12
J o u r n a l P a p e r Introduction The current exposure limits of mineworkers to physical pollutants, under the Mine Health and Safety Act 3 is 85 dB LAeq,8h, with a peak sound pressure level of 135 dB(A). However, the sound pressure level (SPL) of machines is generally determined according to the methods and procedures defined in SABS-ISO 3744 under free field conditions as defined in Appendix 3 of the same standard. While SPL and sound spectrum data obtained by this method are extremely useful for sound engineering purposes and direct comparison between different machines, the results can be considered only as an indication of the SPL level that any machine may produce during operation in an underground environment. In particular, the limitations of the free field method of SPL prediction of an expected SPL in the underground environment are as follows: SPLs are determined under free field conditions to specifically remove any reverberation effects and sound reflection from nearby surfaces the machines are evaluated in isolation the machines are operated at the design operating pressure the machine performance parameters such as drilling rate are not recorded; and the machines are operated under ideal conditions. In order to predict the SPL distribution resulting from the operation of multiple rock drills in a stoping environment, the free field determined sound level spectra must be modified to account for the effect of reverberation from the hanging-and footwall and the attenuation of the sound with distance from the source. It is necessary to consider the SPL spectrum because both reverberation and distance attenuation will be frequency specific. A combination of the equivalent SPL and exposure time of an individual enables a qualitative prediction of the probability of that individual suffering NIHL to a level that would qualify for compensation. Methodology A simplified generic methodology for the selection of rock drills based on free field determined SPLs is shown schematically in Figure 1. To predict the equivalent noise The prediction of underground drilling noise by G.S. Harper* and T.M. O’Brien* Synopsis Noise in general and drilling noise in particular have received increasing attention within the South African mining industry during the last 10–15 years. The Mine Health and Safety Committee 1 , during their 2003 annual summit, established two significant milestones to be met by December 2008 and December 2013. The 2008 milestone target is that of no more than ten per cent deterioration in hearing among occupationally exposed individuals, whereas the 2013 milestone target is that of less than 110 dB sound pressure levels at any place in the workplace. While these targets relate to general noise within the mining industry, it is widely believed that the most significant source of noise contributing to noise induced hearing loss (NIHL) among the underground workforce, is that of pneumatic rock drills. Data pertaining to the noise emission level of any machine is generally reported as either a sound pressure level or a sound power level of a single machine measured under free field conditions as defined in Appendix 3 of SABS-ISO 3744 2 . However, rock drills are seldom used in isolation and underground conditions cannot be considered as free field. A methodology for the selection of rock drills on the basis of total operating cost has been developed. However, this paper focuses on the noise elements of the generic methodology and provides a model for the prediction of the composite sound pressure level and the equivalent noise exposure levels of groups of individuals from machines, used singly and in combination in an underground environment based on the sound pressure level determined according to SABS-ISO 3744 under free field conditions. The methodology includes provision for the consideration of the effect of hearing protection devices and the use of multiple machines in combination and provides an indication of the potential costs of hearing compensation. * CSIR Natural Resources and the Environment. © The South African Institute of Mining and Metallurgy, 2006. SA ISSN 0038–223X/3.00 + 0.00. This paper was first published at the SAIMM Conference, Rise of the Machines, 14–16 March 2006. 533 The Journal of The South African Institute of Mining and Metallurgy VOLUME 106 NON-REFEREED PAPER AUGUST 2006

The prediction of underground drilling noise · Individual noise exposure level By using Equation [7], Leq can be determined for an individual stope team member from the sum of his/her

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Page 1: The prediction of underground drilling noise · Individual noise exposure level By using Equation [7], Leq can be determined for an individual stope team member from the sum of his/her

Journal

Paper

Introduction

The current exposure limits of mineworkers tophysical pollutants, under the Mine Health andSafety Act3 is 85 dB LAeq,8h, with a peaksound pressure level of 135 dB(A). However,the sound pressure level (SPL) of machines isgenerally determined according to the methodsand procedures defined in SABS-ISO 3744under free field conditions as defined inAppendix 3 of the same standard. While SPLand sound spectrum data obtained by thismethod are extremely useful for soundengineering purposes and direct comparisonbetween different machines, the results can be

considered only as an indication of the SPLlevel that any machine may produce duringoperation in an underground environment. Inparticular, the limitations of the free fieldmethod of SPL prediction of an expected SPLin the underground environment are asfollows:

➤ SPLs are determined under free fieldconditions to specifically remove anyreverberation effects and soundreflection from nearby surfaces

➤ the machines are evaluated in isolation➤ the machines are operated at the design

operating pressure➤ the machine performance parameters

such as drilling rate are not recorded;and

➤ the machines are operated under idealconditions.

In order to predict the SPL distributionresulting from the operation of multiple rockdrills in a stoping environment, the free fielddetermined sound level spectra must bemodified to account for the effect ofreverberation from the hanging-and footwalland the attenuation of the sound with distancefrom the source. It is necessary to consider theSPL spectrum because both reverberation anddistance attenuation will be frequency specific.

A combination of the equivalent SPL andexposure time of an individual enables aqualitative prediction of the probability of thatindividual suffering NIHL to a level that wouldqualify for compensation.

Methodology

A simplified generic methodology for theselection of rock drills based on free fielddetermined SPLs is shown schematically inFigure 1. To predict the equivalent noise

The prediction of underground drillingnoiseby G.S. Harper* and T.M. O’Brien*

Synopsis

Noise in general and drilling noise in particular have receivedincreasing attention within the South African mining industryduring the last 10–15 years. The Mine Health and SafetyCommittee1, during their 2003 annual summit, established twosignificant milestones to be met by December 2008 and December2013. The 2008 milestone target is that of no more than ten per centdeterioration in hearing among occupationally exposed individuals,whereas the 2013 milestone target is that of less than 110 dB soundpressure levels at any place in the workplace. While these targetsrelate to general noise within the mining industry, it is widelybelieved that the most significant source of noise contributing tonoise induced hearing loss (NIHL) among the undergroundworkforce, is that of pneumatic rock drills. Data pertaining to thenoise emission level of any machine is generally reported as either asound pressure level or a sound power level of a single machinemeasured under free field conditions as defined in Appendix 3 ofSABS-ISO 37442. However, rock drills are seldom used in isolationand underground conditions cannot be considered as free field. Amethodology for the selection of rock drills on the basis of totaloperating cost has been developed. However, this paper focuses onthe noise elements of the generic methodology and provides a modelfor the prediction of the composite sound pressure level and theequivalent noise exposure levels of groups of individuals frommachines, used singly and in combination in an undergroundenvironment based on the sound pressure level determinedaccording to SABS-ISO 3744 under free field conditions. Themethodology includes provision for the consideration of the effect ofhearing protection devices and the use of multiple machines incombination and provides an indication of the potential costs ofhearing compensation.

* CSIR Natural Resources and the Environment.© The South African Institute of Mining and

Metallurgy, 2006. SA ISSN 0038–223X/3.00 +0.00. This paper was first published at the SAIMM Conference, Rise of the Machines, 14–16 March 2006.

533The Journal of The South African Institute of Mining and Metallurgy VOLUME 106 NON-REFEREED PAPER AUGUST 2006 ▲

Page 2: The prediction of underground drilling noise · Individual noise exposure level By using Equation [7], Leq can be determined for an individual stope team member from the sum of his/her

The prediction of underground drilling noise

exposure of a particular group of individuals (classifiedaccording to job function within the stope) requiresknowledge of the SPL distribution within the stope and thelocation and dwell time of the individual within that distri-bution. The probability of an individual developing NIHL canthen be determined from the exposure level.

Theory

Determination of A-weighted sound pressure levelContinuous or total A-weighted SPL is calculated by logarith-mically summing SPLs at individual frequencies, according tothe following relationship:

[1]

where:Lpj is the frequency band pressure level, in decibels, in

band j, andAj is the A-weighting value at the centre frequency of

band j, as given in Table I.

Determination of sound pressure level

From the total A-weighted SPL measured for a machine orthe level at each frequency of interest, the average SPLs, L′pand L′′p, over the measurement surface are calculated from thelevels measured for drills and background noise (L′pi and L′′pi,respectively) using Equations [2] and [3]:

[2]

[3]

where:

L′p is the sound pressure level averaged over themeasurement surface, in decibels

LNp

L

i

Npi" ,log"

=

=∑10

1100 1

1

LNp

L

i

Npi' , '

log=

=∑10

110

0 1

1

LpA

L A

j

pj j=

+( )∑10 100 1

log,

534 AUGUST 2006 VOLUME 106 NON-REFEREED PAPER The Journal of The South African Institute of Mining and Metallurgy

Figure 1—Methodology

Table I

A-weighting attenuation values

Octave-band centre One-third-octave band A-weightingfrequencies centre frequencies values AjHz Hz dB

50 -30.263 63 -26.2

80 -22.5100 -19.1

125 125 -16.1160 -13.4200 -10.9

250 250 -8.6315 -6.6400 -4.8

500 500 -3.2630 -1.9800 -0.8

1000 1000 01250 0.61600 1.0

2000 2000 1.22500 1.33150 1.2

4000 4000 1.05000 0.56300 -0 1

8000 8000 -1.110000 -2.5

Decision onDrill type/PPDcombination

OperationalCosts

EquivalentNoise

Exposure

DrillPerformance

Reverberation&

Attenuation

SPLData

Location of Individual

JobFunction

DrillType

SoundPressure

Level

SurfaceDrill

Measurements

UndergroundDrill

Measurements

ExposureDuration

>85 dBNeq

Cost Determination

Attenuationby

PPDPPD

Selection

RequiredAttenuation

Yes

No

Relativecost ofDrills

PotentialCompensation

Costs

OccupationalHealth and

Safety

Cost of PPD &Hearing

ConservationProgramme

Page 3: The prediction of underground drilling noise · Individual noise exposure level By using Equation [7], Leq can be determined for an individual stope team member from the sum of his/her

with the source under test in operation,

L′′p is the sound pressure level of the background noiseaveraged over the measurement surface, in decibels

L′pi is the sound pressure level measured at the ithmicrophone position, in decibels

L′′pi is the sound pressure level of the background noisemeasured at the ith microphone position, indecibels and

N is the number of microphone positions.

Correction for background noise

The background noise correction factor K (for total A-weighted SPL or for individual frequency bands) is calculatedaccording to the following equation:

[4]

where:

[5]

If ∆L >15 dB, no correction is required.

Environmental correction

The environmental correction factor K2 (for continuous/totalA-weighted SPL or for SPLs at individual frequencies) isgiven by:

[6]

where:L*W is the environmentally uncorrected sound power

level of the reference sound source, determinedusing the value 0 for K2, and

LWr is the calibrated sound power level of the referencesound source (1 pW or 10-12 W), in decibels.

Environmental noise correction factors for surfacemeasurements under free field conditions are generallydetermined to be zero but must be <2 dB for compliance withSABS-ISO 3744.

It is evident from Figures 2 and 3 that there is a markeddifference between the free field conditions of Figure 2 andtypical stope drilling conditions as shown in Figure 3.

Equivalent exposure

The equivalent exposure of an individual can be determinedfrom the following relation:

[7]

where:Lpeq,T is the equivalent sound pressure level of a

continuous steady sound that, within ameasurement time interval T, has the same mean-square sound pressure as a sound under consid-eration which varies with time,

Lp(t) is the sound pressure at time t, andT is the sampling period.

Underground attenuation of noise with distance

In free field conditions the attenuation of SPL with distancefrom the source is inversely proportional to the distance from

the source. However, in an underground environment thisattenuation may be expected to be significantly different, asshown in Figure 4. Furthermore, the attenuation of SPLs withdistance may also be a function of frequency, with lowerfrequencies being less attenuated resulting in the spectraldistribution of the SPL at a distance being different from thatat the source and having a different propensity to NIHL.

Mean SPLs at various distances from a typical muffledrock drill operating with a 600 kPa compressed air supply inan underground stope are given in Table II and illustrated inFigure 6, as determined by Franz et al.4.

Linear regression of the data presented in Figure 6 yieldsa relationship of the form:

[8]

where:SPL0 is the sound pressure level (dB or dBA) at the

sound sourceSPLx is the sound pressure level (dB or dBA) at distance

x metres from the sourcef(x,j) is an attenuation function of x ,the distance from

the source, in metres and j, the frequency band.

SPL SPL f x jX = ( )0 ,

LT

dtpeq T

LT

p t

,

,log=

( )∫101

100 1

0

K L Lw Wr2 = ∗ –

∆L L Lp p= ' "–

K L1

0 110 1 10= ( )−– log – , ∆

The prediction of underground drilling noiseJournal

Paper

535The Journal of The South African Institute of Mining and Metallurgy VOLUME 106 NON-REFEREED PAPER AUGUST 2006 ▲

Figure 2—Typical free field conditions

Figure 3—Typical stope drilling conditions

Page 4: The prediction of underground drilling noise · Individual noise exposure level By using Equation [7], Leq can be determined for an individual stope team member from the sum of his/her

The prediction of underground drilling noise

Sound pressure level distribution

The linear or A-weighted SPL at any given distance from anoise source operating in a stope can be obtained from thefollowing relation:

[9]

where:Lpx is the sound pressure level (dB or dBA) at distance

from the source, andLp0 is the sound pressure level (dB or dBA) of the

source.For multiple sources SPL is given by Equation [10]:

[10]

where:

Lp is the sound pressure level (dB or dBA) at positionp

Lp0i is the sound pressure level (dB or dBA) of the ithsource

xi is the distance in metres from the position p to theith source.

Equation [10] permits calculation of SPL for one or moresources, at any location in a stope.

Individual noise exposure levelBy using Equation [7], Leq can be determined for anindividual stope team member from the sum of his/her time-weighted exposure to various SPLs divided by the samplinginterval, as given in Equation [11]:

[11]LT

teqL

i

N

ipi=

=∑10

1100 1

1

log ,Lp

L f x j

i

Np i i= ( )

=∑10 100 1

1

0log , ,

Lpx

L x jp f= ( )( )10 100 1 0log , ,

536 AUGUST 2006 VOLUME 106 NON-REFEREED PAPER The Journal of The South African Institute of Mining and Metallurgy

Figure 4—Effect of environment on SPLs and attenuation with distance

Table II

Mean SPL for a typical muffled rock drill operating at 600 kPa in a stope from Franz et al.5

Frequency Distance from drill (m)(Hz) 0 1 2 3 4 5 7 10

63 83.7 81.8 80.5 79.4 78.3 77.4 77.0 76.7125 92.4 90.6 89.0 87.5 86.4 84.6 83.2 81.8250 95.9 94.9 93.2 91.4 90.5 89.3 88.1 86.9500 100.9 100.5 99.8 98.6 97.7 94.5 90.4 85.81 000 106.7 103.5 102.2 100.8 99.8 96.6 91.3 86.12 000 106.8 103.0 101.0 99.0 97.0 95.2 91.1 87.04 000 108.6 103.3 101.1 99.1 97.2 95.0 91.0 87.08 000 104.6 100.5 99.1 97.4 96.2 94.5 88.3 82.1LAeq 113.3 109.6 108.0 106.3 105.0 102.5 98.2 94.2

Free field

Semi-reverberant

Reverberant

Page 5: The prediction of underground drilling noise · Individual noise exposure level By using Equation [7], Leq can be determined for an individual stope team member from the sum of his/her

where:Leq is the equivalent continuous sound pressure levelT is the total exposure timeN is the number of samplesLpi is the sound pressure level of the ith sampleti is the duration of the ith sample.

Equivalent exposure level for a stope team member isdetermined by the SPL at locations in the stope where theindividual works or travels, and the time spent at each ofthese locations. Equation [11] is used to calculate SPL at allrelevant locations, for a single source or multiple noisesources, whereas the time spent by an individual at variouslocations may be determined by random sampling work-study methods or via a distribution model. Since the distri-bution of individuals within a stope is strongly site specificand dependent on both the mining sequence and thecomposition of the stope crew, a calculated distribution hasbeen used. The distribution probability of individuals hasbeen calculated on the basis of the individual’s job functionand the application of the following assumptions andconditions:

➤ Rock drill operators (RDOs) will always be within onemetre of a rock drill

➤ Non-rock drill operators (NRDOs) will never be withinone metre of a rock drill and

➤ NRDOs will prefer to be at locations away from a rockdrill.

Conditional statements can represent the first twoassumptions, whereas the third can be represented by aninverse relationship. Applying these representations yieldsthe results illustrated in Figures 8 and 9.

Total exposure time

The exposure of an individual as calculated from Equation[11] is determined by total exposure time, which is the timetaken to drill the required number of face holes in the panel.Therefore, drilling time is a function of the number of holesrequired for blasting and the drilling rate of the rock drills.The time taken to drill a 1.1 m hole comprises the followingelements:

➤ Collaring time➤ Drilling time➤ Restinging time and➤ Moving time (for over travel and repositioning).

Total exposure time for members of the stope team isdetermined by the following relationship:

[12]

where:TTotal is the total exposure time in hoursNholes is the total number of holes to be drilledNDrills is the total number of rockdrills used simulta-

neouslyDr is the drilling rate of the rockdrills used in holes per

hour.

Determining exposure level of individuals

Defining a location Si,j in a stoping panel where i and j arethe lateral and horizontal coordinates, respectively, it followsthat:

[13]

where:ti,j is the duration of the exposure at location (i,j)Pi,j is the probability that an individual is located at

(i,j)TTotal is the total exposure time in hours from

Equation [12].From Equation [10], used to determine SPL for a number

of sources, the SPL at locations (i and j) can be calculated asfollows:

[14]

where:Lpi,j is the sound pressure level (dB or dBA) at location

(i,j) Lps0 is the sound pressure level of the sth sourcexs is the lateral displacement from the sth sourceys is the horizontal displacement from the sth sourceNDrills is the total number of sources.

By substituting Lpi for Lpi,j and ti for ti,j in Equation [11]the equivalent noise exposure level of an individual can bedetermined.

Exposure risk

Using the calculated equivalent noise exposure level of anindividual, the probability of that individual becominghearing impaired can de ascertained from Table III extractedfrom ISO 1999–1975(E)4. Combining the exposure risk fromTable III with current compensation values enables aprediction of the potential cost of exposing individuals to thecalculated equivalent exposure level.

Results

Underground environment effects

The SPL spectra of several rock drills were determined underfree field conditions and in an underground stopingenvironment at a range of compressed air supply pressures.The results for a common non-muffled pneumatic rockdrillare shown in Figure 5 and demonstrate both the increase inoverall SPLs resulting from the environmental effects and thefact that there is little change in the shape of the SPLspectrum. A summary of the increase in overall SPL levelresulting from underground environmental effects is shownin Table IV from which it can be noted that an undergroundstoping environment produces an increase in overall SPL of5–12 dBA, depending on the drill type and the air supplypressure.

Underground attenuation

Franz et al.5 measured the underground attenuation of SPLof a pneumatic rockdrill as a function of frequency anddistance form source and produced the results shown inFigure 6. The data presented in Figure 6, combined with dataobtained by Harper6 was subjected to a multi dimensionalregression analysis to determine the relationship f(x,j)required for the solution of Equation [10].

Lpi j

L x y

s

Nps s s

Drills

,

, – .log=

+( )=∑10 10

0 1 1 0 178

1

02 2

t P Ti j i j Total, , .=

TN

N DTotalholes

Drills r

=( ).

The prediction of underground drilling noiseJournal

Paper

The Journal of The South African Institute of Mining and Metallurgy VOLUME 106 NON-REFEREED PAPER AUGUST 2006 537 ▲

Page 6: The prediction of underground drilling noise · Individual noise exposure level By using Equation [7], Leq can be determined for an individual stope team member from the sum of his/her

The prediction of underground drilling noise

538 AUGUST 2006 VOLUME 106 NON-REFEREED PAPER The Journal of The South African Institute of Mining and Metallurgy

Table III

ISO 1999–1975 (E) Table for the estimation of NIHL risk

Equivalent continuous Risk, %, or total % with Percentagessound level db(A) impaired hearing Years of exposure

0 5 10 15 20 25 30 35 40 45

< 80 a) Risk, % 0 0 0 0 0 0 0 0 0 0b) Total % with impaired hearing 1 2 3 5 7 10 14 21 33 50

85 a) Risk, % 0 1 3 5 6 7 8 9 10 7b) Total % with impaired hearing 1 3 6 10 13 17 22 30 43 57

90 a) Risk, % 0 4 10 14 16 16 18 20 21 15b) Total % with impaired hearing 1 6 13 19 23 26 32 41 54 65

95 a) Risk, % 0 7 17 24 28 29 31 32 29 23b) Total % with impaired hearing 1 9 20 29 35 39 45 53 62 73

100 a) Risk, % 0 12 29 37 42 43 44 44 41 33b) Total % with impaired hearing 1 14 32 42 49 53 58 65 74 83

105 a) Risk, % 0 18 42 53 58 60 62 61 54 41b) Total % with impaired hearing 1 20 45 58 65 70 76 82 87 91

110 a) Risk, % 0 26 55 71 78 78 77 72 62 45b) Total % with impaired hearing 1 28 58 76 85 88 91 93 95 95

115 a) Risk, % 0 36 71 83 87 84 81 75 64 47b) Total % with impaired hearing 1 38 74 88 94 94 95 96 97 97

Figure 5—SPL spectra of a standard pneumatic rock drill under free field (surface) and underground stoping conditions at air supply pressures of 350, 450and 550 kPa

Table IV

SPL results of several rock drills determined under free field conditions and a stoping environment at different airsupply pressures

Rock drill type Air supply pressure Free field SPL Underground SPL Change(kPa) (dBA) (dBA) (dBA)

Standard pneumatic 350 104 112 8450 107 116 9550 109 119 10

Muffled pneumatic (a) 350 96 108 12450 100 108 8550 101 110 9

Muffled pneumatic (b) 350 97 102 5480 101 106 5550 102 108 6

Laeq 16 Hz 32 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz 16000 Hz(dBA)calc

Surface 500Surface 450Surface 350Underground 550Underground 450Underground 5350

SP

L (d

B)

120.0

110.0

100.0

90.0

80.0

70.0

60.0

50.0

Page 7: The prediction of underground drilling noise · Individual noise exposure level By using Equation [7], Leq can be determined for an individual stope team member from the sum of his/her

Drilling rate

To determine the total exposure time of any individualmember of the stope crew from Equation [12] data arerequired on the drilling rates of the rock drills under consid-eration. The drilling rates of various rock drills in a stopeusing a range of compressed air supply pressures wasdetermined by Harper6, as shown in Figure 7.

Individual exposure

The individual equivalent exposure level for a stope teammember is determined by the SPL at locations in the stopewhere the individual works or travels, and the time spent ateach of those locations. Equation [11] is used to calculateSPL at all relevant locations, for a single or multiple noisesources, whereas the time spent at these locations isdetermined from the calculated probability distributionsshown in Figures 8 and 9.

Model development

Using the outline methodology of Figure 1 and Equations [1]to [14] a spreadsheet-based computer model that analysesthe noise generated by multiple sources in a confinedenvironment and computes a spatial sound pressure distri-

bution around the sources. Input data includes the soundpressure spectral distribution, the number of drills runningand their location along the face, the location of the operatorsand assistants relative to the drill and face, the attenuationcharacteristics of any HPDs that may be worn, as well as thedrilling time anticipated as a result of the drill’s penetrationrate. The output from the program includes a graphicrepresentation of the sound pressure levels within the area,the exposure of the drill operator(s) and assistants and theanticipated compensation payable should the HPDs beinadequate or not worn.

An example input screen to this model is shown in Figure 10 in which the user input areas are coloured green.The SPL distribution generated from this sample input data isshown in Figure 11 whereas Figure 12 shows the SPL distri-bution when three machines are used at a spacing of 10 metres.

Discussion

The exposure level predicted by the model for a RDOoperating a standard pneumatic rockdrill without HPDs in astope environment with two further identical machinesoperating either side at a distance of 5 metres is 116.4 dBA

The prediction of underground drilling noiseJournal

Paper

The Journal of The South African Institute of Mining and Metallurgy VOLUME 106 NON-REFEREED PAPER AUGUST 2006 539 ▲

Figure 6—SPL attenuation in a stope based on data from Franz et al.5

Figure 7—Drilling rate for various rock drills at a range of air supply pressures6

0 1 2 3 4 5 6 7 8 9 10Distance (m)

63 Hz125 Hz250 Hz500 Hz1000 Hz2000 Hz4000 Hz8000 Hz

SP

L (

dB

)T

ime

per

1.1

m h

ole

(m

in)

110

105

100

95

90

85

80

75

300 350 400 450 500 550 600

Air supply pressure (kPa)

Standard pneumaticMuffled pneumatic (a)Muffled pneumatic (b)Muffled pneumatic (c)Muffled pneumatic (b)

y = -0.0236x + 14.939

Muffled pneumatic (a)y = -0.0241x + 15.868

Muffled pneumatic (c)y = -0.0129x + 10.055

Standard pneumaticy = -0.0127x + 10.551

8

7

6

5

4

3

2

Page 8: The prediction of underground drilling noise · Individual noise exposure level By using Equation [7], Leq can be determined for an individual stope team member from the sum of his/her

The prediction of underground drilling noise

540 AUGUST 2006 VOLUME 106 NON-REFEREED PAPER The Journal of The South African Institute of Mining and Metallurgy

Figure 8—Probability of location of NRDOs within a stope relative to a noise source

Figure 9—Probability of location of RDOs within a stope relative to a noise source

Figure 10—Example input screen

15 10 5 0 5 10 15

Distance from source (m)

8 6 4 2 0

Distance fromface (m)

0.0045–0.0050.004–0.00450.0035–0.0040.003–0.00350.0025–0.0030.002–0.00250.0015–0.0020.001–0.00150.0005–0.0010–0.0005

Pro

bab

ility

0.005

0.0045

0.004

0.0035

0.003

0.0025

0.002

0.0015

0.001

0.0005

0

15 10 5 0 5 10 15

Distance from source (m)

8 6 4 2 0

Distance fromface (m)

0.2–0.25

0.15–0.2

0.1–0.15

0.05–0.1

0–0.05

Pro

bab

ility

0.25

0.2

0.15

0.1

0.05

0

Page 9: The prediction of underground drilling noise · Individual noise exposure level By using Equation [7], Leq can be determined for an individual stope team member from the sum of his/her

which is in reasonable agreement with the 117.5 dBAmeasured under actual conditions. However a moreappropriate validation of the model would be a comparison ofthe model output with the results from personal samplersworn by both RDOs and NRDOs.

The model can be used to determine the effect of multiplemachines, drilling rates and hearing protection devices onpotential hearing compensation claims. For example, theinput screen used to compute the effects of running threestandard pneumatic rockdrills at 450 kPa with no hearingprotection is given in Figure 13, with the correspondingspatial distribution of the sound pressure levels in Figure 14.

Figure 13 shows three drills and operators located atpositions 10 m, 15 m and 20 m along the face, and takes aproduction rate of 17.5 holes per drill per hour as the

penetration rate, a figure determined during undergroundtrials6.

An equivalent operator exposure of 113.6 dB is predictedby the model (no HPDs being worn), leading to a predictedcompensation cost to the mine of some R1 045 400 per 100exposed individuals per 25-year period.

Given the same air pressures, drill penetration rates andnoise measurements, but using the attenuation properties ofsimple muff hearing protectors, allows the computationshown in Figure 15. Immediately apparent from Figure 15 isthe fact that the equivalent exposure of the operator hasdropped to 87 dBA and the corresponding compensation costhas reduced to R41 000 per 100 exposed individuals over 25 years.

The prediction of underground drilling noiseJournal

Paper

The Journal of The South African Institute of Mining and Metallurgy VOLUME 106 NON-REFEREED PAPER AUGUST 2006 541 ▲

Figure 11—SPL distribution for the input data from Figure 10

Figure 12—SPL distribution for the input data from Figure 10 but with three identical machines in operation at a spacing of 10 metres

0 5 10 15 20 25 30

Distance (m)

8 6 4 2 0

Distance fromface (m)

SPL Distribution

SP

L (

dB

A)

115.0

110.0

105.0

100.0

95.0

90.0

85.0

80.0

75.0

70.0

0 5 10 15 20 25 30

Distance (m)

8 6 4 2 0

Distance fromface (m)

SPL Distribution

SP

L (

dB

A)

115.0

110.0

105.0

100.0

95.0

90.0

85.0

80.0

75.0

70.0

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The prediction of underground drilling noise

542 AUGUST 2006 VOLUME 106 NON-REFEREED PAPER The Journal of The South African Institute of Mining and Metallurgy

Figure 13—Input data for three standard pneumatic rock drills at 450 kPa with no hearing protection

Figure 14—SPL distribution for three standard pneumatic rock drills at 450 kPa and a spacing of 5 metres

Figure 15—Input data for three standard pneumatic rock drills at 450 kPa with standard muff-type hearing protection

0 5 10 15 20 25 30

Distance (m)

8 6 4 2 0

Distance fromface (m)

SPL Distribution

SP

L (

dB

A)

120.0

115.0

110.0

105.0

100.0

95.0

90.0

85.0

80.0

75.0

70.0

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Recalculation of the above scenario for the other drillstested indicates that the use of simple muffs is sufficient toavoid the risk of NIHL, with the proviso that these are worncorrectly. While data for the standard non-muffled pneumaticrock drill indicates that there may be some risk of NIHL andcompensation with muffs, the relatively high penetration rateof these drills allows the development of Figure 16,displaying the influence of penetration rate (expressed astotal holes per hour of drilling) on the weighted equivalentnoise exposure of the operator.

The solid line of Figure 16 at 85 dB(A) indicates theaccepted noise level for an eight-hour exposure. The uppercurve represents the weighted exposure average experiencedby the operators with three standard non-muffled pneumaticrockdrills running simultaneously.

Conclusions

A simple spreadsheet-based model has been developed toprovide an indication of the anticipated SPL distribution in anunderground environment from data obtained under freefield conditions. This distribution is used to predict theprobability and cost of NIHL compensation. Applying themodel to various types of rock drills shows that at highdrilling rates the effective use of simple muff type hearingprotection devices is sufficient to eliminate NIHL compen-sations, provided that is that such devices are used correctlyat all times.

The current model is specific to stoping operations andwould require further calibration for application to otherunderground environments such as development ends andshaft sinking.

While the model has been developed specifically for rockdrills it can be used to evaluate the SPL of other stopingequipment such as pneumatic chain saws.

Acknowledgements

The invaluable assistance and contribution of AngloPlatinum and Impala Platinum personnel to the completion ofthis work and the extensive assistance provided by thepersonnel at Twickenham platinum mine is gratefullyacknowledged. The open and frank contributions andassistance provided by the representatives of Boart Longyear,Sulzer and Hilti is also gratefully acknowledged.

References

1. SAFETY IN MINES RESEARCH ADVISORY COUNCIL, Invitation to submit project

proposals (or the Gazette Package for 2005).

2. SABS-ISO 3744:1 Acoustics—Determination of sound power levels of

noise sources using sound pressure: Engineering method in an essentially

free-field, over a reflecting plane. Pretoria: South African Bureau of

Standards. 1994.

3. REPUBLIC OF SOUTH AFRICA, DEPARTMENT OF MINERALS AND ENERGY, Regulation

Gazette number 7400, vol. 445, 02 July 2002, Pretoria: Government

Printer. 2002.

4. ISO, 1975. ISO 1999: (E), Acoustics- Determination of occupational

noise exposure and estimation of noise-induced hearing impairment.

Geneva: International Organization for Standardization. 1975.

5. FRANZ. R.M., VAN RENSBURG, A.J., AND MARX, H.E., MURRAY-SMITH A.I., and

HODGSON, T.E. Develop means to enhance the effectiveness of existing

hearing conservation programmes. SIMRAC Final Report GEN 011

Pretoria: Department of Minerals and Energy. 1996.

6. HARPER. G.S. Rockdrill Selection Criteria. CSIR Natural Resources and the

Environment Report No. 2005-0822. 2005. ◆

The prediction of underground drilling noiseJournal

Paper

The Journal of The South African Institute of Mining and Metallurgy VOLUME 106 NON-REFEREED PAPER AUGUST 2006 543 ▲

Figure 16—Influence of penetration rate (expressed as total holes per hour of drilling) on the weighted equivalent noise exposure of the operator

8 10 12 14 16 18 20 22 24 26 28 30 32

Holes per hour

LA

eq(d

BA

)90.0

89.0

88.0

87.0

86.0

85.0

84.0

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544 AUGUST 2006 VOLUME 106 NON-REFEREED PAPER The Journal of The South African Institute of Mining and Metallurgy