53
TMH Series Application Note http://www.tracopower.com Page 1 of 53 TMH Series 2W, SIP, Single & Dual Output DC/DC Converters Features SIP Package with Industry Standard Pinout Package Dimension: 19.5 x 10.2 x 7.6 mm (0.77”x 0.4”x 0.3”) Single and Dual Output Models I/O-Isolation 1000 VDC Operating Temp. Range -40°C to +85°C 3 Years Product Warranty Applications Distributed power architectures Workstations Computer equipment Communications equipment General Descripon The TRACO POWER TMH series is a range of 2W DC/DC converters in a small SIP Package featuring an I/O-isolation of 1000VDC. An excellent efficiency allows an operating temperature range of –40°C to +85°C. These converters offer an economical solution for many applications where a voltage has to be isolated i.e for noise reduction, ground loop elimination, digital interfaces or for board level power distribution with isolated voltages. Table of contents Absolute Maximum Rating……………… P2 Mechanical Data……………………………… P50 Output Specification…………………… P2 Recommended Pad Layout Single & Dual…… P50 Input Specification……………………… P4 Packaging Information………………………… P51 General Specification…………………… P5 Soldering and Reflow Consideration………… P51 Characteristic Curves…………………… P6 Part Number Structure………………………… P52 Testing Configurations………………… P48 Safety and Installation Instruction…………… P53 EMC Considerations…………………… P49 MTBF and Reliability…………………………… P53 Input Source Impedance………………… P49

TMH eries - Traco Power...The TRACO POWER TMH series is a range of 2W DC/DC converters in a small SIP Package featuring an I/O-isolation of 1000VDC. An excellent efficiency allows

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  • TMH Series Application Note

    http://www.tracopower.com Page 1 of 53

    TMH Series2W, SIP, Single & Dual Output DC/DC Converters

    Features► SIP Package with Industry Standard Pinout► Package Dimension: 19.5 x 10.2 x 7.6 mm (0.77”x 0.4”x 0.3”)► Single and Dual Output Models► I/O-Isolation 1000 VDC► Operating Temp. Range -40°C to +85°C► 3 Years Product Warranty

    Applications► Distributed power architectures► Workstations► Computer equipment► Communications equipment

    General Description

    The TRACO POWER TMH series is a range of 2W DC/DC converters in a small SIP Package featuring an I/O-isolation of 1000VDC. An excellent efficiency allows an operating temperature range of –40°C to +85°C.These converters offer an economical solution for many applications where a voltage has to be isolated i.e for noise reduction, ground loop elimination, digital interfaces or for board level power distribution with isolated voltages.

    Table of contentsAbsolute Maximum Rating……………… P2 Mechanical Data……………………………… P50Output Specification…………………… P2 Recommended Pad Layout Single & Dual…… P50Input Specification……………………… P4 Packaging Information………………………… P51General Specification…………………… P5 Soldering and Reflow Consideration………… P51Characteristic Curves…………………… P6 Part Number Structure………………………… P52Testing Configurations………………… P48 Safety and Installation Instruction…………… P53EMC Considerations…………………… P49 MTBF and Reliability…………………………… P53Input Source Impedance………………… P49

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 2 of 53

    Absolute Maximum RatingParameter Model Min Max Unit

    Input Voltage

    VDCInput Surge Voltage (1 sec.) 5VDC Input Models -0.7 9

    12VDC Input Models -0.7 1824VDC Input Models -0.7 30

    Operating Ambient TemperatureAll ℃Without Derating -40 +70

    With Derating -40 +85Operating Case Temperature All --- +90 ℃Storage Temperature All -50 +125 ℃

    Output SpecificationParameter Model Min Nominal Max Unit

    Output Voltage(Vin= Vin nom; Full Load; TA= 25℃)

    TMH xx03S 3.201 3.3 3.399

    VDC

    TMH xx05S 4.85 5 5.15TMH xx12S 11.64 12 12.36TMH xx15S 14.55 15 15.45TMH xx05D ±4.85 ±5 ±5.15TMH xx12D ±11.64 ±12 ±12.36TMH xx15D ±14.55 ±15 ±15.45

    Output RegulationLine (Vin min to Vin max at Full Load)

    --- ±1.2 ±1.5 %

    Output Regulation TMH 0503S --- --- 11

    %

    Load (20% to 100% of Full Load) TMH 0505S --- --- 11TMH 0512S --- --- 7TMH 0515S --- --- 7TMH 0505D --- --- 10TMH 0512D --- --- 7TMH 0515D --- --- 7

    TMH 1203S, 2403S --- --- 8TMH 1205S, 2405S --- --- 8TMH 1212S, 2412S --- --- 5TMH 1215S, 2415S --- --- 5TMH 1205D, 2405D --- --- 8TMH 1212D, 2412D --- --- 5TMH 1215D, 2415D --- --- 5

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 3 of 53

    Output SpecificationParameter Model Min Nominal Max Unit

    Output Ripple & NoisemV pk-pk

    Peak-to-Peak (5Hz to 20MHz bandwidth) --- 100 150 Temperature Coefficient All --- ±0.01 ±0.02 %/℃Output Current TMH xx03S 10 --- 500

    mA

    TMH xx05S 8 --- 400TMH xx12S 3 --- 165TMH xx15S 2.5 --- 133TMH xx05D ±4 --- ±200TMH xx12D ±1.5 --- ±83TMH xx15D ±1 --- ±66

    Output Short Circuit Protection All 0.5 Second Max.

    Input SpecificationParameter Model Min Nominal Max Unit

    Operating Input Voltage 5V Input Models 4.5 5 5.5VDC12V Input Models 10.8 12 13.2

    24V Input Models 21.6 24 26.4Input Current

    (Maximum value at Vin= Vin nom;Full Load)TMH 0503S --- 452 ---

    mA

    TMH 0505S --- 526 ---TMH 0512S --- 495 ---TMH 0515S --- 499 ---TMH 0505D --- 519 ---TMH 0512D --- 504 ---TMH 0515D --- 501 ---TMH 1203S --- 185 ---TMH 1205S --- 212 ---TMH 1212S --- 200 ---TMH 1215S --- 200 ---TMH 1205D --- 210 ---TMH 1212D --- 201 ---TMH 1215D --- 200 ---TMH 2403S --- 92 ---TMH 2405S --- 108 ---TMH 2412S --- 101 ---TMH 2415S --- 101 ---TMH 2405D --- 105 ---TMH 2412D --- 102 ---TMH 2415D --- 100 ---

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 4 of 53

    Input SpecificationParameter Model Min Nominal Max Unit

    Input Standby Current(Typical value at Vin = Vin nom; No Load)

    TMH 0503S

    --- 60 ---

    mA

    TMH 0505S

    TMH 0512S

    TMH 0515S

    TMH 0505D

    TMH 0512D

    TMH 0515D

    TMH 1203S

    --- 30 ---

    TMH 1205S

    TMH 1212S

    TMH 1215S

    TMH 1205D

    TMH 1212D

    TMH 1215D

    TMH 2403S

    --- 15 ---

    TMH 2405S

    TMH 2412S

    TMH 2415S

    TMH 2405D

    TMH 2412D

    TMH 2415D

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 5 of 53

    General SpecificationParameter Model Min Nominal Max Unit

    Efficiency(Vin = Vin nom; Full Load; TA = 25°C)

    TMH 0503S --- 73 ---

    %

    TMH 0505S --- 76 ---

    TMH 0512S --- 80 ---

    TMH 0515S --- 80 ---

    TMH 0505D --- 77 ---

    TMH 0512D --- 79 ---

    TMH 0515D --- 79 ---

    TMH 1203S --- 74 ---

    TMH 1205S --- 78 ---

    TMH 1212S --- 82 ---

    TMH 1215S --- 83 ---

    TMH 1205D --- 79 ---

    TMH 1212D --- 82 ---

    TMH 1215D --- 82 ---

    TMH 2403S --- 74 ---

    TMH 2405S --- 77 ---

    TMH 2412S --- 81 ---

    TMH 2415S --- 82 ---

    TMH 2405D --- 79 ---

    TMH 2412D --- 81 ---

    TMH 2415D --- 82 ---

    Isolation Voltage 60 Seconds 1000 --- --- VDC

    Isolation Resistance 500 VDC 1000 --- --- MΩ

    Isolation Capacitance 100KHz, 1V --- 80 120 pF

    Switching Frequency 50 80 100 KHz

    MTBFMIL-STD-217F, TA =+25℃,Ground Benign 2000 --- --- K Hours

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 6 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0503S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    4.5V5V5.5V

    60

    65

    70

    75

    80

    85

    4.5 5 5.5

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    3

    3.2

    3.4

    3.6

    3.8

    4

    50 100 150 200 250 300 350 400 450 500

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 7 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0503S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 8 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0505S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    4.5V5V5.5V

    65

    70

    75

    80

    85

    90

    4.5 5 5.5

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    5

    5.2

    5.4

    5.6

    5.8

    6

    40 80 120 160 200 240 280 320 360 400

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 9 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0505S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 10 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0512S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    4.5V5V5.5V

    65

    70

    75

    80

    85

    90

    4.5 5 5.5

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    11.6

    11.8

    12

    12.2

    12.4

    12.6

    12.8

    13

    17 33 50 66 83 99 116 132 149 165

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 11 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0512S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 12 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0515S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    4.5V5V5.5V

    70

    75

    80

    85

    90

    4.5 5 5.5

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    15

    15.2

    15.4

    15.6

    15.8

    16

    16.2

    16.4

    16.6

    13 27 40 53 67 80 93 106 120 133

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 13 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0515S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 14 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0505D

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    4.5V5V5.5V

    65

    70

    75

    80

    85

    90

    4.5 5 5.5

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    5

    5.2

    5.4

    5.6

    5.8

    6

    20 40 60 80 100 120 140 160 180 200

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 15 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0505D (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 16 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0512D

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    4.5V5V5.5V

    65

    70

    75

    80

    85

    90

    4.5 5 5.5

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    12

    12.2

    12.4

    12.6

    12.8

    13

    8 17 25 33 42 50 58 66 75 83

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 17 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0512D (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 18 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0515D

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    4.5V5V5.5V

    65

    70

    75

    80

    85

    90

    4.5 5 5.5

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    15

    15.2

    15.4

    15.6

    15.8

    16

    16.2

    16.4

    7 13 20 26 33 34 46 53 59 66

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 19 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 0515D (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 20 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1203S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    10.8V12V13.2V

    65

    70

    75

    80

    85

    90

    10.8 12.0 13.2

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    3

    3.2

    3.4

    3.6

    3.8

    4

    50 100 150 200 250 300 350 400 450 500

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 21 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1203S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 22 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1205S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    10.8V12V13.2V

    65

    70

    75

    80

    85

    90

    10.8 12.0 13.2

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    4.8

    5

    5.2

    5.4

    5.6

    5.8

    40 80 120 160 200 240 280 320 360 400

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 23 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1205S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 24 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1212S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    10.8V12V13.2V

    65

    70

    75

    80

    85

    90

    10.8 12.0 13.2

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    12

    12.2

    12.4

    12.6

    12.8

    13

    17 33 50 66 83 99 116 132 149 165

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 25 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1212S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 26 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1215S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    10.8V12V13.2V

    65

    70

    75

    80

    85

    90

    10.8 12.0 13.2

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    15

    15.2

    15.4

    15.6

    15.8

    16

    13 27 40 53 67 80 93 106 120 133

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 27 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1215S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 28 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1205D

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    10.8V12V13.2V

    65

    70

    75

    80

    85

    90

    10.8 12.0 13.2

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    5

    5.2

    5.4

    5.6

    5.8

    6

    20 40 60 80 100 120 140 160 180 200

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 29 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1205D (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 30 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1212D

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    10.8V12V13.2V

    65

    70

    75

    80

    85

    90

    10.8 12.0 13.2

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    12

    12.2

    12.4

    12.6

    12.8

    13

    8 17 25 33 42 50 58 66 75 83

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 31 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1212D (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 32 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1215D

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    10.8V12V13.2V

    65

    70

    75

    80

    85

    90

    10.8 12.0 13.2

    Input Voltage(V)

    Effi

    cien

    cy(%

    )Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    15

    15.2

    15.4

    15.6

    15.8

    16

    7 13 20 26 33 40 46 53 59 66

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 33 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 1215D (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 34 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2403S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    21.6V24V26.4V

    65

    70

    75

    80

    85

    90

    21.6 24.0 26.4

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    3

    3.2

    3.4

    3.6

    3.8

    4

    50 100 150 200 250 300 350 400 450 500

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 35 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2403S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 36 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2405S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    21.6V24V26.4V

    65

    70

    75

    80

    85

    90

    21.6 24.0 26.4

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    4.8

    5

    5.2

    5.4

    5.6

    5.8

    40 80 120 160 200 240 280 320 360 400

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 37 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2405S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 38 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2412S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    21.6V24V26.4V

    65

    70

    75

    80

    85

    90

    21.6 24.0 26.4

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    11.8

    12

    12.2

    12.4

    12.6

    12.8

    17 33 50 66 83 99 116 132 149 165

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 39 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2412S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 40 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2415S

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    21.6V24V26.4V

    65

    70

    75

    80

    85

    90

    21.6 24.0 26.4

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    15

    15.2

    15.4

    15.6

    15.8

    16

    13 27 40 53 67 80 93 106 120 133

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 41 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2415S (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 42 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2405D

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    21.6V24V26.4V

    65

    70

    75

    80

    85

    90

    21.6 24.0 26.4

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    5

    5.2

    5.4

    5.6

    5.8

    6

    20 40 60 80 100 120 140 160 180 200

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 43 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2405D (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 44 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2412D

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    21.6V24V26.4V

    65

    70

    75

    80

    85

    90

    21.6 24.0 26.4

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    12

    12.2

    12.4

    12.6

    12.8

    13

    8 17 25 33 42 50 58 66 75 83

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 45 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2412D (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 46 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2415D

    30

    40

    50

    60

    70

    80

    90

    20 40 60 80 100

    % of Full Load

    Effi

    cien

    cy(%

    )

    21.6V24V26.4V

    65

    70

    75

    80

    85

    90

    21.6 24.0 26.4

    Input Voltage(V)

    Effi

    cien

    cy(%

    )

    Efficiency Versus Output Current Efficiency Versus Input Voltage. Full Load

    15

    15.2

    15.4

    15.6

    15.8

    16

    7 13 20 26 33 40 46 53 59 66

    Output Load Current(mA)

    Out

    put V

    olta

    ge(V

    )

    Output Voltage Versus Output Current Typical Output Ripple and Noise.Vin = Vin nom; Full Load; TA

    Typical Input Start-Up and Output Rise CharacteristicVin = Vin nom ; Full Load

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 47 of 53

    Characteristic Curves

    All test conditions are at 25℃ The figures are identical for TMH 2415D (Continued)

    ~

    ]Ambient Temperature

    Out

    put P

    ower

    (%

    )

    0

    20

    40

    60

    80

    100

    -40 0 20 60 100 1108040

    400LFM

    200LFM

    100LFM

    Naturalconvection

    Derating Output Current Versus Ambient Temperature and AirflowVin = Vin nom

    Conduction Emission of EN55022 Class AVin = Vin nom ; Full Load (See Page 49)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 48 of 53

    Testing Configurations

    Peak-to-peak output ripple & noise measurement test up

    +Out

    -Out

    +Vin

    -Vin

    Single OutputDC / DC

    Converter

    ResistiveLoadScope

    Copper Strip

    Cout

    Copper Strip

    +Out

    -Out

    +Vin

    -Vin

    Dual OutputDC / DC

    Converter

    ResistiveLoad

    ScopeCopper Strip

    Cout

    Com.

    ScopeCoutCopper Strip

    Copper Strip

    Output voltage and efficiency measurement test up

    BATTERY V

    +Vin

    -Vin

    V

    -Vo

    +Vo

    Load

    CONTACT AND DISTRIBUTION LOSSESCONTACT AND DISTRIBUTION LOSSES

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 49 of 53

    EMC considerations

    RloadC1

    +Vout

    -Vout

    +Vin

    -Vin

    +Vout

    -Vout

    +Vin

    -Vin

    +Vin

    -Vin

    Rload

    +Vin

    - Vin

    C1

    -Vout

    +Vout

    -Vout

    COM

    Rload

    +Vout

    Single Output Dual OutputRecommended circuit to comply EN55022 Class A Limits

    Recommended PCB Layout with Input Filter

    To: comply with EN55022 CLASS A following components are needed:

    Model Component ValueTMH 05xx C1 3.3μF/25V 1206 MLCC

    TMH 12xx, TMH 24xx C1 1μF/50V 1206 MLCC

    Input Source ImpedanceThe power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup.Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 2.2μF for the 5V input devices, a 1.0μF for the 12V input devices and a 0.47μF for the 24V devices.

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 50 of 53

    Mechanical Dimensions

    10.2

    [0.4

    0]

    19.5 [0.77]

    Bottom View

    0.5[0.02]

    2.54 [0.10]

    5.08 [0.20]

    2X2.54 [2X0.10]

    0.50[0.02]

    0.25

    [0.0

    1]0.

    5 [0

    .02]

    3.2

    [0. 1

    3]

    1 2 4 5 6

    18.5 [0.73]

    7.6

    [0.3

    0]

    1.3

    [0.0

    5]

    2.35[0.09]

    Pin ConnectionsPin Single Output Dual Output1 +Vin +Vin2 -Vin -Vin4 -Vout -Vout5 No Pin Common6 +Vout +Vout

    1. All dimensions in mm (inches)Tolerance: X.X±0.25 (X.XX±0.01”)

    X.XX±0.13 (X.XXX±0.005”)2.Pin dimension tolerance:±0.1 (±0.004”)

    Weight:2.7g

    Recommended Pad Layout for Single & Dual Output Converter

    1 2 65

    2.54 [0.10]

    12.70 [0.50]

    10.16 [0.40]

    7.6

    [0.3

    0]

    1.17

    5 [0

    .05]

    4

    5.08[0.20]

    1.All dimensions in Inches (mm)Tolerance: x.xx±0.02” (x.x ±0.5mm)

    x.xxx±0.01” (x.xx ±0.25mm)2. Pin pitch tolerance: ±0.01” (±0.25mm)3. Pin dimension tolerance: ±0.004” (±0.1mm)

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 51 of 53

    Packaging Information

    Soldering and Reflow Considerations

    Lead free wave solder profile for TMH Series

  • TMH SeriesApplication Note

    http://www.tracopower.com Page 52 of 53

    Part Number Structure

    ModelNumber

    Input Range(VDC)

    Output Voltage(VDC)

    Max. OutputCurrent

    (mA)

    Input Currentat Full Load(1)

    (mA)

    Efficiency(2)(%)

    TMH 0503S 4.5-5.5 3.3 500 452 73

    TMH 0505S 4.5-5.5 5 400 526 76

    TMH 0512S 4.5-5.5 12 165 495 80

    TMH 0515S 4.5-5.5 15 133 499 80

    TMH 0505D 4.5-5.5 ±5 ±200 519 77

    TMH 0512D 4.5-5.5 ±12 ±83 504 79

    TMH 0515D 4.5-5.5 ±15 ±66 501 79

    TMH 1203S 10.8-13.2 3.3 500 185 74

    TMH 1205S 10.8-13.2 5 400 212 78

    TMH 1212S 10.8-13.2 12 165 200 82

    TMH 1215S 10.8-13.2 15 133 200 83

    TMH 1205D 10.8-13.2 ±5 ±200 210 79

    TMH 1212D 10.8-13.2 ±12 ±83 201 82

    TMH 1215D 10.8-13.2 ±15 ±66 200 82

    TMH 2403S 21.6-26.4 3.3 500 92 74

    TMH 2405S 21.6-26.4 5 400 108 77

    TMH 2412S 21.6-26.4 12 165 101 81

    TMH 2415S 21.6-26.4 15 133 101 82

    TMH 2405D 21.6-26.4 ±5 ±200 105 79

    TMH 2412D 21.6-26.4 ±12 ±83 102 81

    TMH 2415D 21.6-26.4 ±15 ±66 100 82

    Note 1. Maximum value at nominal input voltage and full load of standard type.Note 2. Typical value at nominal input voltage and full load.

    TMH 1215D

    Input Voltage05: 5V12: 12V24: 24V

    Output Voltage05: 5V12: 12V15: 15V

    Max. Output Power2W

    Output ModeS: SingleD: Dual

  • TMH Series

    Page 53 of 53Rev. February 19. 2013

    Application Note

    Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com

    www.tracopower.com

    Safety and Installation Instruction

    Fusing ConsiderationCaution: This power module is not internally fused. An input line fuse must always be used.This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a normal-blow fuse in 5Vin with maximum rating of 1000mA, in 12Vin with maximum rating of 500mA and in 24Vin with maximum rating of 200mA. Based on the information provided in this data sheet on Inrush energy and maximum dc input current; the same type of fuse with lower rating can be used. Refer to the fuse manufacturer’s data for further information.

    MTBF and Reliability

    The MTBF of TMH series of DC/DC converters has been calculated usingMIL-HDBK 217F NOTICE2, Operating Temperature 25℃, Ground Benign.

    Model MTBF UnitTMH 0503S 3,668,042

    Hour

    TMH 0505S 3,613,370TMH 0512S 3,631,412TMH 0515S 3,631,412TMH 0505D 3,305,785TMH 0512D 3,848,004TMH 0515D 3,807,710TMH 1203S 3,786,086TMH 1205S 3,727,866TMH 1212S 3,747,073TMH 1215S 3,747,073TMH 1205D 3,401,361TMH 1212D 3,558,719TMH 1215D 3,524,229TMH 2403S 3,836,930TMH 2405S 3,777,148TMH 2412S 3,796,867TMH 2415S 3,796,867TMH 2405D 3,442,341TMH 2412D 3,605,227TMH 2415D 3,569,835