear shift from 1 stto
3rd or 4th to 2nd. The shifting must be sequential, like 1st'2nd'3rd'4th, or
4th'3rd'2nd'1st.
7/28/2019 Transmission BAJA
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Reduction Ratio Speed
Initial 2.103
Secondary 1.532
Final 3.4581st Gear 35.5 12
2nd 22.16 19
3rd 13.91 30
4th 10.05 41
5th 7.5 55
Reverse 40.18 10
Calculated by keeping
R= 24
R.P.M = 3600
and assuming the engine gearbox has direct drive system of 1:1 ratio.
The final transmission selected is Automated Manual Transmission .
http://www.carbibles.com/transmission_bible.htmlhttp://www.carbibles.com/transmission_bible.html7/28/2019 Transmission BAJA
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The transmission will be imported from Honda Motors as a spare part for
Honda Fourtrax Recon ATV.
The cost of the transaxle will be around Rs. 36000 including shipping
charges .
The clutch used will be ofWet-Multi Plate type which is well versed with
the transmission system.
The whole setup of transmission,mounting ,spares,miscellaneous can be
accounted as Rs.70000/-