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TQM
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Focus on Processes
TQM principle that focus on improving
processes and not on blaming or punishing
the people. Rather than a fixed body of
knowledge or method of management.
Focus on Processes
Process - a series of steps that take inputs from
suppliers and transforms them into outputs that are
delivered to customers. The steps required to carry out
the process are defined, and performance measures are continuously monitored in order to detect unexpected
variation.
Focus on Processes
Supplies Equipment Information People Training Capital
Service Product Information Paper Works Waste
Value-added task
Cost-added (Waste, Rework, Inspection, etc.)
Continuous improvement
Input OutputProcess
Quality culture refers to the complete awareness,
commitment, attitude, and behavior of the organization
with respect to quality. Corporate leadership must
effectively communicate and more importantly demonstrate quality as an inherent value of
the organization.
Make quality everyone’s job
With quality being the job of everyone, information
about the company’s sales, customer needs, orders,
finances, delivery of parts, productivity, efficiency, the activities of different people
and teams, and how one team affects another, are
vital.
Make quality everyone’s job
The term customer is most commonly associated with
someone who purchases goods or services, but Joseph Juran,
the famous management consultant, taught that
organizations have both internal and external customers, and
internal customers have a direct link to a positive external
customer experience.
Recognize internal customers
The external customer is the person who purchases the
goods or services, while the internal customer is anyone
within an organization who at any time is dependent on
anyone else within the organization.
Recognize internal customers
Recognize internal customers
Impact on External Customers Internal customers have a direct link
to the external customers and the quality of product or service they
receive. Whether the internal customer is the receptionist (the
supply chain starts with her so it’s best not to overlook her), the
warehouse manager or the call center representative, every person in the
supply chain is important to delivering a great product or service.
Recognize internal customers
• Cultural Working ExperienceTaking care of internal customers impacts an
organization’s culture and working environment.
Employees need to feel valued and appreciated for what they bring to the table. How other employees meet these needs
influences this experience.
Recognize internal customers
Speed Up Systems and Processes
Bottlenecks occur when employees are waiting for
other employees to provide the necessary product, service or information
necessary to perform their job duties.
What is team-based organization?
- a group of people working cooperatively to achieve shared goals via differentiation of roles and using elaborate system of
communication.- to cooperate with others by
expressing both our collective identity and our individuality in
groups and organizations.
Create a team-based organization
How to create a Team-Based Organization or Workplace
Stage 1. Deciding on Team Based Organization
-understanding the value and benefits of TBO and conducting an
organizational review. Before introducing TBO it is important to understand the existing structure,
culture and extent of team working in the organization. This stage also involves developing a plan for the
implementation of TBO.
Create a team-based organization
Stage 2. Developing Support System
-this stage requires an examination of support
systems relevant to TBO such as training, reward systems,
communication, and inter team relations, and making plans to adapt or develop
them for TBO.
Create a team-based organization
Stage 3. Team Leader and Team Member Selection
-establishing criteria for team leader and team member selection
and implementing appropriate recruitment and selection
processes. Team leader training is important – leading teams is very
different from other kinds of leadership so team leaders need to
be equipped with the necessary knowledge skills and attitudes.
Create a team-based organization
Stage 4. Developing Effective Teams
-understanding and enabling the team development
process, which includes clarifying objectives, roles, communication processes
and decision-making processes.
Create a team-based organization
Stage 5. Reviewing and Sustaining Team
Effectiveness-in this stage, teams must
be coached to set criteria for the evaluation of team
performance and to identify required changes to improve
performance.
Create a team-based organization
Stage 6. Reviewing Team-Based Organization
-the final stage involves evaluating the contribution of
TBO to the organization’s effectiveness and making any necessary changes to ensure
the continued and optimal contribution of TB the
organization.
Create a team-based organization
Reduce Hierarchy
•The flatness of an organization is proportional to
the required level of shared purpose.
•In a hierarchical organization orders come from above.
•In a hierarchical organization you always know which way
is up, and from where the orders are coming in.
Reduce Hierarchy
How to recognize reduce hierarchy?
•The purpose of the organization is known and
kept at the top.•It doesn't matter if those
ranking low in the hierarchy do not share the purpose.
Reduce Hierarchy
•The less hierarchical, and more flat an organization
wants to be, the more important it is that everyone
in the organization shares the purpose of the organization, its reason for existence, its
direction and its goals.
Reduce Hierarchy
•A shared purpose allows the organization to work without the burden of hierarchy, as knowledgeable workers are trusted and empowered to
make the small daily decisions that are needed for
the organization to run efficiently.
Reduce Hierarchy
•Shared purpose is rare. Without shared purpose a
flattened organization could become busy and without direction, or stagnated and
without motivation.
Reduce Hierarchy
CONCLUSIONThe flattening of organization is the future, but it requires a real increase in shared purpose and empowerment. To create more
value from the organization and to reduce hierarchy for real, a strong
sense of purpose needs to be instilled in the organization first
before reducing hierarchy.
Process management involves (1) control,
planning and administering the activities necessary to
sustain a high level of performance in a process,
and (2) improvement, identifying opportunities for
achieving continuously higher levels of quality in operational performance.
Process Management
Processes:
Core processes- drive the creation of product and
services.
Support processes- are critical to production and
delivery.
Process Management
To apply techniques of process management, processes must be (1)
repeatable and (2) measurable. Being
repeatable means that the process recurs over time. Obviously, the processes must be measurable for
such data to be obtained.
Process Management
Projects
Projects represent one-of-a-kind production for an individual customer.
They tend to involve large sums of money
and last a considerable length of time.
Making products one-at-a-time and treating their production as a project can be time consuming and cost-prohibitive.
Batch Production
Mass production is used by producers who
need to create more standardized products
in larger quantities than batch production can economically handle.
Mass Production
Continuous processes are used for very high-
volume commodity products that are very
standardized.
Continuous Production
This type of process produces small batches
of many different products. Each batch is usually customized to a specific customer order, and each product may require different steps and processing times.
Job Shops
It requires a good measurement system to
track quality and operational performance.
It’s measurement provides the ability to capture important quality and
performance indicators to reveal patterns about process performance.
Process Control
Control is the activity of ensuring conformance to
the requirement and taking corrective action
when necessary to correct problems and
maintain stable performance.
Process Control
1. a standard or goal
2. a means of measuring accomplishment
3. a means of comparing actual results with the standard, along with feedback to form the basis for corrective action.
Its Component