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TID Updates
October 10, 2013
2
Electric Furnace
Steel MakingScrap
Bars(Deformed/Plain)
Shapes/Section
Construction
Manufacturing
MachineriesIngotsBillets
Rolling
Construction
Fabrication
LONG PRODUCTS
Imported Wire Rods
Nails
Wires
Fasteners
HR Plates
Hot Rolled Coils
Pipes/Tubes
Construction/Fabrication
Stockist/Hardware
Imported Slabs Hot Rolling
Shipbuilding
Pipes
Imported HotRolled ProdFLAT PRODUCTS
ImportedHRC
Cold Rolling
Cold RolledCoils
Tin MillBlackplate
ImportedCRC/TMBP
Fabrication
GalvanizingGI/PPGISheets
Construction/Fabrication
Appliance
Stockist/Hardware
Tinning Line
ImportedTinplate
Can MakingFood Cans
Containers
Imported Billets
Industry Profile/Situationer
PHL Steel
In Million Metric
Tons*
2010 2011 2012
LOCAL PRODUCTION 2.5 2.9 3.2
IMPORTS 2.1 2.9 3.4
EXPORTS 0.1 - -
APPARENT STEEL CONSUMPTION
Adjusted for yield and double
counting
4.1 5.2 6.0
*In general, tonnage is 60% Longs and 40% Flats
50% jump in
TWO YEARS
0
50
100
150
200
250
300
350
400
450
2000 2006 2007 2008 2009 2010 2011
Malaysia
Thailand
Indonesia
Philippines
Vietnam
283
215
110
54
45
Source: World Steel
Intensity of Steel Use
Stages of Steel Use Per Capita
1. Very low level before economic take-off
2. Rapid rise
3. Leveling off
4. Decline
5. StabilizationPPHILPHIL IS AT TAKE
OFF STAGE !
Steel Industry Multiplier
Every new investment of P100 million leads to ...
• a higher domestic output of Php 260 million
• an additional HH income of Php 24 million
• And additional 117 new direct regular jobs
* Based on raw data from (a) 2009 Annual Survey of Philippine Business and Industry; and (b) Center for Research & Communication (UA&P) estimates of updated Input-Output tables for 2008
STRENGTHSAvailability of technical experts in the industry
Trainable workforce
Usability of indigenous matls
WEAKNESSESFragmented supply chain
Plenty of small capacity factories
Weak enforcement of applicable laws
High power and logistics/transport costs
General perception as an unattractive investment area
OPPORTUNITIESExcellent Phil econ growth prospects and high projected steel demand
Unserved actual demand e.g. infra, shipbuilding, tinplates, etc
Excess/idle flat steel capacities for reactivation/rehab
Govt has plenty of “fiscal space” to jumpstart vital projects
THREATSExtremely high level of import dependence
Excess capacity in China-possibledumping in foreign markets including the Phil
Unabated smuggling
FTAs and AEC (2015) market integration , especially certain disadvantageous provisions
•By 2030, the Philippine Iron & Steel industry sees itself as a
globally competitive provider of quality steel products for
domestic users
•ASC of 20 Million MT by 2030, translating to 130 kg per capita
(from 50 kg per capita in 2012)
•70% Local Production share of Finished Goods by 2030 (from
50% in 2012)
•Assured supply of competitively-priced input materials starting
2015
Vision
Goals
Targets
PHILIPPINES VS. SELECTED ASEAN COUNTRIES
* Both iron-making and steel-making. Steel-making alone (e.g. billets as in the Philippine case) is not consideredfull integration.
** Ratio of total ISM capacity vs 2012 ASC.
*** Half (3 MillionMT) is being supplied by Sahaviriya-UK, a foreign subsidiary of Sahaviriya-Thailand.
ANNUAL REQUIREMENTS FULLY INTEGRATED*
DEGREE OF SELF-SUFFICIENCY**
ASC (Million MT) ISM CAPACITY (Million MT)
2010 2011 2012 EXISTINGUNDER CONST’N
TOTAL
Malaysia 8.3 8.2 8.9 4.4 0.7 5.1 57%Thailand 14.1 14.6 16.4 6.0*** - 6.0 37%Indonesia 9.0 11.0 12.5 2.8 3.0 5.8 46%Vietnam 10.8 9.7 11.0 1.8 7.3 9.1 83%Philippines 4.0 5.1 6.0 NIL* NIL NIL NIL
• Revive Presidential Iron and Steel Committee (PISC) as topmost centralplanning body.
• Mobilize National Development Company (NDC) to jumpstart vitalprojects
• Enforce the “buy local” policy for all government projects.
• Amend RA7103 (issued in 1991) to present situation and to legallyenable policy decisions of PISC
• Commission comprehensive feasibility studies on the ISMproject, preferably with utilization of indigenous materials..
MAJOR ACTION STEPS
SHORT-TERM (2014-2018): Strengthen existing operations, plug supply-chain gaps, enhance overall competitiveness, lay groundwork for future strategic plans.
• Support the “key enablers”, i.e. generalaction items common with other sectors(infrastructure, power, transport, smuggling, etc.).
• Consider acquiring (perhaps thru NDC) theflat steel facilities of GSPI (in Iligan) and SCP(in Batangas) for rehabilitation/upgrading.
• Put up heavy-gauge galvanizing line toaddress requirements of infra projects .
MEDIUM-TERM (2019-2023): Assure reliable supply of competitively-pricedinput materials to satisfy rising demand, develop symbiotic relationshipswith mining sector, move up the technical ladder.
MAJOR ACTION STEPS
• Start operations 2020 of 1st module (e.g. 1-2 Million MT PA); begin construction of 2nd
module (ASC could be at 13 Million MT already)
• Review/revise investment incentives to also encourage mergers/consolidations for economies of scale.
• Tighten linkages between steel industry and mining sector, particularly on iron ore/sands and coal.
• Explore opportunities within the ASEAN as importer of input materials and/or exporter of finished products.
• Put up new/additional (economic size) EAFs consistent with ISM project/s.
• Intensify drive for technology upgrading – get technical experts for OJT purposes, enhanceschools/universities curriculum .
• Install /operate 3rd and 4th modules of ISM project as ASC projected at 18 Million MT (on to 20 Million MT for 2030).
• Promote R&D work on high-value steel products and/or steel-using end-products for the domestic and/or export markets.
PHILIPPINES IS AT THRESHOLD OF AN ECONOMIC TAKE OFF
ESSENTIAL INDUSTRIES MUST BE REVITALIZED
STEEL INDUSTRY NEEDS URGENT ATTENTION TO COPE WITH RAPIDLY RISING DEMAND
LET’S MOVE!