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2,000 to 5,000 kN
THE VITESSE SERIES
Global Partners in Plastics
The Fastest Injection Molding Machines Available
VITESSE
VITESSE 200 · 300 · 400 · 500With over 50 years experience in the packaging industry, Ferromatik Milacron understands the needs of packaging manufacturers for affordable high-speed production using multi-cavity molds. This insight provided the inspiration for the VITESSE – the new generation of hybrid high-performance injection molding machines from Ferromatik Milacron.
Designed for precision molding, the VITESSE provides exceptional dynamics for efficient and economical production. The result is an outstanding price-performance ratio, with fast cycle times and minimal employee resource requirements.
Injection Molding Machines Designed for Speed2 | 3
High-Performance Package
Along with a machine design offering speed, stability, and precision, the VITESSE includes the following standard features:
GreenLine package for reduced �energy consumption
TELESERVICE module for a “plug �and play” connection between the machine and the internet
Three-phase warranty package �offering up to four years of coverage
Main facility in Malterdingen
Flexible production system
VITESSE assembly
Ferromatik Milacron – A Passion for Injection Molding Technology
Plastics make our lives better: more convenient, safer, and more colorful. For over 50 years Ferromatik Milacron has been developing and building injection molding machines for plastics manufacturers at its facility in Malterdingen, Germany. With a workforce of 500 and offices in 50 countries, Ferromatik Milacron machines are sold worldwide.
Typical Applications
PackagingFood Containers · Caps · Spouts · Closures · Cartridges · Cups · Buckets · Containers
Consumer GoodsPencils · Razors · Grasps
Electrical & TelecommunicationSwitches · Connectors · Cable Straps · Cases
MedicalSyringes · Hose Clips · Reaction Tubes
The VITESSE Perfected4 | 5
The three-platen clamping unit of the VITESSE allows for exceptionally fast production of thin-walled parts. Built to handle extremely heavy molds, the VITESSE is also able to provide optimal mold protection.
Fast, Faster, VITESSE
Innovative hydraulics allow the VITESSE to run at extraordinary speeds, while the clamping unit design makes it suitable for cleanroom applications.
The high-performance hydraulics of �the VITESSE provide a rapid clamping force buildup and the high dynamic mold safety works without a locking device
Synchronized mold opening and �ejector movements allow for precise timing of part ejection – the high dynamic hydraulics ensure superior precision and repeatability
HIgH-SpEEd ClampIng UnITMaximum Speed and Superb Mold Protection
The machine runs clean thanks to �the linear bearings of the platens – since the tie bars function solely as strain rods, the mold installation area remains free of grease and oil
Through an optimized hydraulic �system and low friction design, exceptionally fast clamp movements are possible
The Clamping Unit6 | 7
Long Live the Mold!
The construction of the VITESSE ensures precise functioning of the clamping unit and thus minimal mold wear. Result: a substantially increased mold lifetime.
Centrally applied clamping force on the �moving platen allows for exceptional parallelism of the fixed platens: This prevents mold damage and results in precision molding – especially with multi-cavity molds
Heavy-duty linear bearings ensure precise, �low-friction movement
The reinforced fixed platen can support even �the heaviest molds
The Finite Element Method (FEM), in tandem �with the linear bearings for the platens, strengthens the machine base, thus providing the necessary stability for high dynamic performance
GreenLine Package – Energy Optimized Hard- and Software
Energy consumption is a concern in the production of thin-wall injection parts in multi-cavity molds – a typical application for the new VITESSE. That’s why VITESSE comes standard with the GreenLine package from Ferromatik Milacron: a comprehensive set of hardware and software solutions offering considerable energy saving potential for manufacturers.
Intelligent hydraulic accumulator �management: the hydraulic accumulator is filled only to the required level for each particular process. In addition, parallel movements are avoided where not needed, minimizing expensive energy peaks.
The hydraulic pump comes equipped with a �high efficiency motor, reducing energy usage.
A software module for measuring the �consumption of electric power provides quantification of energy usage by cycle, hour and shift and includes measurement intervals on the “energy” page of the control panel. Energy consumption reports divided into A, B or C classes are generated.
Energy-Efficient Design with High-Performance Screw
The hybrid design of the injection unit provides considerable energy saving potential. Moreover, the VITESSE comes equipped with a high-performance barrier screw, ensuring rapid recovery of a quality melt.
Intelligent Energy Savings
With its hybrid injection unit, the VITESSE offers energy savings of up to 30 % compared to standard hydraulic injection molding machines. At the same time, the design of the VITESSE allows for optimized parallel functions and thus a considerable reduction of cycle times.
The energy-saving servo-electric screw �drive provides sufficient speed and torque for an efficient plasticizing process
Through the highly dynamic injection �axis, the optimum injection rates are guaranteed for the production of thin-wall parts
Barrel isolation of the plasticizing unit, �standard with the VITESSE, uses less energy and increases temperature stability
HIgH-dynamIC InjECTIon UnIT
The Injection Unit8 | 9
HIgH-dynamIC InjECTIon UnITFaster Set-up for Quick Production Changes
The whole injection unit assembly swivels out, providing easy access to the screw and simplifying maintenance. The screw barrel can be replaced within minutes.
High-Performance Barrier Screw for Quality Parts
For the dynamic production of perfect parts, a high quality melt is essential. Also, for thin-wall applications, a superior plasticizing rate is critical. The VITESSE offers the solution with a high-performance barrier screw with a mixing head and an L/D of 25:1.
The screw offers a high recovery rate �and excellent melt quality for the production of premium injection parts
The design of the screw provides �maximum flexibility for a broad range of typical packaging application materials
The mixing screw guarantees even �color distribution for master batches
The superior material and surface �treatment of the screw ensures minimal wear
Injection unit swivels for easy maintenance
Fast screw and barrel replacement for new production tasks
Additional mold height adjustment option by pressure bolt replacement
Machine Controls10 | 11
User-Friendly Controls
moSaIC
The intuitive and ergonomic MOSAIC control panel was developed to provide support for all operating tasks, from the simplest production routines to the most complex machine set-ups and optimization. A Wizard guides the operator step-by-step through the set-up and programming modes. The controls use advanced networking technologies for fast and reliable communications with the machine. All processes and functions are represented graphically in the user interface, simplifying optimization. MOSAIC offers:
Intuitive controls via a large 15” �touch screen terminal mounted on an adjustable swing arm for stress-free operations and natural movement
Graphic menu controls �
Every page just one or two clicks away �
On-line help for parameter �optimization
On-screen function buttons �
Freely editable core pull sequence �
Detailed process monitoring with �tolerances, minimum and maximum values, average and standard deviation
Real-time graphical representation �of molding process and production cycle controls
Easy data storage and guided �machine set-up
Ethernet interface �
USB memory key for storing mold �data, screenshots, and for exporting report data
Password-protected access levels �ensure security
Separate data sets for set-up �and optimization during machine operation
Management of mold data via freely �selectable file names and illustration of files with jpeg or png pictures
Intuitive machine setup: access to all functions in just one or two clicks
Cycle and trend analysis for fast process optimization
Simple programming of core-pull movements with help from the Wizard
It’s Magic: The Wizard
Like having an assistant by their side, the Wizard helps operators set all relevant parameters, both in set-up and programming mode. This simplifies tasks and greatly reduces the chances of entering incorrect settings. Wizard-based support is available for the following areas:
Mold installation height settings �
Mold cavity pressure sensor �
Editable core-pull movement and �mold sequence
TELESERVICE
TELESERVICE provides remote machine management and process optimization. It’s simple! Machine data and parameters are analyzed and modified from Ferromatik Milacron‘s main facility in Malterdingen, Germany. Since no technician needs to travel to the customer‘s facility to perform these services, both time and additional costs are saved. TELESERVICE offers a broad range of service solutions, including:
Generation and analysis of production records �
Live view of the MOSAIC user interface for parameter �controls and optimization of production processes
Maintenance of machines via analysis of the SPS �code and the chronological follow-up of system signals
Machine updates, e.g. data input of special �programs
Fast and Secure
TELESERVICE is based on Ethernet, ensuring a fast connection between the TELESERVICE team and the machine at the customer’s site. Compliance with latest security standards is guaranteed via an IPsec-based VPN tunnel.
Regular Equipment of the VITESSE
VITESSE comes standard with the TELESERVICE module, including all the necessary hardware and software for connecting the machine to the internet.
Advanced Design in a Feature-Rich Package
VITESSE HIgHlIgHTS
Speed, Stability, Precision12 | 13
The VITESSE comes standard with an extensive range of features offering competitive advantages to plastics manufacturers. And the advanced design means exceptionally high degrees of speed, stability, and precision.
Speed
The VITESSE is built for speed. With a powerful electric drive for plasticizing, a high-performance hydraulic accumulator, and the clamping unit’s innovative hydraulic design, the VITESSE delivers the shortest possible cycle times. The hydraulic components ensure high dynamics and minimal scrap rates.
Stability
The VITESSE is rock-solid, from the first impression down to the last detail - the result of decades of experience in building machines for the packaging industry.
Precision
Built for the demanding requirements of today’s packaging markets, the design and hybrid drive system of the VITESSE delivers exceptional process reliability.
The powerful electric drive of the VITESSE delivers record plasticizing times
The VITESSE is equipped with energy-saving high-performance accumulators with noise protection for fast and quiet production
The intelligent hydraulic system with decentralized mounting at the clamping unit provides rapid clamping force build-up
Warranty Protection
Ferromatik Milacron includes a three-phase warranty package with the VITESSE.
Phase 1: Up to 2 Years or 15,000 Operating Hours
Ferromatik Milacron provides full warranty – including material and labor costs – for all machine components, excluding wear parts and consumables. The first warranty phase also insures the hydraulics against leakage.
Phase 2: Up to 3 Years or 22,500 Operating Hours
The second warranty phase covers the electrical components and electronics. Among other parts, this includes the drive units consisting of motor, drive and control modules.
Phase 3: Up to 4 Years or 30,000 Operating Hours
The final warranty phase covers all the steel and castings of the machine. This includes the machine base, platens, tie bars, clamp cylinder, injection cylinder and more.
The construction of the injection unit ensures accurate movement and screw rotation
The high capacity of the linear bearings for the moving platen provide precision guidance for heavy molds
The injection unit includes extra support for the injection barrel for robust performance
The unique base construction, developed by Ferromatik Milacron, in conjunction with the reinforced platen, minimizes mold wear
Leveling and damping pads absorb machine vibrations – even at the highest speeds
The machine design ensures that the injection units remain easily accessible
Phase 1
Phase 2
Phase 3 Constructed parts of steel or cast materials
Electrical and electronic parts
Full warranty
0 2 3 4 Years1
The Optimal Configuration for Every Application
CUSTom opTIonS
All-Round Service for the Machine14 | 15
The VITESSE features a comprehensive option catalogue, allowing for a broad range of customized machine configurations. Available options include:
Inductive Barrel Heating
The insertion of an intelligent induction heating system for barrels can reduce energy consumption by up to 50 %. Additionally, this innovative inductive barrel heating provides additional process control precision and shorter barrel heating time for increased productivity.
Integrated Cool Water Supply
The fully insulated cool water supply is available in regular and stainless steel construction. It offers optimum mold cooling for faster cycle times.
Preparation Mold Support
Additional guide supports to be used with the clamping units linear bearings for molds of large shut heights, such as stack molds, provide an optimal solution.
Shut-off Nozzle
Shut-off nozzle requirements vary with different production processes. Ferromatik Milacron offers the optimal shut-off nozzle solution for every application.
Increased Ejector Force
Depending on the application, more powerful part ejection is available for the VITESSE. A precision control valve ensures exact ejection timing.
Tie Bar Extension
A tie bar extension is available for use with stack molds and the production of deep draw parts such as buckets. Even with extended tie bars, the VITESSE retains its speed and stability.
Custom Interfaces
Numerous customer-specific interface options, ranging from special platen drilling to a wide selection of power receptacles, can be chosen.
Preparation Mold Support
applICaTIonS & SySTEmS SERVTEK
The Technology Center in Malterdingen
From Idea to Finished Product Under the SERVTEK name, the specialists at Ferromatik Milacron are setting new standards in customer service.
Flexible Service ContractsService contracts are available for both new and existing machines and can be tailored to your specific requirements. Service contracts assure maximum availability and long machine life.
Adapting Single-Component Machines for Multi-Component Molding Existing machines can be upgraded with the addition of a stand-alone injection unit for multi-component molding. This can also be done with machines built by other manufacturers.
New Life for Old Production CellsOverhauling and modernizing older machines is routine for our professionals.
Optimum Screw Selection for High OutputDepending on the application and the material, a variety of screw designs, screw tip assemblies, and barrels are available for improving plasticizing performance.
Phone Support Around the ClockExtended phone support is available for fast answers to technical questions.
Replacement Parts within HoursIn addition to our central facility in Germany, we have local parts warehouses around Europe, Asia, and the US, so that all available parts will be at your location within 24 hours.
The Business Unit Applications & Systems team is ready with advice and service when you need it:
ConsultationsOur experts can visit your facility to provide process and technology advice for your specific production needs. Given increasing electricity costs, we offer comprehensive support for implementing energy saving programs.
Injection Molding TrialsOur state-of-the-art Technology Center includes a variety of injection molding machines for trials. You can use your own molds and even run pre-productions.
Acceptance TestAt the time of purchase, we would be happy to include an acceptance test in our factory to ensure that the machine meets all the requirements of your application.
Process ServiceIf process problems arise, our trained technicians will come to your facility to identify and correct any issue and get you up and running again with minimal interruption.
Production DesignsWe would be happy to develop individual solutions for your production needs. These extend from the choice and configuration of the machine to the right technologies, screw, mold, and auxiliary equipment. Our calculation tools allow us to provide comparative part costs for different solutions.
System SolutionsDepending on your requirements, we work with industry-leading partners to provide full turnkey production systems, including the machine, the mold, and auxiliary equipment.
Research and DevelopmentOur engineers are continually at work developing innovative new solutions and the technologies of tomorrow.
TrainingWe offer various courses year-round in machine set-up, process optimization, maintenance, and repairs at our Training Center. We also provide training programs in your facility.
Global Partners in Plastics
Ferromatik Milacron Maschinenbau GmbH · Riegeler Straße 4 · 79364 Malterdingen · Germany · Phone +49 (0)7644 78-0 · Fax +49 (0)7644 6885 · [email protected] · www.ferromatik.com
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