Conductors, Braids, Special products made of copper wire

Conductors • Braids • Special products made of copper wire

3 Introduction

4 EarthingstrapsMB

5 CurrentleadsSB

6 ConnectorsVB

7 Copperweldingparts·CoppercuttingpartsKST

8 FlatcopperconductorsKFL

9 FlatcopperconductorsKFL

10 ShieldingbraidsKAG

11 RoundcopperbraidsKZG

12 RoundstrandedconductorsKRL

13 RoundstrandedcopperconductorswithoverallbraidKKL

14 TinselconductorsKGL/TinselbraidsKGG

15 Flat-knitted·Tubular-knitted

WovenRibbons·Fabrictapes

16 Flatdecorativewires

17 Decorativeglitter

18 Otherthingswemake…

19 Inquiry/Order(faxform)

Content

Introduction

Tradition –wehavebeenmakingandsupplyingbare,tin-

plated,silver-platedandlight-goldcopperwiressince1911.Wealso

processcopperalloysandspecialmaterials.

Future –byinvestinglargesumsinnewmachineriesand

newtechnologieseveryyearweensurethatweareequippedforthe

futureandremainabletosupplyproductcompetitively.

Quality –ourqualitymanagementsystemis

DINENISO9001:2000certified.Ongoingqualityimprovement

isoneofourprincipalaims.

Customer satisfaction–basedonhaving

astate-of-the-artdataprocessingsystemandclosemonitoringof

productionanddeliveryschedulesweensurethatyoureceiveyour

productonthedatepromised.

Employees –ourworkforceofhighlyqualifiedpeople

withmanyyearsofexperienceprovidesyouwiththeassurancethat

youwillonlyeverbesuppliedwithproductofthehighestquality.

Development –wewillbepleasedtoassistyouin

developingnewproductsandrealisingyourproductideas.

T

dBoth ends hot dip tinned

R

B

L S

Earthing straps MB

Produced with flat

copper conductors in

bare or tin-plated

Ourearthingstrapsaremadeofflatcopperconductorswitheither

bareortin-platedwiresandtoeitherDIN46444orDIN72333Part3

compliantstandard,withtheendshotdiptinnedandwithholes.

Theendscanalsobefittedwitharadiusthatyouspecify.

Uponrequest,wecanalsosupplyroundcopperconductorsor

roundcopperbraidswithoneorbothendshotdiptinned.

Fittedinsulatingsleeveoranadditionalheat-shrinkabletubeis

alsoanoption.

Pleasesendusyourdesignsorspecifications,orprovideus

withdimensionbasedontheoutlinebelow.

d M

L S

B

End fitted with terminals

Current leads SB

Produced with flat

copper conductors with

tin-plated, silver-plated

or nickel-plated copper

wires

Ourcurrentleadsaremadeofflatcopperconductorswithbareortin-

plated,silver-platedornickel-platedwiresandtoeitherDIN46444or

DIN72333Part3compliantstandard,endsbeingfittedwithterminals

withorwithoutholes,orwithcablelugs.

Fittingofoneormoreintermediateterminalsorcombinations(termi-

nalononesideandcablelugontheother)isalsoanoption.

Aninsulatingsleeveoranadditionalheat-shrinkabletube(overthe

entirelengthoronlypartially)canalsobefitteduponrequest.


withdimensionbasedontheoutlinebelow.

Ourconnectorsaremadeofroundcopperconductorswitheitherbare

ortin-plated,silver-platedornickel-platedwiresandtoDIN46438

compliantstandard,endsbeingfittedwithterminalswithorwithout

holes,orwithcablelugs.

Combinations(terminalononesideandcablelugontheother)are

alsooptional.

Aninsulatingsleeveoranadditionalheat-shrinkabletube(overthe

entirelengthoronlypartially)canalsobefitteduponrequest.

Wecanalsouseinsulatedcableinthemanufactureofconnectors.

Inthiscase,pleasespecifytherequiredcabletypeandinsulation

materialprecisely.


withdimensionsbasedontheoutlinebelow.

Produced with bare,

tin-plated, silver-plated

or nickel-plated round

copper conductors or

round copper braids.

Connectors VB

Wecutroundcopperconductors,copperbraidsandflatcopper

conductorstothelengthsthatyouspecifyand,ifrequired,alsotwist

themintorings.

Thesecopperproductsmayalsobeweldedatbothendsor,ifyou

require,weldedtocomponentsthatyouprovide.

Insulatedcablescanbeuninsolatedandtheendsweldedaccording

tospecificationsprovided.

Pleasesendusyourdesignsorspecifications,orcorrespon-

dingsamples.

Copper welding parts • Copper cutting parts KST

Flat copper conductors KFL

Braided copper strands

similar to DIN 46 444.

Made of bare, tin-plated,

silver-plated or nickel-

plated copper wire.

Nominal Øofwire Dimensions Construction Netweight

crosssection widthxthickness approx.

±5%–25%

mm2 mm mm kg/km

0.09 1x0.2 16x3 0.9

0.16 1.2x0.2 16x5 1.6

0.25 0.05 1.6x0.2 16x8 2.5

0.5 ±0.004 2.5x0.4 16x16 5.0

0.75 2.7x0.5 16x24 7.5

1 3.2x0.7 16x32 10

1.5 4x0.8 16x25 15

2 5x0.8 16x33 20

2.5 5.8x0.8 24x27 25

3 0.071 7.5x0.9 24x33 30

4 ±0.004 8.2x1 24x43 40

5.25 9.8x1.2 24x58 53

6 10x1.3 24x66 60

8 12.3x1.5 24x88 80

10 14x1.5 24x109 100

16 17.5x2 24x85 160

25 22x2.5 24x135 250

35 30x2.5 36x124 350

50 33x3.2 48x133 500

70 45x3.5 48x186 700

95 50x4 48x253 950

120 0.1 60x4 48x319 1,200

140 ±0.004 60x4.5 48x372 1,400

150 65x5 48x399 1,500

168 70x5 48x446 1,680

185 75x5 48x491 1,850

240 80x6.5 48x637 2,400

250 80x7 48x664 2,500

300 90x7 48x797 3,000

400 100x8.5 48x1,062 4,000

Availableuponrequest: Nominalcrosssection1.5–70mm2

ofwires0.05mm

Extraflexiblefabrictapes

andspecialdimensionsare

possibleonrequest.

Flat copper conductors KFL

Similar to DIN 72 333,

Part 3.

Made of bare or tin-

plated copper wire.

Wirecoating:tin-plated

(standard),othercoatings

alsoavailableuponrequest.

Theflatcopperconductoris

coatedwithanacrylateadhesive

filmandissuppliedwithapro-

tectivepapercovering.

Flatcopperconductor–self-adhesive

Temperaturerateasfollows: constant 150 °C

briefly 260 °C

Suitableforthefollowingsurfaces:metals,wood,glass,plasticsandlacqueredsurfaces


crosssection ±0.006 widthxthickness

±5%–25% ±12%

mm2 mm mm kg/km

6 0.16 9x1 24x12 60

10 0.16 14x1.5 24x21 100

14 0.16 18x1.5 36x19/20 140

14 0.2 18x1.5 36x12/13 140

16 0.16 20x1.6 36x22/23 160

16 0.16 25x1.2 48x17 160

16 0.2 20x1.6 36x14/15 160

21 0.16 22x2 36x29 210

21 0.2 22x2 36x18/19 210

25 0.16 22x2.5 36x34/35 250

25 0.2 22x2.5 36x22/23 250

35 0.16 25x3 36x48/49 350

35 0.2 25x3 36x31 350

50 0.16 33x3.2 48x52 500

50 0.2 33x3.2 48x33 500

70 0.16 40x3.5 48x73 700

70 0.2 40x3.5 48x46/47 700

120 0.16 55x4.5 48x125 1,200

Nominal Wire-Ø Dimensions Construction Packaging

cross-section widthxthickness Tapereel

mm2 mm mm m

6 0.16 9x1 24x12 90

Specialdimensionsare

possibleonrequest.

10

Shielding braids KAG

Flexible and expand-

able, made of bare or

tin-plated copper wire.

The expandable inner

dia. is variable, together

with the cross section,

upon request.

Haarländer G


crosssection widthxthickness

±5%–25% max.expandableto ±12%

mm2 mm mm mm kg/km

0.25 16x2 3 3.3

0.38 16x3 3.5 3.5

0.5 16x4 4 4.6

0.88 0.1 16x7 5 8.1

0.94 ±0.004 24x5 6 8.6

1.32 24x7 8 12.1

1.7 24x9 10 15.6

1.98 36x7 15 18.1

5.3 24x7 16 48.4

6 24x8 18 55.3

6.8 0.2 24x9 20 62.2

7.9 ±0.006 36x7 25 74

10.2 36x9 30 95.1

13.6 36x12 40 127

23.8 48x7 50 222

30.5 0.3 48x9 60 285

33.9 ±0.008 48x10 70 317

40.7 48x12 80 380

60.3 48x10 90 574

66.4 0.4 48x11 100 632

78.4 ±0.01 48x13 120 747

90.5 48x15 140 862

108.6 48x18 160 1,034

11

Round copper braids KZG



plated copper wire.

E-CU, OF-CU.

Cutting quality, specially

annealed optional, with

aramide inlay (e.g. Kevlar)

upon request.

Nominal Øofwire Dimensions Outer-diameter Netweight

crosssection no.ofwires approx. ±12%

mm2 mm ±2% mm kg/km

0.047 8x3 0.33 0.47

0.094 8x6 0.47 0.94

0.14 8x9 0.57 1.4

0.2 8x13 0.7 2

0.25 0.05 8x16 0.8 2.5

0.35 ±0.004 8x23 0.95 3.5

0.5 8x32 1.1 5

0.7 8x45 1.29 7

0.75 8x48 1.35 7.5

1 8x64 1.55 10

1.5 8x96 1.9 15

0.5 8x16 1.1 5

0.83 0.071 8x27 1.4 8.3

1 ±0.004 8x32 1.55 10

1.25 8x40 1.7 12.5

1.5 8x49 1.88 15

2.5 8x81 2.42 25

1.5 12x33 1.9 15

2 12x44 2.2 20

2.5 12x54 2.4 25

3 0.071 12x65 2.7 30

4 ±0.004 12x86 3.1 40

5 12x108 3.5 50

6 12x130 3.8 60

8 12x174 4.4 80

10 12x217 4.9 100

12 12x260 5.4 120

16 0.1 12x170 6.1 160

20 ±0.004 12x213 6.9 200

25 12x266 7.7 250

12

Versions: Qualityforinsulating

forextrudingwithalonglength

oflay.

Cuttingquality

forrobotproduction,twistfree

andhotfanningout.

Nominal Øofwire No.ofwires Outer-diameter Netweight

crosssection aprox. ±12%

mm2 mm ±2% mm kg/km

0.06 30 0.3 0.6

0.1 51 0.4 1

0.14 72 0.5 1.4

0.2 0.05 105 0.6 2

0.25 ±0.004 130 0.7 2.5

0.35 180 0.85 3.5

0.5 266 1 5

0.75 392 1.25 7.5

1 525 1.5 10

1.5 385 1.75 15

2 525 2.1 20

2.5 651 2.4 25

3 798 2.6 30

4 0.071 1,036 3 40

5.25 ±0.004 1,372 3.5 53

6 1,575 3.7 60

8 2,058 4.3 80

10 2,562 4.8 100

12 3,108 5.3 120

16 4,116 6.1 160

25 3,234 7.8 250

35 4,508 9.2 350

50 6,468 11 500

70 8,967 13 700

95 12,201 16 950

120 0.1 15,435 18 1,200

150 ±0.004 19,110 20 1,500

185 23,580 22 1,850

240 30,600 25.5 2,400

300 38,200 28.5 3,000

400 51,000 32.5 4,000

500 63,700 36.5 5,000

600 76,430 40 6,000

Round stranded conductors KRL

Highly flexible, similar to

DIN 46 438.



plated copper wire.

13

Round stranded copper conductors with overall braid highly flexible

Highly flexible round

conductors, similar to

DIN 46 440.



plated copper wire (E-CU,

OF-CU).

Nominal Actual RoundconductorOverallbraid Stranddia. Netweight

cross-section cross-section Øofwire no.ofwires Øofwire no.ofwires approx. ±12%

mm2 mm2 mm ±2% mm ±2% mm kg/km

0.35 0.35 51 32 0.8 3.5

0.5 0.51 0.05 130 32 1.1 5.1

0.75 0.77 ±0.004 266 32 1.4 7.7

1 1.02 266 64 1.5 10.2

1.5 1.53 525 64 1.9 15.3

2.5 3.08 651 64 2.9 30.8

3.75 3.91 798 96 3 39.1

4 4.6 1,036 0.1 64 3.4 46

6 6.99 0.071 1,575 ±0.004 96 4.1 69

8 8.9 ±0.004 2,058 96 4.7 89

10 11.2 2,562 128 5.2 112

12 12 2,562 240 5.2 120

16 17.8 4,116 192 6.5 178

25 26.9 3,234 192 8.2 269

35 37.3 4,508 240 9.6 373

50 53.8 0.1 6,468 360 11.4 536

70 73.3 ±0.004 8,967 360 13.4 733

95 98.7 12,201 360 16.4 987

120 124 15,435 360 18.4 1,240

1

CompositionandpropertiesoftheDIN47104complianttinselconductor

Form Form Form Form Form

B E F G H

No.oftinselends 21 7 63 4 4

Construction1) 7x3e 7x1e 7x9e 4x1d 4x1d

Diameter mmmax. 1.2 0.55 1.2 0.55 0.65

Lengthperkg mmin. 420 1900 500 1600 1300

Resistance Ω/mmax. 0.3 1.4 0.35 1.4 0.8

Tensilestrength Nmin. 68 50 180 50 80

Elongation %min. 8 8 8 8 8

CopperusedastinselmaterialaccordingtoDINEN13602,copper-cadmium(CU-CD)

orcadmiumfreealloys

Tinselsurface bare bare bare bare bare

Tinselwidth mm 0.30±0.05 0.23±0.02 0.19±0.02 0.30±0.05 0.30±0.05

Shrinkageofthe %max. 5 5 5 5 5

carrierthread

Shrinkageofthe %max. 3 3 3 3 3

tinselconductor

Construction Øofwire Material OuterØ Yield

mm mm m/kg

12tinselthreads 0.08 Copper- 0.9±0.1 770

braided Cadmium

Materials

AlongwiththeE-CuandOF-Cumaterials,withbare,tin-platedor

silver-plated,weusecopperalloyssuchascopper-cadmium(Cu-Cd)

becauseoftheirhighmechanicalstrengthproperties.According

withtheincreasedenvironmentalprotectionrequirements,however,

wehavealsodevelopednewvarietieswithheavymetalfreecopper

Thistypeofconductorachievesmaximumsflexlifethankstoits

combinationofcopper-cadmiumanditsmake-upasaroundbraid.

Itisapprovedbyallwell-knownloudspeakermanufacturers.

Atwist-freeandhotfanningoutmaterialisguaranteedthankstothe

useofaspecialproductionmethod.

Specialversions:

•withatin-platedorsilver-platedsurface

•withadifferentcross-section

•withalargerorsmalleroutsidediameter.

Versionswithoutanytextilthreadareavailableforfully

automaticwelding-basedprocessingmethods.

alloys.Alongwithgreatflexibility,allourtinselconductorsshowa

verygoodflexlifeandexceptionallyhightensilestrengththankstoits

specialcomposition.Favouriteareasofapplicationareflexibleleads

fortelephonesandsmallelectricalappliances,aswellascoil-cordsfor

loudspeakers.

Tinsel conductors KGL

This product involves

one or two flat copper

wires, spun around a car-

rier thread and stranded

together.

Similar to DIN 47104 and

all common international

specifications.

Tinsel copper braids KGG Coil-cords for loudspeakers

Whererequired,thespecific

maximumadmissiblecurrent

(de-ratingcurve)mustbeset

accordingtoDIN41630.

1) 1.No.:numberofstranding

elements

2.No.:numberoftinsel

threadsperstranding

element

1

Width Øofwire Surface Conctruction Coppercontent

mm mm kg/100m

Flat-knittedcoppertapeKFG

20 0.10 tin-plated 4x0.10 0.60

8x0.10 1.20

30 0.10 tin-plated 4x0.10 0.85

8x0.10 1.70

60 0.10 tin-plated 4x0.10 1.50

8x0.10 3.00

100 0.10 tin-plated 8x0.10 5.00

Tubular-knittedcopperKSG

10 0.10 tin-plated 0.40

25 0.10 tin-plated 0.65

bare

45 0.10 tin-plated 1.30

50 0.25 tin-plated 3.00

bare

55 0.10 tin-plated 1.55

65 0.10 tin-plated 1.85

25 2x0.10 bare 1.20

CopperribbowKLB

20 44 0.32

25 bare 54 0.40

40 tin-plated 84 0.64

60 lightgold 126 0.96

100 208 1.60

Copper/fabrictapeKGB

25 55x0.15 bare 1.10

40 80x0.15 bare 1.80

Non-standarddimensionsandgreaterwidthsavailableuponrequest

Flat-knitted · Tubular-knitted · Woven ribbons · Fabric tapes

1

Conductorsandcablesmadeespeciallyforlow-voltagelightingapplications

Forexample:

roundcopperconductors

insulatedcables

coaxialcables

roundcopperbraids

straireliefed

conductorsandbraids

Other things we make …

Haarländer GmbHRegensburger Ring 111 Roth

Pleasetick

Pleasedon’tforgetyourreturnaddress

Date Signature

We have got you interested:

Thendopleasecontactuswithoutdelay.

Byclickingyourmouseyoucanmailyourinquiriesorordersdirectlyto

[email protected],orsimplyusethepreparedfaxform.

Onweekdays,youcanalsoreachourexpectadvisersbytelephoneat

+49(0)91 71/96 18-0.

Fax:

+49 (0)91 71/30 28 (sales)

Volume/quantity Itemdescription Surface Articlenummer

Surface(Pleasetick) bare tin-plated nickel-plated lightgold silver-plated

Pleasequotespecification/drawingno.Ifnodrawingisavailable,pleasemakesuretoquoteholespacinganddiameter.

Inquiry Order

Copper conductors • Braids • Earthing straps • Low-voltage cables

Phone + (0)11/ 1-0

Telefax + (0)11/

Telefax + (0)11/302 (sales)

E-Mail [email protected]

Haarländer GmbH

Regensburger Ring 1

D-11 Roth

www.haarlaender-gmbh.com

Documents

Conductors, Braids, Special products made of copper wire