TRAINING PROFILE · 2016. 1. 3. · hazard identification, risk assessment, risk control (hirarc) job safety analysis (jsa) permit to work (ptw) environmental management introduction

TRAINING PROFILE

PERUNDING HMS INTEGRASI

EMAIL : [email protected]

TEL : +6 018 794 0098

FAX : +6 03 7966 6609

REVISION 2

JANUARY 3, 2016

Confidential


TABLE OF CONTENTS

PROCESS SAFETY

HAZOP FOR TEAM MEMBERS AND TEAM LEADERS

HAZOP AWARENESS

INTRODUCTION TO LAYER OF PROTECTION ANALYSIS (LOPA)

INTRODUCTION TO PRESSURE SYSTEMS

INTRODUCTION TO PROCESS SAFETY MANAGEMENT

MANAGEMENT OF CHANGE (MOC)

CIMAH REGULATIONS

PROCESS HAZARD ASSESSMENT (PHA)

HAZARDOUS AREA CLASSIFICATION (HAC)

OCCUPATIONAL HEALTH & SAFETY

ACCIDENT INVESTIGATION BASICS

SAFE HANDLING OF CHEMICALS

BASIC OCCUPATIONAL SAFETY & HEALTH (OSH) AT THE WORKPLACE

SAFE WORK AT HEIGHTS

CONFINED SPACE ENTRY & RESCUE TRAINING

CHEMICAL SPILLAGE RESPONSE TRAINING

FIRE SAFETY MANAGEMENT TRAINING

HAZARD IDENTIFICATION, RISK ASSESSMENT, RISK CONTROL (HIRARC)

JOB SAFETY ANALYSIS (JSA)

PERMIT TO WORK (PTW)

ENVIRONMENTAL MANAGEMENT

INTRODUCTION TO ENVIRONMENTAL QUALITY ACT AND REGULATIONS (1974)

INTRODUCTION TO INDUSTRIAL EFFLUENT TREATMENT OPERATIONS & ENGINEERING (IETS)

ENGINEERING PROJECT MANAGEMENT INTRODUCTION

Confidential


PROCESS SAFETY

Confidential


HAZOP FOR TEAM MEMBERS AND TEAM LEADERS

COURSE OBJECTIVES

Upon completion of the course participants will be able to:

Explain the concept of Hazards and Risk

Explain what distinguishes Process Safety against Occupational Safety

List legal requirements and standards of Safety Management

Define ALARP Term

List common methods of hazard identification during a plant lifecycle

Explain the HAZOP Methodology

Explain the requirements before starting HAZOP

Explain the role of HAZOP team members

To demonstrate ability to participate / facilitate in a HAZOP session

COURSE CONTENT Introduction, Objective, Outcomes

and criteria

Hazard and Risk Definition

Introduction to Process Safety

Introduction to Safety Management and Legal Requirements

Risk Tolerance

Hazard Identification Methods

Lifecycle approach

Background, Applicability and Overview of HAZOP method

Process Overview

Nodes and Design Intent

Selection of Meaningful Guidewords

Identifying Causes of Deviation from Design Intent

Estimating Plausible Consequences

Effective Safeguards

Qualifying Effective Safeguards

Decision Making in HAZOP Study

Assessing Human Factors

Assignment of Recommendation

Recording HAZOP Studies

Action management and close out

Roles of Individual Members

Node Selection for Continuous Process

Node Selection for Sequential Process

Managing a HAZOP discussion

Managing HAZOP Close Outs

HAZOP Reviews

Software usage in HAZOP

HAZOP Study in Management of Change

HAZOP study of Computer Controlled Processes

COURSE DURATION

5-Days

INTENDED PARTICIPANTS

Senior Management, Departmental Managers, Engineers, Executives, HSE Officers, and Members of the Occupational Safety & Health Committee, HAZOP Leaders and Secretary

COURSE DELIVERY

Language: English, Bahasa Malaysia

Lecture, Case Study, Video Presentation and Group Assignments

Confidential


HAZOP AWARENESS

COURSE OBJECTIVES


Explain the concept of Hazards and Risk

Explain what distinguishes Process Safety against Occupational Safety

List legal requirements and standards of Safety Management

Define ALARP Term

List common methods of hazard identification during a plant lifecycle

Explain the HAZOP Methodology

Explain the requirements before starting HAZOP

Explain the role of HAZOP team members

To demonstrate ability to participate in a HAZOP session

COURSE CONTENT Introduction, Objective, Outcomes

and criteria




Risk Tolerance


Lifecycle approach

Background, Applicability and Overview of HAZOP method

Process Overview

Nodes and Design Intent

Selection of Meaningful Guidewords

Identifying Causes of Deviation from Design Intent

Estimating Plausible Consequences

Effective Safeguards

Qualifying Effective Safeguards

Decision Making in HAZOP Study

COURSE DURATION

2-Days


Senior Management, Departmental Managers, Engineers, Executives, HSE Officers, and Members of the Occupational Safety & Health Committee

COURSE DELIVERY



Confidential


INTRODUCTION TO LAYER OF PROTECTION ANALYSIS (LOPA)

COURSE OBJECTIVES


Explain the LOPA concept

Explain the IPL Terminology

Determine Consequence and Tolerable frequency

Identify Initiating events and frequency

Participate in a LOPA Study

Demonstrate the LOPA Method to find residual risk and provide recommendations

COURSE CONTENT

Introduction, Objective, Outcomes and criteria




Risk Tolerance


Introduction to IEC 61508

Preparation for LOPA Sessions

Overview of LOPA method

Introduction to IPL’s

Scenario Definition

Identifying Consequence and Tolerable Frequency

Initiating Factors

PFD values

IPL Identification and IPL Credits

Performing Risk Calculations and Risk Assessments

LOPA and HAZOP

COURSE DURATION

2-Days



COURSE DELIVERY



Confidential


INTRODUCTION TO PRESSURE SYSTEMS

COURSE OBJECTIVES


Identify pressure systems

Understand principles of managing pressure systems

Understand legal requirements for pressure systems

COURSE CONTENT Introduction, Objective, Outcomes and criteria

Legislation

Pressure systems management

Vessels and low pressure storage tanks

Piping components

Valves and steam trapping

Pressure testing

Pressure relief

DOSH Malaysia Pressure Vessel Application Steps for Owners of Pressure Vessel

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


INTRODUCTION TO PROCESS SAFETY MANAGEMENT

COURSE OBJECTIVES


Understand the need and application for PSM in industries

List the elements of Process Safety Management

Understand the OSHA framework in PSM

COURSE CONTENT Course content and objectives

Introduction to Major Hazards and Process Safety

Importance and background of PSM

Introduction to PSM Elements and different frameworks

Engaging Employee Participation

Process Safety Information Preparation

Process Hazards Analysis

Developing Operating Procedures

Hot Work Permits and SWS

Mechanical Integrity Assurance

Managing Contractors

Training and Development

Management of Change

Pre-startup Safety Review

Incident Investigations

Compliance Audits

Trade Secrets

COURSE DURATION

2-Days



COURSE DELIVERY



Confidential


MANAGEMENT OF CHANGE (MOC)

COURSE OBJECTIVES


Understand the need for MOC systems

List the types of changes than can happen in a process industry

Understand the implementation of MOC’s

Types of MOC system and it's application

COURSE CONTENT


Importance and background of PSM

Introduction and Importance of MOC

Types of MOC

Leadership elements

Significance of changes

Assessing Hazards in MOC

Legal elements in MOC

Proposing change

Inherent safety

Document updates

Closure of MOC

Record keeping

Managing MOC

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


CIMAH REGULATIONS

COURSE OBJECTIVES


Understand the applicability of CIMAH Regulation

The basic requirements under CIMAH regulation

COURSE CONTENT Introduction to Process Safety

Introduction to Malaysian Acts and Regulations

Employer and Employee’s Responsibility

Notification of Activity and Change

Demonstration of Safe Operation and review

CIMAH Report

Competent Person

Review and Modification

On-Site Emergency Plans, update and review

Off-Site Emergency Plans, update and review

Societal Involvement

Notification of major accident

Legal Liabilities

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


PROCESS HAZARD ASSESSMENT (PHA)

COURSE OBJECTIVES


Understand concepts of Process Safety

Understand the Lifecycle approach

Demonstrate Basic methodology on conducting PHA

COURSE CONTENT Defining Hazard / Risk

Methods of identifying hazards

Process safety hazards

Brief history

Hazard identification during life cycle of a plant

Roles of every participant in PHA

Leadership in PHA

Describing an overall process

Scope selection

Creating a potential Hazard Case

Evaluating causes and consequences

Assessing risk

Writing meaningful recommendations

Calibrating the risk matrix

COURSE DURATION

2-Days



COURSE DELIVERY



Confidential


HAZARDOUS AREA CLASSIFICATION (HAC)

COURSE OBJECTIVES


Explain the purpose of HAC

Understand the basics of IEC and IP codes which are relevant

Explain the methodology of performing an HAC

Understanding the preparation of HAC schedule

Understanding the preparation of HAC diagrams

Identifying the correct electrical and mechanical instruments/equipment confirming to HAC

Identifying HAC non-conformance installation in site/plant

COURSE CONTENT Introduction to Process Safety

Introduction to ATEX directive

Flammable atmospheres

Introduction to IEC code and IP 15

Classification of hazardous zones

Identifying hazardous inventory

Identifying release sources

Zone classification

Identifying temperature class

Managing installations at hazardous zones

Preparation of hazardous area drawings

Operational requirements

Maintenance requirements

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


OCCUPATIONAL HEALTH & SAFETY

ACCIDENT INVESTIGATION BASICS

COURSE OBJECTIVES


List the purpose to conduct and Incident / Accident Investigation

List the reference to Malaysian Act and Regulation with relevance to Accident/Incident Investigation

List the legal responsibilities and liabilities of an Organization and Responsible Individual

List the requirement under NADOPOD regulation

Define the purpose of conducting an Incident Investigation

Explain the terms "Accident" and Incident

Explain the meaning of Immediate/Underlying and Root Causes

List the steps involved in Accident / Incident Investigation

Explain the elements in Accident/Incident Investigation

Demonstrate ability to contribute in a sample "5 why" exercise

COURSE CONTENT Course content and objectives

Definition of Accident and Incident

Purpose of conducting Accident Investigation

The OSHA 1994 Act

The NADOPOD Regulation

Requirement on Accident & Incident Investigation

Incident Causation Models

Types of Investigation

Selection / Investigation Criteria

The General Investigation Process (DOE/SSDC 79-45/27)

Common Tools

5-Why Method Investigation

Preparation

Preliminary Investigation

Evidence Management

Analytical Methods

Concluding Investigation

Reporting

Close Out and Follow Up

Near Miss Reporting

Lessons learned

Safety Critical Elements

COURSE DURATION

2-Days



COURSE DELIVERY



Detailed Training on other methods are available on request

Confidential


SAFE HANDLING OF CHEMICALS

COURSE OBJECTIVES


List Legal requirement in safe handling of chemical

List type of Hazards / Chemical Hazards

Identify physical properties of chemicals

List the Safety and Health Hazards of Chemicals

List Environmental Hazards of Chemicals

Explain the Hierarchy of Control

COURSE CONTENT Introduction to Act 514

USECHH Regulation

CPL Regulation

Hazard classification

Physical Hazards

Chemical Hazards

Chronic and Systemic Effects

Environmental Hazards

Documented Risk Assessments

Hierarchy of Control

Eliminating Hazards

Engineering Solutions

Administrative Solutions

Labelling and Handling

Suitable PPE’s

Health screening

Medical Surveillance

Record keeping

COURSE DURATION

2-Days



COURSE DELIVERY



Confidential


BASIC OCCUPATIONAL SAFETY & HEALTH (OSH) AT THE WORKPLACE

COURSE OBJECTIVES


Understand of the basic occupational health and safety at workplace

Identify activities that might have risk to the occupational health and safety

Assess risks related to organization’s activities, services or products

Explain basic OSHA 1994 legal requirements that need to be implemented at workplace

COURSE CONTENT Introduction to occupational health and safety at workplace

Occupational health and safety legal requirements

Employees responsibilities in safe guarding health and safety at workplace

Methodology for the identification of Occupational Health and Safety Hazards and Risks

Management of identified hazards and risks at workplace

Personal Protective Equipment

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


SAFE WORK AT HEIGHTS

COURSE OBJECTIVES


Understand WAH risks and apply the hierarchy of controls to mitigate those risks.

Acquaint themselves with the legal Working at Heights requirements.

Familiarize themselves with the four components (anchorages, body support, connectors and rescue) of a fall arrest system with focus on harness selection, inspection, maintenance and use.

Understand the requirement for rescue and the need to have a rescue plan

COURSE CONTENT

Legislation: OSHA 1994 and FMA 1967 (2006) and DOSH Guidelines on Prevention of Falls at Workplace.

Introduction: Motivating factors in WAH.

JSA which includes:

Fall Arrest Basics (Primary and Secondary system; Force; Free Fall; Energy Absorption; Swing Falls; Obstructions; Calculated Clearance.

Fall Arrest System (Body support/harness and belts; Anchorages; Connectors; Rescue plan)

Inspection and maintenance of equipment.

Practical.

Assessment: Quizzes, Handling Equipment and Evaluation.

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


CONFINED SPACE ENTRY & RESCUE TRAINING

COURSE OBJECTIVES


Understand impacts of the legal requirements of confined spaces.

Recognize confined space(s) hazards.

Be familiar with entry organization and duties of authorized persons.

Practice the management of a confined space entry permit.

Practice confined space entry and rescue procedures.

COURSE CONTENT

Prevailing legislation: OSHA 1994, FMA 1967 and Industrial COP 2010.

Plant/Company SOP on confined space entry & Rescue.

Characteristics of confined spaces.

Entry organization and duties of authorized persons.

Confined space entry work permit.

Confined space equipment familiarization: (PPE; SCBA; Escape sets; Gas detectors; Ventilators; Retrieval System; Signs)

Entry Procedure - Admin Arrangements (Confined Space Program; Preparation

Entry Procedure – Operation (Isolation; Safe Atmosphere; Testing of Atmosphere & Air monitoring; Ventilation; Permit to Enter; Communication; Emergency and Rescue.

Quizzes and practical assessments.

COURSE DURATION

2-Days



COURSE DELIVERY



Confidential


CHEMICAL SPILLAGE RESPONSE TRAINING

COURSE OBJECTIVES


Understand impacts of legislation in chemical management.

Be conversant with the functions of an ERT in a chemical emergency.

Select the correct PPE and equipment in response to a chemical emergency.

Practice basic containment and cleanup procedures.

Practice basic decontamination procedures.

COURSE CONTENT

Prevailing Legislation (OSHA 1994 and CPL 1997 & USECCH 2000 Regulations & EQA 1974)

Chemicals Hazards and Effects o Health Effects (Portal of entry & Target organs) o Hierarchy of controls. o MSDS/CSDS. o Symbols.

Chemical Spillage Management: o Plant Chemical Spillage Response Plan. o Spillage Team Organization: Task & Responsibilities. o Deployment. o Report Writing. o PPE and Equipment: Familiarization/Practical.

Chemical Spillage Response Drill

Practical & Assessment (Chemical Spillage Response Practical: Deployment and Debrief)

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


FIRE SAFETY MANAGEMENT TRAINING

COURSE OBJECTIVES


Understand the chemistry and destructive nature of fire

Comprehend the principles of fire safety management

Conduct fire risk assessment & apply ‘As Low As Reasonable Practicable’ (ALARP) principles

Recognize the importance of safe system of work at the workplace

Understand the different types of extinguishing media and gain both knowledge and practical skills

Demonstrate basic ability to maintain a state of readiness level and respond effectively during a fire situation.

Show basic competence necessary to suppress incipient stage fire.

COURSE CONTENT

Basic Fire Chemistry

Fire Safety Management Principles

Fire Extinguishing Media

Fire Suppression Techniques

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


HAZARD IDENTIFICATION, RISK ASSESSMENT, RISK CONTROL (HIRARC)

COURSE OBJECTIVES


To provide an understanding of the OHSMS to be implemented

To create awareness among staff whose activities might have a significant risk

To provide guidelines on the identification of all the Occupational Health and Safety hazards related to organization’s activities

Identify all activities and their associated Occupational Health and Safety Risks

Introduce a methodology of conducting a Risk Assessment for the organization

To identify current controls available and preparation of additional control measures.

COURSE CONTENT

Definition of an Occupational Health and Safety Management System (OHSMS) – Principles and Application

Importance of an OHSMS to the organization

Methodology for the identification of Occupational Health and Safety Hazards

Development of a matrix for the risk assessment

Grouping of Occupational Health and Safety risks for individual assessment

Methodology for assessing the significance of Organizations’ s Occupational Health and Safety Risk (Acceptability)

Impact Assessment – group exercise

Management methods and control techniques

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


JOB SAFETY ANALYSIS (JSA)

COURSE OBJECTIVES


To learn the basics of the performing a Job Safety Analysis (JSA), which is a proven process for controlling operating hazards

To learn a step-by-step overview of the process, and define people’s role in making it effective

To learn how to develop and manage a JSA program in your workplace.

To learn how to enlist participation from line employees, supervisors, and upper management.

COURSE CONTENT

Overview of JSA

Understanding JSA’s and when to do them

JSA terminology

Understanding JSA’s relation to continuous improvement in the organization

Identify the key requirements for a successful JSA

Recognize the hazards inherent in task performance

Develop appropriate solutions and hazard controls

Example management systems

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


PERMIT TO WORK (PTW)

COURSE OBJECTIVES

Upon completion of the course participants will be able :

To learn the basics of Permit to Work (PTW), which is a proven process for a safe working environment.

To familiarize with various types of PTW and it's application requirement.

To learn step-by-step overview of the process, and define people’s role in making it effective

To learn how to develop and manage a PWT program in your workplace.

To learn how to enlist participation from line employees, supervisors, and upper management

To learn how to perform an auditing to ensure the effectiveness of the PTW system

COURSE CONTENT

Overview of PTW

Types of PTW and relevance to the nature of work being executed.

Understanding PTW importance relation to safe working environment in the organization

Identify the key requirements for a successful PTW

Recognize the hazards inherent in task performance

Develop appropriate solutions and hazard controls

Example management & PTW auditing system

COURSE DURATION

1-Day



COURSE DELIVERY



Confidential


ENVIRONMENTAL MANAGEMENT

Confidential


INTRODUCTION TO ENVIRONMENTAL QUALITY ACT AND REGULATIONS (1974)

COURSE OBJECTIVES

To create awareness on key Malaysian Environmental Act and Regulation

To identify specific roles of industries and assigned personnel in complying to the Act and Regulations

To Identify technical aspects of the Regulations and means of achieving them

COURSE CONTENT

Introduction to Act and Regulations

Introduction to Environmental Quality Act, 1974

Functional scope of the EQA

Environmental Quality (Clean Air) Regulations, 2014

Environmental Quality (Industrial Effluent) Regulations, 2009

Environmental Quality (Sewage) Regulations, 2009

Environmental Quality (Scheduled Waste) Regulations, 2005

COURSE DURATION

2-Days



COURSE DELIVERY



Confidential


INTRODUCTION TO INDUSTRIAL EFFLUENT TREATMENT OPERATIONS & ENGINEERING (IETS)

COURSE OBJECTIVES


Indicate the Legal Requirement that is relevant to the respective organization

List the reference to Malaysian Act and Regulation with relevance to WWTP

List the legal responsibilities and liabilities of an Organization and Responsible Individual with respect to WWTP systems

Define and Explain key contaminants in wastewater and their impacts

Explain methods to sample wastewater for flowrates and analytical specimens

Demonstrate ability to explain a WWTP Flow Diagram

List and describe techniques in the common 3 stages in industrial WWTP

Explain requirements to record and report performance monitoring of WWTP

COURSE CONTENT

Introduction to Act 127

Introduction SIE Regulation

Responsibilities of Organization, Individual

Specific Requirements under the Act / Regulations – Design, Commissioning, Operation

Legal Liabilities of Competent Personnel, Consultants

Basic properties of Water

Common Wastewater Pollutants

Impact of Wastewater Pollutants

Measurement methods and Standards

Analyzing/Measuring Flowrates

Mass Loading

Sampling Methods

Common Process Flow Diagram

Common Treatment Stages

Introduction to Mechanical Units

Sedimentation

Introduction to Chemical Treatment

Heavy Metal Removal

Introduction to biological wastewater treatment Processes

Activated Sludge Process

Advanced WWTP Systems

Legal Compliance

Common Solids Treatment

Special Waste Management

Performance Monitoring

Reporting / Record Management

COURSE DURATION

2-Days



COURSE DELIVERY



Confidential


PROJECT MANAGEMENT

Confidential


ENGINEERING PROJECT MANAGEMENT INTRODUCTION

COURSE OBJECTIVES


To learn a typical project life cycle requirement for a successful project execution

To understand and generate key documents for successful project execution

To identify and perform key actions for a successful project execution

To initiate, plan, execute, manage & control and close a project successfully

To generate key documents for each project management process groups for managing project

COURSE CONTENT

Overview of Project Management Plan

Introduction on Project Management Framework

Life Cycle of Project Management Process Groups

Project Management Knowledge Areas Introduction

Key Areas in Project Management Plan

Typical Engineering Project Management form Initiation to Closing

Deliverables & Documentation for Front End Engineering Design (FEED), Basic Engineering (BE), Detail Engineering (DE) for Internal or External Engineering.

Technical and Commercial Bid Evaluation.

COURSE DURATION

2-Days


Engineering or Project Engineering Team Members, Project Coordinators/Executors, Operation / Departmental Management, Project Stakeholders

COURSE DELIVERY



Documents

TRAINING PROFILE · 2016. 1. 3. · hazard identification, risk assessment, risk control (hirarc) job safety analysis (jsa) permit to work (ptw) environmental management introduction