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THE PROBLEM - egr.msu.edu · The TLUD n\൯t only was easier to maintain with its fuel dilvery method of dropping in new shims periodically, it lasted roughly 3 minuets l對onger

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THE PROBLEM

4 Million deaths per year from indoor air pollution (2013)

Number One cause of death among infants/children

Presenter
Presentation Notes
As you could tell from Monica’s story, there is an enormous issue in developing countries regarding indoor air pollution. A task as routine as preparing food is the NUMBER ONE cause of deaths among infants and children. If there are any mothers and fathers in the audience: Imagine your child coming home from gradeschool, and throwing some mac’n’chesse in the microwave. Imagine, if this was daily routine of searching for a snack, was the NUMBER ONE killer of children. Its hard to imagine, but its happening all over the world. 4 MILLION people die, each year, from this indoor air pollution. 3 BILLION, yes that’s with a B; 3 BiLLION people still use inefficient stoves to cook which pollute their homes.. their lungs.. And their children’s lungs. You may have noticed the annoying coughing sound which has been occurring at an 8 second interval. Does anyone have an idea as to what this could represent? A death, every 8 seconds, from indoor air pollution. Since we walked into this classroom, more than 20 people, have died. Are we doing anything about it? We sure are, let us enlighten you on this problem, and our solution.

CLEAN COOKSTOVE

ROBERT BOOMER DAN HOWARTH

CARLY PATTERSON ANDREW PUTZ

Presenter
Presentation Notes
Thus, we elected to develop a clean cookstove. Clean Cookstoves can dramatically reduce fuel consumption and exposure to smoke.

COLLABORATORS

LANE KAUFMANN – CERAMICIST DR. BRIAN S. THOMPSON – FACULTY ADVISOR APPROPRIATE TECHNOLOGY COLLABORATIVE – DESIGN CONSULTANTS JOHN BARRIE LORI HART TOM STANTON

Presenter
Presentation Notes
Dan Our efforts would be nothing with out the help of a handful of humanitarians. Lane Kaufmann bailed our team out in the final month of the project by stepping up to construct our combustion chamber from clay. There will be footage later in the presentation showing some of the great work that he did. Dr. Brian S Thompson was there to criticize and advise us on a weekly basis if not daily basis. It is safe to say we were the cause of many of his sleepless nights this semester. The Appropriate Technology Collaborative, or ATC as we prefer to call them, consists of John Barrie, Lori Hart, and Tom Stanton were of great help during our design stage. ATC is a non-governmental organization which creates new sustainable technologies and solutions which promote economic growth and improve the quality of life for low income people worldwide.

OVERVIEW Design Challenge Design Specifications Stove Components Combustion Chambers Initial Prototypes Conceptual Design Manufacturing Rapid Prototyping Final Design

Presenter
Presentation Notes
Dan

DESIGN CHALLENGE

Develop an affordable, clean, wood-burning stove

for the impoverished families of Guatemala.

Presenter
Presentation Notes
Carly

GUATEMALA Population using wood for cooking: 61.3%

Income per day (USD): $7.84

Population using improved biomass cookstoves: 0.375%

Presenter
Presentation Notes
Carly – Because of ATC’s connection, and the number of change agents we would have access too, we chose to narrow our market to the impoverished families of Guatemala. Nearly 62% of the population uses wood as fuel for cooking, with less than half a percent of the population using improved clean cookstoves. TALK ABOUT 3 STONE FIRE

DESIGN SPECS DESIGN SPECIFICATION WEIGHT

SIZE 6 WEIGHT 7

SPATIAL CONSTRAINTS 6

ENERGY CONSUMPTION 9

TRANSPORTATION AND PACKAGING 7

ENVIRONMENTAL ISSUES 3 AESTHETICS 6

PRODUCT COST 7 OPERATING COST 6

SAFETY 6 OPERATING INSTRUCTIONS 2

HUMAN FACTORS 3 HEALTH ISSUES 10

QUALITY 5

Presenter
Presentation Notes
Carly

COMPONENTS

Fuel Sources

Heating Interface

Exhaust Systems

Combustion Chambers

Auxiliaries

Presenter
Presentation Notes
Carly Morphology design process.

FUEL SOURCES Biogas Biomass

• Crops • Landfill Gas • Alcohol Fuels Charcoal Pellet Briquettes Solar

Presenter
Presentation Notes
Carly Possibly demonstrate carrying wood

HEATING INTERFACE

Plancha/Griddle Pot skirts Grate Radiant Heat Forced Air

Presenter
Presentation Notes
Andy

Straight Flue Balanced Flue Valve System

EXHAUST SYSTEMS

Presenter
Presentation Notes
Andy - Instead of talking about the flue as an after thought in the last slides, talk about it here and how they could add it later on if they want, but it isn’t needed with our stove because the emissions are clean/improved.

AUXILIARIES

Lid vs. No Lid Drying the Wood

Presenter
Presentation Notes
Carly

AUXILIARIES

Heating the Home

Diverting Exhaust Heating Bench Heat Exchanger

Presenter
Presentation Notes
Carly

COMBUSTION CHAMBER Rocket

Chamber

J Chamber

Top Lit Up-Draft

Presenter
Presentation Notes
Andy

COMBUSTION MATRIX Rocket Stove TLUD

Open Air

Down Draft

Charcoal Ideal Rocket Stove

TLUD Open

Air Down Draft

Charcoal Ideal

Design Spec Design Weight

Scores Weighted Scores

SIZE 6 3 3 1 2 3 3 18 18 6 12 18 18 WEIGHT 7 3 3 3 2 3 3 21 21 21 14 21 21 SPATIAL

CONSTRAINTS 6 3 3 2 2 2 3 18 18 12 12 12 18

ENERGY CONSUMPTION

9 2 3 0 2 1 3 18 27 0 18 9 27

TRANSPORTATION AND PACKAGING

7 2 2 2 1 1 3 14 14 14 7 7 21

ENVIRONMENTAL ISSUES

3 1 2 0 1 1 3 3 6 0 3 3 9

AESTHETICS 6 2 3 1 2 1 3 12 18 6 12 6 18 PRODUCT COST 7 3 3 3 1 0 3 21 21 21 7 0 21

OPERATING COST 6 2 3 1 1 0 3 12 18 6 6 0 18

SAFETY 6 1 2 0 2 2 3 6 12 0 12 12 18 OPERATING

INSTRUCTIONS 2 1 2 2 1 2 3 2 4 4 2 4 6

HUMAN FACTORS 3 1 2 1 1 1 3 3 6 3 3 3 9

HEALTH ISSUES 10 2 2 0 2 3 3 20 20 0 20 30 30 QUALITY 5 2 3 2 1 2 3 10 15 10 5 10 15

Totals 83 24 30 18 21 22 42 178 218 103 133 135 249

Presenter
Presentation Notes
Andy Talk about how a decision matrix works and how we used it to narrow down to TLUD and Rocket stove for testing. “Have to have many ideas...” quote

INITIAL PROTOTYPES

Presenter
Presentation Notes
Robert After narrowing it down to the TLUD and Rocket stove, two initial prototypes were developed. These are early design sketches made by Dan, the former art major has great talent. The material sourced were empty unused paint cans and coffee cans, the rocket stove also required rocks for insulation between the combustion chamber and the housing.

BOILING TEST

0

50

100

150

200

250

0 5 10 15 20 25

Tem

pera

ture

(*F)

Time (minutes)

Boiling Test

Rocket

TLUD

Boiling (w/ Lid)

Stove Time minutes

Rocket 21

TLUD 12

Delta Time 9 % Difference 43%

Presenter
Presentation Notes
Robert- The boiling test is the 0-60 test for stoves, it is pinnacle of performance tests for how fast stoves. The test is simple, raise the temperature of water to boiling, at our elevation that is around 200 degrees F. For the TLUD Stove a solid 12 min time to boil was achieved by our initial prototypes while the Rocket stove was much worse with a 21 min time to boil. Having a well rounded stove means more than just quick boiling time, fuel consumption is a large issue as well being our second highest weighted design specification.

FUEL CONSUMPTION

175

180

185

190

195

200

205

210

215

0 2 4 6 8 10 12 14 16 18

Tem

pera

ture

(deg

ree

f)

Time (minutes)

Rocket vs. TLUD

Rocket

TLUD

Presenter
Presentation Notes
Robert The data for this graph was collected based off a series of time consuming fuel consumption tests. The main idea was to see how long each stove could last on a set amount of fuel, in this case standard wood shims were used as fuel. As indicated by the large varience in temperature of the rocket stove, maintaining a fire was difficult with the rocket stove. The TLUD not only was easier to maintain with its fuel dilvery method of dropping in new shims periodically, it lasted roughly 3 minuets longer with the given fuel, 20% increase over the rocket stove.

TLUD BREAKDOWN

Secondary Air Inlets

Primary Air Inlets

Combustion Chamber

External Housing

Burning Syngas

Colder Intake Air

Gasket

Wood gasifies due to heat and primary combustion

Volatile gasses (syngas) rise and mix with hot

secondary air

Presenter
Presentation Notes
Andy

TLUD BREAKDOWN ~500 to 600 °F for Wood Pyrolysis – Creates Charcoal ~600 °F and higher for Gasification – requires controlled oxygen intake

Presenter
Presentation Notes
Andy

TLUD BREAKDOWN

Reburn the Syngas : Hot air and Syngas Secondary burn effect Reduces toxic emissions

Presenter
Presentation Notes
Andy

COMBUSTION WITHIN A TLUD

Wood comprised of Cellulose Hemi-Cellulose Lignin Oxygen required for chemical reactions Energy or Heat!

Presenter
Presentation Notes
Andy

Energy Generated

Q = χ*m”*Af*ΣHc (Joules)

Heat Release of reactants Methane – 23.60 MJ/lb – 54.80 BTU/g Hydrogen – 209.6 MJ/lb – 487.5 BTU/g

Presenter
Presentation Notes
Dan

Radiation

q = εσ A (Ts4 - T∞

4)

σ = 5.67E-8 W/m2 Boltzman Constant

Ts = Surface Temperature T∞ = Surrounding Surface A = surface Area ε = Emissivity of the material Pine Wood - .90 Clay/Pottery - .95 Steel - .2 - .6

Presenter
Presentation Notes
Dan

Conduction

q = -k A dT /dx

A = area of the Plancha dT/dx = Temperature change over thickness K= Thermal Conductivity {W/(m.K)} Pine Wood - 0.12 Clay/Pottery – 1.30 Steel – 45.0

Presenter
Presentation Notes
Dan

Convection q = hc A (Ts-TA)

Ts = Surface Temperature TA = Temperature of the air A = Surface Area hc = Heat transfer coefficient

Presenter
Presentation Notes
Dan

CONCEPTUAL DESIGN

Presenter
Presentation Notes
Dan

PERFORMANCE TEST

Presenter
Presentation Notes
Dan

Size Distance Size Distance

0.125 0 0.25 0 7:49

0.125 0 0.25 0.5 7:19

0.125 0 0.25 1 5:51

0.125 0.5 0.25 0 5:00

0.125 0.5 0.125 0 6:22

Lower Hole Upper HoleCombustion Chamber Time / shim

RAPID PROTOTYPING

.125

.125

.125

.125

.125

.125

.25

.25

.25

.25

0

0

0

0.5

0

0.5

0.5

0

0

1

7:49

7:19

5:51

5:00

6:22

Presenter
Presentation Notes
Andy

OPTIMIZATION TEST

Presenter
Presentation Notes
Andy

FINAL DESIGN Plancha

Combustion Chamber

Combustion Housing

Adobe

Flat Stones Manual

For Education

Presenter
Presentation Notes
Robert - all

¿Preguntas? (QUESTIONS)

Presenter
Presentation Notes
Carly