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DIN US
DIN
DIN US
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cyan yellow magenta key
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A S GOLDEN EDITION V T C
Technical dataALLROUNDER 520/570 C multi-component
Tie bar distances: 520 x 520 mm, 570 x 570 mmClamping force: 2000 kNInjection units (according to EUROMAP): 60, 150, 350, 800
ww
w.a
rbur
g.co
m
DINUS
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520/570 C Machine dimensions
1) Dimensions apply to 520 C 20002) Dimensions apply to 570 C 20003) Dimensions are valid for injection unit 604) Dimensions are valid for injection unit 1505) Dimensions are valid for injection unit 3506) Dimensions are valid for injection unit 8007) Dimension only valid in conjunction with conveyor belt* Dimensions apply only to standard tie-barsDimensions may vary when additional options and peripherals are used.
cooling water connections
electrical connection
cooling water return line DN 25cooling water supply line DN 25max. 25°C; min. 4 bar
electrical connection
cooling water supply line DN 25 max. 25°C; min. 4 bar
cooling water return line DN 25
View: L-position
View: L-position
electrical connection
min
.210
max
.385
approx. 27304) / 29005)
81013
70
2110
825
4180
215
/ 440
7)
265600
1000
1280
R390
1880
80088
5
1795
80033
151)
3) /
3515
1)4) /
3845
1)5) /
3340
2)3) /
3540
2)4) /
3870
2)5)
3305
1)3) /
3505
1)4) /
3915
1)5) /
3330
2)3) /
3530
2)4) /
3940
2)5)
*50051)5) / *55001)6) / *50252)5) / *55202)6)
128016
15
1880
885
1795
*50051)5) / *55001)6) / *50252)5) / *55202)6)
2185
4) /
2210
5)
26254) / 29305)
1000
600
265
215
/ 440
7)
R390
625
2210
5) /
2220
6)
1615
330 16
0
*7601) / *7802)
1345
2
DIN US
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cyan yellow magenta key
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520/570 CTechnical data
Machine model
Clamping unit
Clamping force max. kN
Closing force max. kN
Opening force / increased max. kN
Opening stroke max. mm
Mould height min. mm
Daylight max. mm
Distance between tie bars mm
Platen size (hor. x vert.) mm
Weight of mov. mould half / with support max. kg
Ejector force max. kN
Ejector stroke max. mm
Control cabinet
Safety standard according to
Socket combination (1 single phase, 1 three phase)
Miscellaneous
Dry cycle time for opening stroke 3) s- mm
Oil capacity l
Colour: plastic coated, structure light grey / mint green / canary yellow
Injection unit according to EUROMAP 1)
Screw diameter mm
Effective screw length L/D
Screw stroke max. mm
Calculated injection volume max. cm3
Shot weight max. g PS
Material throughput 9) max. kg/h PS
max. kg/h PA 6.6
Injection pressure 5) max. bar
Injection flow 5) max. cm3/s
Injection flow with accumulator max. cm3/s
Back pressure positive / negative max. bar
Circumferential screw speed max. m/min
Screw torque max. Nm
Nozzle contact force max. kN
Nozzle retraction stroke max. mm
Installed cylinder heating power / heating zones kW
Installed nozzle heating power kW
Material hopper capacity l
Horizontal injection position4) max. mm
Variable values 6)
Injection unit horizontal - vertical
Electrical connection (pre-fused) 2) A
Drive power of the hydraulic pump kW
Total connected load 2) kW
Net weight of basic machine 8) approx. kg
1) Max. dosage volume (cm3) x max. injection pressure (kbar)2) Values refer to 400 V/50 Hz. The load is symmetrically distributed on three phases. The specified value applies to the basic machine.
The connection value can be increased by additional options which may make 2 separate supply lines necessary (motor + controller/heating).3) According to EUROMAP4) Measurement in brackets valid in connection with MULTILIFT H (520 C / 570 C)5) A combination of max. injection pressure and max. injection flow (max. injection capacity) can be mutually exclusive, depending on the equipment-related motor output6) Depending on the selected injection unit combination for 520 C and 570 C7) Not central through the platen (horizontal injection)8) Additional weight with 570 C: 470 kg; additional weight with L-position: approx. 300 kg9) Deviations are possible depending upon process settings and material type
150-60 / -150 / -350
100 / 125 / 125
30 / 30 / 37
44,3 / 49,8 / 57,6
6950 / 7070 / 7230
350-60 / -150 / -350
125 / 125 / 160
37 / 37 / 45
52,1 / 57,6 / 66,4
7110 / 7230 / 7380
800-60 / -150/ -350
125 / 160 / 160
37 / 45 / 55
56,5 / 70 / 80,8
7360 / 7460 / 7630
520 C 2000
2000
70
50/520
650
300
950
520 x 520
728 x 728
1250
66
225
DIN EN 60204
1 x 16 A
2,4-365
290
60
18/22/25
24,5/20/17,5
80
20/30/39
18/27/36
4,1 / 5,5 / 6,5
2,1 / 2,8 / 3,3
2500/2340/1810
54/80/104
138/208/268
350/200
50/62/70
90/110/120
50
2907)
2,85 / 3
0,3
25
---
570 C 2000
2000
70
50/520
650
300
950
570 x 570
795 x 795
1500
66
225
DIN EN 60204
1 x 16 A
3,5-399
290
350
35/40/45
23/20/18
145
139/182/230
127/166/210
25 / 29 / 35
12,5 / 15 / 17,5
2500/2120/1670
160/210/266
492/642/814
350/160
58/67/75
480/550/610
60
300
8,8 / 4
0,6
50
220 (160 / 175)
520 C 2000
2000
70
50/520
650
300
950
520 x 520
728 x 728
1250
66
225
DIN EN 60204
1 x 16 A
2,4-365
290
150
25/30/35
24/20/17
110
54/78/106
49/71/97
10 / 13,5 / 16
5 / 7 / 8
2500/2210/1620
82/118/162
182/262/358
350 / 200
70/80/80
210/250/290
50
300
8 / 4
0,6
25
---
570 C 2000
2000
70
50/520
650
300
950
570 x 570
795 x 795
1500
66
225
DIN EN 60204
1 x 16 A
3,7-399
290
800
45/50/55
22/20/18
200
318/392/474
291/359/434
46 / 53 / 59
23 / 27 / 30
2470/2000/1650
174/214/260
530/656/792
350/190
56/62/69
880/880/880
70
400
13,2 / 6
0,6
50
220 (160 / 175)
3
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520/570 C Equipment
Control system and control cabinetSELOGICA control system
(modular, graphic multi-proces-sor system)
Available in different language versions
jLanguage changeCycle sequence programming
with symbolsCycle step display in sequence
diagramjCycle time diagramSwivelling monitor unit, central
on the operator’s side, with col-our monitor
Process graphics for injection speed, screw stroke and injection pressure
Quality assurance program with fault evaluation and monitoring chart
Optimisation and user help, fol-low-up functions at program end, for freely programmable parameter pages, selectable units
Modular control cabinet design with self-recognition of plug in circuit board system
Operating modes: - Set up - Freely programmed test run - Reconfiguration - Automatic purging and dosing
jEquipment for switch-over to holding pressure via injection pressure, material pressure with different pressure transducers, or via external switch signal
Data set administration via diskette
Visual warning signal (warning lamp)
jVisual / audible warning signal (flashing light / siren)
Serial printer interface for hard copy, data record and quality protocol
jInterfaces for: PC keyboard, plot-ter, robotic system according to EUROMAP 12 or 67, part weigh-ing scale, optical barrier, host processor, AQC, ALLROUNDER@web, colouring unit, LSR dos-
ing system, INJESTER, con-tainer change, wiper unit (brush), THERMOLIFT, hot runner control unit and temperature control units for moulds and cylinder
Socket combination 1 CEE, 1 Schuko 230 V
jSocket combination 1 CEE, 1 Schuko or 3 CEE, 3 Schuko 230 V with external supply line
j1 additional heating regulation circuit for the nozzle
jElectric heating regulation circuits for moulds (adaptive) (3, 6, 9, 12, 15, 18); mould heating fused at 10 A
jFuses for mould heating 16 Aj4 or 8 freely programmable in-
puts / outputsjCore pull programs in many ver-
sions integrated in the SELOGICA control system
jSpecial processes such as injec-tion coining, mould venting, variotherm temperature control, intrusion, marbling
jMonitoring: Freely-programma-ble position monitoring
jMany individual options for spe-cial processes
Machine base and hydraulic systemFree standing machine base on
anti-vibration padsErgonomic protection cover with
free access to mould and nozzleSpace for peripheral devices
within floor spaceThe hydraulic system operates
with two energy-saving variable displacement pumps and a servo valve for pressure and speed regulation
Expansion to up to 3 hydraulic control circuits
jARBURG energy-saving system AES (frequency-controlled pump drive) (dependent upon the com-bination of injection units)
Minimum oil volume, oil change interval every 20,000 hours
Monitoring of oil level, oil temper-ature and oil filter contamination
Fine mesh oil filter in the return line
Electronic regulation of hydraulic oil temperature. Display and monitoring via screen
Hydraulic oil preheating program to reduce start-up time
Separate, continuous oil circulation for additional cooling and filtration
Programmable, machine-related cooling water circuits with free mould connections, manually ad-justable: 6 free mould connections
j8 free cooling water circuits, manually adjustable
jProgrammable, mould-related cooling water circuits
j1 or 2 central switch-off valves for cooling water
jConveyor belt (electrically driven), height-adjustable in 3 steps, can be integrated into the machine base with or without sorter unit
Clamping unitCentrally applied, fully-hydraulic
clamping system with 4 individu-ally-removable tie bars
Vertical support of the movable mould platens
jIncrease of the minimum mould installation height - 100/200 mm (min. insert height 400 / 500 mm)
Movement profiles for the mould clamping unit are programmable and regulated. They are driven us-ing two-circuit pump technology (Technology stage 2 - servo-regu-lated). The closing pressure is reg-ulated. Simultaneous movement of nozzle and ejector is possible
Hydraulic system with 3 regulat-ing pumps for extended simulta-neous movements (T3)
Closing and opening profiles are 4-stage programmable
Intermediate stop possible when closing and opening
Regulated hydraulic mould pro-tection with monitoring of mould protection time. Follow-up func-tions: Open or stop after 1 or 2 activations of mould protection
jExtended mould protection (e.g. for spring moulds). Freely-pro-grammable start and end
Automatic ramp course during switch-over to a lower speed and for stop of driving movements
Hydraulic ejector with rapid re-lease coupling is integrated into the clamping system
Hydraulic ejector: Forces and speeds, multiple stroke (up to 10) and ejector advanced at end of cycle are programmable
jHydraulic ejector for simultane-ous movements regulated with servo valve
Mould monitoring via ejector platen safety switch
j Hydraulic ejector for simultane-ous movements regulated with servo valve
Core pull 1 manually adjustable with core hold on pressure
jCore pull 1 with intermediate stop and brake valve for indexing unit
jHydraulic core pulls with rapid connect coupling on the mov-able mould platen
jHydraulic core pull movement pro-files programmable and regulated
jCore hold on pressure manually adjustable
jPressure hold programmablejHydraulic core pull, simultaneous
movements regulatedjIndexing unit: 2 stations, rotat-
ing 180° with up to 4 cooling circuits, hydraulically driven
jIndexing unit: 2 stations, rotat-ing 180° with up to 4 cooling circuits, electrically driven
jUnit to rotate a platen in the mould
jEjector cross kitjInterval unitjControlled hydraulic unscrewing
units for threaded cores in one or two directions of rotation for mounting on fixed or movable clamping platen. Restricted ejec-tor stroke
jUnscrewing unit with electro-me-chanical servo drive for 2-direction threaded cores for installation on
4
DIN US
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520/570 CEquipment
the movable clamping platen for ultra-precise positioning and repro-ducibility. Restricted ejector stroke
Attachment option for robotic system
jMechanical rapid clamping sys-tem with mould support to facili-tate mould installation
jPower-operated safety gate, pro-grammable opening time
jMould blow unit with pressure relief valve
jSorter unit (SELECTRON)jMechanical mould closing
protection
Injection unitCentral injection unit, can be
re-positioned and swivelled as a complete assembly
jHorizontally displaceable injec-tion unit (VARIO principle)
Plasticising module with univer-sal screw, central coupling and adaptive temperature regulation, available in different diameters
Thermoplastic cylinder with universal screw in wear resistant execution
jThermoplastic cylinder complete with very high wear resistant equipment
jPlasticising module for process-ing thermoset, elastomer and silicone materials
jThermoplast screws for special applications, e.g. self-dyeing (mixing section), PVC (shear-sen-sitive), POM, PA (semi-crystalline)
Programmable nozzle speeds (advance 2, retract 1 stage) and advance and retract delay
Monitored nozzle contactContinuous nozzle contact dur-
ing the complete cycleProgrammable nozzle contact
forcejRegulated nozzle contact forceRegulated injection speed profile,
5 steps programmable with in-jection delay
jPressure accumulator for ultra-fast injection (injection unit 1)
jPosition-regulated screw (forced
movement of injection axis)jInjection process control with
external sensorMeasurement, display and
monitoring of the injection time, switchover volume and switcho-ver pressure
Switch over to holding pressure as a volume or time dependent function
Material cushion monitoringHolding pressure profile regulated
via polygon with 10 base pointsProgrammable delay times for all
movementsScrew circumferential speed
displayPositively and negatively pro-
grammable back pressureDosage time display with
programmable dosage time monitoring
Dosage possible before or after nozzle retraction
Material decompression with pro-grammable decompression speed
jDosage with electro-mechanical servo drive, energy-saving
Open nozzle with screw-in tipjNeedle type shut off nozzle,
spring force actuatedjNeedle type shut off nozzle, hy-
draulically actuatedZone-dependent monitoring of
heating circuits for continuity, short circuit and defective sensors
Temperature monitoring with re-lease tolerance range and zone-dependent monitoring tolerance
jAutomatic temperature sink can be selected on error or after au-tomatic switch off
Granule hopper capacity 25 / 50 litres. Corrosion resistant, special steel construction, displaceable in lock-out and discharge position
Granulate feed zone, programma-ble and regulated with monitoring
Extended functionsjExtended monitoring of the me-
chanical sequence of mould and machine for complex applications
jProduction control with nomi-
nal temperature value control, programmable alarm cycles, pro-grammable switch-on / switch-off sequences as well as time-controlled automatic switch-on/off in second programming level for follow-up batch
Device for parting line injectionDevice for parting line injection
manually displaceable on sepa-rate guide rails (vertical position)
jDevice for parting line injection (‘L’ position)
Regulated parametersControl cabinet temperatureHydraulic oil temperaturePlasticising cylinder temperature
(adaptive)Screw rotation speed Injection flow or injection speedHolding pressureMovements and force of mould,
nozzle and ejectorRamp course for movement to
mould, ejector and nozzle end position
Back pressurejElectrical mould heating circuits
(adaptive)jMould cooling circuitsjInternal cavity pressure or screw
chamber pressure (external sensor)jNozzle contact forcejScrew positionGranulate feed zone temperaturejEjector
ARBURG robotic systems*jINTEGRALPICKER V: vertical
sprue picker operating from above, pneumatic drive
jMULTILIFT H: robotic system op-erating horizontally from the rear of the machine with pneumatic drives (Z-axis optional with servo-electric drive)
jMULTILIFT V: sistema robot con intervento verticale dall’alto (pos-sibile sistemazione longitudinale e trasversale) con 3 assi con co-mando servoelettrico
* The following applies to all items: They are dependent upon the combination and arrangement of the injection units
Basic machinej Options
5
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520/570 C Mould and platen layout
infinitely adjustablemax. 225
cylinder platen
coupling (standard)
1120 guidance of movable platen
max. 950
01) / 502)3)
nozzle in advanced end position
mould height
10x thread M16-31 deep for robotic handling device
index unit (option)
max. 650
ejector bolt for standard coupling counter bore in the mould required only for short sprue
min. 300
thread M20 - 39 deep in cylinder platen for mech. ejector
6x thread M8-16 deep for robotic handling device
View E - 520 C View E - 570 C
3x thread M16-31 deep for robotic handling device
4x thread M8-16 deep for robotic handling device
8x thread M20-39 deep for robotic handling device
dimensions are valid for injection unit 150
dimensions are valid for injection unit 350/800
1) Dimensions are valid for injection unit 150 (central)2) Dimensions are valid for injection unit 3503) Dimensions are valid for injection unit 800( ) Dimensions only apply for 570 C
358
X
C
(423
) 390
Y
D
E
525420
1587
Y
20
Ø82
X46
5
B A
Ø90
10
(413
.5) 3
80
350
Ø12
5
100120
Ø60
Ø64
Ø43 40°
C-D
130
130 Ø
45
10535
395
365
560
350
32.597.5
175105
35
97.532.5
100
435
700
420
100
43.5
Ø45
-0.1
15-0.1
Ø37
21
Ø45
3
30°
6
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520/570 CMould and platen layout
Fixed platenView A / for horizontally displaceable injection unit View A / for central injection unit
half of drill pattern 520 C
thread M16-31 deep for robotic handling device
Movable platen
4 x bore Ø30
View B
half of drill pattern 520 C
thread M16-31 deep
half of drill pattern 570 C
bores for ARBURG mechanical mould quick-clamping system
half of drill pattern 570 C
( ) Dimensions only apply for 570 C
(873
) 840
Ø12
5
3090
(413
.5) 3
80
540
560630
748
315
140
450
220
490
3502801000
280
350
420
490
560
(630
) 610
Ø12
5
420
140
(815
) 748
330
285
260
305
Ø90
660610520350140
240
570
660
815
930
1066
1170
350
660
(795
) 728
441.
5
240
110
7
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520/570 C Mould and platen layout
Dimensions for injection unit in vertical position
View K
infinitely adjustable max. 225/1652)
cylinder platen
ejector cross (option) nozzle centre
ejector bolt for ejector cross partial circuit 240
Injection positions for various
injection unit sizes
60 150 350
a min. 70 70 70
a max. 350 350 350
b min. 70 70 70
c min. 2151)(2401)) 215(240) 195(220)
a min.
1) Cylinder with forwarded feed position not possible2) Dimensions with eccentric ejection( ) Dimensions apply only to 570 C
240
240
358/2952)
220
Ø29
.85
Ø24
.8
12 SW27
b
c
K
X
52
a10.5
8
DIN US
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520/570 CMould and platen layout
Dimensions for injection unit in L-position
View K
infinitely adjustable max. 225/1652)
cylinder platen
a min.
nozzle centreejector cross (option)
ejector bolt for ejector cross partial circuit 240
Injection positions for various
injection unit sizes
60 150 350
a min. 70 70 100
a max. 300 300 300
b min. 70 70 70
c min. 190 190 170
2) Dimensions with eccentric ejection
358/2952)
K
240
240
Ø29
.85
Ø24
.8
12
10.5
52SW27
b a
c
X
9
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520/570 C Index unit
Index unit (indexing of movable mould half) - 2 cooling circuits A-system / W-system
bores for temperature control devicemounting bores see mould installation
dimensions 520/570 minimised number
facility for raising and lowering movements
groove as free space for ejector connection
mould position locking via 2 bolts Ø32 or Ø24
attachment via 8 head screws M16
position locking for indexing unit with the movable mould platen via 2 bolts
mou
ld c
entr
ing
diam
eter
index shaft
through-bore for air connection Ø6 thread M10x1
temperature control connection to mould via 2 screw M8
temperature control connection HASCO Z80/13
( ) Dimensions apply to W-system
330
112 (123)
46 (67)
16
Ø12
5Ø
30
Ø25
Ø10 Ø70
Ø18
5Ø
215
Ø26
5
330
175
11
38 (127)
Ø32
9
Ø62
2 (6
38)
44 26
42
26
330
175
120
120
100,
510
0,5
120 120
330175 175
Ø10.5
10
DIN US
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520/570 CIndex unit
Index unit (indexing of one platen in the mould) - 2 cooling circuits A-system / W-system
shaft joined to indexing unit (part of mould) max. forward movement 138 (180) mm
coupling bolt hydr. ejector
coupling HASCO Z80/13
temperature control connection
mould position lockingvia 2 bolts Ø32
A-A
Ø5
10 d
eep
Mould shaft A-system
clamp
( ) Dimensions apply to W-system
Ø5
10 d
eep
Mould shaft W-system
10
Ø51
M10 Ø
60 51
22
Ø10 11
10
51
34
1111
4x90°
11
Ø49
.9
M10
3.1
Ø10
Ø60 51
1111
11 11
34
51
4x90°
Ø15
0
Ø12
5
32 (35)144 (119)
A
358318 (300)
140 (200)
5
Ø32
A
11
DINUS
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520/570 C
5249
93_E
N_G
B_03
2008
· Su
bjec
t to
alte
ratio
nsPr
inte
d in
Ger
man
y
Maximum shot weights
Maximum theoretical shot weights for the most important injection moulding materials (in grams)
Injection units according to EUROMAP
Screw diameter mm
Polystyrene PS
Styrene heteropolymerizates SB
SAN, ABS1)
Cellulose acetate CA1)
Celluloseacetobutyrate CAB1)
Polymethyl methacrylate PMMA
Polyphenylene ether, mod. PPE
Polycarbonate PC
Polysulphone PSU
Polyamides PA 6.6, PA 61)
PA 6.10, PA 111)
Polyoximethylene (Polyacetal) POM
Polyethylene terephthalate PET
Polyethylene PE-LD
PE-HD
Polypropylene PP
Fluorpolymerides FEP, PFA, PCTFE1)
ETFE
Polyvinyl chloride PVC-U
PVC-P1)
1) average value
60
18 22 25
18 27 36
18 27 35
18 26 34
21 31 41
19 29 37
19 29 37
17 25 33
20 30 39
20 30 39
18 27 35
17 25 33
23 34 44
22 33 43
14 21 27
14 21 28
15 22 29
30 44 57
26 39 50
33 43 60
21 31 41
350
35 40 45
127 166 210
124 162 205
122 160 202
143 187 237
133 174 220
132 172 218
118 154 195
134 175 221
138 181 229
127 165 209
118 154 195
157 205 260
152 198 251
96 126 159
99 130 164
101 133 168
204 266 337
178 232 294
154 201 254
142 186 235
150
25 30 35
49 71 97
48 70 95
48 69 93
56 80 109
52 74 102
51 73 100
46 66 90
52 74 102
54 77 106
49 71 96
46 66 90
61 88 119
59 85 115
37 54 73
38 56 76
39 57 77
79 114 155
69 99 135
60 86 117
55 79 108
800
45 50 55
291 359 434
284 350 424
278 344 416
327 404 488
304 375 454
300 371 449
270 333 403
305 377 456
316 390 471
289 357 431
270 333 403
359 443 536
346 427 517
219 271 328
227 280 339
232 286 346
465 574 695
406 501 606
351 434 525
324 401 485
ARBURG GmbH + Co KG Quality:
DIN EN ISO 9001 + 14001 certified
ARBURG GmbH + Co KG
Postfach 11 09 · 72286 Lossburg · Tel.: +49(0)7446 33-0 · Fax: +49(0)7446 33-3365 · www.arburg.com · e-mail: [email protected]
With locations in | Europe: Germany, Belgium, Denmark, France, United Kingdom, Italy, Netherlands, Austria, Poland, Switzerland, Slovakia,
Spain, Czech Republic, Turkey, Hungary | Asia: People’s Republic of China, Indonesia, Malaysia, Singapore, Thailand | America: Brazil, Mexico, USA
For more information, please go to www.arburg.com.
© 2008 ARBURG GmbH + Co KGThe brochure is protected by copyright. Any utilisation, which is not expressly permitted under copyright legislation, requires the previous approval of ARBURG.
All data and technical information have been compiled with great care. However, we are unable to guarantee its correctness. Individual illustrations and information may deviate from the actual delivery condition of the machine. The relevant valid operating instructions are applicable for the installation and operation of the machine.
