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Overview about
• Applications
• Products
• Benefits
• Business
2013-10-05 / JB
Plastic injection moulding industry
Training material
- Only for internal usage -
Leading quality: 2
Applications
Lubrication of moving parts in moulds
Ejector pins Sliders
Guide pins and guide bushings
Sliding surface of sliders
Core pulls
Mould guides
Leading quality: 3
Applications
Simplified Image of plastic injection moulds
Leading quality: 4
Applications
Lubricants for the plastic injection moulding machine (examples)
Hydraulic oil
Clamping unit, Ejector unit
Drive for injection process
Extruder drive (hydraulic drive)
Gear oil for
extruder
Assembly paste
for nozzle and hot runner systems
Grease lubrication
Tie bars
Toggle lever
Leading quality: 5
Applications
Cleaning
Plastic injection mould
Deposits from plastic residues
Deposits from out gassing
Degreasing lubricated mechanical parts
Removal of corrosion protectors
Removal of residues from colour batches
Removal of rust residues on plates
Plastic injection moulding machine
Surface cleaning of all lacquered
machine covers
Cleaning of safety window and control
panel
Cleaning and degreasing lubricated
mechanical parts in case of maintenance
Removal of dropped down lubricants
from grease or hydraulic oil
Leading quality: 6
Applications
Corrosion protection
Plastic injection mould
Short-term protection for downtime
Long-Term protection for storage
Protection for mould transfer to other
production locations
Protection of
Cavity
Surfaces from core plate and
cavity plate
Clamping surface
External surface
Leading quality: 7
Product overview
Lubricants for plastic injection moulds
Ejector pins, core pulls, guide pins – Base lubrication
40 20 60 80 100 120 140 160 180 200
Mould temperature [ °C ]
S.K.D. 5002
S.K.D. 4002 1)
F.L.G. GT-2
200 g dispenser 1 kg tin
100 g tube 1 kg tin
1 kg tin
S.K.D. 5002 not combinable
with other types of grease!
1) Alternative F.L.G. GT-4
if NSF H1 is required.
http://www.bremer-leguil.de/de/links.htmlhttp://www.bremer-leguil.de/de/links.htmlhttp://www.bremer-leguil.de/de/links.html
Leading quality: 8
Product overview
Lubricants for plastic injection moulds
Ejector pins, core pulls – Re-lubrication
40 20 60 80 100 120 140 160 180 200
Mould temperature [ °C ]
S.K.D. 5002
S.K.D. 2000
S.K.D. 170 400 ml spray can
1 kg tin
F.L. 1000
F.L. 2000
S.K.D. 5002 not combinable
with other types of grease!
400 ml spray can 400 ml spray can
400 ml spray can
400 ml spray can
http://www.bremer-leguil.de/de/links.htmlhttp://www.bremer-leguil.de/de/links.htmlhttp://www.bremer-leguil.de/de/links.html
Leading quality: 9
Product overview
Lubricants for plastic injection moulds
Sliders, guide bushes – Lubrication
F.L.G. GT-2 / (F.L.G. GT-4) F.L.G. GT-Spray
1 kg tin
1 kg tin
25 kg pail
25 kg pail
400 ml
spray can
400 ml
spray can
Standard
- H1 required
S.K.D. 3602
http://www.bremer-leguil.de/de/links.html
Leading quality: 10
Product overview
Lubricants for plastic injection moulding machine
Application System Product Manufacturer
Clamping unit Hydraulic F.L. 75 Arburg, Engel, Krauss Maffei,
Ferromatik Milacron
Mechanical operated F.L.G. GT-2
F.L.G. 2-0
F.L. PG 250
Arburg,
(Ferromatik Milacron)
(Ferromatik Milacron)
Krauss Maffei
Plasticising unit Drive of linear displacement
unit (hydraulic)
F.L. 75 Arburg
Drive of linear displacement
unit (mechanical)
F.L.G. GT-2 Arburg, Krauss Maffei, Engel
Screw drive of extruder
(gear box)
F.L. 250
F.L. PG 250
F.L. 400
Arburg, Ferromatic Milacron
Krauss Maffei
Engel
Mould height adjustment F.L.G. GT-2 Arburg, Krauss Maffei, Engel,
Ferromatik Milacron
General assembly of
screw connections,
nozzles
G.W.F.
F.L.A.
Without hygienic requirements
NSF H1-registered
Leading quality: 11
Product overview
List of approvals – Lubricants for plastic injection moulding machines
Manufacturer Product Application
Arburg GmbH & Co. KG F.L. 75 Hydraulic oil
F.L. 250 Extruder gear oil
G.W.F. Assembly paste
Engel Austria GmbH CASSIDA Fluid FL 46 Hydraulic oil
F.L. 75 Hydraulic oil
Ferromatik Milacron G.W.F. Assembly paste
Knödler-Getriebe GmbH & Co. KG CASSIDA Fluid GL 220 Extruder gear oil
F.L. 250 Extruder gear oil
KOELLMANN GEAR & AIRTEC
(soplar s.a.)
CASSIDA GL 320
F.L. 400
Extruder gear oil
Netstal-Maschinen AG F.L. 100 Hydraulic oil
soplar s.a. Kunststoffmaschinen CASSIDA HFS 68 Hydraulic oil
Leading quality: 12
Product overview
Cleaner for plastic injection moulds
Loosening of plastic residues in cavities
S.F.R.
Special mould-cleaner
For dissolving of residues from:
Polyurethane
Polyacrylate
Polyamide
polystyrene
Cellulose acetate
Epoxy resins
Oil deposits, oil-carbon
400 ml
spray can
S.N.C. 101 / S.N.C. 202
Biodegradable special cleaners
S.N.C. 101 (NSF A1 listed)
Polyurethane, polyacrylate, polyamide, polystyrene
Celluloseacetate
One-component epoxy resin adhesives
Epoxy resins
Bitumen
Oil residues and lacquers
S.N.C. 202
is suitable to remove e.g.:
PVC-glues
One-component epoxy resin adhesives
Caoutchouc glues
Dispersion glues
10 l can
Leading quality: 13
Product overview
Cleaner for plastic injection moulds
Cleaning and degreasing cavities and mechanical parts in moulds
75
0 m
l sp
ray c
an
M.T.X. 60 / M.T.X. 60 forte
Special intensive cleaners
Fast removal of greases, waxes,
cracked oils and other tenacious residues
Removal of deposits from plastic and out gassings’
Cleaner for work shop and tool shop (e.g. cleaning table)
A.C.S. 3
Highly effective rapid cleaner spray
Degreasing and cleaning lubricated
mechanical parts
Removing residues from pre-cleaners like
S.F.R. or S.N.C.-products
Cleaning of high-gloss surfaces
Removing deposits from corrosion protectors
Leading quality: 14
Product overview
Cleaner for plastic injection machines
Cleaning of lacquered machine covers
B.F.C.
Foam cleaner for sensitive surfaces
Screens from control panels or touch panels
Safety windows (Makrolon)
B.W.R. 210
Cleaning concentrate for universal
use with high cleaning power
Mixing ratio 1:10 up to 1:50 with water
For cleaning all lacquered surfaces
Also suitable for floor cleaning
400 ml
spray can
Leading quality: 15
Product overview
Corrosion protection
Cavity, cavity plate and core plate
K.S.P. 312
Waxy corrosion protection
External corrosion protection for long-term storage
or transport
400 ml
spray can
K.S.P. 305 / K.S.P. 305 R
Waxy corrosion protection
Extreme thin and safe protection layer
If needed easily removable. Also after long-term storage
No penetration into gaps
Usage for high-gloss surfaces possible
Cleaning before usage of mould not necessary (clean
after 3 to 5 shots)
Red pigmented version for easy protection layer control
available
400 ml spray can
Leading quality: 16
Benefits
Lubricants
High temperature and aging stability
High adherence
Low absorption of contaminants
Reduction of friction and wear
Low maintenance costs / effectiveness and long relubrication
intervals
Compatibility with the plastic material of the finished articles
Possible additional requirements:
- e.g. physiologically harmless articles for the food or
pharmaceutical industry
http://www.bremer-leguil.de/de/links.html
Leading quality: 17
Benefits
Cleaners
Highly efficient in cleaning effect depending by cleaner in combination with impurity
No content of hazardous ingredients which are dangerous for users health (e.g. no CMR stuffs)
Surface cleaning without any residues possible (e.g. for high-gloss surfaces required)
No material attack for metal surfaces
Reducing different sorts of cleaners possible
Reducing costs reasoned by reduced needed quantity of cleaner
Possible additional requirements:
- e.g. physiologically harmless
articles for the food or
pharmaceutical industry
http://www.bremer-leguil.de/de/links.html
Leading quality: 18
Benefits
Corrosion protectors
Fast start of producing goods
Extreme reduced effort for cleaning moulds
after usage of waxy corrosion protector
Long-term storage up to 2 years possible
Usage for highly sensitive metal surfaces
possible (e.g. high-gloss surfaces, textures, ...)
No contamination of plastic parts from waxy residues during
production time (no penetration into gaps)
Efficient and economic in use due to the small spray volume
Leading quality: 19
Brochure – Plastic injection moulding
Leading quality: 20
Development of sales – German market
1,262 €
1,516 €
1,701 € 1,725 €
1,391 €
0,000 €
0,200 €
0,400 €
0,600 €
0,800 €
1,000 €
1,200 €
1,400 €
1,600 €
1,800 €
2,000 €
2009 2010 2011 2012 2013
Plastic industry
Leading quality: 21
Development of sales – German market
€2
7.0
04
€1
33
.42
1
€11
3.4
38
€4
7.3
22
€1
0.5
14
€2
.20
1
€5
.00
3 €2
5.2
53
€1
28
.00
7
€1
28
.53
2
€4
6.2
48
€1
3.0
48
€1
.78
4
€3
5.9
77
€26.6
17
€1
02
.08
8
€11
9.8
69
€3
0.4
06
€1
0.8
55
€878
€3
4.7
22
€0
€20.000
€40.000
€60.000
€80.000
€100.000
€120.000
€140.000
€160.000
F.L.G.GT-2
S.K.D.4002
S.K.D.5002
S.K.D.170
S.K.D.2000
F.L.1000
F.L.2000
Plastic industry - Lubricants
2011
2012
2013
Leading quality: 22
Development of sales – German market
€2
60
.18
2
€1
9.6
21
€9
5.4
42
€7
4.8
08
€0
€0
€1
.50
8 €
46
.45
1
€2
61
.31
3
€2
1.1
64
€81.7
82
€7
2.8
88
€1
0.0
36
€2
.03
2
€6
.22
1 €
54
.63
5
€221.6
19
€1
2.5
79
€7
0.1
61
€5
9.8
78
€7
.38
3
€2
.47
7
€6
.43
5
€3
5.4
54
€0
€50.000
€100.000
€150.000
€200.000
€250.000
€300.000
A.C.S.3
M.T.X.60
M.T.X.60
forte
S.F.R. S.N.C.101
S.N.C.202
B.F.C. B.W.R.210
Plastic industry - Cleaners
2011
2012
2013
Leading quality: 23
Development of sales – German market
€178.6
18
€0
€606
€191.0
73
€1.0
70
€769
€154.0
01
€12.3
17
€1
.411
€0
€50.000
€100.000
€150.000
€200.000
€250.000
K.S.P. 305 K.S.P. 305 R K.S.P. 312
Plastic industry – Corrosion protection
2011
2012
2013
The rights of the presentation are with Bremer & Leguil GmbH. Every editing, duplication, every public presentation of this data and dissemination require the company’s authorisation. Duisburg, 01.01.2011 Bremer & Leguil GmbH Am Burgacker 30-42, 47051 Duisburg www.bremer-leguil.de
End of Presentation