The power of partnership Growing with our distributors ... · Growing with our distributors through our product offering. ... The ABB distributor product portfolio 7 ... Spring steel

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The power of partnershipGrowing with our distributors through our product offering

Contents | Distribution Brochure 1

Building partnerships, adding value 2

About ABB 3

Pioneering technology leader 4

Digital solutions 5

Training program 5

Logistics and services 5

Key industry sectors 6

The ABB distributor product portfolio 7

Low-voltage products and systems 8

Medium-voltage products 15

Solar inverters 18

UPS 19

Power conditioning 20

Drives and controls 21

IEC low-voltage motors 24

Baldor-Reliance® NEMA motors 26

Dodge® mechanical power transmission 28

Cable accessories 12-42 kV 33

Capacitors and filters 36

Control technologies 40

Transformers 41

Surge arresters for AC and DC 45

Building Partnerships | Distribution Brochure 2

Building partnerships, adding valueABB is a global leader in power and automation technologies and solutions. Working closely with distributors all over the world, we’re building safe, sustainable, successful businesses – and delivering value to end-users every day.

Our distribution strategy is based on a multi-channel approach, with the majority of installers, contractors, panel builders and other customers acquiring our products through distributors active in their home markets. The decision is always made by the customer based on their own needs and priorities.

The customer value-chain is key for ABB. At our end of that chain we engineer, research, develop and manufacture products. It’s our partner distributors who have the detailed local knowledge to bring those products to market in each country, industry or territory. That’s why the value-chain depends on distributors, and why ABB is fully committed to supporting distributors and building mutually beneficial, long-term relationships.

Every distributor working with ABB benefits from Demand creation

− a strong global brand − a comprehensive product portfolio of low-,

medium- and high-voltage components − applications solution and prescription − marketing campaigns

Profitability − distributors program and scorecard − co-marketing and actions to reduce distributors trade

working capital

Service excellence − outstanding quality of product and service − an ability to respond and adapt to specific market needs − first class engineering and technical support − extensive training and product data management − a fair, supportive and easy approach to doing business − continuous investment in research and development − efficient logistics and exceptional supply-chain reliability

About ABB | Distribution Brochure 3

A single source for power and automation technologiesA global business with roots in Sweden and Switzerland, ABB is one of the biggest engineering companies in the world. We have over 100 years of experience in power products and today we operate in more than 100 countries, with permanent offices in 87 of them.

Products and servicesWe currently deliver around 1.5 million products everyday. Our portfolio features high- and medium-voltage switchgear, circuit breakers and transformers, and a wide range of products and systems designed to transmit and distribute power, manage electrical networks, and maintain power quality. Our global service network provides support from installation through routine maintenance to retrofit and upgrades, and eventual decommissioning.

DistributionWe operate a global business strategy but distribution remains local, with our distributors interfacing with the majority of our customers. Local sales organisations develop marketing and strategy in their respective territories. Each of our distributors can call on the back-office support of one of the largest engineering companies in the world, with first-class people on the ground locally to help do business together. Working with distribution channels, our dedicated management teams deliver the best possible global customer experience.

TechnologyWe’re constantly investing in technology development. ABB has nine research centers around the world, with around 6,000 scientists and 70 current university collaborations. We’re at the leading edge in developing new products and systems that will make our distributors and customers more competitive.

Environment, community and safetySustainability is at the core of all we do, from the design and function of every product in our portfolio to the way it’s manufactured, packaged, transported and eventually disposed of. Environmental awareness is also a major consideration when we’re choosing and engaging with suppliers and customers – as is the impact our work makes on individuals and communities around the world.

ABB operates to the very highest global, national and industry-specific quality standards, including ISO 9001. Our environmental management systems conform with ISO 14001 and our health and safety management with OHSAS 18001.

About ABB Demand creation | Profitability | Service excellence

Pioneering technology leader | Distribution Brochure 4

Pioneering technology leaderABB is at the heart of the connected world, but what does the Internet of Things, Services and People (IoTSP) mean for distributors.

ABB is advancing technology and extending the capabilities of the IoT (Internet of Things) to include Services and People in the IoTSP. These elements are important for ABB because services make use of actionable information derived from data gathered from the IoT and enable people, through the analysis of that data, to be more productive and make better decisions.

ABB’s continuous focus on research and development enables our distributors to have access to the latest technological developments and be at the forefront of industry advancements.

In today’s rapidly evolving world, nearly all aspects of daily life are touched by smart products or devices to monitor, control, optimize and operate systems we rely upon from week to week, some of which adapt autonomously to a changing environment.

By 2020 an estimated

33 billion internet-connected things or devices will be used worldwide

That is on average

4.3 connected devices for every person on the planet

Each connected device is equipped with sensors, computing power and software

Digital Tools | Training Program | Logistics and Services | Distribution Brochure 5

Digital solutions

Logistics and services

Training program

ABB is committed to training and education for the power-products industry. We offer a range of training opportunities designed to benefit engineers, researchers and customers – and of course our distributors. One example of this commitment is our Smart Lab medium-voltage facility at Dalmine in Italy, where the demands of large-scale networks can be simulated under controlled conditions. Another is the Busch-Jaeger Living Space® Experience in Nieuwegein, Netherlands. Here a real-life environment allows training and research in intelligent building control, including lighting, heating, energy consumption and security systems.

e-ConfigureABB has launched a new configuration tool for enclosures and products, with e-Configure. For a low-voltage electrical system, product configuration is a key step in the purchase process. ABB has developed an easy-to-use online solution to support customers.

cBOL (Business Online)Business Online is a Web-based front-end application linking many ABB businesses together on one platform to streamline their information, quotation and ordering processes online to make it easier for both our internal and external customers.

Internet accessibility and easy-to-navigate tools provide 24-hour access to order entry and tracking capability though a standard Web browser and secure login.

ABB ConnectABB Connect is a digital application tool that details the broad range of low-voltage connection, protection and control products and solutions that ABB offers. It connects customers to the full library of documentation, multimedia tools and materials.

Distributors working with ABB benefit from a wide range of services and support to help make business easier – and ultimately more profitable.

A sophisticated, globally-managed Remote Desktop System improves availability and cuts time to market. The system generates electronic dispatch advice and product-code labels, and tracks delivery to provide an express service and a fixed delivery date to the customer’s address rather than local yards. Distributors can instantly check stock availability through cBOL, and logistic consultancy is available to help review stock profiles. The use of radio-frequency identification ensures exceptionally accurate tracking at all times.

Regional assembly centers, automatic warehousing, pre-warning notifications and automatic shipment preparation also help to ensure smooth, error-free logistics. Together, these features add up to an exceptionally efficient and reliable system.

Key Industry Sectors | Distribution Brochure 6

Power Generation, Transmission and Distribution

Renewables Water

Automotive

Oil and Gas

Food and Beverage

Sewage, Chemical and Cement Plant

Mining

Airports and Port Facilities

Building Infrastructure

Commercial and Residential Buildings

Railways and Traction Power

Data Centers

Key areas include:

Key industry sectorsABB and its global network of distributors serve most industry sectors around the world.

Utilities: Renewable electrification, smart distribution

Industry: Electrical distribution, power quality and reliability, safety and protection

Transport & Infrastructure: Building electrification and automation, transport electrification, data centers

In all these areas, our products and systems help end-users improve performance, save energy and reduce emissions. ABB quality and reliability means greater efficiency and reduced downtime – and that makes our customers more competitive and more profitable.

The ABB Distributor | Distribution Brochure 7

The ABB distributor product portfolio Our business relies on the synergy between the breadth and quality of our product portfolio and the strengths of distributors in their own territories and industry sectors.

ABB’s comprehensive distributor product portfolio is listed on the following pages by product division.

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Cable management and installation • • • • • • • •Wiring accessories/home and building control • • • • • • •DIN-rail components • • • • • • • • • • • • •Switches and fusegears • • • • • • • • • • • • •Breakers and enclosure • • • • • • • • • • • • •Control and protection • • • • • • • • • • • • •Electronic products, connection and safety • • • • • • • • • • • • •Medium-voltage distribution automation • • • • • • • • • • • • •Medium-voltage instrument transformers and sensors • • • • • • • • • • • • •Medium-voltage fuses and indoor switches • • • • • • • • • • • •Medium-voltage outdoor apparatus • • • • • • • • • • • • •Medium-voltage secondary switchgear • • • • • • • • • • • • •Medium-voltage service (spares and retrofit) • • • • • • • • • • • • •Solar inverters • • • • • • •UPS/power conditioning • • • • • • • • • • •Drives and controls • • • • • • • • • • • • •Low-voltage IEC motors • • • • • • • • • • • •Baldor NEMA motors • • • • • • • • • • • •Dodge mechanical power transmission products • • • • • • • • • • • •Cable accessories • • • • • • • • • • • • •Capacitors and filters • • • • • • • • • • • • •Control technologies, DCS and PLC automation • • • • • • • • • • • •Transformers • • • • • • • • • • • • •Surge arresters • • • • • • • • • • • •Service • • • • • • • • • • • • •

Our portfolio gives distributors precisely what they need to serve the requirements of their customers – that’s the power of partnership.

At ABB we believe the best way to serve the market is to work closely with distributors. Together we can benefit from broad distributor portfolios to reach a wider potential market, penetrate specific market segments, improve national coverage and market share, and get the most from sales and logistics. By delegating financial control to distributors, we can offer best-class service to the end user.

The product matrixFor easy reference this matrix gives you an immediate overview of our main product groups and how they relate to key industry sectors. For more detailed specification, see the relevant product group brochure or contact ABB for information.

For more information and local contacts, please visit www.abb.com/low-voltage Low-voltage | Distribution Brochure 8

Low-voltage products and systemsGlobal product offering

ABB provides a full range of low-voltage solutions to connect, protect, control and measure a wide range of electrical installations, enclosures, switchboards, electronics and electromechanical devices. This offering of products improves reliability and efficiency for our customers across all major industries, including residential markets.

Product/Offering Benefits and features

Cable ties, tools

and accessories

ABB offers one of the industry’s broadest ranges of innovative solutions for fastening, bundling and

securing wire and cable, including the trusted Ty-Rap®, Ty-Fast® and Spec-Kon® cable tie brands

in multiple sizes, colors and specialty materials for demanding applications. Our range also covers

many mounting bases and easy-to-use tools.

Wiring duct Premium quality duct for point-to-point wiring is ideal for electrical enclosures, machine building

and data/communications panels and cabinets. Offering includes imperial, metric and DIN duct in

standard materials and specialty materials that are halogen-free.

Cable tray and

metal framing

T&B® cable tray is a cost-effective, reliable and adaptable alternative to conduit systems.

Additionally, ABB offers a comprehensive line of metal framing and cable tray, including the

industry’s only 100% plated products, our 1½" modular system, and hundreds of accessories

to complete any job.

Spring steel fasteners Spring steel fasteners offer a quick, easy and reliable method of affixing services to steelwork

without the need for making brackets, drilling holes, or using nuts and bolts. All products are

manufactured to EN1449 – part 1.15 grade CS70, and are suitable for indoor or outdoor use,

and for mildly corrosive environments.

Wire termination

and tools

A full-line that includes insulated and non-insulated terminals, wire joints, disconnects,

ferrules, heat-shrinkable terminals, splices and disconnects in imperial and true metric sizes.

A complete set of tooling is included.

Heat shrink solutions A broad range of heat shrink products with different wall thicknesses (thin, medium, thick),

packaging (reels, cut lengths, dispenser boxes, pre-cut bags), shrink ratios (2:1, 3:1, 4:1),

different colors, pre-molded parts, with or without glue are offered (dual).

Compression cable

lugs and tools

AWG, IEC and DIN compression connectors, made of the highest-grade materials offering high

conductivity/low resistance, meet or exceed all industry standards. Range includes straight and

angled connectors and splices, plus a full range of mechanical, pneumatic, and battery operated

compression tools.

Earthing, grounding

and lightning, and

surge protection

With our Blackburn® and Furse brands, we offer a complete range of grounding and lightning

protection systems, grounding connectors, and surge protection devices (SPD) to protect your

building, processes and people.

Conduit and fittings ABB is the global leader in nylon cable protection systems led by the PMA® and Adaptaflex®

brand of highly engineered nylon conduits and fittings. In addition, the ABB offering includes metallic

and ATEX/IECex/UL/CSA systems for demanding applications.

Emergency and

residential lighting

ABB offers a comprehensive portfolio of stylish and robust emergency and residential lighting,

central battery supply, and monitoring systems. With our optimized lighting optics based on

the latest LED technology, we are able to offer slim and stylish luminaries that lower energy and

maintenance costs. (Note: Building and safety standards and brands vary by country.)

Light switch ranges Modern light switches are more than just functional; they can serve as fascinating design objects.

They combine aesthetic quality with innovative technology. ABB has a full range of solutions to meet

local requirements and consumer tastes.



Socket outlets Living without electricity these days is nearly impossible. However, electricity can also quickly become

life-threatening. Devices can become unsafe or defective, or a child could tamper with the socket

outlet. Hazards also occur by unintentionally drilling into a cable or from lightning strikes.

Data communication Increasingly, adapters are being used in home theatre and entertainment systems. The new

communication adapter is suitable for LCD or plasma TV, DVD and Blu-ray devices, hard disk

recorders and similar devices.

Multimedia AudioWorld® is a flexible and convenient audio system for entertainment and communication.

Movement/

presence detectors

These innovative and high-quality movement and presence detectors by ABB simply make life more

comfortable. They automatically manage many tasks in every area of the building, both indoors and

outdoors. When it comes to safety, you know precisely when light is needed. Other functions such

as heating and air-conditioning can be intelligently and reliably integrated. Busch-Watchdogs are a

unique combination of design, safety, efficiency and comfort.

Smoke detectors/

heat detectors

A fire can start quickly and unexpectedly. Many heat sources are used in the home – especially the

kitchen. Suddenly the doorbell rings, you start chatting with your neighbor, the saucepan overheats

and a fire starts. Busch-Smoke alarm detector ProfessionalLINE and Busch-Heat alarm detector

ProfessionalLINE alert you to the danger with a loud alarm signal and thereby prevent a disaster.

Management of blinds The blind management range opens new dimensions for the residential housing market. You

can now enjoy greater living comfort, safety and economic efficiency in your house. The blind

management system is suitable for controlling all motor-driven blinds, roller blinds and awnings.

With the replaceable operating elements, the comfort increases with the demand.

Room temperature

controller

Having a room at a comfortable temperature is important to our sense of well-being.

Heated or air conditioned rooms can be optimally adjusted according to user-defined settings.

Timers There are household tasks that must be done each day. Why not use a timer to manage these tasks,

leaving time for more important things.

Dimmer Comfortable control of light for a wide range of lamps such as LED lamps, conventional incandescent

lamps, 230 V halogen lamps, as well as low-voltage halogen lamps with conventional inductive or

electronic transformers. ABB care for clarity and safety in the selection of dimmers.

Security technology Safety and security are top concerns for families everywhere. ABB is committing to keeping families

safe where they work, live and travel.

Door entry systems ABB-Welcome® provides comprehensive comfort, greater security and elegant design. The fascinating

design and innovative technology of our door entry system can fully complement new construction

or rehab of existing buildings.

Industrial plugs

and sockets

Easy to use, tough and supporting critical power, with safety as the highest priority for a wide range

of applications. ABB has the full range of plugs and sockets for use in the harshest environments.

ABB i-bus® KNX Smart Home

and Intelligent Building Control

Illumination and

light sensors

ABB i-bus® KNX ensures optimum lighting of industrial and office buildings as well as private

dwellings. The lighting requirement is monitored and controlled. In addition, subsystems (such as

1-10V lighting control, DALI) and their interfaces are supported.

Shutters and

sun protection

ABB i-bus® KNX controlled roller shutters, windows and blinds with sun position controlled louvers allow

optimal lighting conditions and contribute to improved temperature and climate control in the room.

Heating, ventilation

and air conditioning

ABB i-bus® KNX integrates the heating, air-conditioning and ventilation to a comfortable and efficient

climate control. Measured temperature values in the rooms are recorded and supplied to the heating

and cooling control to generate the optimum temperature and air quality.

Security and surveillance The combination of professional ABB security technology components and ABB i-bus® KNX devices

provides optimum building monitoring and warning against unauthorized entry. Emergency call

stations allow immediate notification if help is required. Technical detection alarms (water, smoke,

gas) can also be integrated.



Visualization, display

and signalling devices

Networked structures work much more efficiently than individual systems. In both residential and

business facilities, energy consumption is reduced, thereby reducing operating costs. At the same

time, they provide added comfort and security. ABB KNX control elements form the interface

between this state-of-the-art technology and the user.

User interfaces Lighting, heating, energy consumption, security systems: With a high-performance home control

from ABB, your home responds to your wishes. Living becomes comfortable while energy efficiency

and safety increase at the same time. In addition, audio, video or household appliances can also be

integrated seamlessly. And with the intuitive operation of the elegant control elements from ABB,

you have all areas fully under your control.

ABB-free@home®

ABB-free@home® This recently launched solution makes smart home technology an option for the average household –

making home automation easier than ever. ABB-free@home® transforms a house or apartment into an

intelligent home. Whether it be blinds, lights, heating, air-conditioning, door communication or scenes.

ABB-free@home®

actuators

Actuators for switching, dimming and control are available for ABB-free@home®. The installation of

central DIN rail mounting actuators in the switch cabinet makes the installation of the sensors even

easier – as only the bus line is located in the flush-mounted box. With this method, the costs for

each channel can be reduced.

Miniature circuit

breakers (MCBs)

Miniature circuit breakers protect installations against overload and short-circuit, guaranteeing reliability

and safety for operations. The System pro M compact S200 series are current limiting overcurrent

protective devices. They have two different tripping mechanisms, the delayed thermal tripping

mechanism for overload protection and the magnetic tripping mechanism for short circuit protection.

Residual current

devices (RCDs)

Residual current devices protect people and equipment from the risk of fire. We offer a comprehensive

range to cover all the applications in residential, commercial and industrial segments. ABB can offer

all the RCD types according to IEC international standards like RCCBs, RCBOs, RCD-blocks, earth

leakage relays DIN-rail and front panels.

Surge protection

devices (SPDs)

The OVR range is designed to protect electrical systems and equipment against transitory surges

and impulses caused by lightning and operations on the electrical grid.

Modular DIN-rail

components (MDRCs)

Modular DIN-rail components, or MDRC, is a range of components that provide all functions to

complete the offering of an electric switchboard (other than line protection and residual current

protection) such as measuring, controlling and commanding. They are plugged on a standard

DIN-rail in just one click.

SMISSLINE TP SMISSLINE TP is the complete line protection solution for applications with high availability, easy

and fast installation and maintenance requirements. Being the world’s first plugable socket system,

SMISSLINE TP ensures that load-free devices and components can be snapped on and off under

voltage without the need for additional personal protective equipment to guard against electrical

hazards. That opens up completely new prospects for you when it comes to installation, operation

and flexibility.

Electricity meters Managing electrical supply is a priority. Without measuring usage, it is hard to determine efficiency.

Measuring an electrical installation can save effort and money. The addition of energy meters for

sub-metering and a current measurement system for branch supervision enables the monitoring

of energy usage, from the incoming energy all the way down to the last branch.

Molded case circuit ABB’s molded case circuit breakers guarantee an extremely high performance level while being

smaller in size, simple to install and able to provide increasingly better safety. Our Tmax XT range is

complete with four frame sizes: XT1, XT2 up to 160 A, and XT3, XT4 up to 250 A. Our Tmax T range

completes the offering up to 3200 A.

Air circuit breakers ABB Emax 2 is the new benchmark of air circuit-breakers that not only monitors power, but has

evolved into a true power manager. It is offered in frame sizes up to 6300A with exclusive integrated

functions such as the Ekip power controller, generator protection and network analyzer functions.

Emax 2 is the only breaker that protects electrical circuits and also reduces energy consumption

based on the user’s needs, thereby leading to massive reductions in energy waste. Emax 2 contains

the perfect blend of control, connectivity, safety and performance.



AC switch disconnectors The OT range of switch disconnectors from 16 to 4000 A is suitable for diverse applications such as

machinery, power distribution and motor control centers. Thanks to a modular design, OT switches

are available in different pole configurations. Mounting is possible in any direction and a wide

offering of accessories is available.

DC switch

disconnectors

The OTDC range of switch disconnectors from 16 to 1500 A is specially designed for DC

applications. OTDC switches have a compact design, high energy efficiency, and reliable breaking

power at all current levels. ABB’s range includes switches for installations with 1500 V DC and for

simultaneous switching of up to 3 strings.

Transfer switches ABB offers a wide variety of transfer switches from 16 to 3200 A, including switches for manual,

remote or automatic transfer of loads from one source to another. The switches are designed to be

virtually maintenance free across their entire extended lifespan and offer safe and reliable

change-over performance.

Enclosed switches Our range of enclosed switches is one of the most complete in the market. Whether you need

a main disconnect or a safety switch, you can always find a high quality product that suits your

application. Our offering includes enclosed switch disconnectors, switch fuses and safety switches.

The enclosures are made of plastic, sheet steel, aluminum or stainless steel.

Cam switches OC and OL cam switches are suitable for even the most demanding applications. A versatile selection

of handles, mounting options, and accessories make it easy to create the perfect solution. With the

online configurators, CamWeb and CamWeb2, users can design their own cam switch with confidence.

Switch fuses OS switch fuses range from 20 to 1250 A and are suitable for different types of fuses: DIN, BS, NFC,

J and L. OS switch fuses have a modular design and are available in different pole configurations. ABB

offers ready and tested type 2 coordination tables for easy and fast selection of motor control devices.

Fusegear ABB Fusegear products are designed for an easy, safe and reliable installation and operation

in substations, Cable Distribution Cabinets (CDC), distribution boards in Compact Secondary

Substations (CSS) and distribution boards in industrial, commercial and residential applications.

EasyLine XLP,

fuse switch

disconnectors

EasyLine range of fuse disconnectors ensures high protection and reliable operation in critical

power applications, distribution boards, switchboards and capacitor banks. A wide range of cable

terminals and snap-on accessories make the installation easy and fast. EasyLine can be fitted into

different distribution systems by means of busbar adapters.

SlimLine XR, switch

disconnects or fuse

The SlimLine XR meets increasing demands in the industry for safe and reliable energy distribution.

Thanks to the unique contact design and compact size, the installation is safe, fast and easy. For

remote operation and monitoring, SlimLine XR is available with an integrated motor, electronic fuse

monitor (EFM) or the new integrated energy monitoring device ITS2.

Installation contactors ESB installation contactors are mainly used in buildings for switching and controlling lighting,

heating, ventilation, motor and pumps. They are designed to match the ABB modular DIN-Rail

components and can be easily integrated in dedicated panels. EN contactors have a built-in toggle

switch for automatic and manual application.

Signal converters ABB’s universal signal converters of the CC-range amplify, convert, isolate and measure any type of

analog signal to ensure safe and reliable plant processes. Whenever you need 3-way electrical isolation,

select an ABB signal converter to protect your process and automation applications from over-voltage.

Measuring and

monitoring relays

ABB’s measuring and monitoring relays are designed to not only detect overloads, but also

temperature, liquid and other potentially damaging fluctuations. Choose among a large range of

high quality products to ensure reliable protection, save cost and avoid unplanned downtime of your

processes and equipment by uninterrupted monitoring no matter what environment you operate in.

Interface relays

and optocouplers

ABB’s interface relays and optocouplers ensure a reliable voltage conversion between process

peripherals and higher level control systems. For all sorts of machinery, our relays ensure reliable

signal switching and provide electrical isolation for your sensitive electronics such as PLCs. The

wide variety of pluggable interface relays with standard or logic sockets can be used for switching

AC or DC loads. Suitable for extreme environments, ABB’s interface relays offers a range of different

coil voltages and plug-in functional modules.

Electronic timers The electronic timers of the CT range have been used in applications worldwide and have

proven their excellent functionality in daily use, even under the toughest conditions. Three ranges

of electronic timers provide timing functions for all applications. ABB ensures all low-voltage

timing control needs are met with our wide variety of product options – from economic to highly

sophisticated, providing maximum value.



Primary switch mode

power supplies

The CP range offers the latest technology in a compact construction of power supplies. Modern

power supply units are a vital component in most areas of energy management and automation

technology. ABB pays the utmost attention to the resulting requirements. Innovation is the key to a

substantial enlargement of our power supply product program.

Manual motor starters Manual motor starters are electromechanical protection devices for the main circuit. They are used

mainly to switch motors manually ON/OFF and to provide fuseless protection against short-circuit,

overload and phase failures. Fuseless protection saves costs, space and ensures a quick reaction

under short-circuit condition by switching off the motor within milliseconds. Starter combinations are

set up together with contactors.

3-Pole contactors and

overload relays for

motor starting and

power switching

ABB 3-pole contactors offer an exhaustive selection of products for simple and extreme applications

as well as products with specific purposes. The AF contactor technology revolutionizes how we use

contactors and allows use in all parts of the world and in a variety of network conditions. Furthermore,

the mini-contactor range offers compact dimensions and specific connection possibilities. The AS

contactor is efficient and allows optimization of equipment design. You can choose terminals between

screw, spring and ring tongue from our range of products.

4-Pole contactors for

power switching

ABB’s AF 4-pole contactor range is a complement to the family of 3-pole AF contactors and motor

protection equipment. Unmatched performance in a variety of applications and environments has

made the AF contactors well appreciated by customers throughout the world. You can also benefit

from the compactness of the 4-pole mini contactors available with 3 connection types.

Connection devices ABB proposes one of the largest connection offerings on the market with various technologies

including screw, PI-Spring, (Push-In and Spring), spring, IDC, pluggable, stud, etc. These are found

in over 8,000 products.

Limit switches Limit switches are electromechanical devices. The contacts are mechanically linked to an actuator.

By combining different types of actuators, casings and contacts, our limit switches are perfectly

suited to a large variety of applications, whatever the environment.

Motor controllers The intelligent ABB Motor Controllers, Universal Motor Controller (UMC) for motor protection, motor

control, fieldbus and Ethernet communication and fault diagnosis. Due to the benefits it provides, the

UMC is used worldwide in many segments and in projects with several thousand motor controllers.

Softstarters ABB’s softstarters increase a motor’s lifetime by protecting it from electrical stresses. They do so by

letting you optimize starting currents that with conventional starting methods put lots of stress on the

motor. With many built-in motor protection features, your motor is safe in its hands. ABB’s softstarters

are also installation-friendly and can cut your assembly and startup time by being easy to use and

easy to learn. With everything that you need in one unit, from bypass contactor to overload protection,

a single softstarter makes for a compact and complete starting solution. Furthermore, with many

application specific features, ABB’s softstarters can ultimately help you increase productivity. Torque

control, pump cleaning and many more features let you do more than simply softstarting.

Pilot devices From the smallest inside component to the outer tough shell, ABB’s pilot devices are pieces of

engineering ingenuity. They are reliable, flexible, and available worldwide.

Emergency stops

and pilot devices

An emergency stop device is used to permit anyone to stop machinery if it breaks down or if

someone is in danger. We offer different types of traditional mushroom head type emergency stops

for different types of mounting and environments. We also offer grab wire emergency stops that

allow emergency command from any point along the installed wire length.

Fencing systems Quick-Guard is a very flexible fencing system consisting of a minimum of different components, such

as aluminum profiles, patented assembly parts, net-locks, mesh, solid or noise reduction panels.

Thanks to our patented screw-lock system, we can supply all brackets pre-mounted with fixing

screws and nuts. No holes need to be drilled in the profiles and all cuts are made straight. Assembly

and modification is very easy, Quick-Guard can be supplied to be designed on site (Quick-Guard

Express) or designed and cut according to drawing (Quick-Guard standard).

Optical safety devices Optical safety devices are used to detect the presence of a person or an object in a dangerous

area. A light curtain has several infrared light beams that are placed closely together, whereas a light

grid consists of up to four light beams. Light curtains are often chosen for short distances and light

grids for longer distances. The optical device can be placed as protection in an opening or around

the dangerous area. When a light beam is interrupted, a dual stop signal is given to the dangerous

machine inside the protected area.



Safety control modules

and devices

ABB offers safety relays for all kinds of safety devices. The safety relays have great flexibility and a

wide range of input options. They are small and compact with an excellent reliability and safety level.

Safety edges, bumpers

and mats

Pressure-sensitive devices detect when pressure is being applied. For example, when a person is

being hit by the safety edge/bumper or is standing on the safety mat. Safety edges and bumpers

are used as protection against squeezing. Bumpers are used for longer stop times. Safety mats are

used primarily for area protection around dangerous machines.

Safety sensors, switches

and locks

ABB has a full range of sensors, switches and locks used to control the gates and hatches around

hazardous machinery, and to monitor the position of a machine.

Enclosures

System pro E

ABB enclosures are ideal for single family houses, multiple dwellings, commercial buildings,

infrastructures and industrial applications in compliance with international standards and

community norms.

Consumer units

System pro E comfort

System pro E comfort is ABB’s series of consumer units where versatility and performance are

combined with an elegant design. Designed to reduce cabling times, as well as allowing the total

integration of several kinds of devices for DIN-rail or to be installed on a mounting plate or on blind

front panels. The wide range of sizes and versions makes System pro E comfort one of the most

complete ranges of consumer units to complete ABB’s offer for protection, control and monitoring.

Sub distribution boards

System pro E energy -

Compact distribution

The compact distribution boards stand out due to its flexibility and build-up speed which will

support the users in their daily tasks. Be it for commercial, industrial or domestic uses, this broad

range of products offers a solution to any type of mounting – from flush-mounting and wall-mounting

up to hollow-wall mounting applications. Depending on the version (distribution/small automation/

media board), degrees of protection between IP31 and IP43, flush and wall, all are available.

With the TwinLine system, another benchmark in the field of modern power distribution is set.

TwinLine can be delivered as a welded system, TwinLine N 55 (IP55) and as flatpack system,

TwinLine S 43 (IP43). All have been tested according to IEC 61439 and DIN EN 61439 Parts 1, 2

and 3. Continuity is the guiding principle for these new wall-mounted and stand alone cabinets for

distribution board assembly – from their high degree of protection, to their ease of installation, to

a portfolio that can meet all requirements in the field. Systems intelligence comes as standard with

TwinLine because in combination with System pro E combi – CombiLine modules, TwinLine offers

unlimited possibilities for the internal configuration.

System pro E energy -

TwinLine

Interior fittings CombiLine is a simple, quick and safe modular distribution panel system for all sub distribution

cabinets up to 850 A. Its sophisticated quick mounting system makes completion of modular

distribution panels an effortless process. CombiLine modules are available with plastic covers

(CombiLin N) and will fit the compact distribution enclosures as well as the TwinLine N 55 range,

CombiLine S, with its metal covers will fit the new TwinLine S range of enclosures. CombiLine

Modules can be delivered completely pre-assembled (with or without components), as single

loose parts or flatpack. Thanks to the customer feedback, CombiLine has undergone a continuous

enhancement and range extention, to suit every application in electrical distribution.

System pro E combi -

CombiLine

Main distribution boards

System pro E power

System pro E power is ABB’s solution for main distribution switchgears with rated current up to

6300 A and short-circuit current up to 120 kA. Meets all plant requirements depending on the type

of installation, required degree of protection, and the electrical and mechanical specifications. ABB

provides complete solutions for main electric power distribution in infrastructure and industries

in accordance with the regulatory framework. In addition, System pro E power guarantees full

compatibility with all other ABB products.

Control and automation boards System pro E control is ABB's range of metal structures for industrial automation and controlgear

switchboards that conforms to several international standards such as the IEC 62208 and to the

new IEC 61439-1-2. The structures IS2 are also seismic-proof according the IEEE Std 693 and

tested against vibrations. Their high mechanical performances, the sturdiness and the loading

capacity are the market benchmark and allow installation on-board machines, in production lines,

Motor Control center and in every typical 19" Rack applications. Furthermore, the new range of

System pro E control made in stainless steel AISI304 is perfect for outdoor and for environments

where a high level of hygiene is required.

System pro E control



Control and automation boards GEMINI are thermoplastic enclosures made through co-injection technology guaranteeing the

highest level of mechanical protection against impacts (IK10) without the need to add hardening

substances (fiberglass). GEMINI keeps its mechanical characteristics in the long term and thanks to

IP66 rating and to the high UV resistance, it's perfect for any outdoor use and PV/solar applications.

GEMINI can easilly host DIN rail devices (up to 216 poles), Tmax (up to T5) and Tmax XT MCCBs.

A new GEMINI version, UL listed, is available.

System pro E control –

GEMINI

DC String combiners

boxes (plug-and-play)

ABB has developed, using GEMINI and EUROPA65 PV enclosures, a family of prewired and certified

String combiners boxes to meet the needs of any plant types: from single string installation in residential

applications to large-scale solar fields.

The whole range is ready to be connected to the solar electrical installation (plug and play) and is

available with a high level of customization.

Cable distribution

cabinets and board

Kabeldon Cable distribution cabinets and board fit well in most environments. They come in

various designs and sizes, and perform well even under very tough conditions. At the same time,

they satisfy current requirements for long life with undiminished safety and low operating and

maintenance costs.

For more information and local contacts, please visit www.abb.com/medium-voltage Medium-voltage Products | Distribution Brochure 15

Medium-voltage productsGlobal product offering

ABB offers a wide range of medium-voltage products to the Distributor channel, including distribution automation relays, instrument transformers and sensors, fuses and switches, outdoor apparatus, secondary switchgear and service. These products and solutions are used in many applications such as utilities, renewables, building & infrastructure and transportation.


Medium-voltage distribution automation

Arc protection devices

REA series

With safety a top priority, the REA family of relays is designed for the protection of medium- and

low-voltage air-insulated switchgear against arc incidents.

Test switches

Flexitest™ switch

Flexitest™ switches provide a safe, simple, fast and reliable method to isolate, test and service

installed equipment without disturbing the system.

Distribution protection relays & control solutions

605 series Self-powered numerical feeder protection designed for the protection of utility and industrial

power systems. A compact design and mounting arrangement suitable for Ring Main Unit (RMU)

applications. Over-current and earth-fault protection with the control of one circuit breaker.

Utilization of the advantages of Rogowski coil current sensors to medium-voltage applications.

610 series The 610 series IEDs offer protection and supervision of the medium-voltage power systems at, large

industrial plants, such as power plants in the pulp and paper industry, petrochemical industry, metal

industry and other power-intensive process industries.

Electromechanical relays For new applications where reliable operation is essential, in harsh environments or in existing

installations where an exact replacement is required, ABB electromechanical relays are key

components for your power infrastructure.

Medium-voltage instrument transformers

Instrument transformers – indoor

Current and voltage transformers

0.72-40.5 kV

Dry type instrument transformers for indoor use providing high accuracy for measuring and

protection applications as energy meters, protection relays, etc.

Available to OEM manufacturers and assemblers for switchgear, power transformers, breakers,

capacitor banks, substations, metering cabinets, machines, generators and compact secondary

substations.

Instrument transformers − indoor

Current and voltage

transformers 0.6-40.5 kV

Dry type instrument transformers for outdoor use providing high accuracy and standard accuracy

metering, relay protection, and control power. Available to OEM manufacturers and assemblers for

switchgear, power transformers, breakers, capacitor banks, substations, metering cabinets, and

pole mounts.

Solution for ferro

resonance elimination

VT Guard Pro

VT Guard Pro-D

VT Guard Pro is an advanced security device that protects MV inductive voltage transformers (VTs)

against ferro resonant oscillations.



Low-voltage instrument transformers

LV instrument transformers

Current transformers 0.72 kV

type: IMP, IMR, IMS, IMW, ISW

Dry type instrument transformers for indoor use providing high accuracy and standard accuracy

metering, relay protection, and control power.

Available to OEM manufacturers and assemblers for switchgear, metering cabinets.

Medium-voltage sensors

Sensors – indoor

KEVCD, KECA, KEVA etc. types

Sensors offer a state-of-the-art way of providing the current and voltage signals needed for the

protection and monitoring of medium-voltage power systems.

Current, voltage and combined sensors with optimized designs open up numerous advantages

and benefits for their users: e.g. fast and easy design process, quick delivery time, minimized cost

during the life cycle, high flexibility, safety and reliability.

Sensors – outdoor

DistribuSense™ current

and voltage sensors

Designed to support the needs of the grid, DistribuSense sensors have the highest measurement

accuracy to maximize distribution grid efficiency, enhance distribution grid reliability, and provide

high accuracy with easy installation.

Medium-voltage fuses

IEC fuses

CEF/CMF/CEF E- rated/WBP

ABB current limiting fuses are back-up types and are designed for cooperation with contactors

and load break switches or for stand alone application. Due to extremely fast operating times ABB

fuses offer the most efficient protection level against all fault currents, protecting installed electrical

apparatus. The unique combination of thermal striker pin and overload spots make them suitable for

application in Compact Switchgear.

ANSI fuses

CLC/CIL/CXP/COL/CXLP

ABB capacitor fuses guard against potential damage caused by overcurrent and/or short-circuit

conditions in low- and medium-voltage applications. Our full range indoor current limiting fuses are

ideal for use in metal-enclosed equipment, while full range outdoor current limiting fuses protect

individual capacitors and capacitor banks. Outdoor expulsion fuses offer protection and visual

indication of operation for ease of service.

Medium-voltage indoor switches

VR load break switch

VR/NAL

The most economical switching device for high short-circuit currents when combined with current

limiting fuses. The VR/NAL switches offer a high number of breaking operations for nominal load

currents that allow long and reliable life time proven by over 600,000 switches being in application

worldwide for over 35 years.

Indoor disconnectors

OW/OWD/OJON

Designed to withstand high short-circuit currents and for easy disconnection in offload conditions.

Applicable for all modern network arrangements.

Earthing switches

E/EK6

The earthing switches family is composed of both free standing and built-in products. The standard

design provides possibility for emergency making operations. Compact design support application

in switchgear and other enclosed panels.

Medium-voltage passive voltage indicators

VisiVolt™ Adapted for permanent installation on busbars and naked or insulated metal conductors in medium-

voltage systems, the VisiVolt indicates the presence of voltage to provide a higher level of safety.

Medium-voltage outdoor apparatus

Overhead disconnector switches

DCD double insulator,

single-phase

Hook stick operated switch used for sectionalizing or isolating circuits on electrical distribution

systems up to 38 kV.

ITD single-phase, non-loadbreak,

inline tension with silicone insulator

Used for manual switching of de-energized or parallel circuits of overhead distribution lines rated

15-38 kV.

RBD single-phase bypass Provides a means for bypassing and disconnecting reclosers or voltage regulators, allowing

maintenance on equipment without service interruption.

SID (15 kV-38 kV, 600or 900 A) and

LSID (15.5 kV-15/27 kV, 600 A)

Single-phase disconnect on overhead distribution feeders and in outdoor distribution substations.

Mount like a standard cutout or directly on a pole, used as a disconnect between overhead and

underground lines.



Outdoor substation circuit breakers

R-MAG® magnetically actuated

dead tank outdoor breaker

Designed with a magnetic actuator mechanism, the R-MAG breaker reduces costly maintenance

intervals, increases reliability, and improves safety. This field-proven design is offered in ratings of

15-38 kV, 200 kV BIL and 40 kA.

OVB live tank circuit breaker Together with a telescopic arrangement that drastically reduces the civil works costs and substation

project designs, the OVB range provides ABB's worldwide recognized vacuum interrupters and

actuators to increase reliability while reducing the total cost of ownership for customers.

Overhead distribution cutouts & sectionalizer

AutoLink sectionalizer With only one style needed per voltage class (15 and 27 kV), you’ll save time, effort, and money.

The ABB AutoLink fits on a standard ICX cutout body and is field configurable and field resettable.

It includes the ability to operate as a single-phase unit or wirelessly as a 3-phase unit.

Types ICX, LBU-II, NCX,

EU and vertical contact

Distribution cutouts, used on overhead distribution systems to provide overcurrent protection, give

visible indication of fuse operation and sectionalizing break points for maintenance personnel.

Reclosers

GridShield®

Up to 38 kV,

1200 A, 16 kA

ABB’s newest generation recloser with the advanced RER620 control and integrated web browser

for easy programming, the GridShield provides smart grid technologies such as DNP & IEC 61850

with GOOSE messaging; available with single- and 3-phase tripping, integrated loop control.

OVR recloser

(single and three phase),

up to 38 kV, 1200 A, 16 kA

OVR recloser family provides single-phase tripping or 3-phase ganged tripping, reduced

maintenance, and increased safety with all electronics located in the low-voltage control cabinet.

The OVR is available with single- and 3-phase tripping recloser units and a variety of controllers.

Overhead 3-phase switches

Sectos gas insulated switches Provides the flexibility to use in the harshest environments as well as flexibility to upgrade from

manual to motorized and fully automated solution for sectionalizing overhead distribution networks.

NPS air insulated switches With its modular design, the 3-phase air insulated switch NPS provides a compact and effective

solution to provide visible break as well as flexibility to upgrade from manual to motorized and fully

automated solution for sectionalizing overhead distribution networks.

Medium-voltage secondary switchgear

Secondary air-insulated switchgear

UniSec indoor Air-insulated

switchgear for medium-voltage

secondary distribution up to 24 kV

UniSec metal-enclosed air-insulated switchgear is based on a highly flexible, modular concept with

fewer parts and standardized solutions that can be readily configured to meet the specific needs

of each application. This approach reduces training and maintenance requirements, ensures fast

installation and facilitates future expansion to meet changing needs. UniSec offers the highest level

of safety with different solutions in terms of Internal Arc classification and Safety Interlocks.

Secondary gas-insulated switchgear

SafeRing/SafePlus is a SF6 insulated

ring main unit/compact switchgear for

the secondary distribution network up

to 36 kV (40.5 kV)

Together, SafeRing/SafePlus provides a complete, flexible and compact switchgear system

solution. It is a completely sealed system with a stainless steel tank containing all the live parts and

switching functions. This ensures a high level of reliability as well as personnel safety and a virtually

maintenance-free system.

Medium-voltage service

A complete portfolio of products

and services to support the entire

lifecycle of medium-voltage

switchgear.

Expert service that covers all requirements from installation and commissioning to circuit breaker

retrofits and complete switchgear replacement. The portfolio supports both ABB and third party

manufactured switchgear to enhance and support the complete life of the installed asset through

the use of correct spare parts, maintenance, upgrades and retrofits all of which can be bundled

together into bespoke, comprehensive service support agreements.

For more information and local contacts, please visit www.abb.com/solarinverters Solar Inverters | Distribution Brochure 18

Solar invertersGlobal product offering

ABB provides the most comprehensive portfolio of products, systems and solutions along the solar PV value-chain that enable the generation, transmission and distribution of solar power for both on-grid and microgrid applications. The offering includes one of the widest portfolio of inverters. Big or small, commercial or residential, utility or industry, ABB has the power to support you.

Product/Offering Benefits and features Suggested applications

Solar inverters

Inverters for residential-scale

applications

UNO-2/8,6 kW

REACT-3,6/4,6 kW

TRIO-5.8/8.5

Compact and efficient design.

Easy to Install.

Expandible monitoring functions.

Wide input range and high efficiency.

High speed and precise MPPT algorithm for real time

power tracking and improved energy harvesting.

PV Residential-scale single and 3-phase

applications, residential energy storage

solution

Inverters for commercial-scale

applications

TRIO-10/50 kW

PRO-33

High performance, robust enclosures, ease of installation.

Innovative features to lower system Levelized Cost

Of Energy (LCOE) and improve Return on Investment

(ROI) on commercial solar installations.

Wall-mountable, horizontal as option for 50KW model.

Decentralized photovoltaic systems for

both commercial and utility applications,

configuration for rooftop and ground-mounted

installations.

For more information and local contacts, please visit www.abb.com/ups UPS | Distribution Brochure 19

UPSGlobal product offering

ABB’s power protection portfolio is a unique line up of UPS, power conditioning and power switching products, designed to solve power quality issues for commercial and industrial applications.


Modular UPS

DPA UPScale ST

10 kW-200 kW;

in parallel up to 400 kW

DPA UPScale ST is available for high density

applications requiring an all-in-one power

protection solution that includes frame, UPS,

battery and communications. This fully scalable

and easily maintained UPS gives you unparalleled

uptime and energy efficiency.

A variety of small- to medium-sized sized

system architectures and continuously growing

infrastructures.

Conceptpower DPA

30 kVA-250 kVA;

in parallel up to 1.5 MW

The Conceptpower DPA’s modular architecture

provides very flexible power configuration

based on 30/40/50 kVA modules that can be

added as power requirements grow. Each DPA

module is self-contained and can be online-

swapped at any time.

Modular UPS for medium-sized critical

applications.

Conceptpower DPA 500

100 kW-500 kW;

in parallel up to 3 MW

The modular online double-conversion UPS

delivers power protection from 100 to 500 kW in

a single cabinet (vertical scalability). Cabinets can

operate in parallel configuration to build a system

of up to 3 MW (horizontal scalability).

TA variety of medium-sized and large data

centers or other IT facilities.

Standalone UPS

PowerValue 11

RT (1 kW-10 kW;

in parallel up to 20 kW)

ABB’s PowerValue 11 RT is a double-conversion

online UPS that guarantees up to 10 kVA of

clean, reliable power for your critical single-phase

applications. The PowerValue 11 RT can be used

as a standalone UPS device or installed into a

standard "19 rack configuration.

Power to servers, point-of-sale terminals,

workstation clusters, routers, switches, hubs

and sensitive electronic equipment

PowerValue 11/31

T (10 kVA-20 kVA;

in parallel up to 80 kVA)

The PowerValue 11/31 T UPS delivers reliable

power, low running costs, long battery life, easy

maintenance and high levels of flexibility. The

UPS features double-conversion and voltage and

frequency independent (VFI) topology.

Power to servers, point-of-sale terminals,

workstation clusters, routers, switches, hubs

and sensitive electronic equipment

PowerScale

(10 kVA-50 kVA; in

parallel up to 1 MVA)

PowerScale is an online, double-conversion UPS

that provides enhanced power protection in a

compact format. Its outstanding price/performance

delivers the best value with uncompromised system

reliability and power availability.

The standalone 3-phase UPS system is the

ideal solution for server rooms, networks, small

data centers and storage.

PowerWave 33

(60 kW-500 kW; in

parallel up to 5 MW)

PowerWave 33, an online double-conversion UPS,

is available over a model range of 60 kW to 500

kW and can be configured to operate as a single,

standalone UPS or as a multi-cabinet UPS system

with up to ten UPS connected in parallel.

Network-critical infrastructures such as data

centers and process control environments.

For more information and local contacts, please visit new.abb.com/ups/power-and-voltage-conditioners Power Conditioning | Distribution Brochure 20

Power conditioningGlobal product offering

ABB’s power protection portfolio is a unique line up of UPS, power conditioning and power switching products, designed to solve power quality issues for commercial and industrial applications.


Industrial UPS

PCS100 UPS-I

low-voltage

(150 kVA-3000 kVA)

The PCS100 UPS-I is a high performance, high

efficiency UPS system that ensures protection

from power quality events, enabling continuous

power supply to modern industrial processes.

Specifically designed for industrial loads

(motors, drives, transformers and production

tools).

PCS100

medium-voltage UPS

(1 MVA-6 MVA)

ABB's PCS100 MV UPS has been designed

specifically to provide clean, reliable and efficient

power, and lower costs for customers. Providing

power protection at medium-voltage has many

benefits, including complete facility protection

and a world class efficiency of 99.5%.

Industrial UPS for industry and large

data centers.

Voltage conditioning

PCS100 AVC-40

(Active voltage conditioner

for sag correction)

(150 kVA-3.6 MVA)

The PCS100 AVC-40, built on a proven and

dependable converter platform, provides instant

voltage sag and surge correction, ensuring

maximum productivity. It offers +/- 10% constant

voltage regulation as well as a full correction of

3-phase sags down to 60% of the remaining voltage.

A voltage conditioner designed for industrial

and commercial operations.

PCS100 AVC-20

(Active voltage conditioner

for voltage regulation)

(250 kVA-3 MVA)

ABB's PCS100 AVC-20 ensures a continual,

regulated supply of utility voltage where the

electric infrastructure is stressed, unstable or

unreliable. Its constant +/- 20% regulation range

secures productivity by improving consistency in

operations and reducing the impact of fluctuating

voltage on equipment.

Designed for industrial and large commercial

operations in environments where an unstable

network or utility voltage affects productivity.

Power factor correction

PCS100 RPC

(Reactive power conditioner)

(100 kVAr-2 MVAr)

By injecting reactive current to stabilize the voltage,

the PCS100 RPC can provide a cost effective

solution to correct common problems such as

power factor, imbalance and harmonic distortion.

It is a high performance modular system that

responds instantly to power quality events while

providing continuous reactive power correction.

Commercial and industrial applications such as

manufacturing processes and dynamic motor

loads, data centers and generator supplies.

Frequency conversion

PCS100 SFC

(Static frequency converter)

(125 kVA-10 MVA)

ABB’s PCS100 SFC allows the interconnection

of grid systems with varying frequencies, offering

the ideal solution for plant relocation and testing

facility applications.

50 Hz 60 Hz industrial applications,

clean power supply to isolate an unstable

grid from a critical load, replacement of motor

generator sets

For more information and local contacts, please visit www.abb.com/drivespartners Drives and Controls | Distribution Brochure 21

ABB is a world leader in automation technologies, with an extensive drives portfolio. From micro and machinery drives for machine building to industrial drives for processing lines, we have the optimum products for a broad range of requirements.


Micro drives

ACS55

0.18-2.2 kW

(0.25-3 hp)

ACS150

0.37-4.0 kW

(0.5-5 hp)

Easy to set up and commission, the design focus

of the ACS55 is on easy integration into machines,

with flexible mounting alternatives.

Pumps, fans, conveyors, automated gate

control, solar trackers, exercise equipment,

whirlpools and food & beverage machinery

Available for both single and 3-phase supplies,

the ACS150 includes many functions as standard,

including PID control and a built-in brake chopper

and EMC filter.

Conveyors, mixers, material handling

machinery, fans, pumps, automated gate

control and printing machines

Machinery drives

ACS355

0.37-22 kW

(0.5-30 hp)

Designed for the fastest installation, parameter

setting and commissioning, these drives are also

highly compact and cost effective. They have

been developed to meet the production and

performance needs of system integrators, OEMs

and panel builders, as well as the requirements of

end users in a broad range of applications.

Conveyors, material handling machinery,

exercise equipment, compressors, extruders,

mixers, centrifuges and processing lines

ACS850

0.37-560 kW

(0.5-700 hp)

The flexibility and scalability to meet challenges.

Scalable motor control means a variety of motor

types can be used. Programming flexibility along

with a wide range of options and safety features

allow easy integration into the process.

Cranes, extruders, conveyors, winders

and mixers

ACSM1-04

0.75-355 kW

(1-450 hp)

The ACSM1-04 provides speed, torque and

position control for demanding applications.

This drive can control induction, synchronous and

asynchronous servo, and high torque motors with

various feedback devices. The compact hardware,

different variants and programming flexibility

ensure optimum system solutions.

Extruders, label printing, coaters, winders

and automatic storage

Drives and controlsGlobal product offering



General purpose drives

ACS310

0.37-22 kW

(0.5-30 hp)

A drive dedicated to optimizing variable torque

applications, like booster pumps and centrifugal

fans. Designed with a powerful set of features, this

drive helps you save on operating costs, increase

energy efficiency and reduce CO2 emissions.

Booster pumps, irrigation systems, level

control and centrifugal fans

ACS550

0.75-355 kW

(1-550 hp)

Ideal for variable and constant torque applications,

this drive is plug-and-play right from the start. It is a

great choice when you need a unit that is simple to

install, commission and use, and where customizing

or special product engineering is not required.

Pumps, fans, conveyors, material handling

machinery, compressors, extruders, mixers

and centrifuges

ACS580

0.75-500 kW

(1-600 hp)

Built-in features and compact design provide

effortless energy efficiency for a wide range

of variable and constant torque applications.

The state-of-the-art control panel with primary

settings menu and embedded assistants reduces

commissioning time and makes it easy to monitor

the process.

Pumps, fans, conveyors, compressors,

extruders, mixers and centrifuges

Standard drives

DCS550

20-1000 A DC

10-545 kW

Ideal DC drive solutions for machine manufacturers

– both in new installations or as replacements

for older analog devices. Control panel and PC

assistant provide ease of use.

Meat cutters, extruders, mixers, centrifuges,

conveyors, printing and main drives of

machine tools

Industrial drives

ACS800

0.55-5600 kW

(0.75-7500 hp)

Highly flexible and easily customized, these

drives are a perfect match for many industrial

applications. They feature programmability

and configurability during both ordering and

commissioning, making it easy to adapt them to

different applications.

Pumps, fans, cranes, extruders, winches,

winders, conveyors, mixers and compressors

ACS880

0.55-5600 kW

(0.75-7500 hp)

The all-compatible ACS880 industrial drives are

designed to tackle any motor-driven applications,

in any industries, whatever the power range.

These drives are compatible with virtually all of

your processes, automation systems, users and

business requirements.

Pumps, fans, cranes, extruders, winches,

winders, conveyors, mixers and compressors

DCS800

20-20000A

10 kW-18 MW

(13.6-24500 hp)

Tough industrial applications require equally

tough products. These DC drives give you the

day-to-day reliability and performance you

expect with the flexibility to meet your unique

process requirements.

Kilns, winders, extruders, pumps, fans,

blowers, mixers, rolling mills, hoists, cranes,

battery chargers, electromagnets, electrolysis,

drilling and propulsion

Power controllers

DCT880

20-4160 A

14 kW-5 MW

Ideal for controlling electro-thermal processes.

Suitable for all resistive and inductive loads and

infrared heaters. Integrated temperature controller

and free process controllers. Power optimizer

function reduces energy costs. Programmable

(IEC 61131-3). Support for all common fieldbuses

including PROFINET and Ethernet.

Annealing, drying, melting and heating in glass,

plastic and metal industries

Medium-voltage drives

ACS2000

250-3200 kW

(300-3000 hp)

Versatile medium-voltage AC drives that suit a

wide variety of industrial applications. Highly

flexible, allowing you to configure the drives to

meet your specific process needs, while reliable

motor control ensures high productivity, availability,

and efficiency.

Pumps, fans, conveyors, compressors, test

stands, mills, mine hoists, extruders, mixers

and blowers



Industry specific drives

ACH550

0.75-355 kW

(1-550 hp)

Designed specifically for the HVAC market, this

drive achieves the ultimate in flexible motor

control performance. All major building automation

protocols, including BTL listed BACnet are built-in

as standard.

Pumps, fans, air handlers, cooling towers,

condensers, compressors, ventilation and

exhaust fans, centrifugal hot and cold

water pumps

ACQ810

0.37-500 kW

(0.5-600 hp)

Developed for the water and wastewater

industries, this drive ensures accurate control

of water flow from raw water pumping to fresh

water and wastewater treatment. Built-in macros

can be customized to meet single and multi-pump

system configurations. It will safely and intelligently

control flow, level and pressure in line with the

system requirements.

Pumps and irrigation systems

Motion control drives

MicroFlex e150

3, 6, 9 A rms with

200% overload

The MicroFlex e150 servo drive combines Ethernet

technology, advanced multitasking software and

single-phase operation in a compact package.

Cutting & forming, pick & place, packaging

(form-fill-seal, labelling, etc.), laser, water-jet

and textile cutting machines

MotiFlex e180

2-50 A with

200% overload

With its versatile motion control performance,

the MotiFlex e180 delivers the capability and

dependability to power machine innovations.

Flexible connectivity with Ethernet and motor

feedback technologies is highly integrated and

optimized for demanding motion applications.

Metal cutting and forming, printing and

converting, laser, water-jet and textile cutting,

rubber and plastics, and packaging

Control panels

CP400, CP600

The CP400 and CP600 HMI control panels offer a wide range of features and functionality for

maximum operability. ABB control panels are distinguished by their robustness and easy usability,

providing all the relevant information from production plants and machines at a single touch.

Programmable logic controllers

AC500

(also eXtreme

condition AC500-XC)

High performance modular PLC with

comprehensive industrial communications

couplers and I/O modules for all industrial

applications. The ideal choice for complex high

speed machinery and networking solutions.

High speed motion, labelling, printing, fill

and seal, extrusion, molding, palletizers and

data centers

AC500-eCo This compact PLC offers flexible and economical

configurations for modern control systems. The

ideal choice for smaller applications.

Mixers, refrigeration, compressors, conveyors,

pumps and fans

AC500-S

(also eXtreme condition

version AC500-S-XC)

This safety PLC (SIL3, PL e) is designed for

safety applications in the factory and machinery

automation areas. The ideal choice to implement

and manage complex safety solutions.

Cranes, hoists, wind turbines, palletizers,

welding, laser cutting and robot cells

Automation Builder Integrates engineering and maintenance for PLCs, drives, motion, HMIs and robotics. Automation

Builder complies with the IEC 61131-3 standard, offering all five IEC programming languages for

PLC and drive configuration.

For more information and local contacts, please visit www.abb.com/motors&generators Motors and Generators | Distribution Brochure 24

IEC low-voltage motors Global product offering

ABB is a leader in power and automation technologies that enable utility, industrial and commercial customers to improve performance, reduce cost and minimize environmental impact. ABB partners with customer-focused distributors to deliver a very wide range of innovative and high-quality products, solutions and services.


Standard induction motors

General performance

aluminum motors

M1AA 63-250; IE1

M2AA 63-250; IE2

0.12-55 kW

Simple and light weight, available wherever you are. Pumps, fans, conveyors,

food & beverage machinery,

compressors, general machinery

General performance

cast iron motors

M2BAX 71-355; IE2, IE3

0.25-355 kW

Competitive, reliable in tough ambient conditions.

Available wherever you are.

Pumps, fans, conveyors,

food & beverage machinery,

compressors, general machinery

Process performance

aluminum motors

M3AA 62-280; IE2, IE3

0.12-90 kW

Improve customer’s processes over the total

life cycle while achieving significant energy and

maintenance savings. Maximum adaptability

to customer needs with light weight and good

corrosion resistance.

Pumps, fans, crushers, mills,

centrifugal machines, presses,

grinders and general process

applications

Process performance

cast iron motors

M3BP 71-450; IE2, IE3, IE4

0.25-1000 kW

Improve customer’s processes over the total

life cycle while achieving significant energy and

maintenance savings. Maximum adaptability

to customer needs. Safe running in harsh

environments.

Pumps, fans, crushers, mills,

centrifugal machines, presses,

grinders and general process

applications

Motors for explosive atmospheres

Dust ignition protection motors

M3GP 71-450; IE2, IE3

0.25-1000 kW

Flameproof motors

M3JP, M3KP 80-450; IE2, IE3

0.55-1000 kW

Non-sparking motors

M3GP 71-450; IE2, IE3

0.25-1000 kW

Maximum security, reliability and flexibility. A very

wide range of motors, fully certified by third party

according to ATEX and IECEx.

Applications where explosion hazards may

exist due to flammable gases or dust,

flammable liquid-vapors, combustible

liquid-vapors.

For more information and local contacts, please visit www.abb.com/motors&generators Motors and Generators | Distribution Brochure 25


Motors for marine applications

Aluminum motors

M3AA 63-280; IE2, IE3

0.12-90 kW

Cast iron motors

M3BP 71-450

IE2, IE3, IE4

0.25-1000 kW

M2BAX 71-355

IE2, IE3

0.25-355 kW

With the broadest offer of marine motors in the

market place, ABB also has the biggest installed

base. These motors offer the highest level of

confidence with maximum adaptability to customer

needs. High efficiency for lowest environmental

impact and quick investment pay-back.

On deck and under deck pumps, fans, deck

cranes, thrusters, winches, hydraulic power

packs and compressors

Brake motors

Universal aluminum brake motors

M3VR, M3AR 63-132

0.12-11 kW

Cast iron motors

M3BP 90-355 with

built in brake

Easy selection, economic and with short

delivery times.

Continuous operation and sustainability in severe

duty applications, with highest tailoring degree.

“Just for me” customer convenience.

Horizontal non overhauling applications

typically with parking brakes on conveyors

and gearing applications.

Severe duty applications, typically for vertical

overhauling movement, demanding duty cycles

or harsh ambient conditions in applications

like cranes and hoists, escalators and lifts

or machine tools in industries like food &

beverage, metal, marine, mining and wind.

AC induction low inertia motors Operation in harsh conditions needing excellent

dynamic response thanks to low inertia. These

motors offer high overload capacity and very

high power density and can be used to tailor

customer's processes to their exact needs.

Applications that need high dynamic response

and precise control of angular position, velocity

and acceleration. A reliable alternative

for DC motors.

HDP M3EB/H 100-250

3-750 kW

Mining motors

Underground mining

M3JM 80-355

Ex d I Mb IP66

0.55-710 kW

Safe area mining

M3BP 71-450 IP 66

0.37-1000 kW

High ingress IP66 protection ensures maximum

tightness and protection against dust. High

visibility in dusk and dusty ambients and maximum

corrosion resistance. These motors offer maximum

reliability while meeting the requirements set by

the biggest mining operators.

Mine operations both in surface and

underground. The explosion atmospheres

version features Group I classification.

Motors for special applications

High speed motors

Motors for high ambient

temperatures

Roller table motors

Permanent magnet motors

Water cooled motors

Safe bearing working conditions, state of the art

insulation system, maximum tailoring possibilities

and good interchangeability.

Motors for a wide range of applications

aimed to profitably grow the business of

our customers in the process industry.

For more information and local contacts, please visit www.abb.com/motors&generators NEMA Motors | Distribution Brochure 26

Baldor-Reliance® NEMA motorsGlobal product offering



Single phase motors

0.06-11 kW, 0.08-15 HP

Totally enclosed, single-phase

Designed for safe operation.

Energy and maintenance savings.

Multiple mounting flanges available.

Pumps, fans and compressors,

general machinery

0.12-7.5 kW 0.17-10 HP

Open drip proof, single-phase



Multiple mounting flanges available.


general machinery

General purpose motors

0.18-298 kW 0.25-400 HP

Totally enclosed, 3-phase


Energy and maintanence savings.

Dual mounting foot holes for easy mounting.


general machinery

0.18-1100 kW 0.25-1500 HP

Open drip proof, 3-phase



Dual mounting foot holes for easy mounting.


general machinery

Severe duty motors

0.37-2250 kW 0.5-3,000 HP


Designed for safe operation and maximum reliability.

Over-sized cast iron conduit box for easy

installation.

Patented lubrication system ensures proper

greasing in all mounting positions.

Meet and exceed industry standards in severe

duty environments.

Suited for sine wave or inverter power.

Applications requiring protection from severe

environmental operating conditions,

agriculture, chemical and plastics industries.

Explosion proof motors

0.18-600 kW 0.25-800 HP


Induction motors

Designed for safe operation and maximum reliability.

Robust design for operation in harsh environments.

Fully certified to UL and CSA standards for

division based hazardous locations.

Hazard locations or potentially hazardous

environments where combustible gasses,

vapors and/or dust are present or present

some of the time: Chemical, oil & gas,

plastics industries.

Above NEMA motors

185-1,119 kW 250-1,500 HP

3-phase, low- and

medium-voltage

Designed for safe operation and

maximum reliability.


Suitable for use on sine wave or inverter power.


general machinery

Washdown duty motors

0.18-15 kW, 0.25-20 HP

Totally enclosed, single-

and 3-phase

Designed for safe operation in wet environments.


Suited for applications requiring high-pressure

cleaning with caustic solutions:

Food & beverage industry.

For more information and local contacts, please visit www.abb.com/motors&generators NEMA Motors | Distribution Brochure 27


Pump motors

0.75-37 kW, 1-50 HP




Variety of shaft and mounting confirgations.

Industrial, residential and swimming pool pumps

0.75-56 kW, 1-75 HP




Variety of shaft and mounting confirgations.

Industrial, residential and swimming pool pumps

HVAC motors

0.75-75 kW, 1-100 HP

Totally enclosed, single-

and 3-phase



Provisions for shaft grounding device mounted

internally or externally.

Heating, ventilation and air conditioning

blowers and fans

0.75-75 kW, 1-100 HP




Provisions for shaft grounding device mounted

internally or externally.

Heating, ventilation and air conditioning

blowers and fans

Definite purpose motors

0.35-187 kW, 0.5-250 HP

Totally enclosed, open drip proof



Unique features to meet specific application

requirements.

Fans, blowers, machine tools, hoists, pressure

washers, steam cleaners, woodworking

Unit handling motors

0.37-5.5 kW 0.5-7.5 HP




Multiple slotted feet offer increased product utility

UL/CSA recognized and CE certified.

Unit and baggage handling, conveyors,

packaging equipment, door operators

Brake motors

0.18-22 kW 0.25-30 HP

Three phase induction motor

with built in brake


Brake can be manually released and automatically

reset. High energy and maintanence savings.

Conveyors, door operators,

speed reducers, general machinery

Inverter/Vector motors

0.25-1,120 kW, 0.33-1,500 HP


Safe operation.

Very high power density.

Permanent magnet technology achieves high

efficiency with very low amperage.

Extruders, conveyors, crain and hoist, pumps,

test stands, traction duty

1.5-745 kW

5-1200 HP

Totally enclosed, laminated

frame, three phase


Specifically designed for inverter operation with

very high torque performance.

Available with and without encoder.

Extruders, conveyors, crain and hoist, pumps,

test stands, traction duty

DC motors

0.015-3.7 kW 0.02-5 HP

Totally enclosed, permanenet

magnet DC motor


Brushes are continuously contacted due to

constant force springs.

Tachometer provisions for motor monitoring.

Drive end bearing locked in place for vertical

or axial loads.

Conveyors, material handling, packaging,

mixers, pumps

0.18-2238 kW

0.25-3000 HP

Totally enclosed,

wound field DC motor


Square frame design allows for greater heat

dissipation and increased power in small frame.

Available in a variety of enclosures and voltages

to meet specifications.

Metals, paper, web processes, extruders

cranes, conveyors, printing press, general

machinery

Gear motors

Totally enclosed, right angle

and parallel shaft gearmotor


Custom designed seals provide oil retention for

longer life.

Internal expansion bladder eliminates risk of oil

contamination due to leaks.

Synthetic oil lubrication provides maximum

efficiency and low maintenance.

Medical and laboratory equipment, printing

presses, commerical ovens, material handling,

general machinery

For more information and local contacts, please visit www.abb.com/mechanical-power-transmission Mechanical Power Transmission | Distribution Brochure 28

Dodge® mechanical power transmissionGlobal product offering



ISN spherical roller bearings

A mounted spherical roller

bearing that is dimensionally

interchangeable with SN style

housings. Available in a cast iron

two-bolt plummer block bore

sizes 30-140 mm and ductile iron

four-bolt plummer block bore

sizes 150-170 mm.

A patented integral adapter mounting and removal

system makes this bearing easy to install and

remove. The ISN is factory greased, arrives in one

piece, and is out-of-the-box ready to install. Trident

triple lip and labyrinth seal options provide superior

protection, extending the life of the bearing.

Applications in the following industries: Grain,

aggregate, cement, forest, paper, water,

wastewater, sugar.

ISNX hydraulic spherical

roller bearings

A heavy duty plummer block

bearing with a built-in hydraulic

mount and dismount system that

is dimensionally interchangeable

with SD 3100 style products.

Available in 150 mm-360 mm

bore sizes.

A built-in hydraulic mount and dismount nut

makes this bearing easy to install and remove with

a standard hydraulic pump. Shaft ready out-of-

the-box, the normal installation or removal of the

ISNX can be accomplished in 15 minutes or less,

with no feeler gauges or special tools required.

Applications in the following industries:

Mining, aggregate, cement, grain, mining,

metals, forest, paper, power generation, water,

wastewater.

Type E-Xtra® tapered

roller bearings

A mounted roller bearing

with tapered rolling elements.


bore sizes.

Completely assembled, factory adjusted,

lubricated and shaft ready. This bearing features

the XTS triple-lip seal. For extra protection an

E-Tect seal is also available.

Applications in the following industries: Grain

handling, aggregate, cement, forest, paper,

water, wastewater, sugar.

SNX/SDX spherical

roller bearings

A split-housed plummer block

bearing that matches industry

standard SN and SD mounting

dimensions. Available in series

22200, 22300, 23000, 23100.

A cast iron housing and solid feet for enhanced

load capacity make the SNX or SDX a rugged,

reliable solution. The SNX features two drilled

and tapped grease holes, two lubrication drain

holes, and four cap bolts for extra strength. The

SDX offers an extra capacity oil sump, an oil

equalization passage that allows oil flow from side

to side, and oil return slots to ensure oil returns to

the sump and prevents leakage. Both bearings are

available with multiple seal options, or with grease

or oil lubrication.


Mining, aggregate, cement, grain, mining,

metals, forest, paper, power generation, water,

wastewater, HVAC.



Sleevoil RTL series

hydrodynamic pillow

block bearings

A base mounted hydrodynamic

oil film bearing that utilizes a

water cooled design to provide

long life in continuous running

industrial fan applications.

Available in 2-15/16 inch to

12 inch bore sizes.

The RTL series is specifically designed for industrial

fans and can be water cooled, oil cooled or air

cooled to allow the bearing to run continuously

by removing heat at its source. The RTL bearing

includes a wide range of standard features and

are pre-machined for circulating oil, an immersion

heater, thermostat and secondary sealing options.

These bearings are machined to accept the

following remote bearing monitoring devices;

RTD's or thermocouples, accelerometers and

proximity probes. The bearing components are fully

split for ease of installation and replacement.


Power generation, metals, pulp & paper,

cement, oil & gas, chemical.

Set screw ball bearings

A mounted ball bearing with a

65° set screw angle for greater

holding power and ease of

installation in confined areas.


bore sizes.

Features a DualGuard™ seal, comprised of a

single lip seal and rubberized flinger. This bearing

can handle plus or minus 2° static misalignment

and is interchangeable mounting dimensions with

most competitive products.


Food & beverage, pharmaceutical, HVAC,

air handling, forest, paper, unit and baggage

handling, aggregate, cement.

Grip Tight® ball bearings

A mounted ball bearing with

a thin wall adapter mounting

system that offers 360° full

shaft contact and concentricity

with no shaft marring or fretting

corrosion. Available in bore sizes

17 mm-85 mm.

An integral dismount feature makes this bearing

easy to remove from the shaft. A DualGuard seal,

comprised of a single lip seal and rubberized

flinger, is standard. Grip Tight is dimensionally

interchangeable with most competitive set

screws, eccentric collar, and concentric clamp

collar products.


Air handling, HVAC, paper, unit and baggage

handling, food & beverage, pharmaceutical,

aggregate, cement.

E-Z Kleen® corrosion

resistant ball bearings

A mounted ball bearing with either

a stainless steel or reinforced

polymer housing with a corrosion

resistant, coated insert. Available

in bore sizes 20 mm-50 mm.

Offered in Grip Tight adapter

mount, D-Lok concentric clamp

collar, and set screw.

E-Z Kleen bearings feature a patented nickel

alloy corrosion resistant insert that is superior

to any coated product in the market. Test

have shown that the Dodge corrosion resistant

insert offers 300% longer bearing life than a

typical thin dense chrome coated insert. E-Z

Kleen bearings also feature a patented triple lip

sealing system with contacting flingers to keep

contaminants out and lubrications in. Factory-

filled with food grade grease, E-Z Kleen bearings

are designed to provide extended life in harsh

washdown conditions.


Food & beverage, pharmaceutical.

Ultra Kleen® washdown

ball bearings

A mounted ball bearing with

either a stainless steel or

reinforced polymer housing, and

a stainless steel insert. Available

in 20 mm-50 mm bore sizes.

Offered in set screw mounting.

A 65° set screw bearing engineered for long life

in wet and corrosive environments. This bearing

features a patented triple lip sealing system with

contacting flingers to keep contaminants out and

lubricants in, and is factory filled with compliant food

grade grease. The polymer housing is one-piece

with no cavities to trap contaminants and contains

an anti-microbial agent which resists bacterial and

fungus growth. The Ultra Kleen line is designed to

withstand extreme sanitary washdown applications.


Food & beverage, pharmaceutical.

Motorized Torque-Arm® (MTA)

shaft mount r educers

A heavy-duty right angle beltless

direct drive solution. Available in 7

case sizes from 1.5-75 kW, with a

torque range of up to 14700 Nm.

With a compact, space saving design, the MTA

is ATEX certified and features the patented

Dodge twin-tapered bushing system that makes

installation and removal easy. Engineered for

reliability, the MTA has a patented sealing

system that ensure maximum up-time with less

maintenance. The MTA is also available as a

motorized screw conveyor drive with adapter and

drive shaft.


food & beverage, aggregate, cement, mining,

metals, power generation, waste water.



Torque-Arm® II shaft

mount reducers

A heavy-duty belt driven solution.

Available in 12 sizes through 300

kW with a torque range of up to

36700 Nm.

With a rugged cast iron housing and heavy-

duty seals for extended life, the Torque-Arm II

is designed to deliver reliable performance in

demanding applications. This reducer is ATEX

certified and features the patented Dodge twin-

tapered bushing system that makes installation

and removal easy.


food & beverage, aggregate, cement, mining,

metals, power generation, waste water.

MagnaGear XTR®

MagnaGear XTR is a power-

dense reducer that offers

increased reliability in a

compact, heavy-duty package.

Available in 12 case sizes from

18.5 to 4000 kW, with a torque

range from 11300 to 395000 Nm.

Offered in parallel shaft or right

angle configurations, with solid

or hollow shaft outputs.

Featuring a rugged cast iron housing, bearings

that exceed best in class standards for L-10 life,

and a premium tandem taconite sealing system,

the MagnaGear XTR offers dependability and

ease of maintenance. Hollow shaft reducers,

G600 and below, feature the patented twin-

tapered bushing system that makes installation

and removal easy. Reducers come in several

mounting configurations, including swing-base

and tunnel housings. Flippable housings, standard

on sizes G100 through G920 and an option on

sizes G1400, G2100 and G3500, provide flexible

mounting options to minimize spares.

Applications in the following industries: Mining,

aggregate, grain, power generation, forest.

Quantis® in-line helical bevel

(ILH) reducers

An in-line helical product

designed with high torque

density in a compact housing

configuration. Available in two

case sizes up to 450Nm output

torque with ratios up to 179:1.

The Quantis ILH features increased power ratings

and an expanded ratio range, which may allow the

customer to downsize from existing units, resulting

in reduced product cost.

Applications in the following industries: Food

& beverage, package handling, grain, forest,

paper, HVAC, unit handling.

Quantis® right-angle helical

bevel (RHB) reducers

The RHB features a helical-bevel

gear train that offers cost-

effective, high- and low-speed

solutions with efficiency ratings

up to 94%. Available in 8 case

sizes with torque ratings up to

13500 Nm.

RHB units feature the Dodge patented twin-

tapered bushing system that makes it easy to

install and remove the reducer. An optional XT

harsh duty output seal is available for wet or

abrasive environments. The RHB is available with

multiple input and output options, as well as screw

conveyor drive.


handling, food & beverage, package handling,

forest, paper, mining, HVAC, unit handling.

Quantis® motorized shaft

mount (MSM) reducers

The Quantis motorized shaft

mount universal housing

accommodates either footed

or flanged configurations and is

up to 98% efficient per stage.

Available in 8 case sizes with

torque ratings up to 13500 Nm.

The MSM features the Dodge patented twin-

tapered bushing system that makes it easy to

install and remove the reducer. Other options

include multiple inputs and outputs, and an

XT harsh duty output seal for wet and harsh

environments. The MSM is also available as a

screw conveyor drive.


handling, food & beverage, package handling,

forest, paper, mining, HVAC, unit handling.

Quantis® Ultra Kleen reducers

A total stainless steel right-angle

helical bevel reducer specifically

designed for the food & beverage

industry. Available in two case

sizes up to 450 Nm output torque

with ratios up to 179:1.

The Ultra Kleen reducer is totally enclosed and

features a smooth, rounded housing with no

crevices to harbor food or microbes. A standard

two-piece harsh duty output seal provides industry

leading protection against high pressure sprays and

abrasive materials. An IEC B5 dimensional clamp

collar input flange is available for 71, 80, 90, and

100 frame motors. A NEMA clamp collar C-face is

available for 56 C, 143/145TC, and 182/184TC.

Features easy motor mounting and removal with the

innovative clamp collar design. Available with IEC or

NEMA motor dimensioned inputs.

Applications in the following industries: Food &

beverage, pharmaceutical.



Para-Flex®

A flange-mounted elastomeric

tyre style coupling with bore

sizes up to 203 mm and a torque

range up to 51180 Nm.

Para-Flex couplings offer industry leading

misalignment capabilities, a 5-year warranty, and

are ATEX certified. A “problem solver” element

absorbs shock and dampens vibrations. The

no maintenance non-lubricated design assures

trouble-free operation.


metals, aggregate, cement, chemical, oil & gas,

food & beverage, forest, paper, HVAC, power

generation.

D-Flex® coupling

An elastomeric sleeve style

coupling with bore sizes up to

140 mm and a torque range up

to 8189 Nm.

Four-way flexing action handles shock, vibration,

and misalignment. The simple design and

interchangeable components make installation

quick and easy. The spacer offering features a

drop-out center assembly for easy equipment

maintenance, and is available in all common metric

and inch sizes.



food & beverage, forest, paper, HVAC, power

generation.

Grid-Lign® coupling

A lubricated flexible metallic

tapered grid style coupling with

bore sizes up to 555 mm and a

torque range up to 8000000 Nm.

Grid-Lign couplings offer the torque density and

large bore capacities of a metallic coupling and the

misalignment and vibration damping capabilities of

an elastomeric coupling.


metals, aggregate, cement, chemical, food &

beverage, forest, paper, power generation.

DGF gear coupling

A lubricated flexible metallic

gear style coupling with

bore sizes up to 1050 mm

and a torque range up to

5340000 Nm.

The DGF gear coupling is the most power-dense

metallic coupling available. A crowned tooth

profile provides longer life, and the coupling is

interchangeable with industry standard AGMA gear

couplings through size 9. Available designs include

spacer, floating shaft, sliding gear, and other

customizable designs.



forest, paper, power generation.

HT 500 synchronous

belt drives

The HT500 is a 98% efficient

drive system available from

fractional to 1100 kW input

power. HT500 features the

modified curvilinear tooth profile

in 8 mm and 14 mm pitches.

Positive tooth engagement

ensures no-slip performance,

and maximum power

transmission.

HT500 synchronous belt drives are 5% more

efficient than standard v-belt drives, offer more

torque, are more compact and require less

maintenance because they do not need to be

re-tensioned after installation. Made-to-order

sprockets are available. Mounting capabilities

include Taper-Lock® bushings that are easy to

install and remove, deliver more toque, require less

shaft space, and reduce bearing loads.


unit handling, forest, paper, food & beverage,

air handling, mining, aggregate, cement,

chemical, oil & gas, HVAC.

Heavy duty and mine duty

extra drum pulleys

Available from stock in over 150

different sizes. These pulleys are

designed for use with conveyor

belts rated up to 131 kN/m

(750 PIW).

Pulleys are available with HE or XT hub styles.

Heavy duty drum pulleys feature vulcanized

lagging up to 25 mm thick in SBR, neoprene, or

D-Lag rubber. Mine duty extra drum pulleys feature

vulcanized or cold bonded ceramic lagging in

12 mm, 16 mm, 19 mm or 25 mm thickness.

Spiral drum pulleys are also available.


metals, power generation, aggregate, cement,

grain, forest.

Wing pulleys

A complete line of wing

pulleys designed for tail pulley

applications requiring rugged

durability with maximum

belt cleaning.

All wing pulleys are available with HE or XT hub

styles. Wing pulleys feature a minimum 6 mm x 38

mm contact bars for high durability, and all meet

CEMA dimensions. Available in spiral, heavy duty,

and mine duty.


metals, power generation, aggregate, cement,

grain, forest.

Elevator pulleys

Single disc and double disc

drum types up to 1825 mm

in diameter and face widths

as narrow as 250 mm.

Elevator pulleys are available with HE or XT hub

styles with vulcanized lagging up to 25 mm thick in

SBR or FOS (fire, oil and static resistant) rubber.

Applications in the following industry: Grain.



Pulley assemblies

A complete pulley assembly that

includes pulleys, bushings, shaft,

and bearings.

Custom pallets for export shipments are available,

and all exposed metal is covered with anti-rust

protection. Long-term storage preparation is

available upon request.


metals, aggregate, cement, grain, sugar,

forest, power generation.

Engineered class pulleys

Dodge engineered conveyor

pulleys offer the ultimate

in reliable performance

and economy. Utilizing

state-of-the-art design

technologies and unmatched

manufacturing capabilities,

Dodge conveyor pulleys are

designed to deliver reliability

in the toughest applications.

Engineers designing Dodge pulleys have extensive

experience with optimizing conveyor system

design. The result is a highly engineered pulley that

is designed as a balanced integral unit, capable

of handling the belt tension requirements of a

conveyor. Engineered pulleys are offered with HE,

XT or Bikon shaft locking devices, and integral hub,

profiled, turbine, or T-section end disc designs.

Manufacturing capabilities include CNC machining

of shaft and pulley, static and dynamic balancing,

AWS and ASME certified welding, and an ASNT

NDE certified inspection program. Engineered class

pulleys are offered with a 2 year warranty.

Applications in the following industry: Mining.

For more information and local contacts, please visit:new.abb.com/cables/accessories Cable Accessories | Distribution Brochure 33

Cable accessories 12-42 kVGlobal product offering

ABB offers a complete range of connectors, joints, terminations from 12-42 kV for the cable networks. The range consists of prefabricated or premolded solutions for indoor and outdoor applications. The accessories are designed for installations in switchgears, transformers, overhead lines, wind power stations and other installations.


Cable terminations

indoor and outdoor

SOT 7.2-36 kV

SOT is a premolded cable termination with

silicone rubber sleeve with integrated field

control and top sealing. The outdoor variant

has permanent sheds, which give an extended

creepage distance. Indoor kit can also be

installed in a humid environment.

The design contains few components. The

terminations are supplied in kits for 1 or 3-core

cables. Kits for outdoor termination for 3-core

cable include a crutch seal.

Designed for installations in switchgears,

transformers, wind power stations and other

similar installations.

Indoor termination with

geometrical field control

APIT 12-36 kV

APIT is a prefabricated indoor cable termination

for XLPE and EPR-insulated 1 or 3-core cables

with especially high demands on function, such as

environments with voltage harmonics.

The cable termination is made of rubber with

prefabricated geometrical field control.



applications where high frequency harmonics

may occur.

Outdoor termination with

geometrical field control

APSEA 12-36 kV

APSEA is a premolded outdoor cable termination

for XLPE and EPR insulated 1 or 3-core cables

with especially high demands on function, such as

environments with voltage harmonics.

The cable termination is made of rubber with

prefabricated geometrical field control.



applications where high frequency harmonics

may occur.

Outdoor cable terminations

APED 12-36 kV

APED cable termination consists of a composite

insulator fitted on a box body made of aluminum.

The electrical stress control component is a

premolded rubber stress cone. The insulator has

sheds of short-long type and is filled with synthetic

insulating oil. A post insulator kit which includes

three stand-off insulators and a supporting plate

used for insulated installation can be included.

Designed for installations on overhead

lines, transformers or air-insulated

switchyards. It is also suitable for outdoor

and indoor installations in which the

termination is to be used as a fixed

connection point and for installations

where there is a continuous risk of very

high creepage currents.

Screened separable

cable connector

CSS-A and CSE-A

250 A for 12-24 kV

These are premolded screened separable

connectors for XLPE-insulated 1 or 3-core 12-24

kV cables, with aluminum or copper conductors,

copper wire screens or copper tape screens, and

with or without aluminum or steel wire armouring.

They can be installed indoors and outdoors and

are supplied with screw cable lug and screw

connection. The cable connectors include a

capacitive test point with protection and an

integrated earthing wire.






Screened separable cable

connector

CSE-A 400 A

for 12-42 kV






They can be installed indoors and outdoors and are

supplied with screw cable lug and screw connection.

The cable connectors include a capacitive test point

with protection and an integrated earthing wire.




Screened separable

cable connector

CSE-A 630 A

for 12-42 kV






They can be installed indoors and outdoors and

are supplied with screw cable lug and screw

connection. The cable connectors include a

capacitive test point with protection and an





Screened separable

parallel connector

CSEP-A 630 A

for 12-42 kV

CSEP-A is a screened separable parallel

connector designed to be connected to a

screened separable connectors type CSE-A

630 A, fits systems for 12-42 kV. It fulfils the

requirements of CENELEC HD 629.1 S2.

Complete kits available for cables with copper

wire or copper tape screen.

CSEP-A is a complement to CSE-A, to

be used whenever there is a need to

install more than one cable in parallel to a

bushing. Designed to fit an already installed

CSE-A connector, with the advantage to fit

compartments with limited space.

Surge arrester

CSAP-A 630 A

for 12-24 kV

The premolded surge arrester is designed to be

connected in parallel with screened separable

connectors type CSE-A 630 A. Fits systems for

12-24 kV. CSAP-A fulfills the requirements of

IEC 60099-4. It protects electrical components

against overvoltage and transients and provides

a compact installation.


transformers, in wind power stations and other

installations, connected in parallel with ABB

screened separable connectors type CSE-A

630 A.

Premolded cable joint

SOJ 12-24 kV

The body of the joint is made from three

layers of rubber − a conductive outer layer, an

insulating layer and a conductive inner layer. The

joint body is pre-expanded on plastic inserts

before installation. When the cables have been

connected and the joint is centered, the inserts

are pulled out. This way the joint body provides

active pressure on the cable insulation.

For jointing 12-36 kV XLPE and EPR-insulated

1 or 3-core cables with aluminum or copper

conductors.

Cable cabinet

HDC-A 12-24 kV

for 250 A

The enclosure is made of hot-dip galvanized

steel plates with a foundation base plate, and

additional corrosion protection on components

that are installed underground. There is no need

for plain concrete foundation or anything similar.

The screened separable cable connectors are

connected with coupling pieces pre-mounted in

the cabinet. The enclosure fulfills the requirements

for mechanical impact testing according to IEC

60439-5. The cable connectors fulfill the electrical

requirements according to CENELEC, HD 629.1 S2.

For jointing or branching XLPE-insulated

1-core or 3-core, 12-24 kV cables with

conductor cross sections 10-95 mm²,

250 A. When branching in a cable grid, a

branching point may be necessary to enable

selected cable runs to be sectionalized during

maintenance. With HDC-A. A solution for this

is provided in HDC-A and up to 3 cables can

be connected in parallel.



Cable cabinet

HDC-A 12-24 kV

for 250 A

The enclosure is made of hot-dip galvanized

steel plates with a foundation base plate, and

additional corrosion protection on components

that are installed underground. There is no need

for plain concrete foundation or anything similar.

The screened separable cable connectors are

connected with coupling pieces pre-mounted in

the cabinet. The enclosures fulfill the requirements

for mechanical impact testing according to IEC

60439-5. The cable connectors fulfill the electrical

requirements according to CENELEC, HD 629.1 S2.

For jointing or branching XLPE-insulated 1 or

3-core, 12-36 kV cables with conductor cross

sections 25-630 mm², 630 A. When branching

in a cable grid, a branching point may be

necessary to enable selected cable runs to be

sectionalized during maintenance. With HDC-A,

a solution is provided that makes this possible.

Up to 4 cables can be connected in parallel.

Cold shrink cable terminations

indoor and outdoor

CST 12-42 kV

The body of these cold shrink terminations are

made of high elastic liquid silicone rubber with

hydrophobic and erosion resistant performance.

The termination can be installed by pulling out the

spiral and the termination body shrinks tightly on

cable insulation. Supplied in kits for 1 or 3-core

cables with cold shrink protective hose, crutch

seal and cable earthing braids included in the kits.



similar installations. For connecting 12-42

kV XLPE-insulated 1 or 3-core cables with

aluminum or copper conductors.

Cold shrink cable joint

JS-A 12-42 kV

The body of the cold shrink joint is made from

three layers of rubber – a conductive outer layer,

an insulating layer and a conductive inner layer.

The joint body is pre-expanded on spiral core in

factory. When the cables have been connected

and the joint is centred, the spiral are pulled

out. This way the joint body will provides active

pressure on the cable insulation.

For jointing 12-42 kV XLPE and EPR-insulated,

1 or 3-core cables with aluminum or copper

conductors.

Screened separable

cable connector

CSE-B 630 A for

12-24 kV

Premolded screened separable connectors for

XLPE-insulated 1 or 3-core 12-24 kV cables,

with aluminum or copper conductors, copper

wire screens or copper tape screens, and with

or without aluminum or steel wire armouring.

Can be installed both indoors and outdoors. It

is supplied complete with crimp cable lug and

screw connection. The cable connectors include

both a capacitive test point with protection and an




similar instalations.

CSEP-B 630 A for

12-24 kV

CSEP-B is a screened separable parallel

connector designed to be connected to a

screened separable connectors type CSEP-B 630

A, fits systems for 12-24 kV.

CSEP-B is a complement to CSE-B, to

be used whenever there is a need to

install more than one cable in parallel to a

bushing. Designed to fit an already installed

CSE-B connector, with the advantage to fit

compartments with limited space. Complete

kits available for cables with copper wire or

copper tape screen.

Surge arrester

CSA-B and CSAP-B

630 A for 12 kV

The premolder surge arrester is designed to be

connected in parallel with screened separable

connector type CSE-B 630 A. CSA-B is front

surge arrester and CSAP-B is rear surge arrester.

Fits systems for 12 kV. Protects electrical

components againts overvoltage and transients.

Provides a compact installation.



similar instalations, connected in parallel with

ABB screened separable connectors type

CSE-A 630 A.

GIS plug-in termination

TP-A, 42 kV

The TP-A fits the standard bushing of 2# and

3# inner cone GIS switch cabinet or transformer

accordind to EN 50181. A field control unit is an

integrated stress cone made of silicone rubber. The

connector is fixed with cable conductors by a bolt so

that no special tools are required during installation.

GIS plug-in cable termination for XLPE

insulated 1-core or 3-core cable with copper

conductors up to 42 kV.

For more information and local contacts, please visit www.abb.com/capacitors Capacitors and Filters | Distribution Brochure 36

ABB offers a wide range of capacitors, filter components and solutions for low-, medium- and high-voltage applications. These components and solutions enable customers to comply with power factor and harmonic limitation targets imposed by utilities and ensure that customer installations operate with maximum efficiency.

ABB's capacitors and filters portfolio consists of various components that can be assembled into capacitor compensation panels and banks by panel builders and other OEMs. The portfolio also contains solutions that can be readily and easily installed. Servicing of the equipment becomes easy with a portable capacitance meter and integrated help menus in the ABB capacitor bank and filter controllers.

Capacitors and filtersGlobal product offering


Low-voltage capacitor units

CLMD CLMD is a tailor made solution for power factor

correction with heavy-duty enclosure for high

reliability and a unique sequential protection system

with an environmentally friendly dry type design.

CLMD is used for power factor correction

in industrial and commercial networks.

CLMD03 CLMD03 is a standard product with heavy-duty

enclosure for high reliability, a unique sequential

protection system and a dry type, environmentally

friendly design.

The CLMD03 is used for power factor

correction in industrial and commercial

networks.

CLDB CLDB Oil-impregnated (non PCB and non-toxic)

capacitors have rigid bushings and are leak proof

with practically no mechanical stress on termination

bolts and very low watt losses at termination.

CLDB are used for power factor correction


QCap and QCap-L QCap and QCap-L are standardized, highly

reliable, dry type capacitors with low losses and

long lifetime. They are optimized capacitors for

thermal dissipation and possess a safe sealing

and overpressure disconnection system.

QCap and QCap-L are used for power factor

correction in industrial and commercial

networks.

Low-voltage

CLMD03

power module

The low-voltage power modules are all-in-one,

compact and pre-wired power module, and

comprise of capacitor, contactor, fuses and

discharge resistors.

The design is robust, thermally optimized and

compact for reliability and safety as well as

environmentally friendly and with low losses.

Low-voltage power modules are used for

power factor correction in industrial and

commercial networks.

Low-voltage shelves Low-voltage shelves are single pre-wired sub

assembly, combining capacitor units, contactors

and line fuses, that are compact and easy to

install. They have a sequential protection system

for high reliability.

Low-voltage shelves are used for power

factor correction in industrial and commercial

networks.



Low-voltage contactor switched capacitor banks

APCQ Compact range, easy to install and use with the

RVC controller, the APCQ comes with a modular

design and is exceptionally reliable and safe. It

is available with detuning reactors and in two

executions (wall-mounted and free-floor standing)

and consist of dry type design capacitors.

APCQ is used for power factor correction in

industrial and commercial networks.

ABBACUS Compact range, reliable and safe, the ABBACUS

comes fully assembled, factory tested and ready

for connection. It has a modular design with a

large range of options, low losses design and a

unique sequential protection system.

ABBACUS is used for power factor correction


APFC APFC can be completely customized, comes

fully assembled, factory tested and ready for

connection. It is a flexible solution, and simple and

easy to operate thanks to the user-friendly RVC or

RVT controllers.

APFC is used for power factor correction


LMCB LMCB is a compact range of free-standing floor

mounted cubicle that is easy to install and with an

exceptional reliability and safety. It features ABB

CLMD technology and detuning reactors.

LMCB is used for power factor correction


Low-voltage thyristor-switched

capacitor banks

DYNACOMP

DYNACOMP has a modular, compact and

standardized design that is easy to install and

extend. It is available in single and three phase

models. It is equipped with detuning reactors for

optimal protection against harmonics while still

giving a filtering effect.

DYNACOMP is used for applications that

require ultra-rapid transient free power factor

compensation due to fast varying or large

low-voltage connected loads, giving additional

benefits of transient-free compensation and

voltage dip minimization.

Low-voltage stepless reactive

power compensators

PQC-STATCON

The low-voltage stepless power compensator,

PQC-STATCON is suitable for low- and medium-

voltage networks with step-up transformer. It

is easy and convenient to operate, install and

commission. It offers a touchscreen interface.

There is no risk of harmonic amplification.

PQC-STATCON is used in applications

that require instantaneous and stepless

compensation for dynamic reactive power

and unbalanced loads.

Medium-voltage fixed metal

enclosed capacitor banks

SIKAP The SIKAP metal enclosed capacitor bank is a fully

insulated and fixed reactive power compensation

system. The enclosure covers live parts and

protects the bank from short circuit due to external

cause, it also increases personal safety. The

SIKAP bank is built with single phase capacitor

units, mounted in hot dip galvanized steel racks.

The units are connected in series and parallel to

achieve desired voltage and power ratings.

SIKAP is used in applications that require fixed

reactive power compensation for a wide range

of installations, covering climate conditions

between from -40°C to +40°C.

EMPAC The EMPAC is a metal enclosed fixed capacitor

bank installed to provide fixed capacitive reactive

power compensation. The EMPAC improves the

quality of the electrical supply and the efficient

operation of the system. Its installation has

other beneficial effects on the system such as:

improvement of the voltage at the load, better

voltage regulation, reduction of losses and

reduction of investments in transmission.

EMPAC is used for fixed reactive power

compensation for distribution substations

and wind farms.



Low-voltage active

harmonic filters

PQFI/PQFM/PQFS

ABB's low-voltage harmonic filters allow filtering

efficiency with closed loop control system

and individual harmonic selection capability. It

performs stepless reactive power compensation

of both inductive and capacitive loads and load

balancing in both 3 and 4-wire systems and has a

full redundancy functionality.

Low-voltage active harmonic filters are

used for power quality problems caused

by harmonics, load unbalance and reactive

power demand in industrial and commercial

installations.

Power factor controllers

RVC RVC measures and displays voltage, current,

power factor, THDV and THDI. It has a fully

programmable switching sequence, user friendly

interface, and its complete auto set-up allows

easy commissioning.

RVC is used for control and monitoring of

power factor in industrial and commercial

networks.

RVT RVT allows 3-phase measurement of power and

harmonics. It features programmable warning/

protection threshold, intuitive menu navigation and

touch screen. Communication is through Ethernet,

USB and RS485.

RVT is used for control and monitoring of

power factor in industrial and commercial

networks.

Medium-voltage capacitor units

CHDB/CHDE/CHDF CHDB/ CHDE and CHDF are single-phase

capacitors with all type of fuse technologies:

internal (CHDB) or external (CHDE) fuses or

fuseless (CHDF), all film type with low dielectric

losses and long lifetime. These capacitors are

highly reliabile and have low installation and

maintenance costs.

These type of capacitors are installed for

reactive power compensation for all types of

power grids and industrial applications in all

types of climates.

CHDTP CHDTP are 3-phase capacitors with very

low dielectric losses and a long lifespan. The

capacitors are impregnated with biodegradeable,

non-PCB fluid and have an extremely low failure

rate and are highly reliable.

CHDTP are a cost effective method for low

reactive power compensation in heavy duty

operations in all climatic conditions.

CHDSP The CHDSP are split-phase capacitors impregnated

with biodegradeable, non-PCB fluid. They have an

extremely low failure rate and high reliability.

Since the CHDSP combines two capacitors in

a single housing, it can be used for capacitor

applications where space is an issue and in

low power capacitor banks in fixed, enclosed

and pole mount capacitor applications.

Medium-voltage surge

capacitor units

CHDSU

The medium-voltage surge capacitor units

feature high transient voltage withstand, low loss

dielectric and long life design.

These type of capacitor units are used

for surge protection for large motors and

generators, medium-voltage switchgear and

motor control centres, large transformers.

Dry DC Capacitors

DryDCap

The dry DC capacitors, DryDCap has a

compact and dry design with no risk of leakage

(environmentally friendly). It allows better

protection of the semiconductors having low

inductance. The segmented electrode ensures

safe end of life.

Dry DC capacitors are used in voltage source

converters for modern converter topologies.

Medium-voltage switched metal enclosed

capacitor banks

ABBACUS

The ABBACUS is a packaged factory assembled

and tested reactive compensation system with

modular fixed or switched capacitor steps, which

will automatically compensate an individual load

or the network to maintain a preset level of power

factor. The ABBACUS is a 'one stop shop' solution

comprising of an integrated package of ABB's

premium range of primary and secondary equipment.

The design of the ABBACUS allows

compensation for both electrical distribution

utilities and large industrial power users

including mining, pulp and paper, chemical,

petrochemical, wind farms, plastics and heavy

industries.

MMCB ABB’s premium range of components. Suits a

variety of applications. Fully enclosed design to

protect the live parts. Up to 5 positions grounding

switch for access maintenance.

Reactive power compensation in industries

and utilities.



Medium-voltage pole-mounted

capacitor banks

QPole

Medium-voltage pole-mounted capacitor banks

consists of ABB’s premium range of components.

They have galvanized steel or aluminum frame

suitable for pole mounting and are factory

assempled with fixed or switched system. They also

have bird guards for increased safety and reliability.

The pole-mounted capacitor banks are

economical solution for shunt reactive

compensation on overhead distribution

networks.

Medium-voltage/high-voltage

open-rack capacitor banks

QBANK QBank is available with internally fused, externally

fused or fuseless capacitor units. The major

advantage of QBank is the compact design, small

footprint and easy maintenance.

QBank is used for reactive power

compensation, voltage stability and harmonic

mitigation in small and large installations in all

types of climates.

HOCB HOCB can use all types of fuse technologies.

It has a compact design that is easy to install

and maintain.

HOCB is used for reactive power

compensation, voltage stability and harmonic

mitigation in small and large installations in all

types of power grids and all types of climates.

Medium-voltage/high-voltage

passive harmonic filter banks

CHARM

ABB passive harmonic filters are the ideal solution

to render medium/high-voltage networks more

efficient and trouble-free from harmonics. It

is delivered as a complete package including

capacitors, reactors, resistors and instrument

transformers.

ABB passive harmonic filter banks are installed

for reducing harmonics in small and large utility

or industrial installations.

Capacitor controller

for pole-mounted

capacitor banks

CQ900

Capacitor controllers are a complete solution

for controlling and monitoring capacitors on

distribution systems. The capacitor banks

controllers are fully user programmable via unit

faceplate or PC software for maximum flexibility

in operation, fast on-board micro-processor for

accurate sampling, measurement and decision

making and advanced automatic switching. They

come with flexible mounting options and IP65

(NEMA 4R) rated enclosure.

Capacitor controllers are installed for

automatic control and monitoring of capacitors

installed in distribution systems.

Medium-voltage

vacuum switches

PS switches

The PS capacitor vacuum switch is designed to

reduce lifecycle costs and offer customers true

value. The capacitor vacuum switches come with

vacuum technology and superior HCEP solid

dielectric insulator technology. It is maintenance-

free and 50,000+ CO operations ensures long life.

The PS range of capacitor switches are

designed for use in capacitor switching

applications. They may be used in metal

enclosed capacitor banks, outdoor rack banks,

or pole top banks (eg, ABB QPole).

Capacitor controller for pole-

mounted capacitor banks

CQ900

Capacitor controllers are a complete solution

for controlling and monitoring capacitors on

distribution systems. The capacitor banks

controllers are fully user programmable via unit

faceplate or PC software for maximum flexibility

in operation, fast on-board micro-processor for

accurate sampling, measurement and decision

making, and advanced automatic switching. They

come with flexible mounting options and IP65

(NEMA 4R) rated enclosure.

Capacitor controllers are installed for

automatic control and monitoring of capacitors

installed in distribution systems.

Portable capacitance meters

CB2000

ABB’s capacitance meter is characterized by its

compact design and low weight, which makes it

easy to carry when conducting measurements. No

mains connection is required. It is easy to use and

the measured values are clearly presented on the

LCD display, which can be read both in daylight

and in dark environments.

The capacitance meter is used for

maintenance of capacitor banks.

For more information and local contacts, please visit www.abb.com/controlsystems Control Technologies | Distribution Brochure 40

Business Unit Control Technologies is providing products, systems (for control, safety, planning and scheduling), services and software for integrating ABB’s automation and power offerings in the process, consumer and manufacturing industries. Additionally, we offer the best lifecycle support to protect our client’s investment and maximize their return on assets. We harness the pioneering spirit of ABB’s own system business and a powerful partner network to serve our end-users in markets around the world, in a large variety of industry verticals, maintaining the industries largest installed base. Our top of mind brand stands for innovation and thought leadership.

Control technologiesGlobal product offering


System 800xA System 800xA is a scalable extended automation system for process and production control,

electrical, safety, and production monitoring. System 800xA is an integration platform with

unparalleled connectivity for enterprise and plant systems, applications, and devices that improves

operations, engineering, control and maintenance and provides a collaborative environment where

real time decision making is a reality.

Full featured Distributed Control System (DCS) perfect for collaborative production automation.

Integrated safety, electrical, asset optimization.

System of choice for medium to large applications.

Freelance The power and reliability of a DCS in a user-friendly, cost effective and robust solution, ideal for

all process industries. All the capability of a DCS at the size and price of a Programmable Logic

Controller/Supervisory Control and Data Acquisition (PLC/SCADA) system.

Easy to install, engineer, operate and maintain.

System of choice for small to medium applications.

Compact product suite A comprehensive suite of flexible and scalable control products for a diverse range of customers,

such as Systems integrators, OEMs and end-users who like to engineer their own combination or

stand-alone solution that meets their specific automation needs.

Process PLC with superior analog control capability.

For small applications in varied industries and OEM opportunities.

High integrity Independent High Integrity Safety System is TUV Certified for Safety Integrity Level (SIL) 3

applications. Ideal for systems where a stand alone system is preferred and deep integration

with the Process Control System is not required.

Decathlon software Decathlon Services software platform combines plant operations data from control systems, ERP,

and any other data source into actionable information. Decathlon Services is easy to expand with

different industrial productivity applications, Apps, which allow plant owners meet new industry

standards and business objectives. Using Decathlon Software Development Kit (SDK) integrators can

take full advantage of the Decathlon Services platform to build their own solutions and applications.

For more information and local contacts, please visit www.abb.com/products/transformers Transformers | Distribution Brochure 41

TransformersGlobal product offering

ABB is a major transformer manufacturer throughout the world and offers both liquid-filled and dry-type transformers as well as services for complete life-cycle support, including replacement parts and components. Our portfolio allows utilities and industrials to maximize the return on transformer assets by ensuring a high reliability, reducing life-cycle costs and ensuring optimized performance while lowering environmental impact.


Insulation and components

Transformer insulation pressboard

Press paper and specialty paper

manufacturing, press board

kits, pressboard components,

composites, flexible laminates.

We have been the supplier of choice for over 100

years by meeting the diverse needs of a global

markets. We offer interactive tools for configuring

products, downloading literature and selecting

replacement parts.

Our insulation materials find various applications

from small voice coils in speakers to all types

of electric motors, distribution and power

transformers. For example: electric motors,

switchgear, entertainment electronics,

transformers, capacitors, packing industry

and paper processing industry.

Pressboard, press paper and speciality paper Components and insulating sheets of pressboard are

used in oil-cooled power transformers and distribution

transformers primarily due to their high purity,

mechanical strength and optimal oil-impregnability.

The components formed of pressboard, such

as angle rings, snout segments and end leads,

enable an exact adaptation to the electric field

conditions prevailing in the transformer.

We supply pressboard in sheets

and press paper in rolls for

production of output transformers

and distribution transformers.

Pressboard kit Especially in the sector of high field strengths, the

dimensional stability and good dielectric features are

of great advantage. Special forming and pressing

procedures are employed in the manufacturing

technology of the pressboard components.

The kits are delivered to the winding machine

complete with all necessary components for

assembly of a winding. This cost-effective system

saves customers time and labor and solves the

problem of limited floor space. More and more

OEMs are switching from ordering individual

components to pre-assembled kits.

Cylinders, supporting cylinders,

strips, spacers, angle rings and

caps, corrugated boards, duct

spacing, static rings.

Pressboard components A soft pressboard variant is used to mould parts

with complex geometrics. The material is soaked

and dried under compression on moulding

mandrels or between tools to form various

specified shapes.

Cylinders, supporting cylinders,

strips, spacers, angle rings and

caps, corrugated boards, duct

spacing, static rings.



Composites

Composite insulators and

composite components.

ABB develops and manufactures power

composites − high performance insulating

components made of fiber composite materials for

power and high-voltage applications. ABB has a

long history of working with composite materials

dating back to 1918.

Flexible laminates

Flexible insulating sheets

are employed in electrical

machines for layer

insulation, slot insulation

and interphase insulation.

As a result of the general trend towards

performance increase, these materials are

submitted to high electrical and thermal stresses.

Good mechanical strength is the prerequisite for

automatic processing by the customer.

These demands are met in particular by combined

flexible insulating materials in multi-layer structures

of pressboard, polyester and polyimide foils, of

aramide papers and various non-woven fabrics.

Transformer Components

Bushings

Bushings up to 1200

kVAC and 1000 kVDC,

tap changers, on-load and

de-energized, distribution

and power transformer

components, measurement

and safety devices.

ABB uses the world’s most advanced bushing

technologies. ABB is without question the largest

bushing producer in the world.

The ABB low-voltage bushings are designed

for use on pad or surface mounted distribution

transformers. They serve to terminate the

transformer’s internal low-voltage leads at the

tank wall and to provide a standard threaded

connection for the external low-voltage

circuit. The ABB high-voltage bushing well is

designed for use in pad or surface mounted

transformers. It is designed to terminate the

leads from the primary winding at the tank wall

and to mate with all bushing inserts meeting

the applicable ANSI/IEEE 386-1995 Standards.

Tap changers

On-load tap changers and

motor-drive mechanisms,

de-energized tap-changers.

ABB has manufactured more than 30000 tap

changers since the production started in 1910.

With 4 factories, we are represented all over the

world.

Tap changers are used for voltage regulation

during on-load operations and off-load conditions.

Fuses and fuse holders

Fuses and fuse holders

ABB distribution products are one of our key links

to success in today's technological world.

Load break switches

LBOR-II

Oil immersed load

break switches

The ABB Type "LBOR-II" switch is a manually

operated, two position, load make or break, oil

immersed rotary switch. The LBOR-II switch is

designed for use with distribution transformers

(pad mounted or submersible) and self-contained

distribution switchgear. The LBOR-II switch is

designed to provide high reliability, strength,

and operating current performance.

The LBOR-II switch is designed for use with

distribution transformers (pad mounted or

submersible) and self-contained distribution

switchgear.

Measurement and prevention

safety devices

Measurement and prevention

safety devices

Solutions for longer and reliable transformer

lifetime.

Keeping the transformer safe by providing

input of condition of oil in the transformer

and generally making sure that condition

of transformer is known before it worsens.

Oil treatment plants

Vacuum indoor oil

treatment plant

Keep transformers reliable and healthy.



Dry-type transformers

Dry-type transformers ABB offers a full range of dry-type transformers with

primary voltages through 72.5 kV built according

to all major standards including IEC and ANSI.

To minimize environmental contamination and

fire hazard, customers are specifying dry-type

transformers more frequently. These transformers

meet strict parameters with respect to electrical

system demands and functioning in areas with

extreme climatic conditions. ABB’s dry and cast

transformers are virtually maintenance free and

are manufactured in accordance with industry and

international standards including ISO 9001. ABB

designs and produces any type of protection, cooling

method with forced air or water, suitable for different

electrical application like VSD and Excitation.

To minimize environmental contamination and

fire hazard.Cast resin distribution

transformers. On demand,

ABB designs and produces

any type of protection,

cooling method with forced

air or water, suitable for

different electrical application

like VSD and Excitation.

Low-voltage transformers

Single and 3-phase

transformers. 5-1000 kVA up to

1000 V IEC or IEEE standard –

copper or aluminum windings –

protection degree IP00 or IP23.

Inductors for filters and power

quality devices in conjunction

with capacitors.

Compact and economical solution within the

low-voltage range.

Vacuum Pressurized Impregnation (VPI) for a

perfect and safe insulation – many applications

are possible, isolation, voltage adapter, change

in standard typical voltages.

Special, assemblies or customized solutions are

also available on demand.

These transformers are present in domestic

and industrial market, they could be used

for lighting, auxiliaries and main applications.

Inductances AC or DC are used for filtering

and rephasing devices.

PoleDry

3-phase dry polemount ratings

50-160 kVA, up to 24 kV

Same functionality than the traditional oil pole-

mount transformers, PoleDry are also mounted

above ground on poles. These transformers

typically service urban and rural loads, where

safety and ecology are the first. Besides, they don’t

burn and explode as well as have no oil leakages.

They are not attractive for copper and oil thefts.

These transformers typically service urban

and rural loads, to minimize environmental

contamination and fire hazard.

Oil-type transformers

Oil-type transformers ABB liquid-filled, single-phase distribution

transformers are specifically designed for networks

where it is not practical to have a 3-phase supply.

They are typically used for servicing residential

overhead distribution loads. They are also

suitable for light commercial loads, industrial

lighting and diversified power applications.

single-phase

distribution transformer

liquid-filled, 1-phase, pole-

mounted and pad-mounted

Primary voltage up to 36 kV;

range up to 315 kVA

Small distribution transformer

liquid filled, SDT; pole-

mounted, ground-mounted,

pad-mounted, substation


range up to 315 kVA

Small distribution transformers are typically

oil-immersed and suitable for pole-, pad- or

ground-mounting. They represent an economical

option for certain networks, particularly those

with low population densities. Depending upon

requirements, transformers may be connected

between 2 phases of a 3-phase system

(2 high-voltage bushings) or from 1-phase

to ground (single high-voltage bushing).

The units are suitable for residential

overhead distribution loads, as well as light

commercial or industrial loads and diversified

power applications.



Medium distribution

transformer

liquid filled, MDT,

pole-mounted,

ground-mounted,

pad-mounted, substation


range from 316-2499 kVA

Medium distribution transformers are used to step

down 3-phase high-voltage to low-voltage for

energy distribution, mainly in the countryside or

low-density populated areas. The transformers

are 3-phase, oil-immersed hermetically sealed,

adaptable for pole-mounting or assembly in

substations. On request, the transformer can be

equipped with an oil conservator and the transformer

tanks surface can be hot dip zinc coating.

Medium distribution transformers are used

to step down 3-phase high-voltage to low-

voltage for energy distribution, mainly in the

countryside or low-density populated areas.

Large medium

distribution transformer

liquid filled, LMDT,

ground-mounted,

pad-mounted


range from 2500-10 MVA

Large distribution transformers are used for

receiving energy from higher voltage levels and

to transform and distribute this energy to lower

voltage substations or directly to large industrial

consumers. Transformers in this range are 3-phase

and can be manufactured with off-circuit tap

changer or on-load tap changer. Transformers

provided with on-load tap changer usually have

a separate tap winding.

Large distribution transformers are used for

receiving energy from higher voltage levels

and to transform and distribute this energy to

lower voltage substations or directly to large

industrial consumers.

LV VSD

Low-voltage variable speed

drive, liquid filled

Power range: up to 10 MVA/

high-voltage: up to 36 kV/

low-voltage: typically between

380V-1kV/

Number of pulses: from 6-12

pulse.

Adapts the network supply voltage to the converter

input voltage.

Isolates the converter from feeding network and

limits short circuit currents to the converter.

Relieves the motor and/or network from common

mode voltages.

Reduces radio interference (EMC) from drive to the

network (special screen).

Protects the drive from voltage transients from the

feeding network.

Reduces harmonics (transformer impedance and

special connections for multi-pulse operation)

Provides efficiency and reliability to the total system.

Applicable for any type of drive.

Blowers & fans, conveyors, compressors,

rolling mills, extruders, mixers, marine

application, mine hoists, pumps, refiners,

hydro turbine start, soft starters, test stands

and wind tunnels

For more information and local contacts, please visit www.abb.com/high-voltage/surge-arresters Surge Arresters | Distribution Brochure 45

Surge arresters for AC and DC Global product offering

ABB offers a complete range of metal oxide surge arresters for outdoor and indoor applications. The range comprises AC and DC solutions and arresters for special applications like railways, DC-voltage limiting devices and other medium-voltage applications. These arresters are all based on the ABB's latest technology of metal-oxide resistors looped with glass fiber-composite material to ensure long term stability and compactness. The active part of the arresters is directly molded into silicone for environmental robustness and to prevent internal discharges.

The portfolio comprises medium-voltage arresters for all line discharge classes according to IEC for AC and all charge transfer classes according to EN for DC traction solutions.


MVR K5/K10 MVR K5/K10 arresters are rated from 0.44 kV to

0.80 kV for AC and from 0.56 kV to 1.02 kV for

DC. The energy absorption class DM or DH (line

discharge class 1 at 3.4 kJ/kVUc).

This arrester is used for over-voltage protection

of apparatuses, rotating machines and cable

sheaths in AC and DC systems for indoor

applications.

MVR G5/G10 MVR G5/G10 arresters are available in 4 different

housing sizes rated from 1.0 kV to 6.6 kV AC.

The energy absorption is class DM or DH (line

discharge class 1 at 3.4 kJ/kVUc).


of apparatuses, rotating machines and cable

sheaths in AC systems for indoor applications.

MWD MWD arresters are available in 8 different housing

sizes, rated from 4 kV to 44 kV AC. The energy

absorption is class SL (line discharge class 2 at

5.5 kJ/kVUc).


of rotating machines, transformers, cables,

capacitors and medium-voltage equipment in

AC systems for indoor applications.

MWK MWK arresters are of direct molded silicone

design, available in 16 different housing sizes,

rated from 4 kV to 44 kV AC. The energy

absorption is class SL (line discharge class 2

at 5.5 kJ/kVUc).


of rotating machines, transformers, cables,

capacitors and medium-voltage equipment in

AC systems for indoor and outdoor applications.

POLIM-C..LB POLIM-C..LB arresters are of direct molded

silicone design, rated from 2.3 kV to 4.8 kV AC.

The energy absorption is class SL (line discharge

class 2 at 5.5 kJ/kVUc).


of apparatus, rotating machines, distribution

transformers and cables sheaths in AC

systems for indoor applications.

POLIM-C..N POLIM-C..N arresters are of direct molded silicone

design, available in 3 different housing sizes, rated

from 0.9 kV to 7.5 kV AC. The energy absorption

is class SL (line discharge class 2 at 5.5 kJ/kVUc).


of apparatus rotating machines, distribution

transformers and cables sheaths in AC

systems for indoor and outdoor applications.

For more information and local contacts, please visit www.abb.com/high-voltage/surge-arresters Surge Arresters | Distribution Brochure 46


POLIM-C..ND/POLIM-C..HD POLIM-C..ND and POLIM-C..HD arresters are

of direct molded silicone design, available in 4

different housing sizes, rated from 1.0 kV to 4.7

kV DC. The charge transfer class is DC-A with 4.5

kJ/kV.


of apparatuses and equipment in DC systems

especially DC railway systems for indoor and

outdoor applications.

POLIM-D POLIM-D arresters are of direct molded silicone

design, available in 11 different housing sizes,

rated from 4 kV to 36 kV AC. The energy

absorption is class DH (line discharge class 1

at 3.6 kJ/kVUc).


of medium-voltage distribution systems,

transformers, cables and equipment in AC


POLIM-K POLIM-K consists of direct molded silicone

housing, Uc from 4 to 44 kV in 1 kV steps and line

discharge class 2; 5.2 kJ/kV (Uc). It is available in

9 different housing sizes.


of medium-voltage distribution systems,

transformers, cables and equipment in AC


POLIM-I POLIM-I arresters are of direct molded silicone


from 4 kV to 44 kV AC. The energy absorption is

class SL (line discharge class 2 at 5.5 kJ/kVUc).


of medium-voltage substations, transformers,

cables and equipment in AC systems for

indoor and outdoor applications.

POLIM-S POLIM-S arresters are of direct molded silicone

design, available in 9 different housing sizes rated

from 4 kV to 44 kV AC. The energy absorption is

class SM (line discharge class 3 at 9.0 kJ/kVUc).

For railway applications, tested for shock and

vibration, as well as fire and smoke according to

IEC and EN.


of medium-voltage substations, transformers,

cables and equipment as well as AC railway

systems (on the wayside and on the traction

vehicles) for indoor and outdoor applications.

The arrester is specifically designed for railway

applications.

POLIM-H..N POLIM-H..N arresters are of direct molded silicone


from 4 kV to 44 kV AC. The energy absorption

is class SH (line discharge class 4 at 12.0 kJ/kV

Uc). For railway applications, tested for shock and

vibration, as well as fire and smoke according to

IEC and EN.

This arrester is used for over-voltage

protection of medium-voltage substations and

transformers as well as AC railway systems (on

the wayside and on the traction vehicles) for

indoor and outdoor applications. The arrester

is specifically designed for railway applications.

POLIM-H..ND POLIM-H..ND arresters are of direct molded

silicone design, rated from 1.0 kV to 4.7 kV DC.

The charge transfer class is DC-B with 10.5 kJ/kV.

Tested for shock and vibration as well as fire and

smoke according to IEC and EN.


of DC systems and DC railway systems (on the

wayside and on the traction vehicles) for indoor

and outdoor applications.

POLIM-X..ND POLIM-X..ND arresters are of direct molded

silicone design, rated from 1.0 kV to 4.7 kV DC.

The charge transfer class is DC-C with 28.5 kJ/kV.

Tested for shock and vibration as well as fire and

smoke according to IEC and EN.


of DC systems and DC railway systems (on the

wayside and on the traction vehicles) for indoor

and outdoor applications.

Please note: All these products are subject to local availability.

The information contained in this document is for general information purposes only. While ABB strives to keep the information up to date and correct, it makes no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the information, products, services, or related graphics contained in the document for any purpose. Any reliance placed on such information is therefore strictly at your own risk. ABB reserves the right to discontinue any product or service at any time.

© Copyright 2016 ABB. All rights reserved. Specifications subject to change without notice.

For more information and local contacts, please visit:www.abb.com

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