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The solution to lightweight facade systems Assured Installation Full System Compliance Total Dulux System

The solution to lightweight facade systems · Dulux AcraTex provides peace of mind for building designers, surveyors, builders and their clients from the risk of mixed componentry

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Page 1: The solution to lightweight facade systems · Dulux AcraTex provides peace of mind for building designers, surveyors, builders and their clients from the risk of mixed componentry

The solution to lightweight facade systems

Assured InstallationFull System ComplianceTotal Dulux System

Page 2: The solution to lightweight facade systems · Dulux AcraTex provides peace of mind for building designers, surveyors, builders and their clients from the risk of mixed componentry

Get a fully certified system - Installed

FROM START TO FINISH

Single source supplyFully Integrated Design Full Compliance

Quality assurance and peace of mind.

1. Compliant to Building Code of Australia

The Exsulite®-Kooltherm® Facade System by Dulux® AcraTex® provides a weatherproof building & insulation total walling system for various Residential, Commercial and Multi-Residential installations.

2. Uses

The Exsulite-Kooltherm Facade System is specified for Commercial and Multi-Residential External Walls to NCC Volume One, Class 2 to 9 buildings with wind loads calculated in accordance with AS/NZS 1170.2 and is fixed to either steel or timber frame construction.

It is also specified for Residential External Walls to NCC Volume Two, Class 1 and 10 buildings with wind loads to either:

• AS/NZS 1170.2

• AS 4055 “Wind loads for housing” for Wind Classifications N1,N2,N3,N4,N5,N6.

• Cyclone regions C1,C2,C3 and C4 fixed to either steel or timber frame construction.

3. Exsulite-Kooltherm System Certification

(CodeMark CMA-CM40082)

The CodeMark Certificate of Conformity confirms Exsulite-Kooltherm as a Fully Integrated Facade System, which complies with the relevant BCA clauses relating to:

• Structural integrity

• Thermal performance

• Weatherproofing

• Approved componentry, no substitution

Integration of System Design, Components and Installation is delivered through Exsulite Trained Installers to ensure “as built” meets design specification.

4. Dulux Exsulite Trained Installer Network

An Exsulite Certificate of Installation from a registered Exsulite Installer provides peace of mind that “as built” meets Design Specification.

Project QA Process is a critical element of the Exsulite Total System approach and the Exsulite Installer Network ensures Total Facade System compliance - From Start to Finish.

• Trained and Registered Installer network

• Registration and Verification ID

• Certificate of Installation checklist and QA sign-off

5. Wall cladding solutions for certifiers & builders

AcraTex is a pioneer in the use of EIFS systems, designing and installing systems specifically for Insulation benefits as originally used in Europe. In recent years the use of Lightweight Cladding Systems as Alternate Solutions for the BCA has increased. The BCA requires appropriate design and installation controls to qualify any Alternate Solution. Ultimately, a successful system requires a total systems approach integrating Design, Componentry & Installation.

The Exsulite-Kooltherm Facade System by Dulux AcraTex provides peace of mind for building designers, surveyors, builders and their clients from the risk of mixed componentry and uncontrolled installation.

The Exsulite-Kooltherm Facade System by Dulux AcraTex offers a single supply source from design to supply as a Total Integrated Facade System - from wallwrap and cladding through to the weatherproofing coating.

Page 3: The solution to lightweight facade systems · Dulux AcraTex provides peace of mind for building designers, surveyors, builders and their clients from the risk of mixed componentry

WHO CAN YOU TRUST?

Weatherproofing FinishAssured Installation Dulux Confidence

Full Compliance - Exsulite Componentry to Weatherproofing Finish Exsulite is fully CodeMark certified as an integrated Facade System in compliance with the Building Code of Australia (BCA)

From start to finish...

Full BCA Compliance as a Total Facade System

Integrates Kooltherm External Wall Board into Exsulite System

National Trained and Registered Installer Network

High thermal performance (R3-R7)“R” value system assessment reports in accordance with AS/NZS 4859.1 can be provided upon request.

Total Confidence.. Fully certified system installed by Exsulite Registered Installers for total peace of mind.

TM

TMThis card is issued by and remains the property of Dulux® AcraTex® and must be returned on request. Approved Installers are registered by Dulux® AcraTex® and registration can be cancelled. Dulux® and AcraTex® are registered trade marks and Exsulite™ is a trade mark of DuluxGroup (Australia) Pty Ltd. Dulux AcraTex, 1 Jeanes Street, Beverley SA 5009

For further information go to: www.exsulite.com.auDulux Australia Customer Service: 1300 662 841

Master Installer Identification

3 2 9 9 9 9

3 1 / 1 2 / 1 7

Installer Registration No:

Registration Expiry Date:

MASTER INSTALLER

TM

MASTER INSTALLER

John Smith

City Constructions 123 Anywhere StMelbourne 3000

Exsulite®-Kooltherm® by Dulux® AcraTex®

Exsulite-Kooltherm Facade System Thermal Smart Rate Assessment

Colours

Select from a range of Dulux Exterior Colours. Dulux recommends Colours with Light Reflective Values (LRV) greater than 35 for lightweight cladding systems.

Smart Rate Assessment As a Total Walling System

R Va

lue

7

6

5

4

3

2

1

050 mm 80 mm 50 mm 80 mm 50 mm 80 mm

No wall Batt R 2.0 Batt R 2.5 Batt

Exsulite-Kooltherm System

*Smart Rate assessment report can be provided upon request

(Note: This report must account for variation of material R-Value with mean temperature which will reduce summer total R-Values and increase winter total R-Values, it is in

compliance with AS/NZS 4859.1.

Winter Summer

3.1

4.6 4.8

6.3

5.05.5 5.3

7.06.5

6.8

4.6

3.1

Page 4: The solution to lightweight facade systems · Dulux AcraTex provides peace of mind for building designers, surveyors, builders and their clients from the risk of mixed componentry

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/111

3

For further information go to: www.exsulite.com.auDulux Customer Service: 1300 662 841

Dulux® AcraTex® is a division of DuluxGroup (Australia) Pty Ltd. ABN 67 000 049 427. Dulux®, AcraTex® and Exsulite® are registered trade marks of DuluxGroup (Australia) Pty Ltd.Kooltherm® is a registered trademark of Kingspan Group plc.

Totally Integrated System from Single Supplier

System Elements

1. CONFIDENCE - DESIGN TO INSTALLATION

Fully Integrated System Design - CodeMark Certified ✔

Detailed Construction Drawings ✔

Controlled Installation Process ✔

QC Job Procedures and Registration ✔

High Thermal Performance ✔

Weatherproof Facade ✔

2. NO COMPONENT SUBSTITUTION

Exsulite® Breathable Wall Wrap ✔

Kooltherm® External Wall Board ✔

Exsulite Fasteners, Fixings and Accessories ✔

Exsulite Matrix Basecoat with Reinforcement Mesh ✔

Exsulite Flexible Acrylic Texture ✔

Exsulite Weatherproof Protective Membrane Top Coat ✔

3. QUALITY ASSURANCE

Exsulite Trained and Registered Installer ✔

Job Registration and QA Process ✔

Project Specific Design and Specifications ✔

Certificate of Installation - Total Confidence ✔

Make sure you ask for a certificate of installation from an Exsulite® Trained Installer.

Page 1-1

This Certificate of Conformity is issued by an accredited certification body under arrangement with JAS-ANZ. The ABCB does not in any way warrant, guarantee or represent that the Product the subject of this Certificate of Conformity conforms with the BCA, nor accepts any liability arising out of the use of the Product. The ABCB disclaims to the extent permitted by law, all liability (including negligence) for claims of losses, expenses, damages and costs arising as a result of the use of the product(s) referred to in this Certificate.

It is advised to check that this Certificate of Conformity is currently valid and not withdrawn, suspended or superseded by a later issue by referring to the ABCB website, www.abcb.gov.au.

CERTIFICATE OF CONFORMITY

This is to certify that

Exsulite™ Kooltherm® Facade System by Dulux AcraTex

Product Description Complies with the Building Code of Australia: 1. BCA Volume One 2013 J1.5, (a), (b) to R Values in Notes below (Energy Efficiency) including NT & Qld state variations 2. BCA Volume One 2013 BP1.1, & BP1.2 is limited to Class 2-9 external wall applications where the Design Ultimate Wind Pressure, calculated in accordance with AS/NZS 1170.2:2011 Structural Design

Actions Part 2: Wind Actions 3. BCA Volume One 2013 J1.2 (a) Weatherproofing including NSW, NT & Qld state variations 4. BCA Volume One 2013 FP1.4 & FP1.5 Damp and Weatherproofing including SA state variations 5. BCA Volume One 2013 F5.2 Sound Transmission and Insulation including NT state variation 6. BCA Volume Two 2013 P2.1.1 (a), (b) and (c) as applicable to nominal bracing lateral wind loading and fastening pull outs (Structural Performance) and P2.2.2 (External Wall). 7. BCA Volume Two 2013 P2.2.2 Weatherproofing 8. BCA Volume Two 2013 P2.2.3 Dampness including SA & NSW state variations 9. BCA Volume Two 2013 P2.6.1 Energy Efficiency including NSW, Vic, NT & Tas state variation 10. BCA Volume Two 2013 3.12.1.1 (a) Building Fabric 11. BCA Volume Two 2013 3.12.1.4 (a) External Walls 12. BCA Volume Two 2013 3.8.6.1, 3.8.6.2 and 3.8.6.3 Sound Insulation as applicable including NT state variation

Subject to the following conditions and limitations: (a) The Exsulite™ Thermal Facade System comprises a number of proprietary components that may only be installed by Dulux Trained Installers and in accordance with the Exsulite® Kooltherm® Specifications

& Installation Manual (AUSTRALIA. 1 November 2013) (b) No substitution of any component part of the Exsulite™ Kooltherm® Thermal Facade System is permissible without the express written approval of Dulux AcraTex. (c) A Certificate of Installation (for quality control) must be signed by the Dulux Trained Installer as verification of installation in accordance with the Exsulite Kooltherm Façade System Specification & Installation

Manuals. (d) Any proposed applications of the Exsulite™ Kooltherm® Thermal Facade System that falls outside the scope of the Exsulite Specification & Installation Manual either in design or class of structure should be

referred to Dulux AcraTex for evaluation and approval. (e) Volume Two, Class 1 and 10 buildings with wind loads to either AS/NZS 1170.2:2011 or AS4055-2012 “Wind loads for housing” for Wind Classifications N1, N2, N3, N4, N5, N6 and C1, C2, C3 & C4 within

the AS4055-2012. Refer to the Exsulite® Kooltherm® Specifications & Installation Manual (AUSTRALIA. 1 November 2013) for details based project specific requirements. (f) Testing in according to the procedure in AS/NZS ISO 717.1:2004 “Acoustics - Rating of sound insulation in buildings and of building elements – Airborne sound Insulation”. Assessment certificate can be

provided upon request. Exsulite Kooltherm Façade System Total System Summer (In) Winter (Out) 50mm Exsulite-Kooltherm Facade System - No bulk installation Rt 3.05 Rt 3.07 80mm Exsulite-Kooltherm Facade System - No bulk installation Rt 4.55 Rt 4.56 50mm Exsulite- Kooltherm Facade System with R2.0 Bulk Insulation Rt 4.79 Rt 4.99 80mm Exsulite-Kooltherm Facade System with R2.0 Bulk Insulation Rt 6.28 Rt 6.48 50mm Exsulite-Kooltherm Facade System with R2.5 Insulation Rt 5.267 Rt 5.523 80mm Exsulite-Kooltherm Facade System with R2.5 Insulation Rt 6.762 Rt 7.014 Calculations and assumptions in accordance with AS4259.1:2002, Amendment 1 2006 on the path of the insulation as required by NCC BCA Vol 1 Part J and Vol 2 Section 3.12. Assessment certificate can be provided upon request.

The Exsulite™ Kooltherm® Thermal Facade System is an integrated facade system for external walls. The system comprises a breathable wall wrap, cavity spacer and closer, Kooltherm Thermoset Phenolic Panel, fixing components and a high build weatherproof protective finishing coating system.

Product Purpose or Use The Exsulite™Kooltherm® Thermal Facade System by Dulux AcraTex is a total integrated, light weight facade system. For use on Multi-Residential External Walls to NCC Volume One, Class 2 to 9 buildings and with wind loads calculated in accordance with AS/NZS 1170.2. Residential External Walls to NCC Volume Two, Class 1 and 10 buildings with wind loads to either AS/NZS 1170.2 or AS 4055 “Wind loads for housing” for Wind Classifications N1, N2, N3, N4, N5, N6 and Cyclonic regions C1,C2,C3 & C4 within the AS4055. The system can also be used as a remedial system for rectification and rejuvenation of aged facades.

Certificate Holder Dulux AcraTex

1 Jeanes St, Beverley SA 5009 Phone +64 3 9263 5865

www.dulux.com.au CodeMark Certification Body

CertMark Australasia Pty Ltd (ACN 154 306 804)

JAS-ANZ Accreditation No. Z4450210AK

PO Box 7144, Sippy Downs QLD 4556 www.certmark.com.au

16/11/2013 16/11/2016 CMA-CM40082(Rev1) John Thorpe CertMark Australasia Pty Ltd

Don Grehan Unrestricted Building Certifier

Date of issue Date of expiry Certificate Number Revised March 2014