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TMH Series Application Note
http://www.tracopower.com Page 1 of 53
TMH Series2W, SIP, Single & Dual Output DC/DC Converters
Features► SIP Package with Industry Standard Pinout► Package Dimension: 19.5 x 10.2 x 7.6 mm (0.77”x 0.4”x 0.3”)► Single and Dual Output Models► I/O-Isolation 1000 VDC► Operating Temp. Range -40°C to +85°C► 3 Years Product Warranty
Applications► Distributed power architectures► Workstations► Computer equipment► Communications equipment
General Description
The TRACO POWER TMH series is a range of 2W DC/DC converters in a small SIP Package featuring an I/O-isolation of 1000VDC. An excellent efficiency allows an operating temperature range of –40°C to +85°C.These converters offer an economical solution for many applications where a voltage has to be isolated i.e for noise reduction, ground loop elimination, digital interfaces or for board level power distribution with isolated voltages.
Table of contentsAbsolute Maximum Rating……………… P2 Mechanical Data……………………………… P50Output Specification…………………… P2 Recommended Pad Layout Single & Dual…… P50Input Specification……………………… P4 Packaging Information………………………… P51General Specification…………………… P5 Soldering and Reflow Consideration………… P51Characteristic Curves…………………… P6 Part Number Structure………………………… P52Testing Configurations………………… P48 Safety and Installation Instruction…………… P53EMC Considerations…………………… P49 MTBF and Reliability…………………………… P53Input Source Impedance………………… P49
TMH SeriesApplication Note
http://www.tracopower.com Page 2 of 53
Absolute Maximum RatingParameter Model Min Max Unit
Input Voltage
VDCInput Surge Voltage (1 sec.) 5VDC Input Models -0.7 9
12VDC Input Models -0.7 1824VDC Input Models -0.7 30
Operating Ambient TemperatureAll ℃Without Derating -40 +70
With Derating -40 +85Operating Case Temperature All --- +90 ℃Storage Temperature All -50 +125 ℃
Output SpecificationParameter Model Min Nominal Max Unit
Output Voltage(Vin= Vin nom; Full Load; TA= 25℃)
TMH xx03S 3.201 3.3 3.399
VDC
TMH xx05S 4.85 5 5.15TMH xx12S 11.64 12 12.36TMH xx15S 14.55 15 15.45TMH xx05D ±4.85 ±5 ±5.15TMH xx12D ±11.64 ±12 ±12.36TMH xx15D ±14.55 ±15 ±15.45
Output RegulationLine (Vin min to Vin max at Full Load)
--- ±1.2 ±1.5 %
Output Regulation TMH 0503S --- --- 11
%
Load (20% to 100% of Full Load) TMH 0505S --- --- 11TMH 0512S --- --- 7TMH 0515S --- --- 7TMH 0505D --- --- 10TMH 0512D --- --- 7TMH 0515D --- --- 7
TMH 1203S, 2403S --- --- 8TMH 1205S, 2405S --- --- 8TMH 1212S, 2412S --- --- 5TMH 1215S, 2415S --- --- 5TMH 1205D, 2405D --- --- 8TMH 1212D, 2412D --- --- 5TMH 1215D, 2415D --- --- 5
TMH SeriesApplication Note
http://www.tracopower.com Page 3 of 53
Output SpecificationParameter Model Min Nominal Max Unit
Output Ripple & NoisemV pk-pk
Peak-to-Peak (5Hz to 20MHz bandwidth) --- 100 150 Temperature Coefficient All --- ±0.01 ±0.02 %/℃Output Current TMH xx03S 10 --- 500
mA
TMH xx05S 8 --- 400TMH xx12S 3 --- 165TMH xx15S 2.5 --- 133TMH xx05D ±4 --- ±200TMH xx12D ±1.5 --- ±83TMH xx15D ±1 --- ±66
Output Short Circuit Protection All 0.5 Second Max.
Input SpecificationParameter Model Min Nominal Max Unit
Operating Input Voltage 5V Input Models 4.5 5 5.5VDC12V Input Models 10.8 12 13.2
24V Input Models 21.6 24 26.4Input Current
(Maximum value at Vin= Vin nom;Full Load)TMH 0503S --- 452 ---
mA
TMH 0505S --- 526 ---TMH 0512S --- 495 ---TMH 0515S --- 499 ---TMH 0505D --- 519 ---TMH 0512D --- 504 ---TMH 0515D --- 501 ---TMH 1203S --- 185 ---TMH 1205S --- 212 ---TMH 1212S --- 200 ---TMH 1215S --- 200 ---TMH 1205D --- 210 ---TMH 1212D --- 201 ---TMH 1215D --- 200 ---TMH 2403S --- 92 ---TMH 2405S --- 108 ---TMH 2412S --- 101 ---TMH 2415S --- 101 ---TMH 2405D --- 105 ---TMH 2412D --- 102 ---TMH 2415D --- 100 ---
TMH SeriesApplication Note
http://www.tracopower.com Page 4 of 53
Input SpecificationParameter Model Min Nominal Max Unit
Input Standby Current(Typical value at Vin = Vin nom; No Load)
TMH 0503S
--- 60 ---
mA
TMH 0505S
TMH 0512S
TMH 0515S
TMH 0505D
TMH 0512D
TMH 0515D
TMH 1203S
--- 30 ---
TMH 1205S
TMH 1212S
TMH 1215S
TMH 1205D
TMH 1212D
TMH 1215D
TMH 2403S
--- 15 ---
TMH 2405S
TMH 2412S
TMH 2415S
TMH 2405D
TMH 2412D
TMH 2415D
TMH SeriesApplication Note
http://www.tracopower.com Page 5 of 53
General SpecificationParameter Model Min Nominal Max Unit
Efficiency(Vin = Vin nom; Full Load; TA = 25°C)
TMH 0503S --- 73 ---
%
TMH 0505S --- 76 ---
TMH 0512S --- 80 ---
TMH 0515S --- 80 ---
TMH 0505D --- 77 ---
TMH 0512D --- 79 ---
TMH 0515D --- 79 ---
TMH 1203S --- 74 ---
TMH 1205S --- 78 ---
TMH 1212S --- 82 ---
TMH 1215S --- 83 ---
TMH 1205D --- 79 ---
TMH 1212D --- 82 ---
TMH 1215D --- 82 ---
TMH 2403S --- 74 ---
TMH 2405S --- 77 ---
TMH 2412S --- 81 ---
TMH 2415S --- 82 ---
TMH 2405D --- 79 ---
TMH 2412D --- 81 ---
TMH 2415D --- 82 ---
Isolation Voltage 60 Seconds 1000 --- --- VDC
Isolation Resistance 500 VDC 1000 --- --- MΩ
Isolation Capacitance 100KHz, 1V --- 80 120 pF
Switching Frequency 50 80 100 KHz
MTBFMIL-STD-217F, TA =+25℃,Ground Benign 2000 --- --- K Hours
TMH SeriesApplication Note
http://www.tracopower.com Page 6 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0503S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
4.5V5V5.5V
60
65
70
75
80
85
4.5 5 5.5
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
3
3.2
3.4
3.6
3.8
4
50 100 150 200 250 300 350 400 450 500
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 7 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0503S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 8 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0505S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
4.5V5V5.5V
65
70
75
80
85
90
4.5 5 5.5
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
5
5.2
5.4
5.6
5.8
6
40 80 120 160 200 240 280 320 360 400
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 9 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0505S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 10 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0512S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
4.5V5V5.5V
65
70
75
80
85
90
4.5 5 5.5
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
11.6
11.8
12
12.2
12.4
12.6
12.8
13
17 33 50 66 83 99 116 132 149 165
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 11 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0512S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 12 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0515S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
4.5V5V5.5V
70
75
80
85
90
4.5 5 5.5
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
15
15.2
15.4
15.6
15.8
16
16.2
16.4
16.6
13 27 40 53 67 80 93 106 120 133
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 13 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0515S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 14 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0505D
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
4.5V5V5.5V
65
70
75
80
85
90
4.5 5 5.5
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
5
5.2
5.4
5.6
5.8
6
20 40 60 80 100 120 140 160 180 200
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 15 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0505D (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 16 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0512D
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
4.5V5V5.5V
65
70
75
80
85
90
4.5 5 5.5
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
12
12.2
12.4
12.6
12.8
13
8 17 25 33 42 50 58 66 75 83
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 17 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0512D (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 18 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0515D
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
4.5V5V5.5V
65
70
75
80
85
90
4.5 5 5.5
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
15
15.2
15.4
15.6
15.8
16
16.2
16.4
7 13 20 26 33 34 46 53 59 66
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 19 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 0515D (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 20 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1203S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
10.8V12V13.2V
65
70
75
80
85
90
10.8 12.0 13.2
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
3
3.2
3.4
3.6
3.8
4
50 100 150 200 250 300 350 400 450 500
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 21 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1203S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 22 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1205S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
10.8V12V13.2V
65
70
75
80
85
90
10.8 12.0 13.2
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
4.8
5
5.2
5.4
5.6
5.8
40 80 120 160 200 240 280 320 360 400
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 23 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1205S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 24 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1212S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
10.8V12V13.2V
65
70
75
80
85
90
10.8 12.0 13.2
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
12
12.2
12.4
12.6
12.8
13
17 33 50 66 83 99 116 132 149 165
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 25 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1212S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 26 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1215S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
10.8V12V13.2V
65
70
75
80
85
90
10.8 12.0 13.2
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
15
15.2
15.4
15.6
15.8
16
13 27 40 53 67 80 93 106 120 133
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 27 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1215S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 28 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1205D
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
10.8V12V13.2V
65
70
75
80
85
90
10.8 12.0 13.2
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
5
5.2
5.4
5.6
5.8
6
20 40 60 80 100 120 140 160 180 200
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 29 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1205D (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 30 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1212D
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
10.8V12V13.2V
65
70
75
80
85
90
10.8 12.0 13.2
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
12
12.2
12.4
12.6
12.8
13
8 17 25 33 42 50 58 66 75 83
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 31 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1212D (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 32 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1215D
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
10.8V12V13.2V
65
70
75
80
85
90
10.8 12.0 13.2
Input Voltage(V)
Effi
cien
cy(%
)Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
15
15.2
15.4
15.6
15.8
16
7 13 20 26 33 40 46 53 59 66
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 33 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 1215D (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 34 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2403S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
21.6V24V26.4V
65
70
75
80
85
90
21.6 24.0 26.4
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
3
3.2
3.4
3.6
3.8
4
50 100 150 200 250 300 350 400 450 500
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 35 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2403S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 36 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2405S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
21.6V24V26.4V
65
70
75
80
85
90
21.6 24.0 26.4
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
4.8
5
5.2
5.4
5.6
5.8
40 80 120 160 200 240 280 320 360 400
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 37 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2405S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 38 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2412S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
21.6V24V26.4V
65
70
75
80
85
90
21.6 24.0 26.4
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
11.8
12
12.2
12.4
12.6
12.8
17 33 50 66 83 99 116 132 149 165
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 39 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2412S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 40 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2415S
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
21.6V24V26.4V
65
70
75
80
85
90
21.6 24.0 26.4
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
15
15.2
15.4
15.6
15.8
16
13 27 40 53 67 80 93 106 120 133
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 41 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2415S (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 42 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2405D
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
21.6V24V26.4V
65
70
75
80
85
90
21.6 24.0 26.4
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
5
5.2
5.4
5.6
5.8
6
20 40 60 80 100 120 140 160 180 200
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 43 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2405D (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 44 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2412D
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
21.6V24V26.4V
65
70
75
80
85
90
21.6 24.0 26.4
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
12
12.2
12.4
12.6
12.8
13
8 17 25 33 42 50 58 66 75 83
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 45 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2412D (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 46 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2415D
30
40
50
60
70
80
90
20 40 60 80 100
% of Full Load
Effi
cien
cy(%
)
21.6V24V26.4V
65
70
75
80
85
90
21.6 24.0 26.4
Input Voltage(V)
Effi
cien
cy(%
)
Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load
15
15.2
15.4
15.6
15.8
16
7 13 20 26 33 40 46 53 59 66
Output Load Current(mA)
Out
put V
olta
ge(V
)
Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA
Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load
TMH SeriesApplication Note
http://www.tracopower.com Page 47 of 53
Characteristic Curves
All test conditions are at 25℃ The figures are identical for TMH 2415D (Continued)
~
]Ambient Temperature
Out
put P
ower
(%
)
0
20
40
60
80
100
-40 0 20 60 100 1108040
400LFM
200LFM
100LFM
Naturalconvection
Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom
Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)
TMH SeriesApplication Note
http://www.tracopower.com Page 48 of 53
Testing Configurations
Peak-to-peak output ripple & noise measurement test up
+Out
-Out
+Vin
-Vin
Single OutputDC / DC
Converter
ResistiveLoadScope
Copper Strip
Cout
Copper Strip
+Out
-Out
+Vin
-Vin
Dual OutputDC / DC
Converter
ResistiveLoad
ScopeCopper Strip
Cout
Com.
ScopeCoutCopper Strip
Copper Strip
Output voltage and efficiency measurement test up
BATTERY V
+Vin
-Vin
V
-Vo
+Vo
Load
CONTACT AND DISTRIBUTION LOSSESCONTACT AND DISTRIBUTION LOSSES
TMH SeriesApplication Note
http://www.tracopower.com Page 49 of 53
EMC considerations
RloadC1
+Vout
-Vout
+Vin
-Vin
+Vout
-Vout
+Vin
-Vin
+Vin
-Vin
Rload
+Vin
- Vin
C1
-Vout
+Vout
-Vout
COM
Rload
+Vout
Single Output Dual OutputRecommended circuit to comply EN55022 Class A Limits
Recommended PCB Layout with Input Filter
To: comply with EN55022 CLASS A following components are needed:
Model Component ValueTMH 05xx C1 3.3μF/25V 1206 MLCC
TMH 12xx, TMH 24xx C1 1μF/50V 1206 MLCC
Input Source ImpedanceThe power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 2.2μF for the 5V input devices, a 1.0μF for the 12V input devices and a 0.47μF for the 24V devices.
TMH SeriesApplication Note
http://www.tracopower.com Page 50 of 53
Mechanical Dimensions
10.2
[0.4
0]
19.5 [0.77]
Bottom View
0.5[0.02]
2.54 [0.10]
5.08 [0.20]
2X2.54 [2X0.10]
0.50[0.02]
0.25
[0.0
1]0.
5 [0
.02]
3.2
[0. 1
3]
1 2 4 5 6
18.5 [0.73]
7.6
[0.3
0]
1.3
[0.0
5]
2.35[0.09]
Pin ConnectionsPin Single Output Dual Output1 +Vin +Vin2 -Vin -Vin4 -Vout -Vout5 No Pin Common6 +Vout +Vout
1. All dimensions in mm (inches)Tolerance: X.X±0.25 (X.XX±0.01”)
X.XX±0.13 (X.XXX±0.005”)2.Pin dimension tolerance:±0.1 (±0.004”)
Weight:2.7g
Recommended Pad Layout for Single & Dual Output Converter
1 2 65
2.54 [0.10]
12.70 [0.50]
10.16 [0.40]
7.6
[0.3
0]
1.17
5 [0
.05]
4
5.08[0.20]
1.All dimensions in Inches (mm)Tolerance: x.xx±0.02” (x.x ±0.5mm)
x.xxx±0.01” (x.xx ±0.25mm)2. Pin pitch tolerance: ±0.01” (±0.25mm)3. Pin dimension tolerance: ±0.004” (±0.1mm)
TMH SeriesApplication Note
http://www.tracopower.com Page 51 of 53
Packaging Information
Soldering and Reflow Considerations
Lead free wave solder profile for TMH Series
TMH SeriesApplication Note
http://www.tracopower.com Page 52 of 53
Part Number Structure
ModelNumber
Input Range(VDC)
Output Voltage(VDC)
Max. OutputCurrent
(mA)
Input Currentat Full Load(1)
(mA)
Efficiency(2)(%)
TMH 0503S 4.5-5.5 3.3 500 452 73
TMH 0505S 4.5-5.5 5 400 526 76
TMH 0512S 4.5-5.5 12 165 495 80
TMH 0515S 4.5-5.5 15 133 499 80
TMH 0505D 4.5-5.5 ±5 ±200 519 77
TMH 0512D 4.5-5.5 ±12 ±83 504 79
TMH 0515D 4.5-5.5 ±15 ±66 501 79
TMH 1203S 10.8-13.2 3.3 500 185 74
TMH 1205S 10.8-13.2 5 400 212 78
TMH 1212S 10.8-13.2 12 165 200 82
TMH 1215S 10.8-13.2 15 133 200 83
TMH 1205D 10.8-13.2 ±5 ±200 210 79
TMH 1212D 10.8-13.2 ±12 ±83 201 82
TMH 1215D 10.8-13.2 ±15 ±66 200 82
TMH 2403S 21.6-26.4 3.3 500 92 74
TMH 2405S 21.6-26.4 5 400 108 77
TMH 2412S 21.6-26.4 12 165 101 81
TMH 2415S 21.6-26.4 15 133 101 82
TMH 2405D 21.6-26.4 ±5 ±200 105 79
TMH 2412D 21.6-26.4 ±12 ±83 102 81
TMH 2415D 21.6-26.4 ±15 ±66 100 82
Note 1. Maximum value at nominal input voltage and full load of standard type.Note 2. Typical value at nominal input voltage and full load.
TMH 1215D
Input Voltage05: 5V12: 12V24: 24V
Output Voltage05: 5V12: 12V15: 15V
Max. Output Power2W
Output ModeS: SingleD: Dual
TMH Series
Page 53 of 53Rev. February 19. 2013
Application Note
Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com
www.tracopower.com
Safety and Installation Instruction
Fusing ConsiderationCaution: This power module is not internally fused. An input line fuse must always be used.This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normal-blow fuse in 5Vin with maximum rating of 1000mA, in 12Vin with maximum rating of 500mA and in 24Vin with maximum rating of 200mA. Based on the information provided in this data sheet on Inrush energy and maximum dc input current; the same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information.
MTBF and Reliability
The MTBF of TMH series of DC/DC converters has been calculated usingMIL-HDBK 217F NOTICE2, Operating Temperature 25℃, Ground Benign.
Model MTBF UnitTMH 0503S 3,668,042
Hour
TMH 0505S 3,613,370TMH 0512S 3,631,412TMH 0515S 3,631,412TMH 0505D 3,305,785TMH 0512D 3,848,004TMH 0515D 3,807,710TMH 1203S 3,786,086TMH 1205S 3,727,866TMH 1212S 3,747,073TMH 1215S 3,747,073TMH 1205D 3,401,361TMH 1212D 3,558,719TMH 1215D 3,524,229TMH 2403S 3,836,930TMH 2405S 3,777,148TMH 2412S 3,796,867TMH 2415S 3,796,867TMH 2405D 3,442,341TMH 2412D 3,605,227TMH 2415D 3,569,835