TP48200A Quick Installation Guide (V100R001_01)

8/18/2019 TP48200A Quick Installation Guide (V100R001_01)

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HUAWEI TECHNOLOGIES CO., LTD.

TP48200A V100R001Quick Installation Guide

Document Version: 01

Part Number: 31505049Issued on: 2011-03-09


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Safety Information

Copyright Huawei Technologies Co.,Ltd.2011.All rights reserved.

Safety PrecautionsTo ensure your personal safety and to avoid damaging the equipment, pay attention to the safety symbols on

the equipment and follow all instructions in this document. The "DANGER", "CAUTION" and "NOTE" marks do

not represent all the safety instructions. They are only supp lements to the safety instructions.

When operating Huawei products and equipment, you must comply with safety precautions and special safety

instructions related to corresponding equipment provided by Huawei. The safety precautions in the document

are related to only Huawei products. Huawei will not be liable for any consequences that result f rom the violationof universal regulations for safety operations and saf ety codes on design, production, and equipment use.

Local Safety RegulationsWhen operating the device, comply with the local safety regulations.

Personnel RequirementsOnly trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment.

Symbols

CAUTION Indicates a potentially hazardous situation, which if not avoided, could result inequipment damage, data loss, performance deterioration, or unexpected results.

Provides additional information.NOTE

Human Safety

Route cables in a proper sequence according to this document. For personal safety purposes, ensure that

ground cables are installed before performing other operations.

The construction personnel must be trained, understand basic safety p recautions, master related skills and

have obtained related certificates.

This document describes the precautions to be taken in specif ic installation scenarios.

Conduct a power-on test within 72 hours af ter the power system is installed.


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Cabinet Appearance 3

Tools 4

System Components 5

Installing the Cabinet 61.Fixing the Cabinet 6

2. Installing Modules 7

3. Installing Batteries 7

Connecting Cables 81. Preparations 8

2. Installing Ground Cable (g1) 9

3. (Optional) Installing Dry Contact Signal Cables and

Communication Cables 10

4. Routing Power Cables for the DC-powered Loads (d1) 13

5. Installing Power Cables for the Storage Batteries (d2) 14

6. Installing AC Input Cables (a1) 15

7. Routing Power Cables for the AC-powered Loads (a2) 16

8. Verifying the Installation 17

Commissioning the TP48200A 18

1. Connecting Batteries to the Power System 182. Setting PMU 02B Parameters 19

3. Power-On Check 21

Power System Parameter List 25

Contents


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Tools

Adjustable

wrench

Nylon tie

Electrical knife

Torque wrench

Wire stripper

COAX crimping

tool

Multimeter

Claw hammer Diagonal pliers

Paint brush

Hydraulic pliers Insulated handle

Marker

Vacuum cleaner

Socket wrench

Insulation tape

Hammer drill(with Ф16 drill bit) Heat gun

Flat-head

screwdriver

(M3, M4)

LevelHeat shrink tube

Ladder （2 m）

Insulating gloves

& ESD gloves

Phillips

screwdriver

(M3, M4)


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System Components

No. Specification Exterior

g1-Ground cable 35 mm2 - yellow and green The cable has ring terminals installed atboth ends.

a1-AC input power cable 16 mm2 - black sleeve (core wire: red,yellow, green, and black) 4-pin equal-section cable

The cable has cord endterminals installed at both ends.

a2-Power cable to AC load As required by the custom er Plug

d1-Power cable to the DC load(BLVD)

As required by the customer The cable has cord endterminals and ring terminals installed.

d2-DC power cable to the battery 35 mm2 - Red cable and black cable The cable has cord end

terminals and ring terminals installed.

s1-Dry contact signalcable/Boolean value signalcable/Sensor signal cable/Surge

protection signal cable

As required by the customer The dry contact signal cable hascord end terminals installed, and the sensorsignal cable has multi-pin sockets installed.

s2-FE signal cable As required by the customer The cable has RJ45 connectorsat both ends.

D.G. Sensor EMS

ACDB

DC load

s2

s1

a1

g1

TP48200A

AC power

DC power

Signal cable

Ground cable

Site ground bar Battery

AC load

d1

a2

Main supply

D.G. ATS

d2


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Installing the Cabinet

Fix the installation holes of expansion bolts and then install the expansion bolts.

Install the cabinet.

1 Fixing the Cabinet

Line-drawing templateMarker

Installation hole of expansion bolts

Ф 16

Four M12x60expansion bolts

Socket wrench

Spring washer Flat washer Expansion sleeve

Bolt

Step1

Step2

Step3

Cementbase


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(Optional) Install PSUs.By default, the cabinet is configured with two PSUs. Determine the number of PSUs to be installed based on customer requirements. Each PSU can output a maximum of 50 A current.

Install batteries, and connect cables, then install the battery baffle plate.

3 Installing Batteries

2 Installing Modules

Step1 Step2 Step3 Step4 Step5

Remove the rack and battery baff le plate .

Battery baffle plate

RackRack

+- +- +- +- +- +- +- +-

Step6

Battery baffle plate


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Connecting Cables

1 Preparations

Connect cables in the following sequence: g1 > s1 and s2 > d1 > d2 > a1 > a2

Cables a1 and a2 are routed into the left cabling holes at the bottom of the cabinet, and cables g1 ,s1, s2, d1, and d2 arerouted into the right cabling holes at the bottom of the cabinet.

Set all the circuit breakers to OFF.

Prepare terminals based on the actual requirements.

Ringterminal

Cord endterminal

Heat shrinktube

Crimping tool Hydraulic pliers

DCDB

OFF

OFF

OFF

OFF

ACDB


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2 Installing Ground Cable (g1)

Site ground bar

Ground cable

Cable modules

+- +- +- +-


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3 (Optional) Installing Dry Contact Signal Cables and Communication Cables

1.You need to determine the dry contact signal cables and communication cables to be connected based on customerrequirements.2. The following figure shows the ports on the monitoring module.

FE

COM-485/232

Port Type Silkscreen Description

Sensor port TEM_BAT Port for battery temperature detection

Door Port for door status detection

Smoke Port for smoke sensor detection

WATER Port for water sensor detection

TEM_HUM Port for humidity sensor detection

Analog value detection AIN Port for battery in position detection

Boolean value detectionport

DIN1 Port for Boolean value input1







Output dry contact ALM1 Port for smoke alarm

ALM2 Port for door broken alarm

ALM3 Port for PSU fault or PSU communicate fault alarm

ALM4 Port for load fuse trip or battery fuse trip alarm

ALM5 Port for battery temperature alarm or environmenttemperature alarm

ALM6 Port for TCU alarm

ALM7 Port for mains fault

ALM8 Port for head lamp control

ALM9 Port for SPD failure alarms

Power electronicmanufacturing information

PELU Power electronic manufacturing information port


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Cable modules

Signal cable

D.G.

Routing Dry Contact/Sensor Signal Cables (s1)

Press the white contact plate using a flat-head screwdriver. Insert the two wires at one end of the signal cable into thecorresponding ports, and then pull out the screwdriver to fasten the dry contact signal cable.

Connect the sensor cable and SPD signal cable to the corresponding ports on the UIM 02A.

+- +- +- +-


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Cable modules

Signal cable

Routing FE Signal Cable (s2)

COM

+- +- +- +-


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Cable modules

4 Routing Power Cables for the DC-powered Loads (d1)

Ensure that cables are connectedto circuit breakers securely.

DCDB

Load

Load

RTN+

+

-

+-

+- +- +- +-

Install the DC power output cables for the DC-powered loads.

Remove the protection plate from the DCDB, and then connect the cables by referring to the following f igure.

For the negative terminalof DC power cables

For the positive terminalof DC power cables


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Cable modules

Connect the negative terminal and positive terminal of the storage battery to the power system: Loosen the upper bolts of thebattery input port, insert the –48 V power input cable and positive terminal into the cabling holes, and then tighten the boltssecurely using a screwdriver.

5 Installing Power Cables for the Storage Batteries (d2)

Remove any of the three copper busbars through which the batteriesare connected in series.

+ -

For the negative terminalof DC power cablesofthe storage battery

outside the cabinet

For the positive terminalof DC power cablesof thestorage battery outside

the cabinet


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Cable modules

6 Installing AC Input Cables (a1)

Route the AC input cables through the cabling holes on the left of the cabinet, and connect the neutral wire to the

corresponding terminal.

Connect the L1-phase, L2-phase, and L3-phase lines to the AC input circuit breaker.

AC input cables support three-phase power input.

Before connecting AC input cables, disconnect the ACDB f rom the TP48200A.

AC power distribution unit

ACDB

+- +- +- +-

For AC power cables


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7 Routing Power Cables for the AC-powered Loads (a2)

ACDB

Socket connectto AC load

Cable modules

Connect the power cables of the AC-powered loads to the socket.

+- +- +- +-

For AC power cables


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8 Verifying the Installation

NO. Item

1 Verify that the cabinet is properly installed and that cables are securely connected.

2 Verify that cables are routed in an untangled and orderly fashion.

3 Verify that idle cabling holes have rubber plugs installed.

4 Verify that cabling holes are sealed with fireproof mud and that idle cabling holes have rubber plugs installed.

The fireproof mud is placed in the packing box of the cabinet base.

5 Verify that short circuits do not exist between live wires (L1, L2 and L3), between live wires and ground cables,

between live wires and neutral wires (busbar), and between 0 V copper busbars and–48 V copper busbars

(between–48 V busbar measurement points 1 and 2 and the RTN+ busbar).

6 Verify that the paint on the surface of the cabinet does not peel off.

DCDB

ACDB

Ground bar

RTN+

Battery BLVD

-48V

measurementpoint 1

-48V

measurementpoint 2

L1L2L3

N


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Set the circuit breaker for the battery string in the DCDB to ON.

Install the removed copper busbar through which the batteries are connected in series. Then connect the battery string to thepower system.

ON

Battery

BAT ON

Normal

Commissioning the TP48200A

1 Connecting Batteries to the Power System

Set the power switch to BAT ON if no information is displayed on the PMU 02B after the circuit breaker for thebattery string in the DCDB is set to ON. Then set the power switch to Normal after two minutes to protect the battery

string from being overdischarged. If the voltage of the battery string is lower than 40 V, set the power switch toNormal two minutes after the mains is connected. Otherwise, a power failure occurs on the PMU 02B.


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1. Set the preceding parameters based on the actual situation.

2. The number of battery strings can be 0, 1, or 2. If one battery string is required, set the battery capacity

according to the fuse position. For example, if the storage string is connected to BF1-, set the battery

capacity to battery capacity 1; if the storage batteries are connected to the BF2-, set the battery capacity to

battery capacity 2.

3. Button description:

2 Setting PMU 02B Parameters

4. The parameter settings on the LCD of the PMU 02B are only for reference. For details on how to set PMU

02B parameters, see the TP48200A & ETP48200 Monitoring Module User Manual.

Parameter Value Description

System Type Type of the power system.

Batt String Number of battery strings.

Capacity Battery capacity.

Install Date Date when the power system is installed.

IP Address IP address of the PMU 02B.

Subnet Mask Subnet mask of the PMU 02B.

Gateway Gateway IP address.

Date System date.

Time System time.

Button Description

▲or▼ You can press▲ or▼ scroll the m enu or set a selected parameter.

Cancel Press Cancel to return to the previous menu without saving the settings.

Enter On the standby screen, press Enter to display the main menu.

On the main menu screen, press Enter to display the sub-menu.

On the sub-menu screen, pressEnter to save the settings.

Notes:

•The system information screen will be displayed if you do not perform any operations using the buttons within five

minutes.

•The background light of the LCD will turn off if you do not perform any operations within eight minutes.

•On the standby screen, you can press▲ and Enter at the same time to reduce the LCD contrast, or press▼ and

Enter to increase the LCD contrast.


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Jan.01.00

53.6VDC 227VAC

Load:0.0A

Batt:0.0A

MAIN MENU

Alarm & Status

Settings

Maintenance

Settings

Engineer Settings

Enter

Modify PWD

User

Init ParaNo

System Type

TP48200A

Version Info

Enter Password:

>#

Enter

Enter

10020# Enter

MAIN MENU

Alarm & Status

Settings

Maintenance

Enter

Enter Password:

>#

00200# Enter

Settings

Comm Settings

Batt Settings

DC Settings

Jan.01.00

53.6VDC 227VAC

Load:0.0A

Batt:0.0A

MAIN MENU

Alarm & Status

Settings

Maintenance

Enter

Batt String:

1

Capacity 1:400Ah

Batt Settings

Batt Selection

Batt off Para

Charge Para

Enter

Enter

MAIN MENU

Alarm & Status

Settings

Maintenance

Enter

Enter Password:

>#

00102# Enter

Settings

Comm Settings

Batt Settings

DC Settings

Settings

Comm Settings

Batt Settings

DC Settings

Enter

Capacity 2:

0Ah

Install Date:

Jan.01’00

Jan.01.00

53.6VDC 227VAC

Load:0.0A

Batt:0.0A

MAIN MENU

Alarm & Status

Settings

Maintenance

Enter

PMU Address:0

COM Port

RS485/RS232 Port

Enter

Enter

MAIN MENU

Alarm & Status

Settings

Maintenance

Enter

Enter Password:

>#

00102# Enter

Settings

Comm Settings

Batt Settings

DC Settings

Settings

Comm Settings

Batt Settings

DC Settings

Modem Select:

NoBaud: 9600

Enter

PMU Address:0

COM PortRS485/RS232 Port

Enter

IP Address:192.168.0.10

Subnet Mask:

255.255.0.0

Gateway:

192.168.0.1

Jan.01.00

53.6VDC 227VAC

Load:0.0A

Batt:0.0A

MAIN MENU

Alarm & Status

Settings

Maintenance

Enter

Text: English

Disp Contrast:3

Date:Jan.01’00

Enter

Enter

MAIN MENU

Alarm & Status

Settings

Maintenance

Enter

Enter Password:

>#

00102# Enter

Settings

Comm Settings

Batt Settings

DC Settings

Settings

Tel No Settings

Night Charge Set

System Settings

Text: English

Disp Contrast:3

Date:Jan.01’00

Text: English

Disp Contrast:3

Date:Jan.01’00

Time:

Jan.01’00

Capacity 2:

0Ah

Install Date:Jan.01’00

Batt String:

1Capacity 1:

400Ah

IP Address:

192.168.0.10

Subnet Mask:

255.255.0.0

English

Osmanli

English

Osmanli

English

Osmanli

English

Osmanli


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Connect the mains to the power system only if related battery string parameters for the PMU02B are

correctly set. Otherwise, the battery string may be damaged.

Check whether the voltages of the RTN+ busbar and -48 V measurement points 1and 2 are the same as the battery

voltage displayed on the monitoring module using a multimeter. If not, contact related personnel or handle theproblems by referring to the TP48200A Maintenance Guide.

DCDB

RTN+

Battery BLVD

-48Vmeasurement

point 1

-48Vmeasurement

point 2

3 Power-On Check


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Set the AC circuit breaker to ON and repeat step 1. Check whether the voltages of the RTN+ busbar and -48 V

measurement points 1 and 2 range from 43.2 V to 57.6 V.

ACDB

L1L2L3N

DCDBRTN+

Battery BLVD

-48Vmeasurement

point 1

-48Vmeasurement

point 2

SOCKET

HEATER


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Ensure that the power switch is set to Normal.

Set the circuit breaker for the Load based on site requirements. The circuit breaker for the fan must be set to ON. Checkwhether the loads work normally. If a load works abnormally, handle the fault by referring to the user manual of the loaddevice.

BAT ON

Normal

HEATER

Fan


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Verify that the fans run properly in the cabinet.

Verify that the lamp is on in the cabinet.

Re-install the protection plates on the ACDB and DCDB.

Check whether the EMS can receive the information from the power system. If not, check whether the IP address is setcorrectly and the PMU is connected properly.

Observe the operation of the power system for 15 minutes. If no alarms are generated, and current/voltage parameters of the

storage battery and loads are set properly, lock the door to the cabinet, give the key to the cabinet door to the customer, andclean the site before leaving the site.


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Power System Parameters

Parameter Value Range Default Value 1st Rev Date Sign 2st Rev Date Sign

Batt String 0 –2 1

Capacity 1 30 –1000 400 Ah

Capacity 2 30 –1000 0 Ah

IP Address 0.0.0.0 –255.255.255.255

192.168.0.10

Subnet Mask 0.0.0.0 –255.255.255.255

255.255.0.0

Gateway 0.0.0.0 –255.255.255.255

192.168.0.1

Date Dec.31’99 Jan.01’00

Time 23:59 01:01

LLVD BLVD –DCUnder Volt

44.0V

BLVD 35V –LLVD 43.0V

Battery Float 43.20V –57.6V 53.5V

Battery Boost 43.20V –57.6V 56.5V

Rect Sleep Yes/No No

LLVD Enable Yes/No No

BLVD Enable Yes/No Yes

Current LimitCoefficient

0.05 –0.25 0.10C10

Battery TempHigh

–500C to +1000C 500C

Amb Temp High –500C to +1000C 500C

Power System Parameter List


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Documents

TP48200A Quick Installation Guide (V100R001_01)