Trains

edition march 2011

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edition march 2011 - page 2

Trains sub-assemblies 5. Cables and climate ways 1. Structure

4. Interiors

3. Traction System / Chassis

2. Bogie 6. Rail lines

In the next pages, for each of the above train sub -assemblies, you will find updated information on the

a. lubricants and b. adhesives

points of application with the products suggested

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1. Structure applications

a. Lubrication

1 Door opening telescopic joints Door hydraulic braking system

Molykote EM 50 L

Molykote 55 o-rings

Molykote FS 3452

2

Plastic guides of wagon lowering system for wheel chairs access Hydraulic cylinder of the system

Molykote PG 54 Molykote 7409

3 Lubrication of pantograph articulations Molykote P 40

4 Assembly screws of external body Molykote Cu 7439 Plus

5 Motion control device screws Molykote 3400A

6 Joints + leverages weelkly service Molykote Polygliss

7 Couplings leverages Molykote 3402 C

Molykote Multilub

8 Hinges and high loaded slides Molykote Cu 7439 Plus

Molykote D 321 R

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1. Structure applications

b. Adhesion

9 Glazing of windshield Tecnite MSP 15

Betamate 7120

10 Sealing of glass to side-windows frame DC 3-0117

11 Bonding of glass to trams side-windows frame

DC 7091 Merbenit SF50

12 Bonding of painted bands to painted surfaces DC 734

13 Bonding of trains roof aluminium reinforcements to make it more rigid.

MERBENIT XS 55

14 Bonding of metal inserts on external body

Araldite 2015

Araldite 2028

MMA

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2. Bogie

3. Traction System applications

a. Lubrication

1 Brakes system screws

Molykote Cu 7439 Plus

Molykote 3400A

2 Brake system hydralic cylinders Molykote LT00

3 Brake system joints lube Molykote 55 grease

Molykote PG 54

4 Press fitting of wheels on axles Molykote Gn-Plus

Molykote G Rapid

5 Brake pads & linings production

Lubolid 7365

Lubolid D78

6 Brake calipers lubrication Molykote Cu 7439 Plus

7 Rack spring in Rack Railways Molykote BR2 Plus

8 Engine bearings even cold countries Molykote BG 20

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2. Bogie


a. Lubrication

9 Gears lubrication Molykote LT 00

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2. Bogie


b. Adhesion

10 Bogie screws and nuts retaining compound Tecnite 3270

11 Brake Pads bonding to metal support Araldite 64-1

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4. Interiors

5. Cable + climate ways applications

a. Lubrication

1 Internal doors plastic gear mechanism Molykote PG 21

Molykote PG 75

2 Dryer valves spool lubricatio Molykote PG 54

3 Interior panels and conditioning units mounting screws lube

Molykote D Paste

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4. Interiors


b. Adhesion

4 Sealing of bellows frame between wagons DC 3525

5 Sealing of panels and walls DC 7091

Merbenit SF50

6 Sealing and bonding of floor and shelfs

DC 7091

Merbenit XS55

Araldite 2015

7 Bonding ceiling signals reinforcements DC 7091

8 Cable entry and holes filling DC Firestop 700

DC 3-6548

9 Power supply PCBs protection DC Q3-6611

10 Train toilets modules sealing and bonding DC 7091

Merbenit SF 50

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4. Interiors


b. Adhesion

11 Bonding painted steel frame on «formica» Tecnite MSP 15

12 Bonding of seat structure reinforcement

Tecnite MSP 15

Merbenit XS 55

MMA

13 Sealing and bonding of air duct collars

DC 7091

Merbenit XS55

Araldite 2015

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4. Rail Lines applications

a. Lubrication

1 Exchange joints and junctions Molykote EM 50 L

2 Exchange screws Molykote Cu 7439 Plus Molykote 3400 A

3 Signals joints and leverages Molykote Cu 7439 Plus

4 Escalators, sliding scales chains Molykote L 0122

5 Transformers fluid Xiameter 561

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6. Rail Lines applications

b. Adhesion

6 Assembly of the rail joints : bond the plastic and the bolted metal lap used to insulate and support the joint

Araldite 2015

7 Exchanges control cabins doors DC CIPG

8 LED signals protection DC 1-2577

9 LED panels protection and frame bonding

DC 1-2577

DC 7091

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PRODUCTS referenced by Customers

Product Application Client References

111 O-ring grease SBB, BLS DB: 00517924

111 Lubrication to avoid friction on bearings on opening arm and roof guide for the T6 wagons (fertilizer transport)

SNCF SNCF: 02736851

111 O-rings Lubrication and transformers valves groove

SNCF Hellemes -

1000 screws paste SBB -

7409 Bolt for bogie ITT -

1000 / P40 Linkage Lubrication (new brake system) FAIVELEY -

33 medium Plastic parts and joints lubrication DB DB: 076.12 (00106432)

33 medium NBR-SRE gaskets lubrication on plastic parts with aluminium parts contact

SNCF Rennes -

3400A Screws and bushings for trains controling system

Siemens -

55 o-ring Pneumatic equipment: pistons, gaskets, valves, membranes

FAIVELEY -

55 o-ring Gasket lubrication on brakes system ONCF (Maroc) -

55 o-ring Hydraulic doors brake systems Renfe -

55 o-ring O-ring grease SBB -

55 o-ring Silicone Grease for lubrication of o-rings in braking system, air distribution and air-conditionning system

SNCF SNCF: 02736840 / SNCF: 02736841

55 o-ring NBR-SRE gaskets lubrication on plastic parts with aluminium parts contact

SNCF Rennes -

7400A Piston/cylinder Chamber lubrication; bogie brake systems; gaskets compatibility

FAIVELEY -

7409 - PG 54 hydraulic cylinder and plastics elements for wagon height adjustement for wheel-chairs access

Knorr / Siemens -

BG20 Locomotive Engine bearing lubrication for trains dedicated to cold country

ALSTOM -

BG20 motor's bearings lubrication DB DB: 00721997

BR2 Plus bearings lubrication SBB, Stadler Rail, BLS, RhB, Matterhorn-Gottard-Bahn

-

Cu-7439 Plus Brake Linkage Lubrication for ICE Trains DB DB: 076.35

Cu-7439 Plus Corrosion protection on roller bearings of axle for ICE trains

DB DB: 076.35

Cu-7439 Plus Hinges DB DB: 076.35

Cu-7439 Plus Exterior body assembly bolts and screws ONCF (Maroc) -

Cu-7439 Plus Brake systems SBB, Stadler Rail. DB: 00242648

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Cu-7439 Plus Lubrication of corrosive chemical transport tanks doors , high temperature screws and

bolts, Duplex TGV bumpers SNCF -

D Threads for interiors panels and air-conditioning components

Siemens & OBB -

D 321R high loaded slides SBB, zb DB: 00780411

DC 200 350 cst Silicone Fluid SNCF -

DC 4 electrical insulation DB DB: 00734949

DC 561 Transformers Fluid SNCF SNCF: 0230386

DC 732 black SNCF SNCF: 0 213 7520

DC 732 clear SNCF SNCF: 0 213 5691

DC 732 white SNCF SNCF: 0 213 4531

DC 734 Exterior air-conditionning accessories metal part bonding / substitution of Loctite 198349 (Toxicological reasons)

MOVO -

DEVCON A SNCF SNCF: 0 213 8651

DEVCON F SNCF

DX SBB, Bombardier, BLS -

EM50L Telescopic doors mecanism lubrication GVB -

FIRESTOP 700 - DC 3-6548

wires ducts and sleeves filling and protection

CAF et BREDA Ferroviaria

-

G-2003 Aluminium Warm screw of gearboxes and plastic gears for Corail Trains interior door opening system

SNCF Périgueux -

G-4500 Lubrication of signal systems switches GE transportation -

GN-Plus wheels press fitting DB DB: 076.06

GN-Plus wheels press fitting SBB, Stadler Rail, BLS DB: 007099465 (076.06)

GN-Plus Anti-seize paste against fretting corrosion; Assembly paste for the press assembly of bogie on axle

SNCF SNCF: 02733041

G-Rapid Plus Press Fitting Bogies / articulation mounting in steel housing

ALSTOM -

G-Rapid Plus wheels press fitting SBB, Bombardier DB: 076.04

G-Rapid Plus SNCF SNCF: 02736441 / SNCF: 02733042

HSC Plus assembly screws DB DB: 076.08

HSC Plus corrosion protection in brake systems SNCF SNCF: 02736761

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L-0500 BLS -

LT 00 Gears lubrication SBB, BLS, RhB, zb -

LT 2 Plus Bearings lubrication DB DB: 076.24

LT 2 Plus Heavily loaded bearing lubrication SBB, zb DB: 00243532

LT 2 Plus slewing ring, U-joint, splined shaft, connectors dics in brakes unit lubrication,

SNCF SNCF: 02736455 / SNCF: 02736454

LT 2 Plus Oil circulation tranformers pumps bearings lubrication

SNCF Hellemes -

Méthacrylates Structural assembly composites ALSTOM -

MKL-N chain oil for fork-lift truck SNCF Périgueux -

MSP 13 PU caps bonding on threaded hole on train seats structure

COMPIN -

MSP 15 Bonding of reinforcer on seat structure COMPIN -

MSP 15 Glazing windshield SNCF EMM 76 -

MSP 15 / Epoxy Bonding of painted steel tablet on formica COMPIN -

MSP 15 Black TRAMWAY windshield glazing ALSTOM -

MSP 15 black / white Bonding of painted steel tablet on formica CEIT -

MSP Tr substitution of silicones ALSTOM -

MSP Tr Glass bonding St Gobain -

MULTIGLISS Multi-usage lube and loosener SBB, BLS -

P40 Pantograph mechanism lubrication SNCF -

P40 Brake systems

DB: 00696022 Siemens n°: 70034113 Bombardier n°: 67000122S

P74 screws paste DB DB: 00767044

PG21

SNCF SNCF: 72732520

PG21 Jack for train opening systems SNCF Rennes -

PG21 - PG75 Guidings, lips seal, plastic/plastic or plastic/steel lubrication

SNCF Rennes -

PG21 - PG75 plastics gears mechanism for interior door SNCF Rennes -

PG54 brake system rubber elements lubrication POLI SPA -

PG54 drier valves spool lubrication SNCF Rennes -

PG75 Gears lubrication in rotating engines SNCF -

POLYGLISS-N Weekly maintenance operations Appenzeller Bahnen -

PTFE-N Anti-Friction Coating SBB -

Q3-3463 SNCF

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Q3-6611 Power electronic PCBs ALSTOM -

SEPARATOR Rubber and plastics parts lubrication DB DB: 076.20

SUPERGLISS Multi use lubricant DB DB: 00106171

TP42 High loads long life lubrication DB DB: 00594976

X Signals devices & systems DB DB: 00706870

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NOTES

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NOTES

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NOTES

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Trains