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Level 1 - Fundamental Training Pressure 2 Power Point Presentation Handouts Fundamental Training Fundamental Training Level 1 Level 1 - Pressure 2 2 Topics: Slide No: DP Accuracy on Flow Measurement 3 - 4 Liquid Level Calculation 5 - 13 Liquid Density Calculation 14 Liquid Interface Calculation 15 Remote Seal Overview 16 - 21 Factors Affecting Seal Performance 22 - 29 Calibrating Analog Pressure Transmitter 30 - 32 Calibrating Smart Pressure Transmitter 33 - 44 Basic Applications 45 - 53 Exercise 54 - 56 Contents Contents

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  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    1

    Fundamental TrainingFundamental TrainingLevel 1

    Level 1 - Pressure 2

    2

    Topics: Slide No: DP Accuracy on Flow Measurement 3 - 4 Liquid Level Calculation 5 - 13 Liquid Density Calculation 14 Liquid Interface Calculation 15 Remote Seal Overview 16 - 21 Factors Affecting Seal Performance 22 - 29 Calibrating Analog Pressure Transmitter 30 - 32 Calibrating Smart Pressure Transmitter 33 - 44 Basic Applications 45 - 53 Exercise 54 - 56

    ContentsContents

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    3DP Accuracy on Flow MeasurementDP Accuracy on Flow Measurement

    Is determined by the specification of the DP transmitter because DP is under the square root, the DP range will not

    be the same as the flow range. The DP range is equal to the flow range squared.

    A flow range of 5:1 will have a DP range of 25:1 the accuracy to be used in for a flow measurement is the %

    of reading error, not % of span. An 1151S is good for 0.1% of span.

    At a reading of 1/2 the span, the error is 0.2% of reading At a reading of 1/10 the span, the error is 1.0% of reading

    DP has a sensitivity coefficient (0.5) on flow measurement

    Level 1 - Pressure 2

    4

    Flow turndown is 4:1DP turndown is 16:1 DP = 32 / 16 = 2H2O

    DP turndown is 16:1 DP Accuracy = 16 x 0.1% = 1.6%

    Error = 1.6% x 0.5 = 0.8%

    Example:A customer has an orifice plate which produces

    32H2O at 800 GPM of flow. How much DP will he have at a flow of 200 GPM ?

    If the transmitter accuracy spec. is 0.1% of span what will be the DP accuracy at 200 GPM ? (the xmtr span is 32H2O)

    How much error will the DP measurement contribute to the flow accuracy ? (remember, DP has a sensitivity coefficient of 1/2)

    DP Accuracy on Flow MeasurementDP Accuracy on Flow Measurement

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    5

    Example: ZeroZero--Based Based Direct MountDirect Mount Application

    What is the Calibration Range?

    XMTR

    H

    Head

    Open Vessel Level CalculationOpen Vessel Level Calculation

    L

    100%

    0%

    50

    S.G = 1.1

    GP = 1.1 * 0

    = 0H2O

    4mA pt? (at 0% level)

    20mA pt? (at 100% level)GP = Head

    = 1.1*50

    = 55 H2OCal. Range = 0 to 55H2O

    Level 1 - Pressure 2

    6

    Example: NonNon--ZeroZero--BasedBased Direct MountDirect Mount Application

    What is the Calibration Range?

    XMTR

    H

    Head2

    Open Vessel Level CalculationOpen Vessel Level Calculation

    L

    100%

    40

    S.G = 1.1

    GP = Head1= 1.1*10

    = 11H2O

    4mA pt? (at 0% level)

    20mA pt? (at 100% level)GP = Head2

    = 1.1*50

    = 55 H2OCal. Range = 11 to 55H2O

    0%10 Head1

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    7

    Example: NonNon--ZeroZero--BasedBased Remote MountRemote Mount Application

    What is the Calibration Range?

    XMTR

    H

    Open Vessel Level CalculationOpen Vessel Level Calculation

    L

    100%

    50

    S.G = 1.10%

    10

    Head2

    GP = Head1= 1.1*10

    = 11H2O

    4mA pt? (at 0% level)

    20mA pt? (at 100% level)GP = Head1 + Head2

    = (1.1*10) + (1.1*50)

    = 66 H2OCal. Range = 11 to 66H2O

    Head1

    Level 1 - Pressure 2

    8

    Zero Elevation: Example (for a DP span of 100 H2O)Wet Leg : Calibrated Range -20 H2O to 80 H2O

    0% 100%

    Zero Supression: Example (for a DP span of 100 H2O)Dry Leg : Calibrated Range 20 H2O to 120 H2O

    0% 100%

    0 H2O

    20 H2O

    -20 H2O

    0%/LRV of Dry Leg

    0%/LRV of Wet Leg

    True Zero (Measured)

    ZeroSuppressed

    ZeroElevated

    Zero Suppression & ElevationZero Suppression & Elevation

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    9

    XMTR

    HL

    Ullage or Vapor

    Head2

    S.G = 1.1

    Closed Tank Level Calculation (Wet Leg)Closed Tank Level Calculation (Wet Leg)Example: ZeroZero--BasedBased Direct MountDirect Mount Application

    What is the Calibration Range?S.GWetLeg=1.2

    50

    100%

    0%

    Head1

    4mA pt? (at 0% level)

    20mA pt? (at 100% level)

    Cal. Range = -84 to -29H2O

    70

    DP = Phigh - Plow= 0 - Head1= 0 - (1.2*70)= -84H2O

    DP = Phigh - Plow= Head2 - Head1= (1.1*50)] - (1.2*70)= -29H2O

    Level 1 - Pressure 2

    10

    XMTR

    HL

    Ullage or Vapor

    S.G = 1.1

    Closed Tank Level Calculation (Wet Leg)Closed Tank Level Calculation (Wet Leg)Example: NonNon--ZeroZero--BasedBased Direct MountDirect Mount Application

    What is the Calibration Range?S.GWetLeg=1.2

    100%

    Head1

    DP = Phigh - Plow= Head2 - Head1= (1.1*10) - (1.2*70)= -73H2O

    4mA pt? (at 0% level)

    20mA pt? (at 100% level)DP = Phigh - Plow

    = (Head2 + Head3) - Head1= [(1.1*10) + (1.1*40)] - (1.2*70)= -29H2O Cal. Range = -73 to -29H2O

    10 Head2

    Head340

    0%

    70

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    11

    XMTR

    HL

    Ullage or Vapor

    S.G = 1.1

    Closed Tank Level Calculation (Wet Leg)Closed Tank Level Calculation (Wet Leg)Example: NonNon--ZeroZero--BasedBased Remote MountRemote Mount Application

    What is the Calibration Range?S.GWetLeg=1.2

    100%

    Head1

    10

    Head3

    0%

    70

    Head2

    DP = Phigh - Plow= Head2 - Head1= (1.1*10) - (1.2*80)= -85H2O

    4mA pt? (at 0% level)

    20mA pt? (at 100% level)DP = Phigh - Plow

    = (Head2 + Head3) - Head1= [(1.1*10) + (1.1*50)] -(1.2*80)= -30H2O Cal. Range = -85 to -30H2O

    50

    Level 1 - Pressure 2

    12

    The transmitter must be mounted level with or below the lowest tap to ensure positive pressure at the transmitter.

    Diaphragm seals for tanks under VACUUM

    DP = Hside - Lside= (L*SGp + h*SGf ) - (H+h)*SGf= L*SGp - H*SGf

    Dist. Betw. Taps = H

    h

    H L

    L

    CapillaryRemote Seal

    1.0 psia(27.7

    inH2O) DP Transmitter

    SGp SGf

    H

    Level Calculation with Remote SealsLevel Calculation with Remote Seals

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    13

    HL

    30S.G = 1.1

    Level Calculation with Remote SealsLevel Calculation with Remote Seals

    100%

    Head1Head3

    0%

    7050

    S.Gfill=0.9

    Head2

    Example: Double RemoteDouble Remote Seal ApplicationWhat is the Calibration Range?

    DP = Phigh - Plow= Head2 - Head1= (0.9*30) - (0.9*100)= -63H2O

    4mA pt? (at 0% level)

    20mA pt? (at 100% level)DP = Phigh - Plow

    = (Head2 + Head3) - Head1= [(0.9*30) + (1.1*50)] -(0.9*100)= -8H2O

    Cal. Range = -63 to -H2O

    Level 1 - Pressure 2

    14

    Example: To measure change in density

    What is the Calibration Range?

    Max. Allowable S.G = 0.2

    Ullage

    Pbottom

    Ptop

    L H

    Remote Seal

    10 ft

    Dist. Betw. Taps = 10 ft = 10 x 12= 120

    SGp 1.1 to 1.3

    Density Calculation with Remote SealsDensity Calculation with Remote Seals

    SGf = 0.95

    DP = 120 * (SGp - SGf)= 120 * (1.1 - 0.95)= 18H2O

    4mA pt? (at 0% level)

    20mA pt? (at 100% level)

    Cal. Range = 18 to 42H2O

    DP = 120 * (SGp - SGf)= 120 * (1.3 - 0.95)= 42H2O

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    15

    Application Example: To determine % of interface of Liquid A with respect to Liquid B.

    What is the Calibration Range?

    Dist. Betw. Taps = 10 ft = 10 x 12= 120

    Vapor

    0%

    100%

    SG1= 1.1

    SG2= 1.3

    Pbottom

    Ptop

    L H

    Remote Seal

    10 ft

    Liquid A

    Liquid B

    SGf = 0.95

    DP = 120 * (SG1 - SGf)= 120 * (1.1 - 0.95)= 18H2O

    4mA pt? (at 0% level)

    20mA pt? (at 100% level)

    Cal. Range = 18 to 42H2O

    DP = 120 * (SG2 - SGf)= 120 * (1.3 - 0.95)= 42H2O

    Interface Calculation with Remote SealsInterface Calculation with Remote Seals

    Level 1 - Pressure 2

    16

    Chemical Spray(Clean in Place)

    (CIP)

    Effluent

    Bacteria

    Cracks and Crevices

    Debrisclogging upthe transmitter

    High temperatures Corrosive processes Prevent clogging Sanitary applications

    Why Use Remote Seals?Why Use Remote Seals?

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    17

    Reduce number of joints

    Wet or dry leg replacement

    Cold Ambient Temperatures

    Process Connection Fitting

    Viscous Applications

    TOXIC

    Threaded Connection

    Threaded Connection

    Variable height

    Changes headpressure

    Why Use Remote Seals?Why Use Remote Seals?

    Level 1 - Pressure 2

    18

    LEVEL

    ACID BIO HAZARD

    REACTOR

    DENSITY

    PRESSURE

    FLOW

    SANITARY

    Remote Seal ApplicationsRemote Seal Applications

    Level Pressure Flow Density Interface

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    19

    PRESSURE

    PRESSURE

    PROCESS ISOLATING DIAPHRAGM

    FILL FLUID

    H

    How Remote Seal Works?How Remote Seal Works?

    Level 1 - Pressure 2

    20

    Pressure transmitter Low volume transmitter flange Connection between seal and transmitter Fill fluid One or two seals

    Diaphragm

    Capillary

    Fill Fluid

    Mounting Ring or Flange

    Lower Housing/Flushing Ring

    Upper Housing

    Remote Seals System ComponentsRemote Seals System Components

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    21

    Diaphragm seals fall into five groups:Flange Mount - FlushedFlange Mount - ExtendedFlange Mount - InternalThreadedSanitary

    Classifications of Remote SealsClassifications of Remote Seals

    Level 1 - Pressure 2

    22

    A Remote Seal Assembly has its own performance characteristics that are additive to the transmitter performance.TemperatureTime ResponseHead Temperature Effect

    Seal performance is primarily affected by fill fluidand diaphragm stiffness.

    Factors Affecting Seal PerformanceFactors Affecting Seal Performance

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    23

    Pressure Error

    Volume Displacement

    Ambient Hot Cold Max volume

    VolumeDisplacement

    Volume

    DiaphragmStiffness Curve

    No Fill Fluid

    Factors Affecting Seal PerformanceFactors Affecting Seal Performance

    Level 1 - Pressure 2

    24

    Center Diaphragm Deflection in Inches

    Volume - Cubic Inches

    pressure inches H2O

    Stiffness is affected by: Diameter of measuring surface (Larger diaphragm = Less stiff) Material (modulus of elasticity) ThicknessConvolution pattern

    P2P1

    V

    P

    V2

    V1

    Typical Diaphragm Stiffness Curve

    Remote Seal Temperature Effects

    Factors Affecting Seal PerformanceFactors Affecting Seal Performance

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    25

    H

    Remote Seal Temperature Effects

    Fill FluidVolume

    Fill FluidCoefficient of

    Expansion

    DiaphragmStiffness

    Increase

    TemperatureEffect

    TemperatureEffect

    TemperatureEffect

    Increase

    Factors Affecting Seal PerformanceFactors Affecting Seal Performance

    Level 1 - Pressure 2

    26

    Fill fluid density (specific gravity) changes due to temperature changes.Zero offset is affected by fill fluid density changes.Calculate Head Temperature Error (HTE).

    d = Distance Between TapsSGf = Specific Gravity of Fill FluidE = Coefficient of Thermal ExpansiondT = Temperature Change

    Initial Head (Hi) = d*SGf

    HTE = - d*SGf *E*dT

    Remote Seal Head Temperature Error

    Factors Affecting Seal PerformanceFactors Affecting Seal Performance

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    27

    Initial head: d*SGf = 93.4With +25o Temperature changeHTE = - (100*25*.0006*.934)

    = -1.380 Therefore, at a higher temperature, the head pressure on the

    transmitter = (93.4 - 1.40) = 92.0

    d= 100 SGf = 0.934exp. coef. = .0006 in/in/F

    Calculating Head Temperature Error

    Factors Affecting Seal PerformanceFactors Affecting Seal Performance

    Level 1 - Pressure 2

    28

    Larger DiaphragmThinner DiaphragmSmaller Capillary IDDirect Mount

    Smaller DiaphragmThicker DiaphragmLarger Capillary ID

    High Pressure Side Seal

    HighSide

    Stiffness

    HighSide

    Volume

    DECREASE

    LowSide

    Volume

    Low Side

    Stiffness

    INCREASE

    Low Pressure Side Seal

    Optimizing Seal System

    Factors Affecting Seal PerformanceFactors Affecting Seal Performance

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    29

    Is affected by:

    Fill fluid viscosityCapillary I.D.Capillary lengthType and range of transmitter

    Remote Seal Time Response

    Factors Affecting Seal PerformanceFactors Affecting Seal Performance

    Level 1 - Pressure 2

    30

    50 psi20 psi80 psi

    Calibrating Analog Pressure TransmittersCalibrating Analog Pressure Transmitters

    50 psi

    Full Span : 0 to 100 psi

    4 mA 20 mA

    Set 4 mA point at 20 psi using Zero PotSet 20 mA point at 80 psi using Span Pot

    At 50 psi ReadingAnalog Output = 50/100*16 + 4 mA

    = 12 mA

    New Range : 20 to 80 psiNew Span : 80 - 20 = 60 psiAt 50 psi ReadingAnalog Output = (50-20)/60*16 + 4 mA

    = 12 mA

    4 mA 20 mA

    Zero & Span adjustments are interactive:Zero & Span adjustments are interactive:

    During Span adjustment, Zero point shifts

    OutputElectronics

    SensorModule

    Zero Pot Span Pot

    Process Connection

    Accurate Input

    Source

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    31Calibrating Analog Pressure TransmittersCalibrating Analog Pressure Transmitters

    Linearity Adjustment Screw marked as LIN

    LINDAMP

    Damping Adjustment Screw marked as DAMP

    On Amplifier BoardOn Amplifier Board

    LinearizingLinearizing ProcedureProcedure Use accurate input source Apply mid scale input Note Desired - Actual Output = x Multiply by a correction factor = xy Multiply by Range Down factor = xyz Apply full scale input Adjust linearity to (full scale output -/+ xyz) depending on +ve/-ve error at mid scale input

    All in all, only 3 types of calibration / configuration that can be performed on an analog transmitter : Calibrating 4-20 mA points Damping Linearity Adjustment

    Level 1 - Pressure 2

    32Calibrating Analog TransmitterCalibrating Analog Transmitter

    Calibrator connected to the TEST Terminals for calibration with accurate sensor input source.

    282 Loop Validator

    Model 272 , 4-20 mAField Calibrator

    Accurate Sensor Input Source

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    33

    SMARTTransmitter

    MemoryCommunicator

    Memory

    Retrieve Configuration data

    at On-Line

    Send Edited Configuration data

    at On-Line

    Master Slave

    Using a HART CommunicatorUsing a HART Communicator Create OR Edit:

    Tag Name Engineering Units Damping - Smoothening the transmitters Output Transfer function - Linear to Square-root Output or vice-versa Sensor Setup - For temperature transmitter LCD Meter configuration

    Review transmitter information

    Configuration Smart Pressure Configuration Smart Pressure Transmitter OnTransmitter On--LineLine

    Level 1 - Pressure 2

    34

    Indicator

    Meter

    Performing OnPerforming On--Line Diagnosis Line Diagnosis in Smart Pressure Transmitter in Smart Pressure Transmitter

    Loop TestLoop TestLoop test allow user to commission via the HART Protocol the Smart Transmitter to varify:

    FIELDTERMINALS

    + -COMM TEST

    Z S

    P.S

    RecorderController

    250

    Force Transmitter to Output a Constant Analog Value

    12 m

    A

    12 mA

    The integrity of the loop.

    The operation of other devices in the loop.

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    35Calibrating Smart Pressure TransmitterCalibrating Smart Pressure Transmitter

    Using Local Zero & Span AdjustmentUsing Local Zero & Span Adjustment

    Use accurate input source. Apply 0% input & activate

    zero button to set 4 mA. Apply 100% input & activate

    span button to set 20 mA.

    Non-Interactive Span & Zero Buttons

    Similar to calibrating 4Similar to calibrating 4--20 20 mAmA points in Analog Transmitterspoints in Analog Transmitters

    Level 1 - Pressure 2

    36Calibrating Smart Pressure TransmitterCalibrating Smart Pressure Transmitter

    Using HART Communicator Output 20 mA when you see 150 InH2O. Output 4 mA when you see 0 InH2O. Dont Require Accurate Input Source

    F1 F2 F3 F4

    3051C : PT-56391 LRV 0.00 inH2O2 URV 120.00 inH2O

    F1 F2 F3 F4 F1 F2 F3 F4

    HELP HELP HELPHOME ESCDEL ENTER

    3051C : PT-5639Online1 Device Setup2 PV 60.00 inH2O3 Analog Out 12.00 mA4 PV LRV 0.00 inH2O5 PV URV 120.00 inH2O

    3051C : PT-5639URV

    120.00 inH2O150.00

    D/AA/D

    Communications

    From Home ScreenFrom Home Screen

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    37Calibrating Smart Pressure Transmitter Calibrating Smart Pressure Transmitter

    Using CommunicatorUser can perform Digital Trims on Smart Transmitter via HART Protocol:

    D/AA/D

    Communications

    Match Transmitters Digital 4-20 mA to Plant Standard Analog 4- 20mA

    Match Transmitters Digital 4- 20 mA to Plant Standard Analog Output other than 4- 20 mA (eg. 1- 5 V)

    Zero out small offset in sensor output at TRUE ZERO by resetting A/D

    Linearize Transmitters Digital PV to Accurate Input Source ( Two-Point Trim )

    Output Trims D/A Trim

    Scaled D/A Trim

    Input Trims Zero Trim

    Full Trim

    Low Trim High Trim

    Level 1 - Pressure 2

    38Why Perform 4Why Perform 420 20 mAmA Output Trim ?Output Trim ?

    100 InH20

    Ranged 0100 inH20

    20.22 mADVM

    3051C : PT-5639Online

    1 Device Setup2 PV 100.00 inH2O3 AO 20.00 mA4 LRV 0.00 inH2O5 URV 100.00 inH2O

    Does NOT Match !!!

    +

    Inaccurate Digital Interpretation of Inaccurate Digital Interpretation of Plant Standard Analog Output.Plant Standard Analog Output.

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    39

    Update D/A conversion

    Pla

    nt S

    tand

    ard

    Met

    er R

    eadi

    ng

    4 mA

    20 mA

    4 mA 20 mADigital 4- 20 mA Output

    D/AA/DCommunications

    How 4How 4--20 20 mAmA Output Trim Works ?Output Trim Works ?

    IDEAL

    IDEALA

    CTUAL

    ACTUAL

    3.95 mA

    20.15 mA

    Low Trim

    High Trim

    Level 1 - Pressure 2

    40Why Perform Sensor Full Trim ?Why Perform Sensor Full Trim ?

    150 inH20

    +

    20.42 mADVM

    3051C : PT-5639Online1 Device Setup2 PV 150.40 inH2O3 AO 20.42 mA4 LRV 0.00 inH2O5 URV 150.00 inH2O

    Does NOT Match !!!

    Inaccurate interpretation of process variable by Inaccurate interpretation of process variable by the A/D circuit during conversion to digital signal.the A/D circuit during conversion to digital signal.

    Ranged 0150 inH20

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    41

    Update A/D conversion

    Digital PV

    Reading

    Process Variable Input

    D/AA/D

    Communications

    How Input Trim Works ?How Input Trim Works ?

    100H2O

    - 50H2O

    100H2O- 50H2O

    IDEAL

    IDEALAC

    TUAL

    ACTU

    AL

    -49.5H2O

    101.5H2O

    Low Trim

    High Trim

    Require Accurate Input Source

    Level 1 - Pressure 2

    42What is Input Trim ?What is Input Trim ?

    Zero Trimused to zero out small

    changes in output, often caused by:

    Full Trim (Span Trim or Linearize)used to update A/D conversion, because of:

    4-20 mA OUTPUT

    Ideal Span

    4-20 mA OUTPUT

    4-20 mA OUTPUT

    0 to 100 inH2O Input

    4-20 mA OUTPUT

    Ideal Span

    4-20 mA OUTPUT

    4-20 mA OUTPUT

    0 to 100 inH2O Input

    Sensor TrimSensor Trim

    Mounting Effect Static Pressure Effect

    Changes in Module Characteristics

    Drift over time

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    43Zeroing ProceduresZeroing Procedures

    On the Benchtransmitter in upright positiontransmitter ventedzero transmitter at atmospheric pressure

    In the fieldstop process/wet leg input to transmitter

    isolate the valvestransmitter vented

    For DP Flow, equalize static pressureszero transmitter at atmospheric pressure

    Level 1 - Pressure 2

    44A/D A/D --Zero Trim Zero Trim vsvs D/A ZeroingD/A Zeroing

    Bench Calibration- PV: 0.0 inH2OOutput: 4.00 mARange Points: 060 inH2O

    After Mounting - PV: 0.85 inH2OOutput: 4.22 mARange Points: 060 inH2O

    A/D - Zero Trim using Communicator

    PV: 0.0 inH2OOutput: 4.00 mARange Points: 0.60inH2O

    Zero based Application

    Similar to Low Trim - Zero Based

    D/A - Zeroing using Zero Button

    PV: 0.85 inH2OOutput: 4.00 mARange Points: 0.8560.85inH2OTo get back: Rerange using

    CommunicatorSimilar to Re-ranging using zero button

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    45

    AP/GPLine Pressure

    Transmitter Mounting & Calibration Range

    Max. Operating Pressure = 50 psig

    Min. Operating Pressure = 5 psigGP: Ranged from 5 psig to 50 psig

    Operating Span = 45 psi4 mA (0% reading) = 5 psig20 mA (100% reading) = 50 psig

    AP: Ranged from 19.7 psia to 64.7 psiaOperating Span = 45 psi4 mA (0% reading) = 19.7 psia20 mA (100% reading) = 64.7 psia

    Gas Flow

    Basic Application Basic Application Line Pressure Line Pressure -- Gas Flow in a PipeGas Flow in a Pipe

    Level 1 - Pressure 2

    46

    AP/GPLine Pressure

    Liquid Flow

    Transmitter Mounting & Calibration Range

    Max. Operating Pressure = 500 psig

    Min. Operating Pressure = 50 psig

    GP: Ranged from 50 psig to 500 psigOperating Span = 450 psi4 mA (0% reading) = 50 psig20 mA (100% reading) = 500 psig

    AP: Ranged from 64.7 psia to 514.7 psiaOperating Span = 450 psi4 mA (0% reading) = 64.7 psia20 mA (100% reading) = 514.7 psia

    GP = 50 + (8 - 4)/16 * 450 = 162.5 psig

    AP = 64.7 + (8 - 4)/16 * 450= 177.2 psia

    8 mA

    If transmitter reads 8 mA

    Basic Application Basic Application Line Pressure Line Pressure -- Liquid Flow in a PipeLiquid Flow in a Pipe

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    47

    Steam Flow

    Max. Operating Pressure = 100 psig

    Min. Operating Pressure = 20 psig

    Wet Leg Pressure = 10 psig

    AP/GPLine Pressure

    Wet Leg

    GP: Ranged from 30 psig to 110 psig Operating Span = 80 psi 4 mA (0% reading) = 30 psig 20 mA (100% reading) = 110 psig

    AP: Ranged from 44.7 psia to 124.7 psia Operating Span = 80 psi 4 mA (0% reading) = 44.7 psia 20 mA (100% reading) = 124.7 psia

    Transmitter Mounting & Calibration Range

    Basic Application Basic Application Line Pressure Line Pressure -- Steam Flow in a PipeSteam Flow in a Pipe

    Level 1 - Pressure 2

    48

    100 inches

    Steamline

    Transmitter

    Zero Suppression

    Zero Suppression for Steam Line Pressure MeasurementTransmitter Ranged: 0 - 500 kPaOperating Span = 500 kPaWet Leg: 1 inch TubeWet Leg Liquid: 1.2 S.G.Steam Pressure: 400 kPa

    WetLeg

    At line pressure = 0 kPa, the sensor will sense wet leg pressure (Head).Wet leg pressure (Head) = Vert. Height * S.G

    = 100 * 1.2 = 120 inH2O= 120 * 0.25 kPa= 30 kPa

    4 mA point 20 mA point0 kPa 500 kPa

    30 kPa 530 kPa

    Before Suppression

    After Suppression

    Basic Application Basic Application Line Pressure Line Pressure -- Steam Flow in a PipeSteam Flow in a Pipe

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    49

    AP/GP Static Pressure

    Com

    pres

    sed

    Gas

    GP: Ranged from 0 psig to 200 psigOperating Span = 200 psi4 mA (0% reading) = 0 psig20 mA (100% reading) = 200 psig

    AP: Ranged from 14.7 psia to 214.7 psiaOperating Span = 200 psi4 mA (0% reading) = 14.7 psia20 mA (100% reading) = 214.7 psia

    Max. Operating Pressure = 200 psig

    Min. Operating Pressure = 0 psig

    Basic ApplicationBasic ApplicationStatic Pressure Static Pressure -- Pressurized VesselPressurized Vessel

    Transmitter Mounting & Calibration Range

    Level 1 - Pressure 2

    50

    AP/GP

    Max. Operating Vacuum = 10 psi

    Min. Operating Vacuum = 5 psi

    GP: Ranged from -10 psig to -5psigOperating Span = 5 psi4 mA (0% reading) = -5 psig20 mA (100% reading) = -10 psig

    AP: Ranged from 9.7 psia to 4.7 psiaOperating Span = 5 psi4 mA (0% reading) = 9.7 psia20 mA (100% reading) = 4.7 psia

    Vacu

    um

    VacuumGenerator

    Process

    GP = - 5 - (8 - 4)/16 * 5= - 6.25 psig

    AP = 9.7 - (8 - 4)/16 * 5 = 8.45 psia

    8 mA

    If transmitter reads 8 mA

    Transmitter Mounting & Calibration Range

    Basic ApplicationBasic ApplicationVacuum ApplicationVacuum Application

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    51

    Max. Level = 50 ft

    Min. Level = 0 ft

    DP: Calibration Range: 0 inH2O to 600 inH2OOperating Span = (50 * 12) * 1.0

    = 600 inH2O4 mA (0 ft) = 0 inH2O20 mA (50 ft) = 600 inH2O

    DP = (8 - 4)/16 * 600= 150 inH2O

    Level = 150/600 * 50= 12.5 ft

    If transmitter reads 8 mA

    Basic ApplicationBasic ApplicationHydrostatic Pressure Hydrostatic Pressure -- Inferring Liquid Level in a TankInferring Liquid Level in a Tank

    Transmitter Mounting & Calibration Range

    DP Head

    Pressure

    4mA

    20mA Max. Level

    Min. LevelL H

    8 mA

    0 ft

    50 ft

    S.G = 1.0

    Level 1 - Pressure 2

    52

    FE

    FTFICCalibration Range: 4 to 64 inH2O

    Flow : 100 to 400 GPM

    0% of flow 100 GPM 4 inH2O DP 100 % of flow 400 GPM 64 inH2O DPIf transmitter reads 36 inH2O

    Application Example:

    36 inH2O

    flow (Q2) ( 400/(64) ) * (36) = 300 GPM (300/400) * 100% = 75% of flow

    Basic ApplicationBasic ApplicationInferring Flow Rate in a PipeInferring Flow Rate in a Pipe

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    53

    Steam Service

    Liquid Service

    Gas Service

    Gas Service

    Slope

    1 inch per footSlope

    1 inch per foot

    Condensate fall back into the pipe/process

    Thermal isolation by filling condensate

    Vapor will rise back into the pipe/ process

    Mounting Configuration

    Basic ApplicationBasic ApplicationMounting ConfigurationsMounting Configurations

    Level 1 - Pressure 2

    54ExerciseExercise

    1. A vessel contains a solution that is fibrous and viscous. A vacuum is pulled on the solution so that it will boil at a lower temperature. Which of the following would be most suitable technology to measure the level ?A. FloatB. UltrasonicC. Pressure transmitter with wet legD. Pressure transmitter with remote seal [ ]

    An orifice plate creates a differential pressure of 64 kPa at flow rateof 40 m3/s through a pipe.

    2. Calculate the differential pressure at 10 m3/s. [ ]3. Calculate the flow rate at 16 kPa differential pressure. [ ]4. Calculate DP accuracy (%) at 10 m3/s If the transmitters

    reference accuracy is 0.1% of span. (DP sensitivity is 0.5) [ ]

  • Level 1 - Fundamental Training Pressure 2

    Power Point Presentation Handouts

    Level 1 - Pressure 2

    55ExerciseExercise

    Identify the correct configuration for the following services.

    6. Liquid Service [ ]

    7. Steam Service [ ](B) (C)(A)

    5. In the above application, what amount of zero suppression (kPa) is required if the transmitter was ranged 0 - 600 kPa ? [ ]

    Wet Leg:25mm TubeWet Leg Liquid:1.1 S.G.Steam Pressure:500 kPa6 m

    Steamline

    WetLeg

    Transmitter (Note 1 mm H2O = 9.8 Pa)

    Level 1 - Pressure 2

    56ExerciseExercise

    8. Calculate the calibration range of the DP transmitter for the closed tank application(dry leg).

    4 mA point = [ inH2O ]20 mA point = [ inH2O ] LH

    400 in.450 in.

    100%

    0%

    S.G = 1.0

    DP

    9. Calculate the calibration range of the DP transmitter for the remote seal application.

    4 mA point = [ inH2O ]20 mA point = [ inH2O ]

    DP

    S.G = 1.1

    50 in.

    300 in.

    100%

    0%S.G = 0.9

    250 in.

    30 kPa Vacuum

    LH