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The QER Technology Demonstration Plant Ian Henderson Program Manager QER 19 October 2011

The QER Technology Demonstration Plant - COSTAR

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Page 1: The QER Technology Demonstration Plant - COSTAR

The QER Technology

Demonstration Plant

Ian Henderson

Program Manager

QER

19 October 2011

Page 2: The QER Technology Demonstration Plant - COSTAR

Outline: 1. Purpose of the TD Plant

2. Process Units and Technologies

3. Progress to date

Page 3: The QER Technology Demonstration Plant - COSTAR

Process Development Objectives

Technology demonstrator

Pilot selected technologies on

fully-integrated process

Validate commercial design basis

Generate accurate data

- e.g. support CFD-DEM studies

Produce fuels for testing

Page 4: The QER Technology Demonstration Plant - COSTAR

New Fuels Development Centre

Page 5: The QER Technology Demonstration Plant - COSTAR

QER’s Technology Demonstration Plant

Product Loadout

Oil Storage

Plant Utilities

Oil Upgrading

Paraho IITM Retort

Shale Dryer

Screening/sizing

Fines Briquetting

Crushing

Plant

Pilot Plant - End to end processing

Shale feedrate c.3.5 tonnes per hour

Produce c.40 barrels per day of ULSD, aviation turbine fuel and

other products

Page 6: The QER Technology Demonstration Plant - COSTAR

Shale Mining and Feed Preparation

• Mine adjacent to plant

• Mining, crushing/screening campaigns for target PSD

• First shale grade 120 LT0M

Page 7: The QER Technology Demonstration Plant - COSTAR

Drying, Fines Briquetting

Page 8: The QER Technology Demonstration Plant - COSTAR

The Retort

Page 9: The QER Technology Demonstration Plant - COSTAR

First new Paraho retort in 40 years

Page 10: The QER Technology Demonstration Plant - COSTAR

High availability

High oil yields

Energy & thermally efficient

Safe operation

Environmentally sound

Paraho IITM technology selection

Two years of testing

10,000 tonnes of QLD oil shale

Process training

Page 11: The QER Technology Demonstration Plant - COSTAR

Cold Flow Testing

Page 12: The QER Technology Demonstration Plant - COSTAR

Cold Flow Testing result for feedrate = x

Page 13: The QER Technology Demonstration Plant - COSTAR

Products

OIL

FUEL GAS

SOUR WATER

Page 14: The QER Technology Demonstration Plant - COSTAR

Oil Upgrader

Page 15: The QER Technology Demonstration Plant - COSTAR

Skid fabrication modules

Page 16: The QER Technology Demonstration Plant - COSTAR

Mode 1 and 2 upgrading to fuels

Page 17: The QER Technology Demonstration Plant - COSTAR

Plant product slate

• Ultra Low Sulphur Diesel (ULSD)

— Diesel engine testing in USA

— Large, local transport fleet for real world testing

• Kerosene (Jet Fuel)

— University of Sheffield engine testing facility

— Test on Rolls Royce gas turbine

• Low Sulphur Fuel Oil

— Fuel, power generation, metallurgical operations

(composite mix or syncrude from TD Plant)

Page 18: The QER Technology Demonstration Plant - COSTAR

Fuel Gas Treatment STL raw fuel gas:

• traces oxygen

• CO2, CO

• sulphur species – reduced and

SO2, COS....

• ammonia

• mercaptans

• olefins

• light ends

Page 19: The QER Technology Demonstration Plant - COSTAR

Retort Water Processing

Steam stripping or alternative processes?

Page 20: The QER Technology Demonstration Plant - COSTAR

Commissioning

Briquetting

Dryer, baghouse, RTO

Retort

Adjustments:

- Analyser gas sample

conditioning

- Spent shale moistening

scrubber lines

Page 21: The QER Technology Demonstration Plant - COSTAR

TDP Dryer

Page 22: The QER Technology Demonstration Plant - COSTAR

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Retort Middle Probe Temp - Position 13Retort Middle Probe Temp - Position 14Retort Middle Probe Temp - Position 15Retort Middle Probe Temp - Position 16Retort Middle Probe Temp - Position 17Retort Middle Probe Temp - Position 18Retort Middle Probe Temp - Position 19Retort Middle Probe Temp - Position 20Retort Middle Probe Temp

9/10/2011 4:08:13.774 PM5/10/2011 4:08:13.774 PM 4.00 days

Retort Centre Probe - Mid

0

100

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300

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700

Page 23: The QER Technology Demonstration Plant - COSTAR

Ian Henderson

PHONE +61 7 3222 0600 EMAIL [email protected]

For more information

LEVEL 8, 200 MARY STREET

GPO BOX 5214

BRISBANE QLD 4001

AUSTRALIA

www.qer.com.au

QER PTY LTD /// 19 October 2011