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  • Industrial/RV/Mobile Generator Sets

    Models:

    15/20CCO

    15/20CCFO

    15/20CCOZ

    15/20CCFOZ

    15/20EOR

    12.5/16.5EFOR

    15/20EORZ

    12.5/16.5EFORZ

    20RCOZ/20RCOZN

    TP-5607 3/01b

    Service Parts

  • Table of Contents

    Specification Number Index 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 1: Cylinder Block 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 2: Gear Housing 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 3: Flywheel Housing and Oil Pump 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 4: Cylinder Head and Bonnet 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 5: Intake and Exhaust Manifold 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 6: Camshaft and Drive Gear 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 7: Turbocharger 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 8: Crankshaft and Piston 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 9: Lube Oil System 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 10: Cooling Water System 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 11: Fuel Injection Pump 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 12: Governor 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 13: Fuel Injection Line 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 14: Fuel Filter and Fuel Line 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 15: Starting Motor 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 16: Alternator 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 17: Gasket Set 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 101: Air Intake 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 103: Fuel System 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 104: Cooling System 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 105: Engine 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 107: Nameplate and Decals 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 109: Skid and Plant Mounting 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 201: Generator and Mounting 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 301: Controller and Mounting 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Group 701: Literature 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Parts List: Accessories 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Appendix A Abbreviations A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Appendix B Common Hardware Application Guidelines A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Appendix C General Torque Specifications A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Appendix D Common Hardware Identification A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Appendix E Common Hardware List A-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • 1TP-5607 3/01

    Introduction

    This manual lists service replacement parts for15--20 kW generator sets.

    At the time of print this manual applied to the generatorset specification (spec) numbers listed in theSpecification Number Index. On occasion this manualmay apply to specs not listed in the SpecificationNumber Index.

    Information in this publication represents data availableat the time of print. Kohler Co.The manufacturer ofSpectrum products reserves the right to change thispublication and the products represented without noticeand without any obligation or liability whatsoever.

    This manual includes the following main sections:

    Table of Contents. Lists the sections of the manual.

    Introduction (and other information sections).Contains introductory material about part numbers,illustrations, and hardware.

    Specification Number Index. Lists the generator setspecs and groups.

    Group Parts Lists. List the part numbers of parts in thegroups.

    Kit Sections. List modules and accessories and theirparts.

    Appendices. Include Abbreviations, CommonHardware Application Guidelines, General TorqueSpecifications, Common Hardware Identification, andCommon Hardware List.

    x:in:004:002

    Numbering System Significance

    This manual uses the following numbering systems:

    Specification Number. The product identificationnumber located on the generator set nameplate. Specnumbers break down into groups.

    Group Number. A unique number representing a partsgroup needed to assemble a generator set function. Forexample, Group 101 is the Air Intake group.

    Variation or Module Number. A group might haveseveral variations. Each variation performs the samefunction with different parts lists. For example, a 50 Hzgenerator alternator and a 60 Hz generator alternatorboth perform the same function, however, with differentparts. Each difference requires a group variation ormodule number.

    Part Number. The part number identifies an individualassembly, subassembly, component, or accessory kit.

    x:in:004:003:a

    Illustrations

    Illustrations (or exploded-view drawings) bestrepresenting the widest range of variations accompanymost groups in thismanual. Illustrations do not depict alldetails and may not show all parts. Do not useillustrations for assembly or disassembly instructions.

    x:in:004:004

    How to Find Part Numbers

    Use the following steps to locate a service replacementpart.

    1. Locate the generator set nameplate to identify thegenerator set spec number.

    2. Locate a second generator set nameplate listingaccessories to identify installed modules. Onsomemodels the accessory nameplate ismountedinside the generator junction box.

    3. Turn to the Specification Number Index. Thefirst column lists the generator set spec numbers.The headings identify the groups of parts thatmakeup the generator set.

    4. Identify the group most likely to include theservice part number.

    5. Find the group variation number at theintersection of the spec number row and the groupcolumn. Note the variation number.

    6. Page forward to locate the group identified instep 4 or find the appropriate page in the Table ofContents.

    7. Find the part on the illustration and note the itemnumber of the part or find the part description inthe parts list.

    8. Select the part number that corresponds toyour group variation. The first column lists theillustration item number. Find the variationidentified in the Specification Number Index or themodule number found on the generator setnameplate in the appropriate column on the rightside of the parts list table. Find the quantity used atthe intersection of the item number row and thevariation column. A blank space at the intersectionmeans the variation/module does not use that partnumber.

    x:in:004:005

    Hardware References

    Many common hardware items do not appear in partsmanuals or will appear as common hardware entries. Acommon hardware entry lists the size of the hardware.For example, an item that appears as Hardware,3/8-16 in the text means that the piece is 3/8-16 size.Obtain common hardware locally or, if contacting thefactory, use the Common Hardware List in the appendixto identify the common hardware part number andspecifications. See Common Hardware ApplicationGuidelines in the appendix for mating hardwareinstructions.

    Some hardware items require a specific size or someother characteristic. In that case, use the part numberlisted in the text.

    When replacing hardware, do not substitute inferiorgrade hardware. Replacement hardware grade shouldbe equal to or better than the grade of themanufacturers original hardware. Use the CommonHardware List in the appendix to identify the commonhardware hardness.

    x:in:004:006

  • 2 TP-5607 3/01

    Specification Number Index

    Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13

    Spec No. Variation Number

    Group Title

    15 kW

    135301 1 1 1 1 1 1 -- 1 1 1 1 1 1

    135303 1 1 1 1 1 1 -- 1 1 1 1 1 1

    135307 1 1 1 1 1 1 -- 1 1 1 1 1 1

    135309 1 1 1 1 1 1 -- 1 1 1 1 1 1

    135312 4 1 1 4 4 1 -- 4 4 5 4 4 4

    135313 4 1 1 4 4 1 -- 4 4 5 4 4 4

    135314 4 1 1 4 4 1 -- 4 4 5 4 4 4

    135319 1 1 1 1 1 1 -- 1 1 1 1 1 1

    135321 1 1 1 1 1 1 -- 1 1 1 1 1 1

    135326 4 1 1 4 4 1 -- 4 4 5 4 4 4

    135327 4 1 1 4 4 1 -- 4 4 5 4 4 4

    135328 4 1 1 4 4 1 -- 4 4 5 4 4 4

    20 kW

    135302 2 2 2 2 2 2 2 2 2 2 2 2 2

    135304 2 2 2 2 2 2 2 2 2 2 2 2 2

    135305 2 2 2 2 2 2 2 2 2 2 2 2 2

    135306 2 2 2 2 2 2 2 2 2 2 2 2 2

    135308 2 2 2 2 2 2 2 2 2 2 2 2 2

    135310 2 2 2 2 2 2 2 2 2 2 2 2 2

    135311 2 2 2 2 2 2 2 2 2 2 2 2 2

    135317 2 2 2 2 2 2 2 2 2 2 2 2 2

    135320 2 2 2 2 2 2 2 2 2 2 2 2 2

    135325 2 2 2 2 2 2 2 2 2 2 2 2 2

    135322 2 2 2 2 2 2 2 2 2 2 2 2 2

    135329 3 2 3 3 3 2 3 3 3 3 3 3 3

    135330 3 2 3 3 3 2 3 3 3 3 3 3 3

    135331 3 2 3 3 3 2 3 3 3 3 3 3 3

    135332 3 2 3 3 3 2 3 3 3 4 3 3 3

    135333 3 2 3 3 3 2 3 3 3 4 3 3 3

    705330 3 2 3 3 3 2 3 3 3 4 3 3 3

    GM17711-GA1 3 2 3 3 3 2 3 3 3 3 3 3 3

  • 3TP-5607 3/01

    Specification Number Index

    Group No. 14 15 16 17 101 103 104 105 107 109 201 301 701

    Spec No. Variation Number

    Group Title

    15 kW

    135301 1 1 1 1 10 13 16 24 20 20 31 29 5

    135303 1 1 1 1 10 13 17 24 32 20 31 31 5

    135307 1 1 1 1 10 13 17 24 27 20 34 30 5

    135309 1 1 1 1 10 13 16 24 33 20 31 31 5

    135312 1 1 3 4 10 13 17 26 22 20 31 31 5

    135313 1 1 3 4 10 13 16 26 20 20 31 31 5

    135314 1 1 3 4 10 13 17 26 27 20 34 30 5

    135319 1 1 1 1 10 13 17 24 27 20 35 30 5

    135321 1 1 1 1 10 13 17 26 27 20 35 30 5

    135326 3 1 3 4 16 17 20 31 37 22 47 36 17

    135327 3 1 3 4 16 17 22 31 44 22 47 36 17

    135328 3 1 3 4 16 17 22 31 38 22 49 36 17

    20 kW

    135302 2 2 2 2 11 13 16 25 21 20 32 29 5

    135304 2 2 2 2 11 13 18 25 29 20 32 31 5

    135305 2 2 2 2 11 13 16 25 21 20 33 29 5

    135306 2 2 2 2 11 13 18 25 23 20 33 31 5

    135308 2 2 2 2 11 13 18 25 34 20 34 30 5

    135310 2 2 2 2 11 13 16 25 31 20 32 31 5

    135311 2 2 2 2 11 13 16 25 21 20 33 31 5

    135317 2 2 2 2 14 15 19 25 30 20 36 34 7

    135320 2 2 2 2 11 13 18 25 34 20 35 30 5

    135322 2 2 2 2 15 16 16 30 35 21 37 35 14

    135325 2 2 2 2 14 15 19 25 30 20 42 34 7

    135329 3 2 3 3 17 17 20 32 37 22 48 36 18

    135330 3 2 3 3 17 17 23 32 44 22 48 36 18

    135331 3 2 3 3 17 17 23 32 38 22 49 36 18

    135332 4 2 4 3 18 18 24 33 39 24 50 37 13

    135333 4 2 4 3 21 21 29 36 43 29 50 40 13

    705330 4 2 4 3 18 18 24 33 39 24 50 37 8

    GM17711-GA1 3 2 3 3 GR6 GR1 GR2 GR3 GR4 GR5 GR7 GR8 14

  • 4 TP-5607 3/01

    Group 1: Cylinder Block

  • 5TP-5607 3/01

    Group 1: Cylinder BlockQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 225931 Block assembly, cylinder (includes Items 2--21) 1 1

    1 363427 Block assembly, cylinder (includes Items 2--21) 1 1

    2 X Block assembly, cylinder 1 1 1 1

    3 X Cylinder block 1 1 1 1

    4 252771 Plug, 1/4 in. 3 3 3 3

    5 252566 Plug 1 1 1 1

    6 256515 Plug, 1/8 in., screw 1 1 1 1

    7 252726 Plug, 50 mm 1 1 1 1

    8 252728 Plug, 12 mm 2 2 2 2

    9 225924 Plug, 30 mm 8 8 8 8

    10 250967 Gasket, round 4 4 4

    11 250975 Plug, 3/8 in., screw (not shown) 1

    12 252695 Bolt, M8 x 12 plated 4 4 4

    13 252803 Bolt, bearing cap 10 10 10 10

    14 X Bearing cap, main 1 1 1 1

    15 X Bearing cap 4 4 4 4

    16 256762 Main bearing 5 5

    16 GM13297 Main bearing 5 5

    16 256763 Main bearing, undersized 0.25 5 5

    16 256585 Main bearing, undersized 0.25 6 6

    17 256764 Bearing, thrust 2 2

    17 252977 Bearing, thrust 2 2

    17 256765 Bearing, thrust, oversized, 0.25 2 2 2 2

    18 252933 Bushing, camshaft 1 1 1 1

    19 252696 Bolt, M8 x 16 plated 2 2 2 2

    20 252797 Stud, cylinder head 18 18 18 18

    21 225281 Gasket, cylinder head 1 1

    21 363429 Gasket, cylinder head 1 1

    X Item not sold separately

  • 6 TP-5607 3/01

    Group 2: Gear Housing

    Quantity

    Variation Number

    Item Part Number Description 1 2

    1 252861 Flange, gear housing 1 1

    2 252409 Stud, M8 x 22 3 3

    3 229799 Housing assembly, gear (includes items 4, 5) 1 1

    4 X Housing, gear 1 1

    5 252931 Seal, oil 1 1

    6 250837 Cap, lube oil supply 1 1

    7 256531 Cover 1 1

    8 252085 Gasket 1 1

    9 252932 Pipe, knock 2 2

    10 252808 Retainer 1 1

    11 252764 O-ring, pump 1 1

    12 250981 O-ring 2 2

    13 252684 O-ring 1 1

    14 252695 Bolt, M8 x 12 plated 4 4

    15 252696 Bolt, M8 x 16 plated 4 4

    16 252697 Bolt, M8 x 20 plated 2 2

    17 252703 Bolt, M8 x 45 plated 6 6

    18 256798 Bolt, M8 x 55 plated 3 3

    19 256799 Bolt, M8 x 85 plated 4 4

    20 252723 Nut, M8 3 3

    21 252734 Washer, seal 5 5

    22 252750 Cover, blind 1 1

    23 256796 O-ring 1 1

    24 225816 Bolt, M6 x 12 plated 2 2

    25 252998 Gasket, liquid 1 1

    X Item not sold separately

  • 7TP-5607 3/01

    Group 3: Flywheel Housing and Oil Pump

    15

    Quantity

    Variation Number

    Item Part Number Description 1 2 3

    1 256750 Parallel pin, 8 x 16 2 2 2

    2 229416 Mounting flange 1 1 1

    3 229505 Bolt, M10 x 20 6 6 6

    4 252714 Bolt, M10 x 25 4 4 4

    5 252983 Sump assembly, lube oil (includes items 6--9) 1 1 1

    6 252943 Plug, M22 1 1 1

    7 X Sump, lube oil 1 1 1

    8 256752 Support, oil sump 2 2 2

    9 256796 O-ring 1 1 1

    10 252862 Spacer, oil sump 1 1 1

    11 252696 Bolt, M8 x 16 plated 4 4 4

    12 252699 Bolt, M8 x 25 plated 2 2 2

    13 252703 Bolt, M8 x 45 plated 20 20 20

    14 252704 Bolt, M8 x 50 plated 4 4

    14 252703 Bolt, M8 x 45 plated 4 4 4

    15 256750 Parallel pin, 8 x 16 2 2 2

    16 225866 Case assembly, oil seal, (includes items 17, 18) 1 1 1

    17 X Case, oil seal 1 1 1

    18 252930 Seal, oil 1 1 1

    19 225819 Bolt, M8 x 30 plated 6 6

    19 363430 Bolt, M8 x 30 plated 6

    20 252701 Bolt, M8 x 35 plated 3 3 3

    21 252998 Gasket, liquid 1 1 1

    X Item not sold separately

  • 8 TP-5607 3/01

    Group 4: Cylinder Head and Bonnet

  • 9TP-5607 3/01

    Group 4: Cylinder Head and BonnetQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 252807 Pipe 1 1 1 14 256532 Lifter, engine 2 2 2 25 225818 Bolt, M8 x 14 plated 4 4 4 46 225932 Head assembly, cylinder(includes items 7--30) 16 229843 Head assembly, cylinder (includes items 7--30) 16 363431 Head assembly, cylinder (includes items 7--30) 16 GM19679 Head assembly, cylinder (includes items 7--30) 17 X Head assembly, cylinder 1 1 1 18 X Head, cylinder 1 1 1 19 X Piece, cylinder 4 4 4

    10 X Guide, intake (not shown) 4 411 256736 Guide, valve 4 4 4 412 X Guide, exhaust (not shown) 4 4 4 413 256736 Guide, valve 4 4 413 256768 Guide, valve 414 252871 Seat, valve (suction) 4 415 252872 Seat, valve (exhaust) 4 416 256525 Plug 3 316 250974 Plug 317 250975 Plug, screw, 3/8 4 4 418 252717 Stud, M6 x 20 plated 8 8 8 819 252729 Plug 4 4 420 252732 Plug 2 2 2 221 252778 Valve, intake 4 4 4 422 252779 Valve, exhaust 4 422 252780 Valve, exhaust 4 423 252934 Spring, valve 8 8 8 824 252935 Retainer, spring 8 8 8 825 252737 Cotter 8 825 363216 Cotter 8 826 252754 Seal, valve stem 4 4 4 427 256578 Seal, valve stem 4 4 4 428 256717 Cap 8 8 8 829 250963 Spring pin, 6 x 12 2 2 2 230 250989 Nut, M6 8 8 8 831 229444 Shaft, rocker arm (includes items 32--43) 1 1 1 132 252843 Support, rocker arm 2 2 2 233 252844 Support, rocker arm 3 3 3 334 252815 Spring 4 4 4 435 225891 Shaft, rocker arm (includes items 36 and 37) 1 1 1 136 X Shaft 1 1 1 137 X Plug 2 2 2 238 225869 Arm assembly, rocker (includes items 39--41) 8 8 8 839 229844 Screw, valve 8 8 8 840 X Arm, valve rocker 8 8 8 841 252817 Nut, M8 8 8 8 842 252722 Stud, M8 x 18 plated 3 3 3 343 250804 Lock nut, M8 plated 3 3 3 344 252743 Protector, nozzle 4 4 444 225385 Protector, nozzle 445 252744 Seat, nozzle 4 4 4 446 252745 Retainer 4 4 4 447 252699 Bolt, M8 x 25 plated 3 3 3 348 252704 Bolt, M8 x 50 plated 7 7 7 749 225935 Bonnet assembly 1 1 1 149 226905 Blanket, valve cover (not shown) 150 250837 Cap, lube oil supply (includes items 51--59) 1 1 1 151 225773 Cover, breather 1 1 1 152 252805 Baffle, breather 1 1 1 153 252806 Plate, shelter 1 1 1 155 252914 Gasket, bonnet 1 1 1 156 252684 O-ring 1 1 1 157 225812 O-ring 1 1 1 158 252696 Bolt, M8 x 16 plated 2 2 2 259 252470 Knob 3 3 3 360 250801 O-ring 3 3 3 33

    X Item not sold separately

  • 10 TP-5607 3/01

    Group 5: Intake and Exhaust Manifold

    16

    Quantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 256718 Manifold, air intake 1 1 1 1

    2 252915 Gasket 1 1 1 1

    3 252701 Bolt, M8 x 35 plated 5 5 5 5

    4 256760 Heater, air 1 1 1 1

    5 225778 Gasket 1 1 1 1

    6 252701 Bolt, M8 x 35 plated 4 4 4 4

    7 229845 Hose, air intake 1

    7 363435 Hose 1

    8 229846 Clamp, 50 mm 1

    8 229492 Clamp, 41 mm 1

    9 229495 Clamp 70 mm 1

    9 229494 Clamp 60 mm 1

    10 229848 Manifold, exhaust 1

    10 229847 Manifold, exhaust 1 1

    10 GM19680 Manifold, exhaust 1

    11 252916 Gasket, exhaust manifold 1 1 1 1

    12 252706 Bolt, M8 x 65 plated 3 3

    12 252707 Bolt, M8 x 80 plated 6 6

    13 256799 Bolt, M8 x 85 plated

    13 252720 Stud, M8 x 80 plated (not shown) 2

    13 225802 Nut w/washer (not shown) 2

    13 252723 Nut, M8 2

    14 252708 Bolt, M8 x 100 plated 4 4

    15 252719 Stud, M8 x 22 plated 2 3 3 4

    16 225934 Gasket, exhaust outlet 1 1

    ko42802Line

    ko42802Text BoxGM58674

  • 11TP-5607 3/01

    Group 6: Camshaft and Drive Gear

    Quantity

    Variation Number

    Item Part Number Description 1 2

    1 252819 Tappet 8 8

    2 252820 Rod, push 8 8

    3 225930 Camshaft assembly (includes items 4--7) 1 1

    4 252804 Bearing, thrust 1 1

    5 X Camshaft assembly 1 1

    6 256587 Gear, camshaft 1 1

    7 252669 Key, 7 x 14 mm 1 1

    8 252782 Shaft, idle gear 1 1

    9 256590 Gear w/bushing (includes items 10 and 11) 1 1

    10 X Gear, idle 1 1

    11 252825 Bushing, idle gear 1 1

    12 252703 Bolt, M8 x 45 plated 2 2

    X Item not sold separately

  • 12 TP-5607 3/01

    Group 7: Turbocharger

  • 13TP-5607 3/01

    Group 7: TurbochargerQuantity

    Variation Number

    Item Part Number Description 2 3

    1 229849 Turbocharger RHB31 (includes items 2--38) 1

    1 363433 Turbocharger RHB31 (includes items 2--38) 1

    2 229423 Protector, heat 1 1

    3 229850 Rotor assembly, turbo 1 1

    4 X Shaft, turbine 1 1

    5 X Thrust bush 1 1

    6 X Oil drip 1 1

    7 X Seal ring, blower side 1 1

    8 X Seal ring, blower side 1 1

    9 X Seal ring 1 1

    10 X Nut 1 1

    11 X Wheel 1 1

    12 229851 Housing assembly, blower 1 1

    13 X Housing, blower 1 1

    14 X Bolt, M5 x 10.5 4 4

    15 X Seal ring, blower side 2 2

    16 229852 Housing assembly, turbo (includes items 17--19) 1 1

    17 X Housing, turbine 1 1

    18 X Bolt, M6 x 11 4 4

    19 X Retainer 4 4

    20 229424 Housing assembly, bearing (includes items 21 and 22) 1 1

    21 X Housing, bearing 1 1

    22 X Circlip 3 3

    23 229853 Seal plate assembly (includes items 24 and 25) 1

    23 363434 Seal plate assembly (includes items 24 and 25) 1

    24 X Seal plate 1 1

    25 X Screw 2 2

    26 229854 Overhaul kit (includes items 27--38) 1 1

    27 X Seal ring, blower side 1 1

    28 X Seal ring, blower side 1 1

    29 X Seal ring 1 1

    30 X Floating bearing 2 2

    31 X Thrust metal 1 1

    32 X Bolt, M5 x 10.5 4 4

    33 X Seal ring, blower side 2 2

    34 X Bolt, M6 x 11 4 4

    35 X Retainer 4 4

    36 X Circlip 3 3

    37 X Screw 2 2

    38 X Screw 2 2

    39 229855 Gasket 1 1

    40 256631 Gasket 1 1

    41 225802 Nut w/washer 8 3 3

    X Item not sold separately

  • 14 TP-5607 3/01

    Group 8: Crankshaft and Piston

  • 15TP-5607 3/01

    Group 8: Crankshaft and PistonQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 252984 Crankshaft assembly (includes items 2--6) 1

    1 229856 Crankshaft assembly (includes items 2--6) 1

    1 363436 Crankshaft assembly (includes items 2--6) 1 1

    2 256750 Parallel pin, 8 x 16 1 1 1 1

    3 X Crankshaft 1 1 1 1

    4 252821 Gear, crankshaft 1 1 1 1

    5 252669 Key, 7 x 14 1 1 1 1

    6 250977 Ball, steel, 1/4 4 4 4 4

    7 252668 Spring pin, 4 x 10 1 1 1 1

    8 252918 V-pulley 1 1 1 1

    9 252937 Washer 1 1 1 1

    10 252763 Bolt, V-pulley 1 1 1 1

    11 252401 Bolt, flywheel 6 6 6 6

    12 229857 Flywheel assembly (includes items 13 and 14) 1 1 1 1

    13 X Flywheel 1 1 1 1

    14 252774 Gear, ring 1 1 1 1

    15 225871 Piston w/rings (includes items 16 and 17) 4

    15 229858 Piston w/rings (includes items 16 and 17) 4

    15 363437 Piston w/rings (includes items 16 and 17) 4

    15 GM19683 Piston w/rings (includes items 16 and 17) 4

    15 229862 Piston w/rings, oversized, 0.50 (includes items 16 and 17) 4 4

    15 363438 Piston w/rings, oversized, 0.50 (includes items 16 and 17) 4

    15 225926 Piston w/rings, oversized, 0.25 (includes items 16 and 17) 4

    15 229860 Piston w/rings, oversized, 0.25 (includes items 16 and 17) 4

    15 GM19685 Piston w/rings, oversized, 0.25 (includes items 16 and 17) 4

    16 X Piston 4 4 4 4

    17 225872 Ring set, piston 4

    17 229859 Ring set, piston 4

    17 363439 Ring set, piston 4

    17 GM18684 Ring set, piston 4

    17 229863 Ring set, oversized, 0.50 4 4

    17 225929 Ring set, oversized, 0.25 4

    17 229861 Ring set, oversized, 0.25 4

    17 GM13305 Ring set, oversized, 0.25 4

    18 252822 Pin, piston 4 4

    18 363440 Pin, piston 4 4

    19 252751 Circlip 8 8

    19 363441 Circlip 8 8

    20 252980 Rod assembly, connecting (includes items 21--25) 4 4 4 4

    21 X Rod, connecting 4 4 4 4

    22 256580 Bushing, piston pin 4 4 4

    22 252781 Bushing, piston pin 4

    24 250889 Bolt, connecting rod 8 8 8 8

    25 252979 Bearing, crankpin 4 4 4 4

    25 256588 Bearing, pin, undersized, 0.25 4 4 4 4

    X Item not sold separately

  • 16 TP-5607 3/01

    Group 9: Lube Oil System

    31

  • 17TP-5607 3/01

    Group 9: Lube Oil SystemQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 252828 Pump assembly, lube oil 1 1

    1 363442 Pump assembly, lube oil 1 1

    2 252829 Gasket, lube oil pump 1 1 1 1

    3 252724 Bolt, M6 x 25 4 4 4 4

    4 252951 Dipstick 1 1 1 1

    5 252759 Guide, dipstick 1 1 1 1

    6 225775 Gasket 1 1 1 1

    7 252831 Pipe assembly, oil inlet 1 1 1 1

    8 252701 Bolt, M8 x 35 plated 2 2 2 2

    9 256591 Bracket, strainer 1 1 1 1

    10 225776 Gasket 1 1 1 1

    11 229841 Filter, oil, 80 x 80L 1 1 1 1

    12 252747 Valve assembly, oil pressure 1 1

    12 225413 Valve assembly, oil pressure 1 1

    13 252835 Nut 1 1 1 1

    14 250981 O-ring 1 1 1 1

    15 252697 Bolt, M8 x 20 plated 3 3 3 3

    16 252084 Joint bolt 10 1 1 1 1

    17 252919 Pipe assembly, lube oil 1 1

    17 229864 Pipe assembly, lube oil 1

    17 363443 Pipe assembly, lube oil 1

    18 252090 Bolt, pipe joint 1 1 1

    19 256572 Bolt, pipe joint 1

    19 256568 Bolt, pipe joint 1

    20 250968 Gasket, round 2 2 2

    20 363452 Washer, seal 2

    21 252734 Washer, seal 2 2 2 2

    22 256530 Switch, oil pressure 1 1 1 1

    23 229865 Retainer 1 1

    24 252694 Bolt, M8 x 10 plated 1 1

    25 229412 Joint, 3/8, pipe 1 1

    26 229866 Pipe, lube oil return 1

    26 363444 Pipe, lube oil return 1

    27 229735 Joint, rubber 1 1

    28 229490 Clamp, 22 mm 2 2

    29 256660 O-ring 1 1

    30 252693 Bolt, M6 x 16 plated 1 1

    31 250968 Gasket, 10 mm, round 2 2

    31 250967 Gasket, 8 mm, round 2

  • 18 TP-5607 3/01

    Group 10: Cooling Water System

  • 19TP-5607 3/01

    Group 10: Cooling Water SystemQuantity

    Variation Number

    Item Part Number Description 1 2 3 4 5

    1 256525 Plug, 1/4 1 1 1 1

    2 252783 Pump assembly, cool water (includes items 3--12) 1 1

    2 363445 Pump assembly, cool water (1-piece assemblyincludes items 2--12, 28--34) 1 1 1

    3 X Body, cool water pump (not shown) 1 1 1 1 1

    4 X Gasket (not shown) 1 1 1 1 1

    5 X Plate (not shown) 1 1 1 1 1

    6 X Impeller (not shown) 1 1 1 1 1

    7 X Impeller (not shown) 1 1 1 1 1

    8 X Seat, pulley (not shown) 1 1 1 1 1

    9 X Seal, mechanical (not shown) 1 1 1 1 1

    10 X Union, cool water pump (not shown) 1 1 1 1 1

    11 X Screw (not shown) 3 3 3 3 3

    12 250975 Plug, 3/8, screw 1 1 2 2 2

    13 252784 Gasket, cool water pump 1 1 1 1

    13 GM19686 Gasket 1

    14 252705 Bolt, M8 x 60 plated 3 3 3 3 3

    15 225428 V-belt (from Group 105) 1 1

    15 225428 V-belt 1 1 1

    16 252920 V-pulley 1 1

    16 363446 V-pulley 1 1 1

    17 252693 Bolt, M6 x 16 plated 4 4

    17 225813 Bolt, M6 x 25 4 4 4

    18 225704 Cock assembly, drain (includes items 19 and 20) 1 1 1 1 1

    19 X Body, cock 1 1 1 1 1

    20 229867 Valve 1 1 1 1 1

    21 252785 Pipe, cool water (bypass) 1 1

    22 252670 Clamp 16 mm 2 2

    23 252757 Plug, M16 1 1 1 1 1

    24 252752 Switch, thermostat 1 1 1 1 1

    25 252773 Gasket, 16 mm 2 2 2 2 2

    26 252895 Cover, thermostat 1 1 1

    26 229408 Cover, thermostat 1 1 1 1

    26 226927 Spacer, thermostat housing (not shown) 1

    27 249865 Gasket 1 1 1 1 1

    28 252786 Case assembly, thermostat 1 1

    28 X Case assembly, thermostat 1 1

    29 252482 Joint, 1/8 1 1

    30 X Case, thermostat 1 1

    31 252787 Gasket, cover 1 1

    31 250983 O-ring (not shown) 1 1

    31 GM19687 O-ring (not shown) 1

    32 252788 Cover, thermostat case 1 1

    32 363425 Joint (not shown) 1 1 1

    33 250975 Plug, PT, screw 1 1

    34 252709 Bolt, M6 x 16 plated 2 2

    35 225007 Thermostat 1 1 1 1 1

    36 225006 Gasket 1 1 1 1 1

    37 252789 Gasket, thermostat case 1 1 1 1 1

    38 252698 Bolt, M8 x 22 plated 1 1

    38 252699 Bolt, M8 x 25 plated 1 1

    38 X-6050-12 Bolt 1

    39 252700 Bolt, M8 x 32 1 1

    39 252706 Bolt, M8 x 65 plated 1 1

    39 X-6050-18 Bolt 1 1

    40 252699 Bolt, M8 x 25 plated 1 1

    41 252704 Bolt, M8 x 50 1 1

    42 252705 Bolt, M8 x 60 plated 1 1

    42 252696 Bolt, M8 x 16 3 3 3X Item not sold separately

    ko42802

    ko42802

    ko42802Line

    ko42802Line

    ko42802Text Box225626

  • 20 TP-5607 3/01

    Group 11: Fuel Injection Pump

  • 21TP-5607 3/01

    Group 11: Fuel Injection PumpQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 225933 Pump assembly, fuel injection (includes items 2--92) 1

    1 229868 Pump assembly, fuel injection (includes items 2--92) 1

    1 363447 Pump assembly, fuel injection (includes items 2--92) 1

    1 GM19688 Pump assembly, fuel injection (includes items 2--92) 1

    2 256755 Label 1 1 1

    3 252851 Gasket 1 1 1 1

    4 256755 Cover, blind 1 1 1 1

    5 X Governor assembly 1 1 1

    6 X Pump assembly, fuel injection (includes item 7) 1 1 1

    7 X Body, fuel injection pump 1 1 1

    7 GM19691 Flange assembly (not shown) 1

    8 256776 Stud, feed pump 2 2 2 2

    9 252897 Camshaft 1 1 1

    9 229445 Camshaft 1

    10 256534 Ball bearing, thrust 1 1 1 1

    11 256535 Retainer, bearing 1 1 1

    11 GM19689 Support 1

    12 256528 Key 1 1 1 1

    13 252864 Plunger, w/barrel (includes items 14 and 15) 4

    13 256608 Plunger, w/barrel (includes items 14 and 15) 4 4

    13 GM13322 Plunger, w/barrel (includes items 14 and 15) 4

    14 X Barrel 4 4 4 4

    15 X Plunger 4 4 4 4

    16 256721 Pin, barrel locking 4 4 4 4

    17 252589 Retainer 4 4 4 4

    18 256536 Spring shoe, plunger 4 4 4 4

    19 252490 Spring, plunger 4 4 4 4

    20 252848 Tappet assembly (includes items 21--26) 4 4 4 4

    21 X Guide, roller 4 4 4 4

    22 X Bolt, adjusting 4 4 4 4

    23 X Roller assembly (includes items 24 and 25) 4 4 4 4

    24 X Roller, inner 4 4 4 4

    25 X Roller 4 4 4 4

    26 X Pin, roller 4 4 4 4

    27 256537 Locking, tappet 4 4 4 4

    28 252849 O-ring 4 4 4 4

    29 250849 Valve w/seat, delivery (includes items 30 and 31) 4

    29 256583 Valve w/seat, delivery (includes items 30 and 31) 4 4 4

    30 X Seat 4 4 4 4

    31 X Valve, delivery 4 4 4 4

    32 256777 Spring, delivery valve 4 4 4 4

    33 256724 Guard, delivery valve 4 4 4 4

    34 250839 Gasket, delivery 4 4 4 4

    35 250840 O-ring, delivery 4 4 4 4

    36 256725 Stopper, valve 4 4 4 4

    37 256726 Locking 2 2 2 2

    38 256727 Locking 2 2 2 2

    39 256728 Deflector 1 1 1 1

    40 256778 Check bolt, deflector 1 1 1 1

    41 256779 Plug, M16 1 1 1 1

    42 256729 Shim set, adjusting 1 1 1 1

    43 256730 Rack, control 1 1 1 1

    44 256780 Bushing, rack 1 1 1 1

    45 256694 Spacer, auxiliary spring 1 1 1 1

    46 256695 Circlip 1 1 1

    47 256696 Pinion, control 4 4 4 4

    48 256697 Screw, pinion 4 4 4 4

    49 256698 Pinion 4 4 4 4

    50 256781 Plug, M12 1 1 1 1

    X Item not sold separately

  • 22 TP-5607 3/01

    Group 11: Fuel Injection Pump, continued

  • 23TP-5607 3/01

    Group 11: Fuel Injection Pump, continuedQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    51 252850 O-ring 1 1 1 1

    52 256699 Spring, rack 1 1 1 1

    53 256700 Shim pack 4 4 4 4

    54 225893 Cover 1 1 1 1

    55 252926 Gasket 1 1 1 1

    56 225894 Cover, side 1 1 1 1

    57 252927 Gasket 1 1 1 1

    58 256701 Locking, rack 1 1 1 1

    59 225791 Label, caution 1 1 1 1

    60 256702 Spacer, 3.25 mm 1 1 1 1

    61 256703 Spacer, 1.5 mm 1 1 1 1

    62 225804 Washer, spring 2 2 2 2

    63 225808 Pin, spring, 5 x 10 2 2 2 2

    64 256794 Ball bearing 1 1

    64 256556 Ball bearing 1 1

    65 252686 O-ring 1 1 1 1

    66 229871 Screw, M5 x 10 11 11 11

    66 GM19690 Screw, M5 x 12 11

    67 225815 Screw, M6 x 16 4 4 4 4

    68 225821 Bolt, M5 x 30 plated 2 2 2

    68 229741 Bolt w/washer 2

    69 225824 Nut, M6 2 2 2 2

    70 256663 Washer, seal, 16 mm 1 1

    70 363448 Washer, seal 1 1

    71 252827 Gear, fuel injection pump 1 1 1

    71 GM19681 Gear 1

    71 GM19682 Bolt, fuel injection gear 4

    72 252666 Washer, spring, 12 mm 1 1 1 1

    73 252725 Nut, M12 1 1 1 1

    X Item not sold separately

  • 24 TP-5607 3/01

    Group 12: Governor

    53

    68

    69

    70

    71

    72

  • 25TP-5607 3/01

    Group 12: GovernorQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 X Governor assembly 1 1 1 12 252849 O-ring 2 2 2 23 X Housing, governor 1 1 1 14 252853 Gasket, governor case 1 14 363449 Gasket, governor case 1 15 252854 Cover, governor case 1 15 225414 Cover, governor case 1 16 282855 Gasket, case cover 1 16 363450 Gasket, case cover 1 17 256787 Link, 30 mm (mark 0) 1 1 1 18 256558 Link, 31 mm (mark 1) 1 1 1 19 256559 Link, 30.5 mm (mark 05) 1 1 1 1

    10 252974 Weight assembly, governor (includes items 11--13) 1 1 110 GM19692 Weight assembly14 225781 Sleeve 1 1 1 115 252794 Shaft assembly, control (includes items 16 and 17) 1 1 1 116 X Shaft (not shown) 1 1 1 117 X Hook (not shown) 1 1 1 118 225782 Spacer, shaft (includes items 19--21) 1 1 1 119 X Spacer, 1.6 mm (not shown) 1 1 1 120 X Spacer, 2.0 mm (not shown) 1 1 1 121 X Spacer, 2.3 mm (not shown) 1 1 1 122 225800 Lever, control 1 1 1 123 225783 Bolt, revolution limit 2 2 2 123 GM19695 Bolt, control 124 225784 Bolt, idle limit 1 1 1 125 225785 Bolt, fuel control 1 1 126 229722 Spacer assembly 2 2 2 231 225787 Shaft, governor lever 1 131 225415 Shaft, governor lever 1 132 229869 Lever assembly, governor (includes items 33--49) 1 132 225421 Lever assembly, governor (includes items 33--49, 68) 132 GM19693 Lever assembly, governor (includes items 33--49, 68) 133 252592 Shim set 2 2 2 234 X Lever, tension 1 1 1 135 X Lever, governor 1 1 1 136 X Bushing 2 2 2 237 X Hook 1 1 1 138 X Pin 1 1 1 139 X Screw, M6 x 12 1 1 1 140 225788 Shifter 1 140 X Shifter 1 141 256732 Spring, fuel control 1 141 GM13320 Spring, fuel control 1 142 225801 Lever assembly, stop 1 143 225789 Pin, stop lever 1 1 144 252856 O-ring, S10 1 1 1 145 225790 Bolt, washer-based 1 1 1 146 225767 Lock nut, M6 1 1 1 147 225702 Nut, cap 1 1 148 225803 Washer 1 1 1 149 225805 Circlip 1 149 X Circlip 150 225806 Circlip 250 229692 Retainer, shaft 1 150 229498 Bolt 1 151 256704 Washer 1 1 1 152 225807 Spring pin, 3 x 16 1 153 225809 Snap pin 2 2 2 254 256517 Plug 1 1 1 155 225811 O-ring 1 156 225814 Screw, M5 x 10 2 257 225817 Bolt, M6 x 20 plated 6 6 6 658 252723 Nut, M8 1 1 1 159 225825 Lock nut, M6 plated 2 2 2 260 225826 Lock nut, M12 plated 2 2 2 261 250994 Washer, seal 1 161 225423 Washer, seal 1

    X Item not sold separately

    ko42802

    ko42802252855

    ko42802

  • 26 TP-5607 3/01

    Group 12: Governor, continued

    53

    68

    69

    70

    71

    72

  • 27TP-5607 3/01

    Group 12: Governor, continuedQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    62 225828 Washer, seal, 6 mm 2 2

    62 363451 Washer, seal 2

    63 225829 Washer, seal, 10 mm 2 2

    63 363452 Washer, seal 1 1

    64 252367 Washer, seal, 12 mm 2 2

    64 225424 Washer, seal 2 2

    65 229870 Spring, governor 1 1

    65 225795 Spring, governor 1 1

    66 225770 Nut, cap 1 1 1 1

    67 229871 Screw, M5 x 10 2 2

    67 229498 Bolt 2

    68 225407 Spring 1 1

    68 GM19694 Spring, set 1

    69 225461 Kit, stop solenoid (includes items 70 and 71) 1 1

    70 225388 Solenoid, stop 1 1

    71 225427 O-ring 1 1

    72 225818 Bolt, M6 x 14 2 2

    X Item not sold separately

  • 28 TP-5607 3/01

    Group 13: Fuel Injection Line

  • 29TP-5607 3/01

    Group 13: Fuel Injection LineQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 224360 Valve assembly, fuel injection (includes items 2--11) 4 4

    1 229872 Valve assembly, fuel injection (includes items 2--11) 4

    1 229868 Valve assembly, fuel injection (includes items 2--11) 4

    2 225004 Nozzle assembly, fuel injection (includes items 3 and 4) 4 4

    2 229873 Nozzle assembly, fuel injection (includes items 3 and 4) 4 4

    3 X Valve 4 4 4 4

    4 X Body 4 4 4 4

    5 256520 Nut, nozzle case 4 4 4 4

    6 256706 Holder 4 4 4 4

    7 256521 Spring, nozzle 4 4 4 4

    8 256522 Seat, nozzle spring 4 4 4 4

    9 256523 Plate, stop 4 4 4 4

    10 256707 Pin 8 8 8 8

    11 256524 Shim pack 4 4 4 4

    12 256708 Retainer (includes items 13 and 14) 1 1

    12 256774 Retainer (includes items 13 and 14) 1 1

    13 X Clamp, upper 1 1 1 1

    14 X Clamp, lower 1 1 1 1

    15 225777 Bolt, M4 x 12 2 2

    15 225418 Bolt 2 2

    16 256709 Pipe, fuel injection 1 1 1

    16 363453 Pipe, fuel injection 1

    17 256710 Pipe, fuel injection 1 1 1

    17 363454 Pipe, fuel injection 1

    18 256711 Pipe, fuel injection 1 1 1

    18 363455 Pipe, fuel injection 1

    19 256712 Pipe, fuel injection 1 1 1

    19 363456 Pipe, fuel injection 1

    20 252739 Gasket 2 2 2

    20 225424 Washer, seal 2

    21 256713 Bolt, pipe joint, 6 4 4 4 4

    22 256714 Pipe assembly, return 1 1 1 1

    23 252792 Valve assembly, check 1 1 1 1

    24 252355 Gasket, round 8 8 8

    24 363451 Washer, seal 8

    X Item not sold separately

    ko42802

    ko42802

    ko428024

  • 30 TP-5607 3/01

    Group 14: Fuel Filter and Fuel Line

  • 31TP-5607 3/01

    Group 14: Fuel Filter and Fuel LineQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 256526 Strainer assembly, fuel (includes items 2--5) 1 1 1 1

    2 X Body, strainer 1 1 1 1

    3 252765 Strainer, fuel 1 1 1 1

    4 252081 Plug 1 1 1 1

    5 250994 Washer, seal, 6 mm 1 1

    5 363451 Washer, seal 1 1

    6 225923 Bolt, M10 x 20 plated 2 2

    7 252775 Pump assembly, fuel feed 1 1

    7 See Group 103 Pump assembly, fuel feed 1 1

    8 252957 Union 1 1 1 1

    9 252739 Gasket 2 2 2 2

    10 250996 Bolt, w/plug and seal (includes items 11--13) 1 1 1 1

    11 X Bolt, joint 1 1 1 1

    12 252081 Plug 1 1 1 1

    13 250994 Washer, seal, 6 mm 1 1

    13 363451 Washer, seal 1 1

    14 225889 Pipe assembly, return (includes items 15--18) 1 1 1 1

    14 X-386-101 Line, flexible fuel (fuel block to fuel filter, not shown) 1

    14 X-426-9 Clamp, hose 2

    15 X Joint, pipe 1 1 1 1

    16 X Pipe 1 1 1 1

    17 X Joint 1 1 1 1

    18 X Cap nut, M8 1 1 1 1

    19 252959 Pipe assembly (includes items 20--22) 1 1

    20 X Joint, pipe 1 1

    20 X-6288-1 Joint, pipe 1 1

    21 X Pipe 1 1

    21 X-386-99 Line, flexible fuel 1 1

    21 X-426-9 Clamp, hose 2 2

    22 X Joint, pipe 1 1 1 1

    23 See Group 103 Pipe assembly (includes items 24--26) 1 1

    24 X Joint, pipe 1 1

    25 X Pipe 1 1

    26 X Joint, pipe 1 1

    27 225890 Pipe assembly (includes items 28 and 29) 1 1 1 1

    28 X Joint, pipe 2 2 2 2

    29 X Pipe 1 1 1 1

    30 252963 Block, fuel 1 1

    30 229835 Block, fuel 1 1

    31 225918 Support 1 1

    31 252964 Support 1 1

    32 252356 Gasket, 8 mm 4 4

    33 250969 Gasket, 12 mm, round 8 8 8 8

    34 252677 Bolt, joint 2 2

    35 250972 Bolt, M6 joint 4 4

    36 225919 Bolt, M6 x 14 2 2

    37 252702 Bolt, M8 x 40 plated 2 2

    38 225922 Bolt, M10 x 16 plated 3 3

    X Item not sold separately

    ko42802Text Box4

    ko42802Text Box4

    ko42802Text Box2

    ko42802Text Box2

    ko42802Text Box3

    ko42802Text Box3

    ko42802Text Box2

    ko42802Text Box2

    ko42802Line

    ko42802Text Box1 1

  • 32 TP-5607 3/01

    Group 15: Starting Motor

  • 33TP-5607 3/01

    Group 15: Starting MotorQuantity

    Variation Number

    Item Part Number Description 1 2

    1 225014 Starter (includes items 2--30) 1 1

    2 225878 Armature assembly (includes items 3 and 4) 1 1

    3 225896 Bearing (1) 1 1

    4 225897 Bearing (2) 1 1

    5 225879 Coil assembly, field (includes items 6 and 7) 1 1

    6 225899 Screw, pole core set 4 4

    7 225880 Brush (+) 2 2

    8 225881 Holder assembly, brush (includes items 9 and 10) 1 1

    9 225882 Brush (+) 2 2

    10 225883 Spring, brush 4 4

    11 225884 Cover, rear 1 1

    12 225905 Housing assembly, gear 1 1

    13 225885 Housing, center 1 1

    14 225886 Switch assembly, magnetic 1 1

    15 225908 Lever set, shift (includes items 16 and 17) 1 1

    16 X Lever, shift 1 1

    17 X Spring 1 1

    18 225887 Cover kit, dust 1 1

    19 225888 Thrubolt 2 2

    20 225911 Pinion assembly (includes items 21--28) 1 1

    21 225912 Shaft, pinion 11 11

    22 225913 Stopper set, pinion (includes items 23--25) 1 1

    23 X Stopper, pinion 1 1

    24 X Spring 1 1

    25 X Clip, pinion stopper 1 1

    26 225914 Clutch assembly (includes items 27 and 28) 1 1

    27 225915 Ball bearing (3) 1 1

    28 225916 Ball bearing (4) 1 1

    29 225920 Bolt, M6 x 32 plated 2 2

    30 225921 Bolt, M6 x 40 plated 3 3

    31 252712 Bolt, M12 x 25 plated 2 2

    X Item not sold separately

  • 34 TP-5607 3/01

    Group 16: Alternator

    27

  • 35TP-5607 3/01

    Group 16: AlternatorQuantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 225015 Alternator, 40 amp (includes items 2--21) 1 1 1

    1 Alternator, 60 amp 1

    2 225736 Rotor assembly (includes item 3) 1 1 1

    3 225750 Ball bearing 1 1 1

    4 225737 Starter assembly 1 1 1

    5 225738 Cover assembly, rear (includes items 6--14) 1 1 1

    6 225739 Cover, rear 1 1 1

    7 225740 Brush assembly, regulator (includes item 8) 1 1 1

    8 225025 Brush assembly 1 1 1

    9 225741 Guide, fan side 1 1 1

    10 225742 Diode assembly 1 1 1

    11 225743 Condenser 1 1 1

    12 225752 Bolt 1 1 1

    13 225753 Bolt 1 1 1

    14 225754 Wire assembly, lead 1 1 1

    15 225744 Cover assembly, front (includes items 16--18) 1 1 1

    16 225745 Retainer, bearing 1 1 1

    17 225749 Ball bearing 1 1 1

    18 225751 Screw kit 1 1 1

    19 225746 Pulley 1 1 1

    20 225747 Nut assembly, pulley 1 1 1

    21 225748 Bolt, through 1 1 1

    22 225772 Bolt, M8 x 105 1 1 1 1

    23 229874 Spacer 1 1 1 1

    24 252723 Nut, M8 1 1 1 1

    25 229212 Adjuster (from Group 105) 1 1

    25 363457 Adjuster 1 1

    26 252692 Bolt, M8 x 25 1 1 1 1

    27 252704 Bolt, M8 x 50 1 1

  • 36 TP-5607 3/01

    Group 17: Gasket Set

    Quantity

    Variation Number

    Item Part Number Description 1 2 3 4

    1 229875 Gasket set 1 1

    1 363458 Gasket set 1

    1 GM19696 Gasket set 1

  • 37TP-5607 3/01

    Group 101: Air Intake

    To intake manifold (15 kw units)

    To turbocharger (20 kW units)

    CG-250000

    1

    2

    3

    10

    4

    5

    6

    9

    1

    8

    Quantity

    Variation Number

    Item Part Number Description 10 11 14 15 16 17 18 21 GR6

    1 # Hardware, 1/4-20 4 4 4 4 4

    2 225565 Bracket, air cleaner 1 1 1

    2 225068 Bracket, air cleaner 1

    2 226958 Bracket, air cleaner 1 1

    2 226933 Bracket, air cleaner 1 1

    3 225566 Hose, air intake 1

    3 225572 Hose, air intake 1 1

    3 225469 Hose, air intake 1

    3 226970 Hose, air intake 1

    3 226975 Hose, air intake 1

    3 226910 Hose, air intake 1 1

    4 258708 Band, mounting 2 2 2 2 2 2

    4 226956 Mount, air cleaner 1 1 1

    5 A-258643 Cleaner, air 1 1 1 1 1

    5 A-226955 Cleaner, air 1 1

    5 258646 Element, air cleaner 1 1 1 1 1

    5 GM16944 Element, air cleaner 1 1

    6 X-426-16 Clamp, hose 2 1 1 1 2 1 1 1

    7 X-426-4 Clamp, hose 1.375 x 2 (not shown) 1 1 1 1 1 1

    8 X-6050-8 Screw, hex cap, M8-1.25 4 4 4

    8 X-6050-3 Screw, hex cap 4

    9 226934 Hood, air inlet 1 1

    10 X-794-3 Screw, drill 1 1

    # Common hardware; procure locally

    ko42802Line

    ko42802Text Box226957

    ko42802Line

    ko42802Text Box1

    ko42802Text Box1

    ko42802Text Box1

  • 38 TP-5607 3/01

    Group 103: Fuel System

    To crankcase

    To fuel filter

    To fuel pump

    K,L-276000

    Check valve (Item 34) not shown.

    See Group 14 for additional fuel system parts.

    1

    2

    3

    4

    5

    6

    7

    910

    11

    12

    13

    14

    16

    17

    20

    21

    22

    23

    24

    25

    26

    29

    30

    31

    32

    33

    35

    36

    1

    2

    24

    2522

    2331

    27, 28

    8

  • 39TP-5607 3/01

    Group 103: Fuel SystemQuantity

    Variation Number

    Item Part Number Description 13 15 16 17 18 21 GR1

    1 # Hardware, 1/4-20 2

    2 # Nut,1/4-28 4

    3 225567 Bracket, solenoid mounting 1 1

    4 258628 Solenoid, fuel 1 1

    5 273730 Joint, ball 1 1

    6 273731 Joint, ball 1 1

    7 X-352-82 Stud 1 1

    8 X-386-6 Line, flexible fuel 1 1

    8 X-386-74 Line, flexible fuel 1 1 1 1 1

    9 X-426-9 Clamp, hose 2 2 2 2

    10 X-6050-8 Screw, hex cap, M8-1.25 2

    11 X-6288-1 Union, banjo 1 1 1 1

    12 X-6288-3 Union, banjo 1 1

    12 X-6288-1 Union, banjo 1 1 1 1 1

    13 A-246045 Governor assembly, electronic 1

    13 225484 Cable, power (not shown) 1

    14 X-51-9 Screw, RHM, 8-32 4

    15 225489 Bracket, mounting (not shown) 1

    16 225486 Pickup, speed 1

    17 249923 Actuator, linear 1

    18 225783 Bracket, actuator (not shown) 1

    19 X-6050-8Screw, hex cap, M8-1.25 (notshown) 2

    20 X-22-11 Washer, lock, 1/4 1

    21 273751 Yoke 1

    22 272456 Rod 2

    23 X-50-56 Screw, RHM, 10-32 2

    24 X-101-12 Nut, elastic, 10-32 2

    25 X-70-11 Nut, hex, 10-32 2

    26 X-352-79 Stud 1

    27 225482 Bracket, gov. arm 1

    28 X-400-155 Spacer (not shown) 2

    28 X-50-6 Screw, RHM, 10-32 (not shown) 2

    29 X-101-25 Nut, elastic stop 3 3 3 3 3

    30 X-284-39 Grommet, round 3 3 3 3 3

    31 X-391-20 Connector, hose elbow 2 2 2 2 2

    32 X-6049-8 Screw, hex head cap 2 2 2 2 2

    33 225462 Bracket, fuel pump 1 1 1 1 1

    34 226909 Valve, check 1

    35 229051 Pump, fuel 1 1 1 1 1

    36 229168 Assembly, lead 1 1 1 1

    36 229056 Lead, wire 1

    # Common hardware; procure locally

  • 40 TP-5607 3/01

    Group 104: Cooling System

    Item 15 not shown.

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10 11 12, 13 14

    16

    17

    1

    20

    21

    19

    18

  • 41TP-5607 3/01

    Group 104: Cooling SystemQuantity

    Variation Number

    Item Part Number Description 16 20 24 29 GR2

    1 X-6050-20 Screw, M8-1.25 x 70 4 4 4

    2 225568 Bracket, engine mounting 2

    2 225657 Bracket, engine mounting 2 2

    2 225656 Bracket, air bag (mounted on generator) 2 2

    3 225622 Bracket, belt guard 1 1 1

    3 226940 Bracket, belt guard 1 1

    4 225623 Guard, belt 1 1 1

    4 226899 Guard, belt 1

    4 GM10346 Guard, belt 1

    5 258688 Bracket, belt guard 1 1 1

    5 258689 Bracket, belt guard 1 1

    6 258690 Bracket, belt guard 1 1 1

    7 258715 Bracket, belt guard 1

    7 363527 Bracket, belt guard 1 1

    7 225593 Bracket, shroud support 1 1

    8 X-6051-2 Screw, hex head cap 6 6 6

    9 249396 Bottle, overflow 1

    10 226896 Tank, surge 1 1

    - X-386-95 Hose, tank to bottle (not shown) 1

    - X-426-9 Clamp, hose, .25/.70 in. (not shown) 2

    11 X-75-1 Plug, pipe 1 1

    12 226898 Hose, molded coolant 1 1

    13 X-426-4 Clamp, hose 2 2

    14 X-672-35 Clamp, insulated 1 1

    15 363505 Bracket, stiffener 1 1

    16 226900 Cover, belt guard 1 1

    17 X-67-52 Screw, hex head, 10-24 7 7

    18 344508 Coupling, hose 2 2

    19 X-203-19 Fitting, tee, pipe 1 1

    20 X-256-3 Valve, drain, 1/4 in. NPT 1 1

    21 X-426-3 Clamp, hose, .56/1.06 in. 2 2

  • 42 TP-5607 3/01

    Group 104: Cooling System, continued

    To alternatormount

    To engine use hardwaresupplied with engine

    To engine

    To water pump

    To engine

    To engine

    CM-250000

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    1112

    13

    14

    15

    16

    1718

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    6

    26

    15

    19

    2428

    20

    32, 33

    Supplied with bottle(X-391-25)

    35

    34

  • 43TP-5607 3/01

    Group 104: Cooling System, continuedQuantity

    Variation Number

    Item Part Number Description 17 18 19 22 23

    1 A-225589 Assembly, radiator 1 1

    1 A-225067 Assembly, radiator 1 1 1

    2 225060 Hose, lower radiator 1 1 1 1 1

    3 225590 Bracket, engine mounting (right) 1 1 1

    4 225591 Bracket, engine mounting (left) 1 1 1

    5 225943 Shroud, fan 1 1 1 1 1

    6 225593 Bracket, shroud support 2 2 2 2 2

    7 225595 Guard, belt (RH) 1 1 1 1 1

    8 225596 Guard, belt (LH) 1 1 1 1

    9 225597 Bracket, radiator mounting 1 1 1

    9 363501 Bracket, radiator mounting 1 1

    10 225598 Bracket, radiator 1 1 1

    10 363502 Bracket, radiator 1 1

    11 225599 Guard, belt (top) 1 1 1

    11 363504 Guard, belt (top) 1 1

    12 225600 Fan, suction 1 1 1 1

    12 225771 Fan, pusher 1

    12 225942 Baffle, fan (not shown) 1

    13 225061 Hose, upper radiator 1 1 1

    13 363503 Hose, upper radiator 1 1

    14 239497 Vibromount 2 2 2 2 2

    15 241769 Mount, controller 2 2 2 2 2

    16 249863 Cover, thermostat 1 1 1

    17 249865 Gasket, thermostat 1 1 1

    18 X-256-3 Valve, drain 1/4 In. 1 1 1 1 1

    19 X-426-8 Clamp, hose 4 4 4 4 4

    20 X-6050-3 Screw, hex head cap 3 3 3

    21 X-6051-2 Screw, hex head cap 6 6 6

    22 X-6216-1 Screw, hex, #10-24 12 12 12 12 12

    23 X-465-6 Bolt, 1/4-20 x .50 4 4 4

    24 X-125-33 Bolt, 5/16-18 x .50 4 4 4

    25 X-465-2 Bolt, 1/4-20 x .62 2 2 2

    26 # Nut, 1/4-20 4 4 4

    27 # Washer, 1/4 4 4 4

    28 # Washer, 5/16 3 3 3

    29 # Nut, 5/16-18 2 2 2

    30 # Hardware, 3/8-16 4 4 4

    31 258126 Cap, radiator (14 psi) 1 1

    31 224368 Cap, radiator 1 1 1

    32 249396 Bottle, overflow 1 1 1

    32 359037 Bottle, overflow 1 1

    33 363526 Bracket, water bottle 1 1

    34 X-386-70 Hose 1 1

    35 X-426-9 Clamp, hose, .25/.70 in. 2 2 2 2 2

    # Common hardware; procure locally

  • 44 TP-5607 3/01

    Group 105: Engine

    To switch on starting motor,see Group 15

    To alternator

    To alternator

    To engine front

    To exhaust manifold

    To bell housing

    To engine block

    To vibromount padon skid

    CG-250000

    Item 21 not shown

    2

    3

    4, 5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    2022

    26

    23

    25

    24

  • 45TP-5607 3/01

    Group 105: EngineQuantity

    Variation Number

    Item Part Number Description 24 25 26 30 31 32 33 36 GR1

    1 A-225267 Engine, 15 kW, 4TN84E 1

    1 A-225268 Engine, 20 kW, 4TN84TE 1 1

    1 A-225340 Engine, 15 kW, 4TNE84 1 1

    1 A-363530 Engine, 20 kW, 4TNE84T 1 1

    1 A-225456 Engine, 20 kW, 4TNE84T 1

    1 B-225456 Engine, 20 kW, 4TNE84T 1

    2 # Hardware, 1/4-20 2 2 2 2 2

    3 225223 Gasket, exhaust 1 1 1

    4 225265 Flange, exhaust outlet 1 1 1

    5 225573 Flange, exhaust outlet (turbo-mounted) 1 1 1 1 1 1

    6 225626 V-Belt (also see Group 10) 1 1 1 1

    7 229113 Guard, generator fan 1 1 1 1 1 1 1 1 1

    8 229212 Bracket, alt. adjustment 1 1 1 1

    9 233442 Relay 1 1 1 1 1 1 1 1 1

    10 238915 Boot 1 1 1 1 1 1 1 1

    11 X-22-12 Washer, shakeproof, 1/4 2 2 2 2 2 2 2 2 2

    12 X-22-13 Washer, shakeproof, #10 1 1 1 1 1

    13 X-22-14 Washer, shakeproof, 3/8 1 1 1 1 1 1 1

    14 X-22-5 Washer, lock, shakeproof, 5/16 1 1 1 1 1 1 1 1 1

    15 X-6050-8 Screw, hex cap, M8-1.25 4 4

    16 X-6051-2 Screw, hex head cap M10-1.50 1 1 1 1 1

    17 X-6053-2 Nut, hex, M8 x 1.25 1 1

    17 X-6053-2 Nut, hex, M8 x 1.25 5 5 5 5 5

    18 X-6053-6 Nut, hex, M5 x .80 1 1 1 1 1 1

    19 X-67-113 Screw, self-tapping 2 2 2 2 2 2 2 2 2

    20 226918 Sender, oil pressure 1 1

    21 A-106 Bushing, reducer (not shown) 1 1

    22 226919 Sender, temperature 1 1

    23 X-426-3 Clamp, hose, .56/1.06 in 2 2

    24 344508 Coupling, hose 2 2

    25 X-203-19 Fitting, tee, pipe 1 1

    26 X-256-3 Valve, drain, 1/4 in. NPT 1 1

    27 227645 Cover, turbo insulation (not shown) 1 1

    28 227646 Cover, exhaust manifold (not shown) 1

    28 GM11548 Cover, insulator (not shown) 1

    # Common hardware; procure locally

  • 46 TP-5607 3/01

    Group 107: Nameplate and DecalsQuantity

    Variation Number

    Item Part Number Description 20 21 22 23 27 28 29 30 31

    1 224233 Decal, 1-800 number 1 1 1 1 1 1 1 1 1

    2 225555 Decal, model 1 1 1

    2 225556 Decal, model 1 1 1 1 1 1

    3 238162 Marker, adhesive 1 1 1 1 1 1 1 1 1

    4 N/A Nameplate serial number 4 4 4 4 4 4 4 4 4

    5 344295 Decal, ground 1 1 1 1 1 1 1 1 1

    5 238917 Decal, ground

    6 N/A Nameplate 1 1 1 1 1 1 1 1 1

    7 239771 Decal, warning Backfeed 1 1 1 1 1 1 1 1 1

    8 239773 Decal, warning Fire Hazard 1 1 1 1 1 1 1 1 1

    9 241771 Decal , 10 Amp 1 1 1 1 1

    10 249808 Decal, warning Rotating Parts 1 1 1 1 1 1 1 1 1

    11 249809 Decal, warning Hot Engine 1 1 1 1 1 1 1 1 1

    12 249810 Decal, warning Hot Coolant 1 1 1 1 1 1

    13 259282 Decal, RV Listed 1

    14 278433 Decal, stripe 1 1 1 1 1 1 1 1 1

    15 280561 Decal, water drain 1 1 1 1 1 1

    16 280562 Decal, oil drain 1 1 1 1 1 1 1 1 1

    17 X-6276-3 Logo, Kohler 1 1 1 1 1 1 1 1 1

    18 225165 Decal, CSA 1 1 1

    19 227990 Decal, US Testing 1 1

    20 239771 Decal, caution For standby service...

    21 343292 Nameplate, CSA 1 1 1

    22 344486 Decal, CE 1

  • 47TP-5607 3/01

    Group 107: Nameplate and DecalsQuantity

    Variation Number

    Item Part Number Description 32 33 34 35 GR1 37 38 39 43 44

    1 224233 Decal, 1-800 number 1 1 1 1 1 1 1 1 1 1

    2 225555 Decal, model 1 1

    2 225556 Decal, model 1 1

    3 238162 Marker, adhesive 1 1 1 1 1 1 1 1 1 1

    4 N/A Nameplate serial number 4 4 4 4 4 4 4 4 4 4

    5 344295 Decal, ground 1 1 1 1 1 1 1 1

    5 238917 Decal, ground 1 1

    6 N/A Nameplate 1 1 1 1 1 1 1 1 1 1

    7 239771 Decal, warning Backfeed 1 1 1 1 1 1 1 1 1

    8 239773 Decal, warning Fire Hazard 1 1 1 1 1 1 1 1 1 1

    9 241771 Decal , 10 Amp 1

    10 249808 Decal, warning Rotating Parts 1 1 1 1 1 1 1 1 1 1

    11 249809 Decal, warning Hot Engine 1 1 1 1 1 1 1 1 1 1

    12 249810 Decal, warning Hot Coolant 1 1 1 1 1

    13 259282 Decal, RV Listed

    14 278433 Decal, stripe 1 1 1 1 1 1 1

    15 280561 Decal, water drain 1 1

    16 280562 Decal, oil drain 1 1 1 1 1 1

    17 X-6276-3 Logo, Kohler 1 1 1 1 1 1

    17 X-6246-9 Logo, Kohler 1

    18 225165 Decal, CSA 1 1 1 1 1 1 1 1

    19 227990 Decal, US Testing 1 1 1 1 1 1 1 1

    20 239771 Decal, caution For standby service... 1

    21 343292 Nameplate, CSA 1

    22 344486 Decal, CE 1

    23 226917 Decal, neg. battery connection 1 1 1 1 1 1

    24 226936 Decal, wire 1 1

    25 226937 Decal, warning Hazardous Voltage 1 1 1 1 1

    26 239796 Decal, warning Carbon Monoxide 1 1 1 1 1

    27 320596 Decal, cable type 1 1 1 1 1

    28 344284 Decal, water drain 1 1

    29 GM14167 Decal, drain 1

  • 48 TP-5607 3/01

    Notes

  • 49TP-5607 3/01

    Group 109: Skid and Plant Mounting

    To enginemount

    To generatormount

    To engineblock

    CG-250000

    See Group 104 for additional engine mounting parts.

    1 2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14,15, 16

    1

    Quantity

    Variation Number

    Item Part Number Description 20 21 22 24 29 GR5

    1 # Hardware, 1/4-20 1 1

    2 225569 Skid 1 1 1

    3 229127 Vibromount 2 2 2

    4 278322 Vibromount 2 2 2

    5 290418 Strap, ground 1 1

    6 # Bolt, 5/16-18 4 4

    7 # Hardware, 5/16-18 8 8

    8 X-101-16 Nut, elastic stop, 5/16-18 4 4 4

    9 X-22-12 Washer, shakeproof, 1/4 1 1 2

    10 X-22-14 Washer, shakeproof, 3/8 1 1 1 1 1 1

    11 X-25-96 Washer, plain, .406 x 2.00 x .188 4 4 4

    12 X-377-11 Terminal, grounding 1 1 1

    13 X-6051-2 Screw, hex cap, M10-1.50 1 1 1

    14 225656 Bracket, air bag mounting 2 2 2

    15 226982 Support, engine 2

    15 225657 Support, engine 2 2

    16 363505 Bracket, stiffener 1 1

    # Common hardware; procure locally

  • 50 TP-5607 3/01

    Group 201: Generator and Mounting

    ToFlywheel

    To AdapterPlate

    ToFlywheel

    To Bell Housing

    CJ-250000

    Variations 31, 32, 33, 37, 47, 48, GR7

    1

    2

    34

    5

    6

    78

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    3435

    36

    37

    38

    39

  • 51TP-5607 3/01

    Group 201: Generator and MountingQuantity

    Variation Number

    Item Part Number Description 31 32 33 37 47 48 GR7

    1 229097 Plate, locator 1 1 1 1 1 1 1

    2 229109 Guard, generator fan 1 1 1 1 1 1 1

    3 X-67-125 Screw, self-tapping, 10-24 1 1 1 1 1 1 1

    4 257442 Clip, speed 1 1 1 1 1 1 1

    5 225279 Stator assembly 1 1 1

    5 225445 Stator assembly 1

    5 GM17676 Stator assembly 1

    5 363532 Stator assembly 1 1

    6 257017 Disc, armature drive 2 2 2 2 2 2 2

    7 # Washer, 5/16 8 8 8

    7 X-801-4 Washer, hardened 8 8 8 8

    8 X-6050-8 Screw, hex cap, M8-1.25 8 8 8 8 8 8 8

    9 X-6238-3 Cap screw, 3/8-16 8

    10 229356 Pin, knurled 2 2 2 2 2 2 2

    11 X-6051-13 Screw, hex cap, M10-1.50 7 7 7 7 7 7 7

    12 X-400-189 Spacer 4 4 4 4 4 4 4

    13 X-6284-1 Screw, pan head, metric 4 4 4 4 4 4 4

    14 X-6284-2 Screw, pan head, metric 4 4 4 4 4 4 4

    15 X-801-3 Washer, hardened 4 4 4 4 4 4 4

    16 X-6051-19 Screw, hex cap, M10-1.50 4 4 4 4 4 4 4

    17 X-67-113 Screw, self-tapping ,10-32 6 6 6 6 6 6 6

    18 225545 Panel, end bracket 1 1 1 1 1 1 1

    19 229110 O-ring 1 1 1 1 1 1 1

    20 225531 Bracket, end 1 1 1 1 1

    20 225454 Bracket, end 1 1

    21 359447 Collector ring 1 1 1 1 1 1 1

    22 X-758-15 Bearing, ball 1 1 1 1 1 1 1

    23 A-225275 Rotor assembly (Includes items 21, 22, 24) 1 1

    23 A-225276 Rotor assembly (Includes items 21, 22, 24) 1

    23 A-225286 Rotor assembly (Includes items 21, 22, 24) 1 1

    23 A-363531 Rotor assembly (Includes items 21, 22, 24) 1 1

    24 229060 Hub, drive 1 1 1 1 1 1 1

    25 225214 Fan, generator 1 1 1 1 1 1 1

    26 A-225532 Bracket assembly, end (Includes items 20, 27-38) 1 1 1

    26 A-225447 Bracket assembly, end (Includes items 20, 27-38) 1 1

    26 A-363529 Bracket assembly, end (Includes items 20, 27-38) 1 1

    27 238247 Retainer, wire 2 2 2 2 2 2 2

    28 X-97-13 Screw, hex head machine 4 4 4 4 4 4 4

    29 238248 Shim, brush holder 2 2 2 2 2 2 2

    30 239282 Brush 4 4 4 4 4 4 4

    31 238150 Spring 4 4 4 4 4 4 4

    32 229178 Bracket, brush holder 2 2 2 2 2 2 2

    33 239247 Holder, brush 2 2 2 2 2 2 2

    34 X-22-6 Washer, lock, #6 4 4 4 4 4 4 4

    35 X-49-1 Screw, RHM, 6-32 x .312 4 4 4

    36 269166 Terminal 1 1 1

    36 292370 Connector plug, 2-position 1 1 1 1

    36 292371 Connector jack, 2-position 1 1 1 1

    37 X-415-2 Sleeve, insulating 1 1 1 1 1

    38 X-468-6 Tie, cable 1 1 1 1 1 1 1

    39 X-67-113 Screw, self-tapping ,10-32 1 1 1 1 1 1 1

    # Common hardware; procure locally

  • 52 TP-5607 3/01

    Group 201: Generator and Mounting, continued

    Variations 31, 32, 33

    1

    2

    3

    4

    5

    6

    7

    8

    12

    13

    14

    1516

    17

    18

    19

    2

    9

    10

    11

  • 53TP-5607 3/01

    Group 201: Generator and Mounting, continuedQuantity

    Variation Number

    Item Part Number Description 31 32 33

    1 X-6028-1 Grommet, nylon 1

    2 X-6033-6 Grommet, nylon 1 1 1

    3 X-81-8 Nut, hex (green) 1 1 1

    4 225662 Box, junction 1 1 1

    5 X-49-25 Screw, RHM, 6-32 x .250 4 4 4

    6 245264 Plate, cover 1 1 1

    7 223316 Fuse, 10 amp 1 1 1

    8 238426 Holder, fuse 1 1 1

    9 # Nut, #6-32 4 4 4

    10 # Nut, 1/4-20 2 2 2

    11 X-22-12 Washer, shakeproof, 1/4 2 2 2

    12 F-278598 Voltage regulator PBIIIE 1 1 1

    13 225530 Cover, junction box 1 1 1

    14 X-6216-1 Screw, Phillips hex, #10-24 4 4 4

    15 # Nut, #8-32 4 4 4

    16 # Washer, #8 4 4 4

    17 # Screw, 1/4-20 2 2 2

    18 X-6027-10 Connector, conduit 1 1

    19 225661 Harness, wiring (AC) (Includes items 20 and 21, not shown) 1 1 1

    20 X-6026-10 Conduit, flexible 1 1 1

    21 X-6027-9 Connector, conduit 1 1 1

    22 A-225679 Box assembly, junction (Includes items 4, 5, 6, and 9) 1 1 1

    # Common hardware; procure locally

  • 54 TP-5607 3/01

    Group 201: Generator and Mounting, continued

    BY-250000

    Variations 34, 35, 36, 42, 49, 50

    1

    23

    4

    5

    6

    7

    8

    9

    1011

    12

    13

    14

    15

    16

    1718

    19

    20

    21

    22

    23

    24

    2526

    27

    28

    2930

    31

    33

    34

    35

    26

    26

  • 55TP-5607 3/01

    Group 201: Generator and Mounting, continuedQuantity

    Variation Number

    Item Part Number Description 34 35 36 42 49 50

    1 225285 Assembly, stator 1 1

    1 225481 Assembly, stator 1 1

    1 226975 Assembly, stator 1

    1 226924 Assembly, stator 1

    2 229109 Guard, generator fan 1 1 1 1 1 1

    3 257442 Clip, speed 1 1 1 1 1 1

    4 X-67-125 Screw, self-tapping 1 1 1 1 1 1

    5 229097 Plate, locator 1 1 1 1 1 1

    6 229356 Pin, knurled 2 2 2 2 2 2

    7 X-6051-13 Screw, hex cap, M10-1.5 6 6 6 6 6 6

    8 257017 Disc, armature drive 2 2 2 2 2 2

    9 X-6238-3 Screw, 3/8-16 x .875 8 8 8 8 8 8

    10 X-6050-8 Screw, hex cap, M8-1.25 8 8 8 8 8 8

    11 # Washer, 5/16 8 8 8 8 8

    11 X-801-4 Washer, hardened 8

    12 225214 Fan, generator 1 1 1 1 1 1

    13 X-6284-1 Screw, M5 x .8 x 10 mm 4 4 4 4 4 4

    14 X-6284-2 Screw, M5 x .8 x 45 mm 4 4 4 4 4 4

    15 X-400-189 Spacer 4 4 4 4 4 4

    16 A-229209 Rotor assembly (includes item 17) 1 1 1 1 1

    16 A-229983 Rotor assembly (includes item 17) 1

    17 X-758-15 Bearing, ball 1 1 1 1 1 1

    18 229110 O-ring 1 1 1 1 1 1

    19 229072 Bracket, end 1 1

    19 344565 Bracket, end 1 1 1 1

    20 X-801-3 Washer, hardened 4 4 4 4 4 4

    21 X-6051-19 Screw, hex cap, M10 x 1.5 4 4 4 4 4 4

    22 229099 Exciter, armature 1 1

    22 344568 Exciter, armature 1 1 1 1

    23 X-25-129 Washer, plain 1 1 1 1 1 1

    24 X-6238-3 Screw, 3/8-16 x .875 1 1 1 1 1 1

    25 A-229152 Circuit board assembly 1 1 1 1 1 1

    26 X-283-3 Terminal 3 3 3 3 3

    26 X-283-2 Terminal 3

    27 X-51-8 Screw, 8-32 x .75 5 5 5 5 5 5

    28 X-22-7 Washers, lock, #8 5 5 5 5 5 5

    29 X-712-17 Spacer 3 3 3 3 3 3

    30 X-67-135 Screw, self-tapping 3 3 3 3 3 3

    31 A-229277 Exciter assembly, field 1 1

    32 344570 Exciter assembly, field 1 1 1 1

    33 X-97-14 Screw, hex head 4 4 4 4 4 4

    34 225545 Panel, end bracket 1 1 1 1 1 1

    35 X-67-113 Screw, self-tapping 6 6 6 6 6 6

    # Common hardware; procure locally

  • 56 TP-5607 3/01

    Group 301: Controller and Mounting

    To Generator Wiring

    Controller WiringHarness

    A-225528

    Variations 29, 31

    1

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    20

    21

    22

    23

    24

    6

    10

    19

  • 57TP-5607 3/01

    Group 301: Controller and MountingQuantity

    VariationNumber

    Item Part Number Description 29 31

    1 225309 Engine harness, wiring (Includes the following, not shown) 1 1

    1 239408 Connector, 4--position 1 1

    1 233959 Diode, 6 amp, 100V 2 2

    1 239493 Plug, connector 1 1

    1 269166 Connector, 2-position 1 1

    1 269190 Connector, 6-position 1 1

    1 290262 Boot 1 1

    2 A-225312 Controller assembly (includes items 3--24) 1 1

    3 E-239563 Circuit board assembly, universal 1 1

    4 X-22-11 Washer, lock, 1/4 1 1

    5 X-22-6 Washer, lock, #6 2 2

    6 X-49-25 Screw, RHM, 6-32 10 10

    7 X-49-26 Screw, RHM, 6-32 4 4

    8 X-49-39 Screw, pan head 2 2

    9 X-6216-1 Screw, hex, #10-24 4 4

    10 X-71-2 Nut, hex, 6-32 6 6

    11 X-81-8 Nut, hex (green) 1 1

    12 223316 Fuse, 10 amp 2 2

    13 225523 Box, silkscreened 1 1

    14 225527 Cover, controller 1 1

    15 238426 Holder, fuse 2 2

    16 238736 Hourmeter 1 1

    17 241769 Mount, controller 4 4

    18 249406 Switch, rocker 1 1

    19 259391 Relay 2 2

    20 287948 Spacer, PC board 5 5

    21 239665 Washer, nylon 5 5

    22 225308 Harness, wiring (includes the following, not shown) 1 1

    22 233959 Diode, 6 amp, 100V 4 4

    22 239486 Connector, receptacle 1 1

    22 259689 Connector, 9-position 1 1

    22 269190 Connector, 6-position 1 1

    22 269366 Connector, 15-position 1 1

    23 # Nut, #10-32 2 2

    24 # Nut, 1/4-20 4 4

    # Common hardware; procure locally

  • 58 TP-5607 3/01

    Group 301: Controller and Mounting, continued

    To generatorcase

    A--229077

    Variation 30, GR8

    2

    3

    4 56

    7 8

    9

    10

    11

    12

    13

    14

    1516

    17

    1819

    20

    2122

    232425

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    38

    40

    39

    32

    18

    42

    41

    43

    37

  • 59TP-5607 3/01

    Group 301: Controller and Mounting, continuedQuantity

    VariationNumber

    Item Part Number Description 30 GR8

    1 A-229077 Controller assembly 11 A-359146 Controller assembly 12 229075 Box, silkscreen 12 344325 Box, silkscreen 13 249406 Switch, rocker 1 14 250719 Breaker, circuit, 10 amp 1 15 238736 Hourmeter 1 16 X-49-26 Screw, 6-32 x .625 6 67 X-22-6 Washer, lock, #6 5 58 X-71-2 Nut, hex, 6-32 2 29 245264 Plate, cover 19 229208 Plate, cover 19 359132 Breaker, circuit, 85 amp, 240 VAC 1

    10 X-49-1 Screw, 6-32 x 52 610 X-49-21 Screw, slotted pan head 411 # Nut, #6-32 6 412 229353 Mount, controller 4 413 # Nut, 1/4-20 4 414 229076 Cover, controller 114 229305 Cover, controller 114 254831 Decal, regulator adjustment (not shown) 115 X-67-52 Screw, 10-24 x 1/2 2 416 # Washer, #10 2 217 246083 Strap, ground 1 117 X-696-2 Tube, vinyl (not shown) 118 X-22-12 Washer, shakeproof 2 219 X-76-2 Nut, hex, 1/4-20 1 120 X-22-11 Washer, lock, 1/4 3 321 X-81-8 Nut, hex, 1/4-20 (green) 1 122 # Bolt, 1/4-20 1 123 X-22-12 Washer, 1/4, int.-ext. tooth 2 224 X-76-2 Nut, hex, 1/4-20 2 225 X-22-11 Washer, lock, 1/4 3 326 X-6033-4 Grommet, nylon 1 127 229129 Harness, controller (Includes the following) 127 359147 Harness, controller (Includes the following) 127 223316 Fuse, 10 amp 1 127 233959 Diode, 6 amp, 100 V 4 427 239496 Connector, 22-pin 1 127 241616 Connector P3, 6-pin 1 127 241617 Connector, 6-pin 1 127 254852 Connector, 12-pin 127 258405 Fuse, 8 amp, 250 V 1 127 259689 Connector, 9-pin 1 127 269216 Holder, inline fuse 1 227 269366 Connector, 15-pin 1 127 241619 Terminal 1 128 # Nut, #6-32 4 429 X-49-26 Screw, 6-32 x 1/2 6 630 X-6266-1 Connector, cable 1 131 H-239563 Circuit board, universal 1 132 X-49-25 Screw, 6-32 x 1/4 10 1033 287948 Spacer, circuit board 5 534 # Washer, #6 5 535 259391 Relay 2 236 # Nut, #10-32 2 237 B-258296 Voltage regulator, PBV 137 A-344342 Voltage regulator, PBV 138 X-51-8 Screw, #8-32 x 1/4 6 639 239665 Washer, nylon 6 640 229357 Spacer 6 641 # Washer, #8 2 241 X-22-7 Washer, lock, #8 4 642 X-51-12 Screw, #8-32 x 3/8 6 643 225674 Harness, engine wiring (includes the following) 143 226895 Harness, engine wiring (includes the following) 143 233959 Diode, 6 amp, 100 V 2 243 239493 Connector, 22-pin 1 143 241616 Connector, 6-pin 1 143 292370 Connector plug, 2-pin 1 243 292371 Connector jack, 2-pin 1 1

    # Common hardware; procure locally

  • 60 TP-5607 3/01

    Group 301: Controller and Mounting, continued

    301-125-20

    A-229301

    2

    3

    4

    5

    6

    7 8

    9

    10

    11

    12

    13

    14

    1516

    17

    18

    18

    19

    20

    2122

    2324

    25

    26

    27

    28

    29

    30

    31

    33

    32

    34

    35

    37

    39

    To generatorcase

    36

    40

    41

    38

    Items 42-45 not shown.

    Variation 35

  • 61TP-5607 3/01

    Group 301: Controller and Mounting, continuedQuantity

    Part

    VariationNumber

    Item Number Description 351 A-344321 Controller assembly 1

    2 229332 Box, controller 1

    3 249406 Switch, rocker 1

    4 250719 Breaker, circuit, 10 amp 1

    5 238736 Meter, hour 1

    6 X-49-26 Screw, 6-32 x .625 6

    7 X-22-6 Washer, lock #6 6

    8 X-71-2 Nut, hex, 6-32 2

    9 245264-BLK Plate, cover 1

    10 X-49-21 Screw 4

    11 # Nut, #6-32 4

    12 229353 Mount, controller 4

    13 # Nut, 1/4-20 4

    14 229305 Cover, controller 1

    15 X-67-52 Screw, hex head 10-24 4

    16 # Washers, #10 4

    17 246083 Strap, ground 1

    18 X-22-12 Washer, shakeproof 2

    19 # Hardware, 1/4-20 1

    20 X-22-11 Washer, lock 1/4 3

    21 X-81-8 Nut, hex 1

    22 # Bolt, 1/4-20 1

    23 X-22-12 Washer, shakeproof 2

    24 # Hardware, 1/4-20 2

    25 X-22-11 Washer, lock 1/4 1

    26 X-6033-4 Grommet, nylon 1

    27 229333 Harness, controller 1

    27 233959 Diode, 6 amp, 100 V 4

    27 239496 Connector, 22-pin 1

    27 241616 Connector P3, 6-pin 1

    27 269190 Connector, 6-pin 1

    27 258405 Fuse, 8 amp, 250 V 1

    27 259689 Connector, 9-pin 1

    27 269216 Inline fuse holder 1

    27 269366 Connector, 15-pin 1

    28 # Nut, #6-32 4

    29 X-49-26 Screw, 6-32 x 1/2 6

    28 X-71-2 Nut, hex, 6-32 4

    29 X-49-26 Screw, 6-32 x .50 4

    30 X-6266-1 Connector, cable 1

    31 H-239563 Circuit board assembly 1

    32 X-71-2 Nut, hex, 6-32 4

    33 X-712-11 Spacer, fiber 5

    34 259391 Relay 2

    35 # Nut, #10-24 2

    36 X-50-13 Screw, #10 24 x .375 2

    37 228605 Voltage regulator (PBIIIE) 1

    38 X-51-5 Screw, #8-32 x .438 4

    39 249986 Spacer 4

    40 # Washer, #8 4

    41 # Nut, #8-32 4

    42 225674 Harness, engine (not shown) 1

    42 225674 Harness, engine wiring (includes the following) 1

    42 233959 Diode, 6 amp, 100 V 2

    42 239493 Connector, 22-pin 1

    42 241616 Connector, 6-pin 1

    42 292370 Connector plug, 2-pin 1

    42 292371 Connector jack, 2-pin 1

    # Common hardware. Procure locally.

  • 62 TP-5607 3/01

    Group 301: Controller and Mounting, continued

    10AMP

    RUN

    RESET/

    OFF AUTO

    FAULT

    PRESS

    OIL

    TEMP

    WATERBATTERY

    34

    VOLTS AMPSHERTZ

    V0

    70

    XXXXXXXXXXX

    LOW

    V7F

    UP

    CO

    C1

    C2

    C3

    V9

    V8

    V7

    TYPE3AG

    F1

    13

    ADJUST

    VOLTAGE

    L2 AMPS

    L2--L3 VOLTS

    L3 AMPS

    L1--L3 VOLTSVOLTS

    L0--L3

    L0--L2

    VOLTS

    VOLTS

    L0--L1

    OFF

    USE UPPER METER SCALES

    L1 AMPS

    L1--L2 VOLTS

    USE LOWER METER SCALES

    PREHEAT

    K5

    55 Diode, not shown

    Variation 34

    1

    2

    5

    7

    9

    10

    11

    12

    13

    14

    15

    16

    17

    1819

    20

    2122

    23

    26 272829

    30

    32

    343536

    3738

    39

    54

    50 51 52

    4041

    4342

    44

    464748

    49

    45

    53

    24

    2520

    33

  • 63TP-5607 3/01

    Group 301: Controller and Mounting, continuedQuantity

    VariationNumber

    Item Part Number Description 34

    1 A-225476 Controller assembly (Includes items 13-55) 12 241623 Sensor, speed 1

    3 225473 Actuator, magnetic (not shown) 14 225472 Bracket, sensor mounting (not shown) 15 249348 Sender, water temperature 16 225127 Bushing, adapter (not shown) 17 264390 Sender, oil pressure 1

    8 A-106 Bushing, reducer (not shown) 19 225470 Harness, wiring (includes the following) 19 233959 Diode, 6 amp, 100 V 29 239493 Connector, 22-pin 19 290262 Boot 1

    9 292370 Connector plug, 2-pin 19 292371 Connector jack, 2-pin 1

    10 246267 Mount, controller 411 336602 Cover, controller 112 259360 Transformer 3

    13 F-254717 PCB assembly, cont. relay 114 287948 Spacer 515 241736 Relay 116 336605 Strip, marker 117 292374 Switch, selector 1

    18 292940 Strip, terminal 119 336636 Strip, marker 120 336635 Holder, fuse 121 291207 Fuse, 1.5 amp, 250 V 322 283645 Fuse, 15 amp, 250 V 1

    23 246115 Block, terminal 124 X-6048-2 Jumper 125 238898 Terminal 126 259391 Relay 227 X-284-31 Grommet 1

    28 A-225491 PCB assembly, PBV regulator 129 229357 Spacer 630 291740 Lamp 231 226666 Resistor assembly (not shown) 132 287812 Switch, toggle 1

    33 238736 Hourmeter 134 X-6276-9 Logo, Kohler 135 151511 Ring, lock, switch 136 354151 Switch, toggle 137 A-255041 Potentiometer assembly 1

    38 269373 Lamp 139 238426 Holder, fuse 140 223316 Fuse, 10 amp 141 X-50-70 Screw, RHM 142 X-6234-6 Nut, hex 2

    43 X-6046-4 Strap, ground 144 D-393-31 Tube, vinyl 145 253329 Voltmeter 146 282898 Gauge, water temperature 147 225475 Box, silkscreen 1

    48 282897 Gauge, oil pressure 149 292069 Meter, frequency 150 282814 Meter, volts AC 151 295337 Meter, amps AC 152 225488 Decal, preheat 1

    53 225477 Harness, wiring (includes the following) 153 233959 Diode, 6 amp, 100 V 253 239496 Connector, 22-pin 153 254852 Connector plug, 12-pin 153 269366 Connector plug, 15-pin 1

    53 322557 Holder, inline fuse 154 X-6027-10 Connector, conduit 155 233959 Diode, 6 amp, 100 V inline (not shown) 2

  • 64 TP-5607 3/01

    Group 301: Controller and Mounting, continued

    Variation 37, 40

    K25

    K20

    LINE

    LOAD

    LINE

    LOAD

    15A.

    80A

    35

    5607_1

    13

    14

    15

    16 171820

    21

    22

    23 24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    36

    37

    38

    39

    43 16

    16

    16 17

    42

    18

    40

    30

    44

    41

  • 65TP-5607 3/01

    Group 301: Controller and Mounting, continued

    Variation 37, 40

    5607_2

    1

    23

    4, 56

    7

    8

    9

    10

    11

    12

    Quantity

    VariationNumber

    Item Part Number Description 37 40

    1 A-226911 Controller assembly 11 GM10342 Controller assembly 12 X-22-12 Washer, lock, 1/4 2 23 X-400-190 Spacer 1 14 X-6026-18 Conduit, flexible 1 15 X-6027-13 Connector, conduit 1 16 X-67-52 Screw, hex head, 10-24 6 67 226895 Harness, engine 1 18 226902 Cover, controller 1 19 226912 Harness, AC wiring 1 19 X-6026-17 Conduit, flexible (not shown) 1 19 X-6027-6 Connector, conduit (not shown) 1 1

    10 226913 Harness, AC wiring 1 110 X-6026-16 Conduit, flexible (not shown) 1 110 X-6027-4 Connector, conduit (not shown) 1 111 226941 Cover, stator 1 112 226942 Insulation, acoustic foam 1 113 B-258296 PCB assembly, PBV 1 114 H-23563 PCB assembly, LOPCON 1 115 X-22-12 Washer, lock, 1/4 In. 1 116 X-22-6 Washer, lock, #6 19 1917 X-49-25 Screw, PHM, 6-32 x .25 18 1818 X-49-26 Screw, PHM, 6-32 x .50 6 619 X-49-38 Screw, RHM 5 520 X-50-13 Screw, RHM, 10-32 2 221 X-506-14 Breaker, circuit 1 122 X-506-30 Breaker, circuit 1 123 X-51-12 Screw, PHM, 8-32 x .375 6 624 X-51-8 Screw 6 625 X-6027-13 Connector, conduit 1 126 X-634-9 Bushing, .625 x .750 NPT 126 X-6352-2 Grommet, U-channel 127 X-696-2 Tube, vinyl 1 128 X-791-5 Screw, hex head 1 129 X-81-8 Nut, hex, 1/4-20 (green) 1 130 141511 Ring lock, switch 131 223316 Fuse, 10 A, 250 V 1 132 226901 Silkscreen, controller box 132 GM10341 Silkscreen, controller box 133 226906 Harness, wiring (not shown) 133 GM10344 Harness, wiring (not shown) 134 229357 Spacer 6 635 238426 Holder, fuse 3 336 238736 Hourmeter 1 137 243320 Grommet 4 438 246083 Strap, ground 1 139 249406 Switch, rocker 1 140 259391 Relay tab 2 241 268015 Switch, toggle 1 142 283645 Fuse, 15 A, 250 V 2 243 287948 Spacer 5 544 295029 Switch, toggle 2-pole 1

  • 66 TP-5607 3/01

    Group 301: Controller and Mounting, continued

    1

    68

    63, 64

    54

    67 69

    70

    65

    665366

    Items not shown: 55-62

    Variation 36

  • 67TP-5607 3/01

    Group 301: Controller and Mounting, continuedQuantity

    VariationNumber

    Item Part Number Description 36

    1 A-226966 Controller Assembly (includes items 2-52) 12 A-226965 Panel assembly, control (includes item 3-9) 13 M934-03-50 Nut, hex, 3 mm 24 X-22-6 Washer, lock, .146 ID x .285 in. OD 25 226964 Panel, control 16 226979 Harness, wiring (not shown) 17 238736 Meter, run time, 10000 hour 18 344039 Switch, rocker, 1 pole 19 M7985A-03012-20 Screw, pan head M3 x 12 2

    10 H-239563 PCB assembly, LOPCON with time delay 111 M934-03-50 Nut, hex, 3 mm 412 M934-05-50 Nut, hex, 5 mm 213 M934-06-64 Nut, hex, 6 mm 114 X-22-12 Washer, lock, .262 ID x .743 in. OD 414 X-22-9 Washer, lock, .20 ID x .373 in. OD 215 X-22-6 Washer, lock, .146 ID x .285 in. OD 1316 X-468-3 Cable tie, nylon 117 X-49-1 Screw, slotted pan head machine 418 X-49-25 Screw, slotted pan head machine 1019 X-634-9 Bushing, .625 x .750 in. NPT 120 201620-152 Tab, identification GRD 121 201620-26 Tab, identification K 222 201620-46 Tab, identification 20 123 201620-51 Tab, identification 25 124 201620-94 Tab, identification 125 223316 Fuse, 10 A, 250 V 126 226962 Box, controller 127 226980 Harness, controller (includes items 28-34, not shown) 128 226935 Fuse, 8 A, 250 V 129 233959 Diode, 6 A 330 239496 Connector, panel, 22-position 131 241616 Connector jack, 6-position 232 259689 Connector plug, 9-position 133 269216 Fuse holder, inline 134 269366 Connector plug, 15-position 135 226981 Decal, controller 136 238426 Fuse holder, .25 x 1.25 in. 237 246434-BLK Plate, cover 138 B-258296 PCB assembly (PBV) 139 229357 Spacer 640 X-51-8 Screw, slotted round head machine 641 X-51-12 Screw, slotted round head machine 642 259391 Relay, 12 VDC, .20 A 243 283645 Fuse, 15A, 250 V 144 287948 Spacer 545 M7985A-03012-20 Screw, pan head M3 x 12 446 M7985A-05010-20 Screw, pan head M5 x 10 247 M965A-05016-20 Screw, pan head M5 x 16 248 X-6027-15 Coupling, conduit 149 X-6047-1 Channel, U 150 LK-1216-1515 Lead 151 X-22-11 Washer, lock, .262 ID x .469 in. OD 252 M934-06-60 Nut, hex, 6 mm 353 M934-04-50 Nut, hex, 4 mm 454 X-22-12 Washer, lock, .262 ID x .743 in. OD 155 226895 Harness, wiring (includes items 56-62, not shown) 156 233959 Diode, 6 A 457 239493 Connector plug, 22-position 158 239494 Clamp, cable, .703 in. 159 241616 Connector jack, 6-position 160 290262 Boot 161 292370 Connector plug, 2-position 262 292371 Connector jack, 2-position 163 226998 Cover, controller 164 X-67-52 Screw, hex washer, thread-forming 665 M934-03-50 Nut, hex, 3mm 866 X-25-157 Washer 867 254333 Vibromount 468 363533 Bracket, controller mounting 169 M7985A-04020-20 Screw, pan head machine 470 M7985A-03010-20 Screw, pan head M3 x 10 8

  • 68 TP-5607 3/01

    Group 301: Controller and Mounting, continued

    STOP/START

    1

    10

    0

    TOTAL HOURS

    00 0 0

    15 A.

    INPUT

    10 A.

    BATT. CHG.

    226981

    PREHEAT

    2

    3, 4, 9

    5

    7

    8

    13

    14

    15, 17

    1920

    21, 23

    24

    25

    26

    35

    36

    37

    38

    39, 40, 41

    42

    43

    12, 46

    47

    48

    49

    50

    5251 52

    51

    14

    14

    Items not shown: 6, 28-34

    21, 2236

    10

    16

    27

    45

    11, 15

    15, 18, 44

    Variation 36

  • 69TP-5607 3/01

    Group 301: Controller and Mounting, continuedQuantity

    VariationNumber

    Item Part Number Description 36

    1 A-226966 Controller Assembly (includes items 2-52) 12 A-226965 Panel assembly, control (includes item 3-9) 13 M934-03-50 Nut, hex, 3 mm 24 X-22-6 Washer, lock, .146 ID x .285 in. OD 25 226964 Panel, control 16 226979 Harness, wiring (not shown) 17 238736 Meter, run time, 10000 hour 18 249406 Switch, rocker, 1 pole 19 M7985A-03012-20 Screw, pan head M3 x 12 2

    10 H-239563 PCB assembly, LOPCON with time delay 111 M934-03-50 Nut, hex, 3 mm 412 M934-05-50 Nut, hex, 5 mm 213 M934-06-64 Nut, hex, 6 mm 114 X-22-12 Washer, lock, .262 ID x .743 in. OD 315 X-22-6 Washer, lock, .146 ID x .285 in. OD 1316 X-468-3 Cable tie, nylon 117 X-49-1 Screw, slotted pan head machine 418 X-49-25 Screw, slotted pan head machine 1019 X-634-9 Bushing, .625 x .750 in. NPT 120 201620-152 Tab, identification GRD 121 201620-26 Tab, identification K 222 201620-46 Tab, identification 20 123 201620-51 Tab, identification 25 124 201620-94 Tab, identification 125 223316 Fuse, 10 A, 250 V 126 226962 Box, controller 127 226980 Harness, controller (includes items 28-34, not shown) 128 226935 Fuse, 8 A, 250 V 129 233959 Diode, 6 A 330 239496 Connector, panel, 22-position 131 241616 Connector jack, 6-position 232 259689 Connector plug, 9-position 133 269216 Fuse holder, inline 134 269366 Connector plug, 15-position 135 226981 Decal, controller 136 238426 Fuse holder, .25 x 1.25 in. 237 246434-BLK Plate, cover 138 B-258296 PCB assembly (PBV) 139 229357 Spacer 640 X-51-8 Screw, slotted round head machine 641 X-51-12 Screw, slotted round head machine 642 259391 Relay, 12 VDC, .20 A 243 283645 Fuse, 15A, 250 V 144 287948 Spacer 545 M7985A-03012-20 Screw, pan head M3 x 12 446 M7985A-05010-20 Screw, pan head M5 x 10 247 M965A-05016-20 Screw, pan head M5 x 16 248 X-6027-15 Coupling, conduit 149 X-6047-1 Channel, U 150 LK-1216-1515 Lead 151 X-22-11 Washer, lock, .262 ID x .469 in. OD 252 M934-06-60 Nut, hex, 6 mm 353 M934-04-50 Nut, hex, 4 mm 454 X-22-12 Washer, lock, .262 ID x .743 in. OD 155 226895 Harness, wiring (includes items 56-62, not shown) 156 233959 Diode, 6 A 457 239493 Connector plug, 22-position 158 239494 Clamp, cable, .703 in. 159 241616 Connector jack, 6-position 160 290262 Boot 161 292370 Connector plug, 2-position 262 292371 Connector jack, 2-position 163 226998 Cover, controller 164 X-67-52 Screw, hex washer, thread-forming 665 M934-03-50 Nut, hex, 3mm 866 X-25-157 Washer 867 254333 Vibromount 468 363533 Bracket, controller mounting 169 M7985A-04020-20 Screw, pan head machine 470 M7985A-03010-20 Screw, pan head M3 x 10 8

  • 70 TP-5607 3/01

    Group 701: LiteratureQuantity

    Variation Number

    Item Part Number Description 5 7 8 13 14 17 18

    1 TP-5251 Safety Precautions 1 1 1 1 1 1 1

    2 TP-5376 Warranty, RV 1 1 1

    2 TP-6017 Warranty, Commercial and Recreational Mobile 1 1 1 1 1

    3 TP-5605 Operation/Installation Manual, 15/20CCO Yanmar 1 1 1

    3 TP-6061 Operation Manual, 7.5--20EOR/EORZ, Mobile 1 1

    3 TP-5767 Operation Manual, ROZJA DEC-1 1

    3 TP-5964 Operation Manual, 20CCO Marathon Coach 1 1

    3 TP-5713 Operation Manual,Yanmar 3TN/4TN 1 1

    3 TP-5968 Operation Manual, Yanmar TNE Series 1 1 1 1

    4 TP-5606 Service Manual, 15/20CCO Yanmar 1 1 1

    4 TP-5966 Service Manual, 20CCO Marathon Coach 1 1

    7 TP-6073 Service Manual, 7.5--20EOR/EORZ, Mobile 1 1

    5 TP-5883 Parts Catalog, trailer-mounted generator sets 1

    5 TP-5607 Parts Catalog, 15/20 kW Yanmar Mobile 1 1 1 1 1 1 1

    6 TP-5365 Service Manual, Yanmar 3TN82E/4TN8E 1 1

    6 TP-5876 Service Manual, Yanmar TNE Series Engines 1 1 1 1 1

    7 TP-5965 Installation Manual, 20CCO Marathon Coach 1 1

    7 TP-6062 Installation Manual, 7.5--20EOR/EORZ, Mobile 1 1

  • 71TP-5607 3/01

    Parts List: AccessoriesQty. Description Part No.

    Circuit Breaker Kits

    Circuit Breaker PA-2256321 Breaker, circuit, 65 amp X-506-241 Decal, notice 2462421 Installation Instructions TT-875

    Circuit Breaker PA-2256331 Decal, notice 2462421 Breaker, circuit, 80 amp, 2 pole X-506-301 Installation Instructions TT-875

    Circuit Breaker PA-2256341 Decal, notice 2462421 Breaker, circuit, 53 amp X-506-441 Installation Instructions TT-875

    Circuit Breaker PA-2256351 Decal, notice 2462421 Breaker, circuit, 60 amp, 2 pole X-506-231 Installation Instructions TT-875

    Circuit Breaker PA-2256361 Decal, notice 2462421 Breaker, circuit, 85 amp X-506-251 Installation Instructions TT-875

    Circuit Breaker PA-2256371 Decal, notice 2462421 Breaker, circuit, 70 amp X-506-271 Installation Instructions TT-875

    Circuit Breaker PA-2256381 Decal, notice 2462421 Breaker, circuit, 100 amp 2256291 Installation Instructions TT-875

    Circuit Breaker PA-2256411 Decal, notice 2462421 Plate, cover 2291831 Breaker, circuit, 60 amp X-506-511 Installation Instructions TT-875

    Circuit Breaker PA-2256421 Decal, notice 2462421 Breaker, circuit, 80 amp X-506-521 Plate, cover 2291831 Installation Instructions TT-875

    Circuit Breaker PA-2256691 Breaker, circuit, 25 amp 2251681 Decal, notice 2462423 Boot 2389151 Installation Instructions TT-799

    Circuit Breaker PA-2292431 Breaker, circuit, 60 amp 2292051 Plate, cover 2292081 Decal, notice 2462423 Boot 2902621 Installation Instructions TT-7991 Installation Instructions TT-875

    Circuit Breaker PA-2292441 Breaker, circuit, 80 amp 2292061 Plate, cover 2292081 Decal, notice 2462423 Boot 2389151 Installation Instructions TT-7991 Installation Instructions TT-875

    Qty. Description Part No.

    Circuit Breaker PA-2292451 Breaker, circuit, 90 amp 2292071 Plate, cover 2292081 Decal, notice 2462423 Boot 2389151 Installation Instructions TT-875

    Circuit Breaker PA-2294011 Breaker, circuit, 70 amp 2293971 Plate, cover 2292081 Decal, notice 2462424 Boot 2389151 Installation Instructions TT-8751 Installation Instructions TT-875

    Circuit Breaker PA-2299161 Breaker, circuit, 80 amp 2299192 Plate, cover 2292081 Decal, notice 2462424 Boot 2389151 Installation Instructions TT-875

    Circuit Breaker PA-3593681 Breaker, circuit, 60 amp 3593672 Plate, cover 2292081 Decal, notice 2462424 Boot 2389151 Installation Instructions TT-875

    Circuit Breaker PA-2601071 Breaker, circuit, 50 amp 2692491 Decal, notice 2462423 Boot 2389151 Installation Instructions TT-799

    Circuit Breaker PA-2601081 Breaker, circuit, 60 amp 2532241 Decal, notice 2462423 Boot 2389151 Installation Instructions TT-799

    Circuit Breaker PA-2601091 Breaker, circuit, 30 amp 2692501 Decal, notice 2462423 Boot 2389151 Installation Instructions TT-799

    Circuit Breaker PA-2601101 Breaker, circuit, 40 amp 2692521 Decal, notice 2462423 Boot 2389151 Installation Instructions TT-799

    Circuit Breaker PA-2601131 Breaker, circuit, 70 amp 2583813 Boot 2389151 Installation Instructions TT-7991 Decal, notice 246242

  • 72 TP-5607 3/01

    Parts List: Accessories, continuedQty. Description Part No.

    Cooling System Kits

    Remote Radiator 15 kW PAA-2255751 Installation Instruct