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03/21/2003 05:28:27 SCOTT MAIER (NUSZM) NOTIFICATION SUMMARY [VERIFY CURRENT REQUIREMENTS CONTAINED IN NC.WM-AP.ZZ- OOOO(Q) "NOTIFICATION PROCESS"]: 1) DESCRIBE THE ACTUAL CONDITION? (Do not use individual's name(s); you may use computer ID's or badge numbers) During the Turbine Rollup on 3/21 it was noticed that the #2 & #3 bypass valve response was more erratic than was observed on previous turbine rolls. As the main turbine came up to rated speed it was noticed that the bypass valve signals and actual positions swinging as much as 40% initially which calmed to 25% (on the controlling valve) as things became steady state at a slightly higher power level.

Transcribed audio tape provided by K. Harvin to the USNRC

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Page 1: Transcribed audio tape provided by K. Harvin to the USNRC

03/21/200305:28:27 SCOTTMAIER (NUSZM)

NOTIFICATIONSUMMARY [VERIFYCURRENTREQUIREMENTSCONTAINED INNC.WM-AP.ZZ-OOOO(Q)"NOTIFICATIONPROCESS"]:

1) DESCRIBE THEACTUAL CONDITION?(Do not useindividual'sname(s); you mayuse computer ID'sor badge numbers)During theTurbine Rollup on3/21 it wasnoticed that the#2 & #3 bypassvalve responsewas more erraticthan was observedon previousturbine rolls.As the mainturbine came upto rated speed itwas noticed thatthe bypass valvesignals andactual positionsswinging as muchas 40% initiallywhich calmed to25% (on thecontrollingvalve) as thingsbecame steadystate at aslightly higherpower level.

Page 2: Transcribed audio tape provided by K. Harvin to the USNRC

2) HOW DOES THISISSUE IMPACTPLANT ORPERSONNEL SAFETY?*

Preventingturbine roll andpower ascension

3) PSEG NUCLEAROR REGULATORYREQUIREMENT NOTMET? *Bypass valveresponse not asdesired fornormal operation

4) WHAT CAUSEDTHE CONDITION? *

not sure ifcontrol or valveproblem

5) WHAT ACTIONS,IF ANY, HAVE BEENTAKEN TO CORRECTTHE

CONDITION? *

notificationwritten, CRSnotified,Generator synchand powerascension placedon hold

6) RECOMMENDEDACTION/CORRECTIVEACTION AND WORKCENTER

RESPONSIBLEFOR CORRECTINGCONDITION.

(UseTitle/Position,not name)

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TS&R the cause ofthe Erraticresponse7) ANY OTHERRELEVANTINFORMATION?(WHO,WHEN, WHERE, WHY,

REFERENCES,ESTIMATED COST,EMIS TAG, ECT)

8) HOW WAS THEISSUE IDENTIFIED?Normalobservation onturbine rollup* = NA FORSIGNIFICANCELEVEL XNOTIFICATIONS

03/21/200306:00:00 DANIELFROST (NUD2F)It is expectedthat the bypassvalves willperform theirdesign functionduring a turbinetrip. Power iscurrently notabove 25% and theBypass valves arenot required tobe operable. ATracking LCO iscurrently openagainst thebypass valves.LCO #03-145.03/21/200313:18:34 RICHARDCUMMINS (NUR2C)Condition wascorrected whenload-set was setdown further fromindicated zero.

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R11 OMAP-3submitted.03/21/200313:49:03 RICHARDCUMMINS (NUR2C)Engineering toprovideadditional inputas to likelyfailure cause.The load set wascausing controlvalves to cycleslightly, causinga responsivecycling of bypassvalves.03/21/200316:34:32 JOHNTHOMPSON (NUJRT)Engineeringobtained GETARStraces of EHCsystem parameterswhile the BPVswere oscillating.The following wasobserved:

1. BPV Demand(PID 138) wasoscillating from21.3% to 24.3% ina sine wave witha 6-7 secondperiod. A stepchange reductionof 0.6% was seenjust after eachpeak.

2. CV Flow Demand(PID 136) wasoscillating from2.6% to 3.7% in asine wave with a6-7 secondperiod. A stepchange increaseof 0.13% was seen

Page 5: Transcribed audio tape provided by K. Harvin to the USNRC

just after eachlow point at2.87%. The CVFlow Demandincrease precededthe BPV Demandincreases.

3. Sensedpressure (PID145) wasoscillating from928.4 psig to929.0 psig in asine wave with a6-7 secondperiod.

4. Load Set (PID148) was at 3.48%and steady.

5. Main TurbineSpeed (PID 140)was varying 0.6rpm around 1810rpm with sameperiod. Speedincreased afterthe CV FlowDemand increase.

6. CV#1 Position(PID-128) wasoscillating from1.3% to 1.9% withthe same period.Position followedthe CV FlowDemand.

The following wasrecorded afterthe Load Set wasreduced.

1. All parameterslisted above weresteady except BPVFlow Demand which

Page 6: Transcribed audio tape provided by K. Harvin to the USNRC

was varying about0.8% randomly.Load Set was at2.5%, CV#1position 1.6%,BPV Demand 19%,CV Flow Demand2 .5%.

Conclusions:The notch changesseen in CV andBPV Flow Demandindicate sometype of switchingaction. There isa voltagecomparator switchshown as VCP004on drawing PM003-T1-0036 thatfunctions toswitch the CVFlow Demandsignal from thespeed/loadcontrol into theBPV Amplifier A60when the signalincreases above0.00 vdc (0%demand) andswitches back outat #0.10 vdc(negativedemand). If thiscomparatorsetpoint was highand switched at2.87 vdc insteadof 0.0 vdc, aneffectivepressure setpointchange wouldoccur because theCV Flow demandwould not besubtracted fromthe BPV Demandper design until

Page 7: Transcribed audio tape provided by K. Harvin to the USNRC

it had alreadyincreased to2.87%. However,the BPV Demandshould have beenreduced by 11.51and this did notoccur (0.6%).

The oscillationsbegan whenturbine speed wasincreasingthrough about1500 rpm. Thisindicates theproblem waslikely to becoming from thespeed controlsection. CVoscillations arenot normal forspeed control andwould cause BPVoscillations duethe BPV Demandsummer thatsubtracts CV Flowfrom Total Flowfrom pressurecontrol. TheLoad Set outputis not the likelycause because itindicated steadyboth before andafter theoscillations andthe oscillationsshould have beenseen before 1500rpm also.

BPV-2 indicated aslower responseduring the BPVtime responsetest performedprior to startup.

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This can be ruledout as a causebecause theoscillationsoccurred whenBPV-3 wasoperating.

Anotherpossibility isthe PMG powersupplies. Thesepower suppliesare energizedaround 1200 -1500 rpm andcould take overthe 30 and #22vdc buses. Thepower buses canaffect systemsetpoints ifvaried. The powersupply outputswere observed tobe normal and notin control afterthe unitsynchronized.This isconsideredunlikely.

The cause of theoscillation isunknown at thistime. The impacton plantoperation wasactually minimalas reactorpressure variedonly about 0.5psig. Speedcontrol isswitched out byPressure Controlfor normaloperations.

Page 9: Transcribed audio tape provided by K. Harvin to the USNRC

Recommendationsfor R11:

1. Verify thecalibration ofVCP004 FLOC H1CH-1CHXS-C363A15.2. Perform aspeed controlsimulation at theLoad Set valueslisted above andmonitor thesystem forunusual behavior.This wouldconsist ofconnectingfrequency sourcesto the speedinputs (seeHC.IC-CC.AC-0001), simulatingmain steampressure,selecting 1800rpm and observingthe CV Demandsignal.

03/25/200307:56:27 RICHARDCUMMINS (NUR2C)

03/25/200314:27:18 MARCCHASTAIN (NUM3C)

WMSC Data

Planning Group -

099Main Work Center- M-PMXMaint Act Type -PLPriority - 4Start Date -4/20/03

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Planning Level -3OutageRequirement - Y

PerformanceIndicators - NONE

FEG -

Notes - OMAP-3SUBMITTED(CUMMINS) - SEEABOVE

03/26/200312:38:26 JOHNPOWELL (NUJYP)

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03/18/2 00308:13:06 JOHNTHOMPSON (NUJRT)1. Description ofcondition:Hope Creek mainturbine bypassvalves selectedon the bypassvalve selectorswitch opens toapproximately 15%when the selectorswitch is rotatedto select asingle bypassvalve.

2. Impact onPlant/PersonnelSafety:

Affects operationof BPV test andwill cause BPV-1to stay 15% openduring normaloperation.

3. Requirementnot met:

BPV-1 shouldremain at zerowith the BPV Jackat zero

4. What causedthe condition tooccur:

Unknown

5. Actions takento correctcondition:Testing performedon 03/17/03 atapprox. 2000:

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Rotated the BPVselector switchfrom BPV #1 thru#9. When theselector switchwas placed on BPV#1, the valve wasobserved to openapproximately15%. As theselector switchwas rotated fromBPV #1 to #2, BPV#1 remained open,and BPV #2 wasobserved to openapproximately15%. As the BPVselector switchwas rotated fromBPV #2 to BPV #3,BPV #2 wasobserved to closeand BPV #3 wasobserved to openapproximately15%. As theselector switchwas rotated from#3 thru #9, theprevious valvewould close.Only BPV #1remained openwhen notselected.

Main steam linepressure was 0psig and EHCpressure setpointwas 150 psig (atminimum) duringthe testing.

At 2230 BPV #1closed when EHCpumps wereremoved fromservice to

Page 13: Transcribed audio tape provided by K. Harvin to the USNRC

support troubleshooting forBPV#2. Demandsignal remainedslightlypositive, and thesame as at theend of the 2000testing.

At 2300, maincondenser vacuumwas broken.

At 2345,Operationschecked the BPV#1demand andreported thedemand is nowslightly belowzero (a changefrom slightlypositive). Thisindicates the BPVJack outputchanged slightlyand is producingthe expecteddemand signal.Loss of maincondenser vacuumremoves theoutput of the BPVamplifier to the9 BPV#s. Theslightly negativedemand is normalfor BPV#1 sinceit is the firstBPV to respond.

Voltage readingstaken on the BPVamplifierindicate the BPVJack motor driveis either notdriving farenough to achieve

Page 14: Transcribed audio tape provided by K. Harvin to the USNRC

0.00 vdc or thepotentiometer isbad.

6. Recommendedactions and workcenter:

Troubleshoot andrepair.

Recommended workcenter:Maintenance

7. Other relevantinformation

Initiated by:John Thompson,ReliabilityEngineering;x3656

8. How was theissue identified?

Duringtroubleshootingactivitiesrelated to theBPV-2 stickingopen.

03/20/200313:42:18MARGARET THOMAS(NUMAT)CRRC NOTE:UPGRADED TO SL-2AT THE SM MEETINGON 03/20/03. SEENi20136007.

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03/14/200323:07:22 PETERSCARPATI (NUPSS)

1) DESCRIBE THEACTUAL CONDITION?(Do not useindividual'sname(s); you mayuse computer ID'sor badge numbers)Following thesychronization ofthe MainGenerator to thegrid, theoperator appliedthe load to thegenerator, whichcloses the bypassvalves. The #2BPV did notstroke closed.The indication isthat the valve is37-40% open andon CRIDS thevalve is shownNOT CLOSED andthe BPV positionis 7% open.Local observationis that the valveis approximately3/8" open. Allother parametersare normal.

2) HOW DOES THISISSUE IMPACTPLANT ORPERSONNEL SAFETY?*

Plant can not run> 25% with bypasssysteminoperable.

3) PSEG NUCLEAROR REGULATORY

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REQUIREMENT NOTMET? *Bypass systemINOP

4) WHAT CAUSEDTHE CONDITION? *

Unknown

5) WHAT ACTIONS,IF ANY, HAVE BEENTAKEN TO CORRECTTHE

CONDITION? *

Performed visualobservation ofthe valve. Aconference callbetweenOperations,Maintenance andEngineering willdiscuss theissue. Powerascension hasbeen stopped.

6) RECOMMENDEDACTION/CORRECTIVEACTION AND WORKCENTER

RESPONSIBLEFOR CORRECTINGCONDITION.

(UseTitle/Position,not name)TS&R, recommencepower ascension.

7) ANY OTHERRELEVANTINFORMATION? (WHO,WHEN, WHERE, WHY,

REFERENCES,ESTIMATED COST,EMIS TAG, ECT)

8) HOW WAS THEISSUE IDENTIFIED?

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During thesynchronizationof the maingenerator to thegrid.* = NA FORSIGNIFICANCELEVEL XNOTIFICATIONS

03/16/200300:58:26 GLENNFIGUEROA (NUGOF)Troubleshooterwas performed perinstructions insh.op-ap.zz-0008qwith thefollowingresults:

1) #2 bypassvalve was foundapprox 48% openwith -64mA.2) Ops placedselector switchto #2 bypassvalve. Valve didnot appearmove was 44% openwith -56 mA.3) Ops depressedand held testbutton to #2bypass valve.valve strokedfull opensmoothly . Valvestroked .522 withno noise. stopped

smoothly.4) Removedamphenolconnector to #2bypass valve. Novalve movement,no noise, no

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EHC porting pitchaudible changes.100% open 0 mA5) Ops releasedtest pushbutton -no change tovalve in field.6) resistancereadings on servovalve coil pin a& b and c & d

a-b 130.1 c-d103.37) Cleaned andinspectedamphenolconnector. Nodirt ordeficienciesdiscovered.8) Reconnectedamphenol. Valveclosed fast.Heard EHC port.Heard loudsolid stop (metalto metal). Valvetravelled .517(.005 less than

open). 45%open with -64mA.Plant respondedas expected.

Valve stem wasvisuallyinspected with noscoring, stemappeared to bealigned withpacking gland.

No external FMEissues observedwhich may preventvalve fromoperatingproperly.

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Linkage and LVDTrod ends wereinspected sat. Nobinding orexcessive wear.

Roll notificationto order tocontinuenecessary troubleshooting.

Ops depressed andheld testpushbotton to #2bypass valve

03/18/200307:05:19MARGARET THOMAS(NUMAT)CRRC NOTE:VALIDATED AS SL-2AT THE SM MEETINGON 03/17/03.

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NOTF# 2013600603/18/2003 16:22:57CHRISTOPHER SERATA(NUCLS)1. DESCRIPTIONDuring plant shutdownon March 17, thebypass valve responsewhen controlled by theBYPASS VALVE JACK waserratic. At one pointwith EHC PRESSURE SETin control, 2 bypassvalves fully open, andthe BYPASS VALVE JACKdemand just below thePRESSURE SET demand, atap on the BYPASSVALVE JACK INCREASEpushbutton resulted inthe #3 bypass valvepulsing from 0% to 75%open. This conditioncaused a 50# drop inreactor pressure inone minute. The dropin pressure caused alowering in coolanttemperature addingpositive reactivityand a rise in power.The power riseapproached the theAPRM upscale SCRAM of15% and caused the ROto have to range up on4 IRMs within aminute. It alsoresulted in a loweringof level from 33" to25" requiring manualcontrol to maintainlevel between the lowlevel SCRAM and thehigh level RFP tripsetpoints.

2. IMMEDIATE ACTIONSTAKENThe plant wasstabilized and theIPTE terminated.After evaluating plantresponse, a meetingwas convening. Thosepresent included theIPTE Test Manager andTest Engineer, theShift Manager andControl Room

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Supervisor, theimmediate ResponseTeam manger, anda d d i t i o n a 1representatives fromthe OCC Team. Afteran evaluation of theconditions anddevelopment of aconcensus approach,r e a c t o rdepressurization wascontinued using EHCPRESSURE SET. Noadditional anomalieswere noted.

4. ADDITIONAL ACTIONSTAKENInitiated thisnotification.Discussed theperformance of theBYPASS VALVE JACK withthe EHC Specialist(NUJRT). The

specialist referred tothe BYPASS VALVE JACKperformance aserratic, and anotification toreplace the BYPASSV A L V E J A C Kpotentiometer wasinitiated.

5. RECOMMENDEDCORRECTIVE ACTIONSEvaluate equipmentresponse, procedureguidance, and crewperformance. Therecommended evaluationmanager for this issueis the Hope CreekOperations 'E' ShiftManager (NUCLS).03/18/2003 23:15:01BERNARD LITKETT(NUBXL)

03/19/2003 12:34:16

MARGARET THOMAS

(NUMAT)

CRRC NOTE: VALIDATED

AS SL-2 AT THE SMMEETING ON 03/19/03.

03/19/2003 16:32:15

JAMES STAVELY (NUJ2S)

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Additional Information

1) Core Thermal Power(CTP) stayed below 25%RTP so there are noissues involvingthermal limitcompliance or effects(T/S 3.2.1 through3.2.4). Similarly, theLicense Limit on CTPwas not approached.2) Since the APRMsstayed below the scramsetpoint, there are noissues involving the:RPS system response.3) Control rodinsertions wereconsistent with theShutdown Sequence sothere are no issuesinvolving control rodmovement.4) The CTP increaseportion of this eventwas similar to anincrease in Total CoreFlow (i.e. a globaleffect) and thusviolated the 1i RTP/hrlimitation for thef a i 1 e d f u e 1reliability rules.Although this eventpotentially couldcause a furtherdegradation of thefuel defect, there arecurrently noindications ofs i g n i f i c a n tdegradation and nocorrective actions arepratical (consistentwith Appendx B of theCycle ManagementReport for post fuelreliability rulev i o 1 a t i o n s ) .Increased monitoringof the fuel defect isalready in place forthe startup due tocesium increasesfollowing both recentscrams. The changesin cesium response cannot be directly linkedto this event since it

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also occurred on theprevious scram.

03/19/2003 20:22:24DANIEL BOYLE (NUD3B)This orders'evaluation andcorrective actions arerequired to bepresented to SORC uponcompletion. NUD3B03/21/2003 13:41:45MARGARET THOMAS(NUMAT)CRRC NOTE: UPGRADED TOSL-1 AND ASSIGNED TONUKXK AT THE SMMEETING ON03/21/03.