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www.ppico.co.kr
PUKYUNG PRECISION INDUSTRY CO., LTDleads a constant innovation, a non-stop growth.
HULL APERTURE BLANKS SEA CHEST GRID OUTFITTINGS
BOTTOM PLUG WATER JET
PUKYUNG PRECISION INDUSTRY CO., LTD.
Sales for customers companyCompany representing shipbuilding materials and equipments
Based on the innovation and technological power, PUKYUNG PRECISION INDUSTRY CO., LTD
will advance one step closer to brighter future and wider world.
Domestic
Overseas
Status of patents
Status of certifications
IHI Offshore structrue
JapanChinaChinaChina
Greeting of CEO
The aim and passion of PUKYUNG PRECISION CO., LTD to become the best in the world
have not changed at all since the company established in 2004. With our know-how that
has gained through the continuous development in technology, we have been applying it
for developing and manufacturing HULL APERTURE BLANKS, SEA CHEST GRID,
BOTTOM PLUG, Coronet Products and WATER JET processing.
This effort results in our company’s being the best leader in the field of shipbuilding
equipment and appliance. Continuously, our company accomplishes the future-value
management as well as we get praised for a good value as a global company and ability
as a good partner. As part of this kind of all efforts, we have a good reputation to make a
long-run business directly with out domestic major shipbuilders including Hyundai,
Hyundai Samho, Daewoo, Samsung, Hanjin, STX and Sung Dong and oversea major
shipbuilders such as China, Japan and Singapore.
PUKYUNG PRECISION CO., LTD is very proud of the fact that we are successful for the
world leader, based on the advanced technology, strong will and passion of members,
and endless challenge and innovation, in this era of globalization.
We will continue to manage quality approved by ISO9001 as a part of through and
precise quality system. Besides, we do our best to have an effective production
management through more than 3 foreign quality approvals, including Stainless Welding
certified factory(G.L) LR and DNV.
These control systems enable us to guarantee the trust of quality and responsibility as
partnership. We are very willing to carry out our customer’s impression,
not their satisfaction, through making our company goal and value for
‘Customer-oriented management’
CEO KIM JEONG SU
2 3
201305 Registered as a subco
ntractor o
f Hyundai S
amho heavy industry
and delivered products [S
ea Chest Cover]
04 Patent pending fo
r Sea Chest C
over used ROV
[No. 2
013-0
041267]
201409 Acquire
d the patent f
or Sea Chest C
over Plug
[No. 10
-1443275]
07 Signed Memorandum of u
nderstanding with
Asian export co
mpany related to
Sea Chest Cover
200910
Acquire
d ISO 9001:2
008 [TRA ce
rtificatio
n]
09 Registered as a subco
ntractor o
f Seko heavy in
dustry
[Sea Chest Cover]
08 Registered as a subco
ntractor o
f Transoce
an company [S
ea Chest Cover]
Registered as a subcontra
ctor of T
KS shipyard [Sea Chest C
over]
06 Registered as a subco
ntractor o
f Orie
nt shipbuild
ing
2007 03 Converte
d to PUKYUNG PRECISIO
N INDUSTRY CO., L
TD
201011 Registered as a subco
ntractor o
f
Samsung heavy industry
delivered products [S
ea Chest Cover]
Registered as a subcontra
ctor of S
TX shipbuilding m
aritim
e and
delivered products [S
ea Chest Cover]
Acquired GL CLASS W
ELDER and factory approval.
07 Registered as a subcontra
ctor of D
SEC and delivered products
06 Registered as a subcontra
ctor of
Hanjin heavy in
dustry deliv
ered products [Sea Chest C
over]
Company History
200407 Establis
hed PUKYUNG PRECISION
201108 Supplie
d special wood proce
ss facilit
y materia
l and
shipbuilding m
aterial to
Daewoo shipbuilding m
aritim
e [APTIO
N & AZOBE]
02 Delivered JIG
s facilit
y materia
ls and non-ferro
us to
Daewoo shipbuilding
01 Acquired th
e patent for S
ea Chest Cover[1
0-1010
029]
201212
Delivered fa
cility m
aterials to
Samsung heavy industry
and I market K
orea.
2005 09 D
elivery afte
r productio
n of Rubber p
lug
[for S
ea Chest Cover]
07 Productio
n and delivery of S
ea Chest Gratin
g
03 Productio
n and delivery of S
ea Chest Cover
201005 R
egistered as a subcontra
ctor of
Hyundai heavy in
dustry deliv
ered products[Sea Chest Cover]
A/L & SUS steel pipe and to
oling business
04 Registered as a subco
ntractor o
f Daewoo shipbuild
ing marit
ime
and delivered products [S
ea Chest Cover]
01 Deliv
ered products to Sea Chest G
rating TKS shipyard [H
.0001]
200601 R
egistered as a subcontra
ctor of T
SM Tech
[Manufactu
ring of T
itanium]
4 5
» HYDRO TEST
» OVERBOARD PIPE TYPE » OVERBOARD PLUG TYPE
» MAGNETIC OVERBOARD PIPE TYPE » MAGNETIC OVERBOARD PLUG TYPE
» ROV HULL APERTURE BLANKS » BOW / STERN THRUSTER
StabilityIt can save lots of time and high cost during relocation and repair to Dry dock in order to solve problems of sea water inlet and outboard drain valve detected during operating ships, it can solve the problems immediately installing above products by divers anytime anchored. Also it can be utilized usefully to offshore structure including FPSO and Semi-submersible Sea oil prospecting ship.
PurposeThis facility is designed/developed by our company so that a diver can safely and rapidly lock underwater sea water inlet and outboard drain during failure of valve which is connected to outer wall of hull, it is also essential to marine inspection which is required to internal inspection of valves of all ships.
Effectiveness
The products of PICO have been supplied hundreds of ships in newly built ship and repair company, even a single defect has not occurred so far. We have produced the best quality products matching the blank of extreme draft of the point which will be used for ship hull and measurement information of opening to ship curve by specialized computer program, and designing so that it can secure sufficient durability which is more than 2 times higher value than the safety factor which can resist against external water pressure when fixing to hull plating.
Convenient installation
Designed to satisfy a neutral buoyancy, drivers can move, install the products of PICO easily and safely without any loading even underwater, fittings which are required for fixing of blank are designed for convenient underwater installation.
PICO HULL APERTURE BLANKS
6 7
» TANK HYDRO TEST
» SEA CHEST COVER
OVERBOARD PLUG TYPE
As an extrusion mold products applied to air vent, drain hole and sea water inlet for PIPE of which hull is under 150A, its
internal ranges Ø10~Ø143.2 and it is designed, manufactured for easy installation.
Turn the handle while screwing the rubber plug
SEA CHEST OVB’D PLUG(PIPE)
STANDARD
8 9
HULL APERTURE BLANKSSEA CHEST COVER TYPE
As a Hull Aperture Blanks installed to the Sea Chest Grid part of ship, it is the type in which gasket is perfectly sealed by the
difference of air pressure if fixing 2 Tee-bolts to grid, placing gasket to outboard hull and emitting sea water to sea chest. HULL
APERTURE BLANK required to the GRID part of ship will be designed, manufactured considering that its size and curvature
should be more than 2 times higher value than safety factor by using extreme draft data based on the floor plan of ship.
OVERBOARD PIPE TYPEThis type fixes by using an inside jack and HOOK-BOLT in order to block the sea water of outboard drain and the sea water inlet
for hull PIPE. From 150A of PIPE internal diameter, the diameters of applied pipes are applicable to all PIPEs, it is designed,
manufactured considering the value which is more than 2 times higher than safety factor by using extreme draft and curvature
of hull.
SEA CHEST COVER TYPE
OVERBOARD PIPE TYPE OVERBOARD PIPE TYPE SET STANDARD
SEA CHEST COVER TYPE SET
In order to fasten the cover to the structure securely. Turn the handle screw of T-bolt.
OVB'D COVER HOOK-BOLT
IN-SIDE JACK
11
R.O.V TYPE
Divers tend to avoid underwater work with this product because the valves of sea water inlet and outboard drain are often out
of order under many unfavorable conditions such as polar region or shark infested area. To solve these problems, our company
introduces ROV(Remotely Operated underwater Vehicle) which can fix HULL APERTURE BLANK to sea water inlet by using
new concept HULL APERTURE BLANK and robot equipment for diving which can adsorb, fix to the opening of sea water inlet
by installing switch self tool to HULL APERTURE BLANK.
Remove various seaweeds sticked around the
sea water inlet after installing brush to the arm
of ROV(Remotely Operate underwater Vehicle)
for diving.
Move Hull APERTURE BLANK to hull where
sea water inlet is formed after cleaning
process.
As a process to adsorb and fix Hull APERTURE
BLANK to sea water inlet under its own power, it
adsorbs to hull by rotating the lever of magnetic
switch which is installed around to ON after
attaching Hull APERTURE BLANK using ROV, it is
attached tightly due to the difference air pressure
when emitting sea water inside of hull.
To inflow sea water to tank where HULL
APERTURE BLANKS are installed after rotating
magnetic switch to original OFF direction, the
inside and outside water pressure get equal so
Hull APERTURE BLANK gets naturally detached.
» Cleaning process
» Towing process
» Attachment process
» Dismantlement process
10 11
MAGNETIC OVERBOARD PIPE TYPE
Similar with OVERBOARD PIPE TYPE, it can install cover after fixing to hull using manual ON/OFF TYPE magnetic when inside
jack installation is not available inside outboard drain pipe and sea water inlet for hull PIPE. From 150A of PIPE internal diameter,
the diameters of applied pipes are applicable to all PIPEs, it is designed, manufactured considering the value which is higher
than safety factor by using extreme draft and curvature of hull.
MAGNETIC OVERBOARD PLUG TYPE
Similar with OVERBOARD PLUG TYPE, it is used for outboard drain and sea water inlet for PIPE of which hull curvature is
steep. Even if PLUG TYPE is favorable for blocking when the inlet and drain of PLUG TYPE is installed vertically with hull, the
part of cone type PLUG TYPE where hull curvature is steep can’t play a proper role due to the position deviation of contact part
caused from the extension of PLUG, it can be replaced to MAGNET PLUG TYPE if required after reviewing the hull curvature of
design. From 80A to 200A can be applied for pipe diameter.
As a professional manufacturer of Sea Chest Grid, PICO manufactures Gratting using the materials of SS400, SUS316,
UNS331254 as per the request of ship holder and ship specifications, the accurate specification ans the best quality of our
self-produced HULL APERTURE BLANK and its integrated type have been recognized.
In this type, in order to emit water or surplus oil of various tanks of ship body, we pierce a hole in proper position behind tank
floor, mainly enter a dock with screw type plug, open PLUG during tank inspection, emit residue water completely to seal
completely before shipment and cover cement over in semi circle shape. Our company produces “O”type hexagonal shape for
the oil tank part of BOTTOM PLUG SOKET and BOTTOM PLUG, “W”type rectangular shape for Water Tank part.
BOTTOM PLUG
35T 45T 55T 60T
12 13
When ships come, depart alongside to quay to use towing ship for assistance of operation, especially it is essential for the big
sized ship. But the high cost of towing ship often delays the docking, recently BOW THRUSTER and STERN THRUSTER instead
of towing ship are more often installed. For the repair by regular inspection and periodic inspection of ship, the use of BOW
THRUSTER and STERN THRUSTER is essential accordingly. PICO designs and manufactures considering hull curvature and
extreme draft which have more than 2 times higher value than safety factor based on the floor plan of ship.
BOW THRUSTER/STERN THRUSTERBOW THRUSTER/STERN THURSTER HULL APERTURE BLANK
PICO provides a steel STORAGE BOX which can store HULL APERTURE BLANKS. It used SUS Hinge and SUS Revet for sea
storage, it enhances the durability one step further by coating overlapped part with the method in which we assemble after
coating whole products. Also to prevent slip of products inside of STORAGE BOX, it solve damage prevention of STORAGE
BOX and products when ship shakes by attaching non-slip pad to the hand grip part of HULL APERTURE BLANK.
STORAGE BOX FOR HULL APERTURE BLANKS
SEA CHEST GRID
PICO has produced the best quality products as we adopted non-contact cutting system which has no thermal metal
deformation and no restriction of cutting material by cold cutting process which is a nature of water jet as a primary model
machining operations in water jet processing. Also, we repay to customer with the best quality, high technology and the lowest
unit price in the processing sectors such as metal materials (SUS, AL, TIG copper alloy, and highly elastic steel etc.), ceramic
materials (marble, tile and concrete etc.) and Polymeric materials (flooring, sponges, synthetic leather, Beck Light, Acrylic, etc ...)
Sus Titanium Wooden Aluminum
Glass Gasket Marble
Metal Marble Sus 304 / 316
Steel
14 15
OUTFITTINGS 3D
PICO has manufactured, delivered Ship outfitting materials and facilities, tooling production after design and review as per
the request of many shipyards including Daewoo shipbuilding, Samsung heavy industry, ship repair companies based rich
experience and technological power.
OUTFITTINGSOUTFITTINGS
WATER JET processingWATER JET
10, Noksansandan 290-ro, Gangseo-gu, Busan, KoreaTEL. +82-51-941-4677 / +82-51-973-4677FAX. +82-51-941-4679E-mail. [email protected] Designed by GoodDesignSave / www.designsave.co.kr
PUKYUNG PRECISION INDUSTRY CO., LTD.