Tinned Copper Braids or Copper Laminated Conductor

TINNED COPPER BRAIDS AND COPPER LAMINATED FLEXIBLE CONNECTOR

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We are the Manufacturer for Copper Bonded Ground Rod and Contract Manufacturing Company forother products made from Brass, Copper, Gunmetal, Bronze, Cast Iron, Malleable Iron which can bedeveloped, manufactured and supplied exactly as per customer specifications.

AMIABLE IMPEX is a Joint Venture of our associate manufacturers to professionally distribute the entirerange of Electrical Fittings and Accessories all over the world. We are one of the leading exporters of awide range of:

1. Ground Rod / Earth Rod

2. Brass Cable Glands & Glands Accessories

3. Earthing & Electrical Protection

4. Cable Lugs & Terminals

5. Conduit Accessories

6. Cable Trays & struts

7. Copper Braid and all other Copper Products

8. Bimetallic lugs

9. Exothermic Weld Powder and Accessories

10.Flexible Conduit & EMT

The list of products is exhaustive and being a dynamic group we are always keen onadding new products to our range. As one of India's most valuable and respected corporations,AMIABLE IMPEX have earned good reputation amongst our international customers with itsQuality Assurance, On time delivery and High Customer Satisfaction.

To ensure consistent product quality, we work within a quality assurance system that is approved withISO 9001 - 2008 certification. Strict quality checks are carried out at different stages of manufacturing andonly that material which passes stringent norms finds its way in the market around the Globe.

Our customer bases are distributors, wholesalers, electrical contractors and installers, maintenancepeople, government bodies, equipment manufacturers etc...

We at Amiable Impex will continue to dedicate ourselves and ourinnovative skills for the good of our clients in their search for perfection.

AMIABLE IMPEX. Email – [email protected] Tel. +91-9594899995 URL – www.tinnedcopperbraid.com

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S. no. INDEX Page no.

1) Flat Copper Braid 042) Round Copper Braids 043) Flexible Earth Straps / Copper Earthing Straps 044) Flexible Stranded rope / Round Stranded ropes 045) Bare Copper Tape / Copper Earth Tape 046) Pvc Copper Tape / Pvc Sleeve Copper Tape 057) Bare Aluminium Tape / Aluminium Earth Tape 058) Copper Bus Bar / Tinned Copper Bus Bars 05

9) Solid Copper Rod 05

10) Bare Stranded Copper Conductors 05

11) PVC Stranded Copper Conductors 06

12) Flexible Braid Bond 06

13) Flexible Copper Braids 06

14) Copper Laminated Flexible Connectors 07

15) Copper Laminated Flexible Shunts 07

16) Copper Laminated Flexible Jumpers 07


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ConductorSize mm Product Code

12.5 x 1.5 E12-BCT -121512.5 x 3 E12-BCT -125320 x 1.5 E12-BCT -201520 x 3 E12-BCT -20325 x 1.5 E12-BCT -251525 x 3 E12-BCT -25325 x 4 E12-BCT -25425 x 6 E12-BCT -25630 x 3 E12-BCT -303

ConductorSize mm Product Code

30 x 6 E12-BCT -30638 x 3 E12-BCT -38338 x 5 E12-BCT -38538 x 6 E12-BCT -38640 x 4 E12-BCT -40440 x 6 E12-BCT -40650 x 3 E12-BCT -50350 x 4 E12-BCT -50450 x 6 E12-BCT -506Conductor

Size mm Product Code

12.5 x 1.5 E12-PCT -121525 x 3 E12-PCT -25325 x 6 E12-PCT -25638 x 6 E12-PCT -38650 x 6 E12-PCT -506

Flat Braids

Highly Cu flexible pressed, Bare, Tin & Silver Coated.Flat Braid is mainly used for Earthing Connection &terminals etc.

Range 4 sq.mm and aboveWire Diameter 0.05mm (47swg) to 0.3mm(30swg)Material Electrolytic CopperFinish Bare Copper / Tinned / Silver

Flexible Connectors/Flexible Earth Straps

Range 4 sq.mm and aboveWire Diameter 0.05mm (47swg) to 0.3mm(30swg)Material Electrolytic CopperFinish Bare Copper / Tinned / Silver

Round Braids

Highly Cu flexible bare, tin & silver coated.Round braids are used for carbon brushes,relays, gaskets, telecom, automobiles , earthing etc.

Range 4 sq.mm and aboveWire Diameter 0.51 to 3mmMaterial Electrolytic CopperFinish Bare Copper / Tinned / Silver

Flexible Stranded Ropes

Range 4 sq.mm and aboveWire Diameter 0.51 to 3mmMaterial Electrolytic CopperFinish Bare Copper / Tinned / Silver

CONDUCTORSBare Copper TapeMaterial - High conductivity Copper Tape to BS EN13601 (Formerly BS 1432)

*Add suffix "T" to the product code for "Tinned Copper Tape".


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Conductor Sizemm Product Code

12.5 x 1.5 E12-BAT -121525 x 3 E12-BAT -25325 x 6 E12-BAT -25638 x 6 E12-BAT -38650 x 6 E12-BAT -506

ConductorSize mm

ProductCode

12 x 3 E12-CBB -12320 x 3 E12-CBB -20320 x 5 E12-CBB -20525 x 3 E12-CBB -25325 x 4 E12-CBB -25425 x 5 E12-CBB -25525 x 6 E12-CBB -25630 x 5 E12-CBB -30531 x 25 E12-CBB -312538 x 3 E12-CBB -38338 x 4 E12-CBB -38438 x 6 E12-CBB -38640 x 3 E12-CBB -40340 x 5 E12-CBB -40540 x 6 E12-CBB -40640 x 10 E12-CBB -401050 x 5 E12-CBB -505

ConductorSize mm

ProductCode

50 x 6 E12-CBB -50650 x 10 E12-CBB -501050 x 12 E12-CBB -501260 x 5 E12-CBB -60560 x 8 E12-CBB -60860 x 10 E12-CBB -601075 x 6 E12-CBB -75675 x 10 E12-CBB -751075 x 12 E12-CBB -751280 x 5 E12-CBB -80580 x 6 E12-CBB -80680 x 10 E12-CBB -801080 x 12 E12-CBB -8012100 x 5 E12-CBB -1005100 x 6 E12-CBB -1006100 x 10 E12-CBB -1010100 x 20 E12-CBB -1020

Conductor Dia. (D)mm

Cross SectionArea MM2

ProductCode

Bare Copper 8 50.27 E12-SOCC -8CBare Aluminum 8 50.27 E12-SOCC -8APVC Copper 8 50.27 E12-SOCC -8CCPVC Aluminum 8 50.27 E12-SOCC -8AA

Sizemm2

Stranding No/ mm Product Code

6 7 / 1.04 E12-SCC -616 7 / 1.70 E12-SCC -1625 7 / 2.14 E12-SCC -2535 7 / 2.52 E12-SCC -3550 19 / 1.78 E12-SCC -5070 19 / 2.14 E12-SCC -7095 19 / 2.52 E12-SCC -95

120 37 / 2.03 E12-SCC -120150 37 / 2.25 E12-SCC -150185 37 / 2.52 E12-SCC -185Sizemm2

Stranding No/ mm Product Code

16 7/1.7 E12-PCC -1625 7/2.14 E12-PCC -2535 7/2.52 E12-PCC -3550 19/1.78 E12-PCC -5070 19/2.14 E12-PCC -7095 19/2.52 E12-PCC -95

PVC Covered Copper TapeMaterial – Electrolytic Copper

Bare Aluminum TapeMaterial - Aluminum

Copper Bus BarHard Drawn / Soft Drawn / Half Hard)Material – High Conductivity Copper Bar* Lengths as per client’s request.* Tinned Copper Bus Bar also available.

* Add suffix „T‟ to the product code for TinnedCopper Bus Bar

Bare Solid Circular Conductor

Bare Stranded Copper ConductorsSoft Drawn Cu Conductor to BS EN - 60228


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Sizemm

CrossSection

Area

Hole Sizemm

HoleCentre

mm

ProductCode

25 x 3.5 35 mm2 12 200 E12-FBB -25225 x 3.5 35 mm2 12 300 E12-FBB -25325 x 3.5 35 mm2 12 400 E12-FBB -254

Overall NominalEquivalent Size

mm

Size mm2 Product Code

12 x 1.5 8.4 E12-FCB -121512 x 3 16.8 E12-FCB -12315 x 1.4 8.75 E12-FCB -151419 x 1.5 12.1 E12-FCB -191519 x 3.0 22.4 E12-FCB -193025 x 1.5 19.6 E12-FCB -251525 x 3.5 34.7 E12-FCB -253525 x 6 73 E12-FCB -25632 x 1.5 36.5 E12-FCB -321532 x 3 42.1 E12-FCB -32332 x 6 81.4 E12-FCB -32638 x 3 53.3 E12-FCB -38338 x 6 80 E12-FCB -38650 x 3 70.2 E12-FCB -50350 x 6 109.5 E12-FCB -50650 x 12 280 E12-FCB -501275 x 6 140.4 E12-FCB -756

PVC Covered Stranded Copper ConductorsPVC Covered Soft Drawn Cu Conductor to BS - 6004

Flexible Braid BondMaterial - Copper

Copper Flexible Braids are used for bonding gates, doors,fences etc.

Flexible Copper BraidHigh Conductivity Copper Wire

Suitable for earth bonding. Also supplied as standarddrilled & pre-cut bonds. Customer specific sizes & typesof braid can be manufactured on order.

* Tinned Copper Flexible Braid also available* Add suffix „T‟ to the Product Code for Tinned Copper

Flexible Braid


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Copper laminated flexible Connectors

Laminated Copper FlexiblesWe offer the finest quality Laminated Copper Flexible Connectors that are manufactured by stacking several foils ofelectrolytic copper and then applying high current under high pressure. These types of flexible connectors arecommonly used as the flexible expansion joints for connecting the bus bars in different applications.

Features: Endurable and Long Lasting Available in different sizes Easy to use

Industry Use: Switchgear industries Power plants Cathodic Protection Bus Ducts Transformer V.C.B. Resistance welding engineering Electric Locomotives Galvano Engineering Furnaces

These Laminated Copper Flexible Connections are produced from high conductivity electrolytic grade copperfoils/sheets. We follow various methods to produce these flexible jumpers.The method used is described below:

Press WeldingIn Press welding, individual Copper strips are fused (one homogeneous mass) together by applying direct current

and pressure without the use of any foreign material. It results in producing a solid palm with properties of a plainbus bar of the same cross section. This method assures minimum resistance thus increasing the product life &reduction in downtime. Welding provides the best mechanical & electrical properties at high temperatures. These areavailable in all sizes covering the desired cross section area. Slotted holes can be provided up on request.

Copper laminated flexible Connectors consist of several stacked strips with riveted or welded contact areas.They have a constant cross-section over the whole length. Bus bars and laminated connectors with the same cross-section can be loaded with the same current. A part of laminated connectors are utilized as flexible expansionconnectors in order to connect bus bars of switch gears, transformers, generators, etc. Thanks to their elasticity,thermal expansion of bus bars is being compensated.Most of the parts are being used as expansion connectors to prevent damages by vibration caused by switch gearoperations. Another part is utilised as flexible components inside parts of machines (Like welding machines or switchgears). These kind of connectors have to realise movement inside machines and switch gears. To manufacturesuitable connectors for the variable applications we have different methods of production.


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Copper laminated flexible JumpersCopper laminated flexible jumpers are manufactured by stacking several foils of electrolytic copper and thenapplying high current under high pressure. This is a special metal diffusion whereby the metal itself melts and formshomogenous bonds thus giving a very negligible, almost nil, mill volt drop across the connector, thereby reducingthe temperature rise and increasing the current carrying capacity of the jumper. In this process, no filler metal isused to join two layers together. They have a constant cross section over whole length. The current carryingcapacity of solid bus bar and copper laminated jumper manufactured by this process is the same. ThereforeLaminated Copper flexible Jumper jumpers are a substitute for solid bus bar.

Copper flexible jumpers are manufactured in all possible shapes & sizes as per customer’s requirements.Some of various shapes are shown in the images.

Copper laminated flexible jumpers are manufactured by laminating high conductivity, electrolytic grade copperfoils. These laminated foils are then sweated or pressure welded / fused as per customer’s requirements. Suchcopper jumpers carry the same current as that of Bus bars as they have a constant cross section over the wholelength giving a nil mili volt drop. So these jumpers are a best substitute for solid bus bars..

Our Copper flexible jumpers are widely used in following Industries: Transformers switchgear’s, power plants,Electric locomotives, furnaces, chemical plants, electricity boards & all current carrying equipment manufacturingIndustries.

It is also possible to drill, saw, braze, mill & weld the contact areas without any problem. These types of flexibleconnectors are used as flexible expansion joints in order to connect bus bars in Switchgear industries,

Power plants, Caustic Soda, Chlorine plant using mercury Cell, Modular Cell, Membrane Cell, Diaphragm Cell, Hydrochloride Cell, Manganese Dioxide Cell and Cathodes Protection, Bus Ducts, Transformer, V.C.B., Resistance welding engineering, In Electric Locomotives, Furnaces etc..

It is used as expansion connectors to prevent damages by other parts of machines or switchgears and to takecare of thermal and dynamic stresses caused by short circuit current in the system. These jumpers have to realizemovements inside machines and switchgear. Flexible Copper Laminate jumper is individually designed andmanufactured keeping in view the user’s requirement and application. We also offer jumpers with contact areaelectro tinned, silver or gold plated to give perfect contact.If want to order Please mention:Outside length (O.L), Width required (W), Thickness (less clip) (T), Hole Diameter, Type (letter shape), Hole pattern& dimensions


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Copper laminated flexible ShuntsFLEXIBLE LAMINATED SHUNTS are custom designed to customerrequirements and specifications and are available in any hole patternor size. The secondary conductor strips are of High ConductivityCopper. Terminal ends can either be deep riveted or solder dippedto allow a more positive current transfer area for improved efficiency.

Copper laminated flexible shunts are manufactured by stacking severalfoils of Electrolytic Copper (0.035 to 0.3 mm thick) and then forgingit by applying high current under high pressure. This is a special metaldiffusion process whereby the metal itself melts and forms homogenousbond thus giving a very negligible, almost nil milivolt drop across theconnector, thereby reducing the temperature rise & increasing the current carrying capacity of the jumper. In thisprocess, no filler metal is used to join layers together. They have a constant cross section over whole length. Thecurrent carrying capacity of solid bus bar and Copper laminated jumper manufactured by this process is same.Therefore these jumpers are a substitute of solid bus bar. It is also possible to drill, saw or mill the contact areaswithout any problem.

These type of flexible connectors are used as flexible expansion joints in order to connect bus bars in SwitchgearIndustries, Power Plants, Caustic Soda & Chlorine Plant using Mercury Cell, Modular Cell, Membrane Cell, DiaphragmCell, Hydrochloride Cell, Manganese Dioxide Cell and Cathodic Protection, Bus Ducts, Transformer, V.C.B.,Resistance welding equipments, Electric Locomotives, Furnaces etc. to prevent damages by other parts of machinesor switchgear. These kinds of jumpers have to realize movements inside machines and switchgear. These jumpersare individually designed and manufactured keeping in view, the user requirements and application. We also offerjumpers with contact area electro - tinned, Silver plated or Gold plated to give perfect contact.

If want to order Please mention:Outside length (O.L), Width required (W), Thickness (less clip) (T), Hole Diameter, Type (letter shape), Hole pattern& dimensions


AMIABLE IMPEX. Email – [email protected] Tel. +91-9594899995 URL – www.amiableimpex.com

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AMIABLE IMPEX

MAULIK SHAHE-mail: [email protected] :+ 91- 9594899995

UJJWAL SHAHPhone: +91- 9820733979Email: [email protected]

Workshop - AMIABLE IMPEXPlot No.495, Rohitvas,Motapondha, Vapi-396191Gujarat,india.

Regd. Office - AMIABLE IMPEX.501 - 101/A, Surya Darshan, PaiNagar,Borivali(W), Mumbai – 400092.India.Phone: 022-28933996 / 022-28957101Fax: 022-28957102

Website: www.tinnedcopperbraid.com

Documents

Tinned Copper Braids or Copper Laminated Conductor