The World Leader in Precision - HS CNChscnc.com.au/Catalogs/Miyano_Brochure.pdf · MACHINE TOOL PRODUCT GUIDE Welcome to the World of Precision The World Leader in Precision

MACHINE TOOL PRODUCT GUIDEWelcome to the World of Precision

The World Leader in Precision

The History of Miyano

Miyano Promise

All Miyano Factories use the same Miyano quality standards to ensure consistent accuracy in machining, fitting and performance. They perform extended running tests on every unit and machine to ensure care-free operation from beginning of installation. They also customise packing and inspection for safe delivery of their quality products.

In May 1929, Miyano was founded in Kameido, Tokyo as a manufacturer of precision industrial files. In 1941, they moved to Sakaki in Nagano Prefecture. After World War II, Miyano started manufacturing the spark wheels for cigarette lighters. In order to increase productivity, we developed the model AL-S25 cam-operated automatics, initially for internal use and then to sell as the high demand was recognised. This machine is said to be Japan's first cam-operated automatics developed after the war. It became the first step for Miyano to become a leading manufacturer of automatics and NC lathes and other machine tools for automated machining.

Miyano has factories based in Fukushima and Kitakami, Japan.

Responding Flexibly to Technological Changes - That is Evolution

Miyano present the Miyano Evolution Line to deal with customer needs head on.

We believe that we have to provide our customers with "uncompromising cost reductions": our vision is to execute Evolution and Innovation for our customers to break down between the conventional correlation between high performance/high function and price we are achieving this goal.

Miyano Innovation

Miyano Evolution

Having Your Own Vision and Creating a New Frontier - That is Innovation

We will never stop at the stage of Evolution but will keep advancing by providing our customers the Innovation that Miyano have achieved with CNC automatic lathes as a solution that is suited to the times.

In the current times where CNC automatic lathes have reached their zenith. Miyano are pushing towards a new frontier. Look out for innovation from Miyano.

Miyano in Australlia

Miyano began it's activities in the early 1980's and today it has over 450 installations in Australia.

Being the market leader of it's field in the Australian market, all major Repetition and Precision Engineering turning shops have and are continuing to use Miyano when selecting a multi-axis turning centre.

Miyano are technically advanced, while also being practical enough to be able to start work quickly in your production to help maximise profits.

Users of Miyano will say 'Their investments in Miyano products continue to show high accuracy, amazing reliability and flexibility year after year'.

LX06E208E2

LX08C08R

LZ01R202R201RY202RY2

CNC LATHECNC TURNING CENTRE

CNC TURNING CENTRE

MIYANO

MIYANO

(Page 5) (Page 6) (Page 4) (Page 6) (Page 10) (Page 10)

(Page 11) (Page 7) (Page 8 and 9) (Page 13) (Page 12) (Page 13)

34SY42SY

G626N

MMA16

MULTI SPINDLE AUTOMATIC LATHE

HIGH PRECISION CNC LATHE

MIYANO

OCEAN

RL01

RL03

GN3200

GN3200W

GN4

(Page 14) (Page 15)

(Page 17) (Page 17) (Page 18) (Page 19) (Page 18)

MIYANO BND - Page 10

OCEAN RL03 - Page 17

Bar machines for complex processing that address a broad

range of needs for more advanced product ion work the

field of bar work processing, which has been transformed by

great improvements in precision of parts and sophistication of

functions

Chuckers for complex processing, designed for everything from

intensive cutting of stock materials to secondary processing of

sophisticated parts, combining loading systems for significant

labor savings

T ra d i t i o n a l 6 - s p i n d l e Auto m at i c s , b o a s t i n g b ot h h i g h

productivity and high accuracy

Miyano’s product l ine offers the optimum solution for almost

any conceivable need

4

●Both 2 turrets with the Y-axis function means flexible tooling without any concern for processing balance restrictions

●Up to 24 high-rigidity, high-torque (40 Nm) revolving tool stations

CNC Turning Center with 2 Spindles, 2 Turrets and 2 Y-axis Slides

Simultaneous left/right machining with 2 Y-axis turrets enables faster processing

4

MODEL NAME ABX-51SYY ABX-64SYY

Max Machining Diameter of Bar Work

Main/Sub mm Ø51 / Ø51 Ø64 / Ø64

Standard Machining Length

mm 125 125

Spindle Motor (30 min. / Cont.)

Main kW 15 / 11 15 / 11

Sub kW 7.5 / 5.5 7.5 / 5.5

Spindle Speed Range Main/Sub min-1 5,000 / 5,000 4,000 / 5,000

Type of Turret 12 St.Turret 12 St.Turret

Max. Number of Revolving Tools

tools 24 24

Optional upgrade for Spindle Motors

22/18.5 KW (MAIN)11/7.5 KW (SUB

● Uppe r/ l owe r tu r re ts equ ipped w i th Y-axis function and left/right spindles for simultaneous left and right processing, enabling faster completion of products requiring front/back processing

●Up to 36 revolving tools (40 Nm) realize high rigidity and stable milling


The flagship of Miyano CNCs for bar workThe perfect turning center

5 6

MODEL NAME ABX-51THY ABX-64THY

Max Machining Diameter of BØar Work



mm 125 125


Main kW 15 / 11 15 / 11

Sub kW 7.5 / 5.5 7.5 / 5.5




tools 36 36


22/18.5 KW (MAIN)11/7.5 KW (SUB

●Left/right upper turrets with Y-axis functions and lower turret with long Z-axis slide traverse enable complex processing on lef t /r ight spindles simultaneously for high efficiency


Combination of 3 turrets and 2 Y-axis slides makes completefront/back processing of complex-shaped parts more efficient

●Upper/ lower turrets a l low simultaneous processing on either left or right spindles, for high-efficiency processing without any need to

worry about left-right balance

CNC Turning Center with 2 Spindles, 2 Turrets and 1 Y-axis Slide

Upper/lower turrets with long Z-Axis traverse enable simultaneous processing with Less interference

5 6

MODEL NAME ABX-51SY ABX-64SY


Main/

Submm Ø51 / Ø51 Ø64 / Ø64


mm 125 125


Main kW 15 / 11 15 / 11

Sub kW 7.5 / 5.5 7.5 / 5.5

Spindle Speed RangeMain/

Submin-1 5,000 /

5,0004,000 / 5,000



tools 24 24


22/18.5 KW (MAIN)11/7.5 KW (SUB

MODEL NAME ABX-TH3 ABX-TH3




mm 125 125


Main kW 15 / 11 15 / 11

Sub kW 7.5 / 5.5 7.5 / 5.5




36 36


22/18.5 KW (MAIN)11/7.5 KW (SUB

●Miyano’s unique control technology cuts non-machining time by 27% (compared to earlier equivalent Miyano product)

CNC Turning Center with 2 Spindles and 1 Turret

Space-saving design combined with advanced functions and high accuracyA new standard for bar work machines


CNC Turning Center with 1 Spindle and 1 Turret

Keeping the multifunctionality of a turret, simple structure with a single spindle and single turret offers the cost performance

7 8

MODEL NAME BNA-34C BNA-42C


Main/

Submm φ34 φ42


mm 175 175


Main kW 7.5 / 5.5 7.5 / 5.5

Spindle Speed Range Main min-1 6,000 5,000



tools 8 8

MODEL NAME BNA-34S BNA-42S




mm 100 100


Main kW 7.5 / 5.5 7.5 / 5.5

/Sub kW 5.5 / 3.7 5.5 / 3.7


Type of Turret 8 St.Turre 8 St.Turre


tools 8 8


CNC Turning Center with 2 Spindles, 1 Turret and 1 Y-axis Slide

Space-saving design combined with advanced functions and high accuracyA new standard for bar work machines with Y axis on turret

MODEL NAME BNA-34S BNA-42S




mm 100 100


Main kW 7.5 / 5.5 7.5 / 5.5

/Sub kW 5.5 / 3.7 5.5 / 3.7


Type of Turret 8 St.Turre 8 St.Turre


tools 8 8

*BNA-SYisavailableDecember2011

Picture depicted is not of the actual model.

7 8

●Simultaneous left/right processing with a main turret and compact sub-turret and overlap processing with double turning tools sharply cut the machining time

●A half-indexing mechanism and a tool holder that can be fitted with complex revolving tools at one position means you’ll never feel short of tools


Main turret with Y-axis function Equippedwith 2 turrets for rapid processing of complex-shaped work

MODEL NAME BNA-34DHY BNA-42DHY



Standard Machining Lengtha

mm 100 100


Main kW 7.5 / 5.5 7.5 / 5.5

Sub min-1 5.5 / 3.7 5.5 / 3.7

Spindle Speed Range Main/Sub 6,000 / 5,000 6,000 / 5,000

Type of Turret Main 8 St.Turret 8 St.Turret

Sub 6 St.Turret 6 St.Turret


8 8

109

●Upper/lower turrets enable balanced cutting and complex machine,


2 spindle + 2 Turret Model enables high productivity, high-accuracyand complex processing.

●BND series offers a "C" type model with a tail-stock, a "S" type model with a sub-spindle and a "SY" type model incorporating Y-axis slide to "S" type.

CNC Turning Center with 2 Spindles, 1 Turret and 1 Y-axis Slide

Standard 51mm bar work, + 1 turret model Selection of 3 types

MODEL NAME BND-51C2 BND-51S2 BND-51SY2


Main/

Submm Ø51 / --- Ø51 / Ø42 Ø51 / Ø42


mm 100 100 100

Spindle Motor (30 min. /Cont.)

Main kW 15 / 11 15 / 11 15 / 11

Sub kW --- 5.5 / 3.7 5.5 / 3.7

Spindle Speed Range

Main/

Submin-1 5,000 / ---

5,000 / 5,000

5,000 / 5,000

Type of Turret Main12

St.Turret12

St.Turret12

St.Turret


tools 6 6 12

* Optional 64 mm Main Spindle available

MODEL NAME BNE-34S5/34SY5 BNE-51S5/51SY5




mm 90 90


Main kW 7.5 / 5.5 15 / 11

Sub kW 5.5 / 3.7 5.5 / 3.7




tools 12 12

109

●Processing over lap control with main spindle processing combined with separate

sub-spindle movement

●Eccentric collet enables complex machining of cranks and other eccentric processing


Uniquely shaped back-working turret reduces idle time greatly

11 12

MODEL NAME BNJ-34S3 / 34SY3 BNJ-42S3 / 42SY3 BNJ-51SY3

Max Machining Diameter of Bar Work Main/Sub mm Ø34 / Ø34 Ø42 / Ø42 Ø51 / Ø42

Standard Machining Length mm 100 100 100

Spindle Motor (30 min. /Cont.) Main kW 7.5 / 5.5 11 / 7.5 11 / 7.5

Sub kW 5.5 / 3.7 5.5 / 3.7 5.5 / 3.7Spindle Speed Range Main/Sub min-1 7,000 / 7,000 6,000 / 7,000 5,000 / 7,000

ejector min-1 7,000 / 5,000 6,000 / 5,000 5,000 / 5,000

Type of Turret Main 12 St.Turret 12 St.Turret 12 St.TurretSub 6 St.Turret 6 St.Turret 6 St.Turret

Max. Number of Revolving Tools tools 12 12 12

* Optional 64 mm Main Spindle available

11 12

● LX-08C with a powerful 10-station turret, and the LX-08R with 10-station turret compatible with revolving tools

8" chuck CNC lathes1 Spindle, 1 Turret

Chucker featuring high-rigidity, monobloc-cast slant bed, and two kinds of 10-position turrets—selectable according to processing aim—for intensive machining work

MODEL NAME LX-08C LX-08R

Power Chuck & Size

oil

hydraulicinch 8 8

Max. Turning Dia. mm 210 210Max. Turning Length mm 320 320

Spindle Motor (30 min. / Cont.) kW 11 / 7.5 15 / 11

Spindle Speed Range min-1 4,000 5,000

Type of Turret 10St.Turret 10St.TurretMax. Number of Revolving Tools tools --- 5

13 14

●Reduces loading time substantially, a movable spindle that transfers processed work pieces to a hand inside the machine

CNC Lathes with 1 Spindle, 1 Turret and Auto-Loading System

Chucker featuring movable spindle and automation system, for high-speed loading

●Combines a gantry loader and NC loader for labor-saving operation

Compact chucker featuring monobloc-cast slant bed and high-rigidity 8-position turret, enabling heavy machining and hard turning. 6" /8" chuck CNC lathe1 Spindle, 1 Turret

MODEL NAME LX-06E2 LX-08E2

Power Chuck & Sizeoil

hydraulicinch 6 8

Max. Turning Dia. mm φ165 210

Max. Turning Length mm 250 220


kW 7.5 / 5.5 11 / 7.5

Spindle Speed Range min-1 5,000 4,000


MODEL NAME LZ-01R2 / 01RY2 LZ-02R2 / 02RY2

Power Chuck & Sizeoil

hydraulicinch 6 8

Max. Turning Dia. mm 70 100

Max. Turning Length mm 80 80


kW 7.5 / 5.5 11 / 7.5

Spindle Speed Range

min-1 6,000 5,000

Type of Turret 12st.Turret 10st.Turret

Max. Number of Revolving Tools tools 6 5

Max. Work Size mm φ70×80 φ100×80

Max. Work Weight kg 0.7 (×2) 1.5 (×2)

13 14

6 axisCNC Automatic Lathe

Combines NC with a traditional 6-spindle Automatics, for high-accuracy, volume production, even for processing long work pieces

●Positioning on the main axes is done usinga curvic coupling, and any time differentialbetween axes is corrected by an of fset function. An NC slide for finishing results realizes a level of accuracy that has never been possible before

MODEL NAME G6-26N Max Machining Diameter of Bar Work mm φ26

Bar feeding Length mm 115

Max. Bar Turning Dia. mm 4,000

Spindle Motor / Cam Axis Motor kW 15 / 4

Spindle Speed Range min-1 4,000

No. of Tools on End-slide 6

No. of Cross Slide 6

No. of NC slide 2

15 15

●Features a Hirth coupling carrier positioning, for higher repeatability acczuracy

●Extremely fine control, independent variable-speed and gearless main motor and feed motor

6 axisCNC Automatic Lathe

Multi-spindle automatic lathe for the most sophisticated needsA multi-spindle Automatics that boasts both high accuracy and high productivity

MODEL NAME MM-A16 Max Machining Diameter of Bar Work mm φ16

Bar feeding Length mm 70

Max. Bar Turning Dia. mm 4,000

Spindle Motor / Cam Axis Motor kW 15 / 4.5


No. of Tools on End-slide 6

No. of Cross Slide 6

No. of NC slide 2

15 15

Basic structure capable of insulating heat

Smooth sl ide f inished by technicians with eminent ski l ls in kisage

(traditional scraping technique)

High-speed loader that enables complete machining of both front

and back

All for high precision

This is what Ocean is all about

1817

●The slide axis integrates a highly-rigid roller guide with little elastic changes to provide smooth operation

High Precision CNC Lathwith 1 Spindle and 1 Linear Turret

High accuracy functions all in a space of only 700mm wide

●Compact yet highly-rigid base realizes high accuracy

● Optiona l par ts feeder enables loading, machining and unloading on a single machine


The compact design requiring only 1.0m2 of floor space saves space and reduces cost

MODEL NAME RL01 III RL01 V

Collect ChuckStationary

Type/Pull

Type

mm φ10 φ10

Diaphragm chuck

Pneumatic inch 3 3

Max.Machining Length

mm 50 50


kW0.4

(Inverter)1.1 / 0.55

(AC Spindle)

Spindle Speed Range

min-1 6,000 6,000


Horizontal Linear Turret


MODEL NAME RL03

Power Chuck(Precision)

Stationary Type/Pull

Type inch 3 (4)

Collet Chuck Pneumatic mm φ35 / φ40

Diaphragm Chuck inch 4

Max.Machining Length mm 50

Spindle Motor (15 min. / Cont.) kW 2.2 /1.5




1817

Basic structure designed for high accuracyOptimal for ultra-precise finishing and machining of small work piecesHigh Precision CNC Lathwith 1 Spindle and 1 Linear Turret

● Noncontact posit ion coder and or iginal programs provide stable, ultra-high accuracy machining

●The single-slide mechanism that provides high damping maximizes micromotion tracking to reduce lost motions down to nearly none


Space-saving, high-prevision chucker inheriting the traditional high-accuracy design

MODEL NAME GN-3200



Type inch 3 (4)




Spindle Motor (15 min. / Cont.) kW 2.2 /1.5




MODEL NAME GN-4



Typeinch 4





kW 3.7 / 2.2

Spindle Speed Range

Standard type min-1 8,000



19

● Various automation needs are met by combining peripheral devices such as the high-speed gantry loader that allows selection of either one or two 2 saddles, in/out stocker, etc.

●Coplete 1st and 2nd operation.

High Precision CNC Lathwith 2 Spindles and 2 Linear Turrets

Functions equivalent to two GN-3200 have been integrated into one for further improvement of productivity

MODEL NAME GN-3200W



Typeinch 3 (4)





kW 2.2 /1.5




The secret to running CNC machining centres 24/7 is a reliable bar loading system. For many years Realtek has chosen to offer the world’s best from ALPS TOOL Japan.

When you turn out the lights, do you have the

confidence that your machines will run

throughout the night?

With an ALPS ASRX you know your machines are 24/7 capable.

ALPS offer ranges from 0.7 mm to 65 mm diameter in up to 4 m bar lengths of short loaders up to 80 mm diameter stock. ALPS also has options in extrusion loaders.

90% of Australian repetition companies insist on ALPS.

FOX IFS is one of most recent players in the industrial filtration field.

Founded in 2002 by ELICA (one of the largest global manufacturers of cooker hoods) can rely upon the support of qualified and motivated human resources with years of valuable experience in the machine tool, filtration and industrials systems sectors.

FOX IFS products are designed with a clear objective:

‘To obtain the highest level of functionality, reliability and versatility’.

This high quality standard is guaranteed by severe testing before shipment.

Real People, Real Solut ions, Real Technology

Realtek Technologies Pty LtdOffices : Melbourne | SydneyP. 1300 661 344E. [email protected]

CONTACT US

AUSTRALIAN AGENT

.

Disclaimer: Realtek Technologies reserves the right to edit material. Information presented in this catalogue is subject to change without prior notice.Available machines or machines shown may vary depending on optional equipment or periodic design changes.For further information on any of the products featured in this catalogue, please contact your local Sales Representative

Miyano Machine Tool Product GuideCAT-MIY-02082011© Realtek Technologies Pty Ltd 2011All rights reserved.

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The World Leader in Precision - HS CNChscnc.com.au/Catalogs/Miyano_Brochure.pdf · MACHINE TOOL PRODUCT GUIDE Welcome to the World of Precision The World Leader in Precision