T&I Periodic

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    Electrical Inspection and Testing

    C & G 2391

    MODULE 6

    Periodic Inspection & Testing

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    Purpose

    To determine that the installation is in a satisfactory

    condition for continued service i.e. it meets thegeneral objective of the LAW, this is verified by

    assuring the requirements of BS7671 are complied

    with.

    Legislation requires that certain installations are

    maintained in a safe condition and therefore must be

    periodically inspected and tested

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    Public bodies

    Insurance companies

    Mortgagors

    Additionally

    Periodic Inspection and Testing should be considered:-

    Changes of ownership or tenancy Changes of use of the premises

    After alterations or additions Significant changes in loading

    Possible Damage e.g Fire, Flood etc

    Inspection and testing may be required by:-

    Licensing Authorities

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    731-01-03

    Careful Scrutiny backed up by Testing

    711-01-02 and 712-01-03(xvii) requires information in

    the form of diagrams, charts etc to be made available

    to the person carrying out the tests

    Inspection is the Vital initial operation,

    Testing supports the inspection.

    The work must be carried out safely.

    Where information is not available some exploratory

    work will be required.

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    Periodic Test Sequence

    Continuity of protective conductors

    PolarityEarth fault loop impedance

    Insulation Resistance

    Operation of devices for Isolation and SwitchingOperation of Residual Current Devices

    In addition where appropriate: Continuity of Ring final circuits,Earth electrode resistance, Manual operation of circuit breakers etc,

    Electrical separation of circuits, Protection by non-conducting locations

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    How Much Testing ?

    All socket outlets should be checked for polarity

    To check bonding conductor continuity the bonds must be

    disconnected

    The mains must be off for this test

    All heavy current equipment e.g. bus-bars, main

    switches etc should be tested.

    Random selection of points equal to 10% of the installation, if

    faults are found this is expanded to 25% and then 100% iffurther faults are found.

    As agreed with the client under extent and limitation

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    Extent and Limitations

    Agree with the client (before starting a detailed inspection and

    test) the Extent of the installation to be inspected and anylimitation put on the process by the client

    Record the details of this agreement on the Report form

    Parts of the installation,

    certain floors, sampling

    a number of distribution boards

    limited to certain types of equipment e.g lighting

    Failure to identify these items may result in contractual

    liabilities

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    Periodic Inspection and Testing Report

    744-01-01 On completion of the inspection and testing, a

    Report form together with a schedule of test results and a

    schedule of inspection should be given to the person ordering

    the work.

    744-01-02 Any damage, deterioration, defects, dangerousconditions and non-compliance with the requirements which

    may give rise to danger, together with any limitations of the

    inspection and testing must be recorded.

    Guidance on the action to be taken is given by numbering each

    non-compliance to1 4

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    1)a) What types of inspection and tests need to be carried out

    Initial Verification for the new work and Periodic Inspectionand test for the existing installation

    Section B. A small office block in Stourbridge

    b) State the documentation that should be completed and why

    An Electrical Installation Certificate for the new work

    (additional circuits have been installed) and a Periodic

    Inspection Report for the existing installation

    Both of these documents must be accompanied with a

    schedule of inspection and a schedule of test results

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    The Health and Safety at Work Act and the Electricity at Work

    Regulations

    d) List the test equipment required for this installation

    i) Low reading ohm meter (continuity tester)

    ii) Insulation resistance meter

    iii) Earth loop impedance tester

    iv) Prospective fault current tester

    e) If no documentation is available for the installation what

    action is required

    Some exploratory work, to establish the criteria

    c) State the Statutory Regulations that need to be adhered to

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    i) Wear and Tear, the installation is 20yrs old, theaccessories,switches etc may show signs of deterioration

    ii) Excessive loading e.g. connection of conductors (effects of

    heat etc over 20 years)

    iii) Damage, the installation equipment may be damaged to the

    extent it has become dangerous e.g. exposure of live parts

    iv) Corrosion, the conduit is being used as a c.p.c, if this iscorroded the shock protection may be affected

    v) Compliance with BS7671, there have been considerable

    changes in the standard over the installation life

    2)a) List five areas of inspection to be considered on the

    existing installation. Give one reason for each

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    b) Before commencing testing on the existing installation,

    what should be agreed with the client

    The extent and limitations that are to be imposed by the client

    c) List the correct sequence of tests required for the existing

    installation

    i) Continuity of protective conductors (including bonds)

    ii) Polarity

    iii) Earth fault loop impedance

    iv) Insulation resistance

    v) Operation of devices for isolation and switching

    If there are ring final circuits in the existing installation these

    should also be tested (as item (ii) )

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    Note:- There is no indication that the installation contains

    RCDs or Circuit Breakers, these tests therefore would not be

    required. Also alternative methods may be used provided theresults are no less effective.

    d) List five of the inspection check list items for the new work

    i) Connection of conductors

    ii) Identification of conductors

    iii) Conductor current carrying capacity

    iv) Correct connection of accessories

    v) Erection methods

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    e) List the correct sequence of tests required for the new

    installation

    i) Continuity of protective conductors including bondsii) Continuity of ring final circuits

    iii) Insulation resistance

    iv) Polarity

    v) Earth loop impedance

    vi) Prospective fault currentvii)Functional testing

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    Test open ends of the ring, phase to phase, neutral to neutral, cpc to cpc

    RECORD results

    Cross connect phase to neutral, test phase to neutral at each socket

    Reading should be of the phase to phase reading of the open ring

    Cross connect phase to cpc, test phase to cpc at each socket

    Reading should be approximately

    of the phase to phase + of the cpc to cpc

    Testsequence

    3) Describe how to carry out the ring final circuit continuity

    test on the new installation

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    4) Describe how to carry out the insulation resistance test on

    the existing installation

    Test preparation:- All current using equipment should be

    disconnected or turned off, the supply to the main

    distribution board should be isolated, all protective devices

    should be in position or on, all local switches on, anyequipment which may be damaged by the test should be

    disconnected or by-passed. The test is then conducted

    between:-

    i) All live conductors and

    ii) All live conductors to Earth

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    5) Draw a fully labelled diagram of the complete earth fault

    path of the new lighting circuit.

    a) Supply phase, b) supply phase conductor, c) circuit phase

    conductor, d) exposed-conductive-part of the light, e) c.p.c of

    the lighting circuit, f) return path (PEN i.e the earthed neutral)

    of the supply cable

    a

    b c

    e

    d

    f

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    6) Because the existing wiring system does not contain

    separate c.p.cs describe the three stages of verification that

    need to be confirmed.

    i) Visual inspection along the length of all conduits to check

    their condition regarding corrosion etc

    ii) If the conduit appears in good condition measure its

    resistance with a low reading ohm meter

    iii) If there is any doubt as to its suitability e.g. where itsphysical condition cannot be checked, a high current

    injection test is required (not exceeding 25A)

    f h i fi l i i i l l h

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    7)a) If the ring final circuit R1 + R2 is 0.72, calculate the

    approximate reading of Zs

    Zs = Ze + (R1 + R2) = 0.2 + 0.72 = 0.92

    b) If the maximum tabulated Zs for this circuit is 1.2,

    calculate if the reading in (a) is acceptable

    There are no correction factors stated, use the rule of thumb

    1.2 x 0.75 = 0.9 < 0.92 measured (circuit fails)

    c) State what factors need to be considered before measured

    earth loop impedance values are compared againstmaximum tabulated Zs values

    i) Ambient temperature factors (when not measured at 200C)

    ii) Cable temperature factors (not at its operating temperature)