2
278 10.95 298.7 11.76 250 9.84 WOOD ALU/MS 200 20 20 6 6 M6 10-3THESOP 160PCD CSK SCALE 1:3 250 6-3HESOP 160PCD CSK SCALE 1:4 7 5 45° 45° 7 18 8 10 M12 21 30 20 SCALE 1:2 1-02.3 SOLDER 1-02.1 1-02.3 BRS CU SOLDER 20 20 13 13 M6 M6 15 M4 11-8PL 43 40 8 5 11DEEP SCALE 1:2.5 38 20 31 28 28 28 83 13 12 27 R25 33 33 4-8PL 8 6 6 6 6 CSK 3mm THICK SCALE 1:2.5 1-02.1 M12 11 11 REFER TO 1-02.1 FOR ALL OTHER DIMENSION DETAILS MATERIAL ABBREVIATIONS: ALU = ALUMINIUM HALU= HARD ALUMINIUM BRS = BRASS BRZ = BRONZE OR GUNMETAL (BRZ/GM) CI = CAST IRON CU = COPPER GRA = GRAPHITE MS = MILD STEEL/BRIGHT MILD STEEL SS = SILVER STEEL OR STAINLESS STEEL SPS = SPRING STEEL PEEK= POLYETHER ETHER KETONE SYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM. nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED NOTES: 0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS 1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES. 2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE. 3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF) 4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE. 5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED. 6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE. 7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER. 8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL. 9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER. 10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER. 11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER. 12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING. 13. WASHERS AND/OR SPRINGWASHERS SHALL BE USED WHERE DEEMED NECESSARY. 14. N/A XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED. OTHER ABBREVIATIONS DP = DEEP DAA= DRILL AFTER ASSEMBLY D&TAA= DRILL AND TAP AFTER ASSEMBLY CF = CLOSE FIT (SIZE FOR SIZE) PF = PRESS FIT PFAA= PRESS FIT AFTER ASSEMBLY PCD = PITCH CIRCLE DIAMETER RM = REAM HEX = HEXACON, 6SIDED CP = COMPRESSED KNL = KNURLED CSK = COUNTERSINK PL = PLACES DWL= DOWEL SPF= SPOTFACE (T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD (T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCE SA-xxx = SUB ASSEMBLY-xxx 1-01.2 1-01.1 1-02.2 QTY. PART NUMBER 1 6CODASE-1-01-COLUMN BASE 1 6CODASE-1-02-ENGINE COLUMN 1 6CODASE-1-03-COLUMN PORT DISC 6 6CODASE-1-04-CYLINDER PORT BLOCK 1 6CODASE-2-01-CRANKSHAFT+CRANK DISC 1 6CODASE-2-02-FLYWHEEL 6 6CODASE-2-03-CYLINDER 6 6CODASE-2-04-PISTON 1 6CODASE-2-05-CRANKPIN DISC 6 6CODASE-2-06-CYLINDER PIVOT SPRING 6 6CODASE-2-07-SPRING CAP 72 6CODASE-M3x12 A-K CYL HEAD SCREW 6 6CODASE-M4 NUT 9 6CODASE-M4x12 A-K C-SINK SCREW 1 6CODASE-M5x10 A-K GRUB SCREW 6 6CODASE-M5x28 A-K C-SINK SCREW 6 6CODASE-M6 WASHER 2 6CODASE-M6x26 A-K C-SINK SCREW 3 6CODASE-M6x34 A-K C-SINK SCREW 2 6CODASE-M6x40 A-K C-SINK SCREW 1 6CODASE-M12 NUT-BRASS JDWDS SHEET: 01 OF 02 DATE JDW DRAUGHTING SERVICES J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected]. MODEL SCALE: 1:1 DRAWING CONTENTS DWG SCALE: 1:1 @A3 OR AS SHOWN TITLE Copyright © A3 PROJECTION J.A.M. DE WAAL PAPAKURA NZ NOTES: THIS DESIGN IS LOOSELY BASED ON A SET OF DRAWINGS WHICH WERE GIVEN TO ME. THE ORIGINAL DRAWINGS AND ARTICLE WERE PUBLISHED IN A UNSPECIFIED MAGAZINE (PAGES 26 TO 41) UNDER THE TITLE "HULA-HULA ENGINE" BY PHILIP DUCLOS. No: 09A-24-00-SHT01 GENERAL ARRANGEMENT, BOM, NOTES, PARTS AND ASSEMBLIES PROJECT No 09A-24-00 AUGUST 2018 A SIMPLE 6 CYLINDER OSCILLATING STEAM ENGINE

TITLE DRAWING CONTENTS PROJECT No 09A-24-00 ......2018/08/15  · 114 80 A A 9 14 9 32 12 32 M5 20 SECTION A-A SCALE 1 : 3 M5 10 11 11 19 19 B B SCALE 1:1.5 2-03.1 2-03.1 2-03.2 2-03.3

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  • 278 10.95

    298.7

    11.76

    250

    9.84

    WOODALU/MS

    200

    20 20

    6 6

    M6 10-3THESOP

    160PCD

    CSK

    SCALE 1:3

    250

    6-3HESOP

    160PCD

    CSK

    SCALE 1:4

    7 5

    45°

    45°

    7 18

    8

    10

    M12

    21

    30

    20

    SCALE 1:21-02.3SOLDER

    1-02.1

    1-02.3

    BRS

    CU

    SOLDER

    20 20 13 13

    M6 M6

    15

    M4

    11-8

    PL

    43

    40 8

    5

    11DEEP

    SCALE 1:2.5

    38

    20 31

    28

    28

    28

    83

    13 12

    27

    R25

    33 33

    4-8PL

    8

    6 6

    6 6 CSK

    3mm THICK SCALE 1:2.5

    1-02.1

    M12

    11 11 REFER TO 1-02.1 FOR ALL OTHER DIMENSION DETAILS

    MATERIAL ABBREVIATIONS:ALU = ALUMINIUMHALU= HARD ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELSS = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELPEEK= POLYETHER ETHER KETONESYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER

    IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.

    nnn/nnn MEANS THAT EITHER MATERIAL CAN BE USED

    NOTES:0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER.11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER.12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING.13. WASHERS AND/OR SPRINGWASHERS SHALL BE USED WHERE DEEMED NECESSARY.14. N/AXX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.

    OTHER ABBREVIATIONSDP = DEEPDAA= DRILL AFTER ASSEMBLYD&TAA= DRILL AND TAP AFTER ASSEMBLYCF = CLOSE FIT (SIZE FOR SIZE)PF = PRESS FITPFAA= PRESS FIT AFTER ASSEMBLYPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXACON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDCSK = COUNTERSINKPL = PLACESDWL= DOWELSPF= SPOTFACE(T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD(T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCESA-xxx = SUB ASSEMBLY-xxx

    1-01.2

    1-01.1

    1-02.2

    QTY. PART NUMBER1 6CODASE-1-01-COLUMN BASE1 6CODASE-1-02-ENGINE COLUMN1 6CODASE-1-03-COLUMN PORT DISC6 6CODASE-1-04-CYLINDER PORT BLOCK1 6CODASE-2-01-CRANKSHAFT+CRANK DISC1 6CODASE-2-02-FLYWHEEL6 6CODASE-2-03-CYLINDER6 6CODASE-2-04-PISTON1 6CODASE-2-05-CRANKPIN DISC6 6CODASE-2-06-CYLINDER PIVOT SPRING6 6CODASE-2-07-SPRING CAP72 6CODASE-M3x12 A-K CYL HEAD SCREW6 6CODASE-M4 NUT9 6CODASE-M4x12 A-K C-SINK SCREW1 6CODASE-M5x10 A-K GRUB SCREW6 6CODASE-M5x28 A-K C-SINK SCREW6 6CODASE-M6 WASHER2 6CODASE-M6x26 A-K C-SINK SCREW3 6CODASE-M6x34 A-K C-SINK SCREW2 6CODASE-M6x40 A-K C-SINK SCREW1 6CODASE-M12 NUT-BRASS

    JDWDS

    SHEET: 01 OF 02

    DATEJDW DRAUGHTING SERVICESJ.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

    MODEL SCALE: 1:1DRAWING CONTENTSDWG SCALE: 1:1 @A3 OR AS SHOWN

    TITLE

    Copyright ©

    A3

    PROJECTION

    J.A.M. DE WAAL PAPAKURA NZ

    NOTES: THIS DESIGN IS LOOSELY BASED ON A SET OF DRAWINGS WHICH WERE GIVEN TO ME. THE ORIGINAL DRAWINGS AND ARTICLE WERE PUBLISHED IN A UNSPECIFIED MAGAZINE (PAGES 26 TO 41) UNDER THE TITLE "HULA-HULA ENGINE" BY PHILIP DUCLOS.

    No: 09A-24-00-SHT01GENERAL ARRANGEMENT, BOM, NOTES, PARTS AND ASSEMBLIES

    PROJECT No 09A-24-00

    AUGUST 2018A SIMPLE 6 CYLINDER OSCILLATING STEAM ENGINE

  • 1-03.3

    BRS

    BRZ

    5

    12.5 12.5

    5.3 5.3 19 19

    R5

    16

    18.5

    43

    30

    6R

    M

    44PC

    D

    CSK

    38 9CF

    SCALE 1:2

    117P

    F

    123

    14

    SCALE 1:2.5

    1.5 26 29.5

    25

    PF

    12RM

    25

    38

    12 5

    SCALE 1:2.5

    DAA

    12.5

    5.5 12.5

    5 13

    25PF

    R80

    PCD

    M5

    19

    19

    58.5

    123

    60° 60° 60°

    110P

    CD

    6mm DEEP

    3mm DEEP

    1-03.1

    6 14 4

    6 4

    117

    96

    3 SCALE 1:2.5

    27

    12

    13 M6

    16-2

    PL

    8 6

    30

    43

    R61.5

    3mm DEEP

    6mm THICKSCALE 1:2.5

    1-04.2

    1-04.1

    1-04.2

    BRS

    6 10 20

    3mm DEEP

    SCALE 1:2.5

    1-04.1

    13.7

    M6 10 SOLDER

    D&TAA

    109 12CF

    SCALE 1:2

    19

    R8 9PF

    R6

    R8 R8

    12PF

    32 82

    MS

    12

    19 SCALE 1:2

    ALU/MS/BRS 20-6HESOP

    R56

    PCD

    80

    114

    A

    A

    9 14 9

    32

    12

    32

    M5 20°

    SECTION A-ASCALE 1 : 3

    M5

    10

    11

    11

    19

    19

    B

    BSCALE 1:1.5

    2-03.1

    2-03.1

    2-03.2

    2-03.3

    BRS

    MS

    M5

    M6

    7

    35 9

    3-6HESOP

    38

    6R

    M

    14

    32

    PCD

    SCALE 1:2

    2-03.3

    3-6HESOP

    38

    32PC

    D

    SCALE 1:2

    11°

    11°

    5

    5

    1

    22

    22

    8

    8

    SECTION B-BSCALE 1 : 1.5

    M3 10-6THESOP

    25

    RM

    30

    45°

    10

    45°

    10

    19 19

    32

    PCD

    OPPOSITE FACE EQUAL

    1

    3

    25

    2-03.2

    1

    3

    11

    25

    25

    M4

    19.5

    4.5 4.5 3

    8 SCALE 1:1.5

    8 61 12

    M4

    M4

    6C

    F

    CI/BRZ/ALU

    SS

    BRZ

    SYN

    19.5

    3

    SCALE 1:1.5

    8

    M4

    12 SR6

    R6RM

    12 2 SCALE 1:1.5

    2-05.12-05.2

    2-05.3

    PRESS FIT ALL

    MS

    6PF-6HESOP

    44

    9R

    M

    16

    32PCD

    SCALE 1:1.5

    16 6 2

    2-05.1 14.5 7.5 6C

    F 12

    3PF

    1 OFF AS SHOWNSCALE 1:1.5

    2-05.2

    22 6C

    F

    5 OFFSCALE 1:1.5 2-05.3

    SPS

    6.75ID

    0.75

    16.5

    10 COILS 16 M6

    45°

    9

    8 13

    2

    SA-1-101

    1-04

    1-04 1-04

    1-04

    1-04

    1-04

    1-03

    SOLDER ENTIRE UNITMAKE LEAK PROOF

    SA-1-105

    1-01

    SA-1-101

    2-01

    2-02

    SA-2-201

    2-03

    2-07

    2-06

    SA-2-202

    SA-2-203

    2-04

    5-OFF AS SHOWN

    SA-2-205

    SA-2-201SA-2-202

    SA-2-203

    SA-1-105

    2-05

    3PF

    92-MAX/MIN

    1 ONLY AS SHOWN

    1-03.2

    2-01.2

    2-01.3

    2-01.1

    2-02

    2-03.4

    2-04.1 2-04.2

    2-04.4

    2-04.3

    2-06

    2-07

    JDWDS

    SHEET: 02 OF 02

    DATEJDW DRAUGHTING SERVICESJ.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

    MODEL SCALE: 1:1DRAWING CONTENTSDWG SCALE: 1:1 @A3 OR AS SHOWN

    TITLE

    Copyright ©

    A3

    PROJECTION

    J.A.M. DE WAAL PAPAKURA NZ

    NOTES: THIS DESIGN IS LOOSELY BASED ON A SET OF DRAWINGS WHICH WERE GIVEN TO ME. THE ORIGINAL DRAWINGS AND ARTICLE WERE PUBLISHED IN A UNSPECIFIED MAGAZINE (PAGES 26 TO 41) UNDER THE TITLE "HULA-HULA ENGINE" BY PHILIP DUCLOS.

    No: 09A-24-00-SHT02PARTS AND ASSEMBLIES

    PROJECT No 09A-24-00

    AUGUST 2018A SIMPLE 6 CYLINDER OSCILLATING STEAM ENGINE

    Sheet1Drawing View1Drawing View2Drawing View3Drawing View4Drawing View5Drawing View6Drawing View7Drawing View8Drawing View9Drawing View10Drawing View12Drawing View13Drawing View15

    Sheet1Drawing View16Drawing View17Drawing View18Drawing View19Drawing View20Drawing View21Drawing View22Drawing View23Drawing View24Drawing View25Drawing View26Drawing View27Drawing View28Drawing View29Drawing View30Drawing View31Drawing View33Drawing View34Drawing View35Section View A-ADrawing View37Drawing View39Drawing View40Drawing View41Drawing View42Section View B-BDrawing View44Drawing View45Drawing View46Drawing View47Drawing View48Drawing View49Drawing View50Drawing View51Drawing View52Drawing View53Drawing View54Drawing View57Drawing View58Drawing View59Drawing View61Drawing View62Drawing View63Drawing View64Drawing View65Drawing View66Drawing View67Drawing View68Drawing View70Drawing View72