P R O T E C T I O N I S E V E R Y T H I N G
TOYOTA 200 H O T - F O R M E D A R M O U R E D L A N D C R U I S E R S U V
TOYOTA 200 HOT-FORMED (HF) ARMOUR
Cutting Edge Technology
customers. As a result, Jankel has
greatly improved upon conventional
time consuming, expensive and
and certified level of protection from
vehicle to vehicle.
technology to its Toyota HF LC 200.
Resulting in a highly protected, live-fire
and blast certified vehicle which can
be rapidly manufactured at a highly
competitive price.
any other manufacturer of armoured
Toyota 200 to the same scale.
The hot-forming technology that Jankel has pioneered in the market place fundamentally changes the protection, delivery and price proposition for customers compared to conventional armouring methods.
Conventional armouring comprises
armour; hot-forming utilises large
fit into the vehicle, resulting in fewer
armour panels and therefore fewer
welded joints.
benefits for our customers.
are already known to luxury car
manufacturers who appreciate
taken these advanced technologies
and improved on them for our NGO,
Conventional armouring methods date back over 100 years and are still the industry benchmark. The innovative new hot-forming solution from Jankel makes a giant leap forward to offer the customer the following benefits, which bring additional improvements over conventional armouring methods:
Guaranteed repeatability and
consistency in manufacture.
to the tested vehicle.
lower in cost.
in simplified one-piece structures and
a significant reduction in welding and
bolting of components.
certification.
component from the firewall to the rear
cargo area offers an incredibly strong
structure to protect against blasts; this
is particularly important for front wheel
and side-blast threats.
without compromising the
called BSEC510. Unlike conventional
strength allowing it to defeat higher
levels of blast without cracking, as well
as traditional ballistic threats.
Why Customers Choose Jankel’s Hot-Formed Armouring System
BALLISTIC CERTIFICATION
BLAST CERTIFICATION
• 5.56 x 45 mm (MEN, SS109) FMJ,
PB, SCP [220 rounds fired]
• 7.62 x 51 mm (MEN, M80) FMJ, FB,
SC [192 rounds fired]
of vehicle (note: highest level within
the standard)
simultaneously on the roof
under the driver seat
the side of the vehicle
Testing was also undertaken using a Hybrid-3 dummy to record all the forces sustained by the occupant during the following blast events. Please note that 15 kg TNT at 2 metres produces the same blast pressure as 120 kg at 4 metres. Certificates and reports are available upon request.
STANAG 4569 Level 1
ERV 2010
the side of the vehicle
There are many material standards used in the industry, by both customers and suppliers, which relate to the technical performance of materials in a laboratory, however, there are very few standards which test the armour design installed in the actual vehicle.
The benchmarks for the industry,
are the German VPAM standard,
the international VSAG 12 approach
and PAS 300 : 2015 test methods
which are witnessed and signed off
by Government officials. The Jankel
Toyota HF LC 200 is certified to all
these standards.
TOYOTA 200 CERTIFICATION OF PROTECTION
Jankel has developed a number of enhanced protection features into the vehicle which support our new Hot-Formed armour system:
Material Integration
meet creating a strong and robust
integrated monocoque. This further
reduces welding, bolting, welding-
for installation.
overlap and spall return in one piece as
part of the main side panel. This spall
return profile aligns with the armour
in the door perfectly every time due to
OEM tolerances of the pressed part.
Front Screen Retention System
internal A-pillar. This prevents it from
being sucked out or pushed into the
vehicle in very large side blasts.
Glass Profile
and does not use a larger outer
laminate. This design assists in side
blast protection and general levels of
glass durability.
Door Design
door skin to enable it to carry the whole
weight of the steel armour and framed
glass ensuring longevity.
the glass in place during a side blast
event to prevent the glass being sucked
into or blown out of the vehicle.
TOYOTA 200 HF ARMOUR SYSTEM ENGINEERING
Jankel brings over a decade of manufacturing and integration experience to the customer, having produced over 1000 armoured Toyota vehicles to date which means Jankel can satisfy individual requirements.
Jankel can fit equipment supplied by
the customer, or supply equipment to
the customer’s specification.
communications installation; such
customer once the vehicles have
arrived, if preferred.
Jankel caters for various military and automotive standards including,
but not limited to:
• Electronic Counter Measure Systems
TOYOTA 200 SYSTEMS INTEGRATION
Automotive certification has equal importance to armour certification with the completed vehicle subjected to a demanding duty cycle in hazardous conditions. It is a duty of care to ensure the vehicle performs safely and reliably on a daily basis and does not add to the risks of mission failure or dangers to the user.
IIt is with this in mind that Jankel has gone
further than any other manufacturer
in eradicating risk to those who use
our products. We have achieved this
through working with experts in product
development and validation throughout
replacement braking system fitted
GVW of 5600 kg.
speed and weight rating.
with TUV standards to meet the GVW of
the armoured vehicles.
springs, additional reservoir dampers
to a GVW of 5600 kg.
Complete Vehicle Certification
European Individual Vehicle Approval
prove compliance to UK & EU National
roadworthiness requirements.
PAS 301 armoured vehicle automotive
accreditation, in addition to gaining
certification to the requirements of the
Australian road regulation compliance
TOYOTA 200 COMPLETE VEHICLE ENGINEERING
The Hot-Formed armour technology delivers significant production benefits to Jankel which are subsequently passed on to the customer through lower prices and faster production times.
Jankel’s key production
and profiled with minimal tolerances to
ensure they fit first time, every time. This
saves significant amounts of labour
at armour installation stage which
is reduced to 20 hours per vehicle,
an 80% reduction over conventional
armouring methods.
content is the largest single contributor
to the fast delivery and lower prices
offered to the customer, for a vehicle
with this level of protection.
Large Purpose Built
in the USA, Jordan and South East
England are purpose built for armoured
vehicle manufacture to meet the most
urgent and demanding customer
customers’ means building complete
armoured vehicles for stock.
production system at various stages
of completion which can be adopted
by a customer. These vehicles are
built to a mid-level specification and
can be altered to meet the customer
specifications if required.
TOYOTA 200 PRODUCTION
• Engine:
or
or
• Full-time 4WD and limited slip
differential
reserve tank
• Variety of trim and equipment
levels available.
Dimensions
• Unladen from 4200 kg
Driving
• Range 750 km
The Hot-Formed armour system was developed for integration into any LC 200 model, the key specifications of are:
Jankel’s support packages include:
• Service & maintenance plans,
included
Jankel spare parts
on all aspects of fleet support
• Ad hoc service visits upon request
• Single point of contact
TOYOTA 200 THROUGH LIFE SUPPORT
Jankel brings through life support packages for the Hot-Formed armoured Toyota Land Cruiser 200 which go further than any other armourer. Customers in the most hostile environments, who rely on effective support, can rely on our help to extend service life, reduce maintenance costs, reduce accidents and increase vehicle availability.
Our field support representatives
regularly visit government, humanitarian
and diplomatic customers worldwide,
within hostile environments such
and Somalia.
P R O T E C T I O N I S E V E R Y T H I N G
J A N K E L A R M O U R I N G LT D
PO Box 1, Weybridge, Surrey
KT13 8XR. United Kingdom
E info@jankel.com
W www.jankel.com
Contains public sector information licensed under the Open Government Licence v1.0.
Jankel believes the content of this
brochure to be correct at the time of
printing, but makes no warranty of this.
Jankel continuosly strive to maintain
their technology to cutting edge,
market leading standards and therefore
reserves the right to alter specifications
at any time.