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Presentation to Sustainable Canterbury by Chris Bathurst The Oil Crisis and Waste Water to Oil nb: The data in this presentation has not all been verified, and no responsibility will be accepted for any consequential damage incurred by any unapproved use or disclosure. 9 TH August 2011 SOLVENT RESCUE LTD.

The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

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Page 1: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

Presentation to

Sustainable Canterburyby Chris Bathurst

The Oil Crisis and

Waste Water to Oilnb: The data in this presentation has not all been verified, and no responsibility will be accepted

for any consequential damage incurred by any unapproved use or disclosure.

9TH August 2011

SOLVENT RESCUELTD.

Page 2: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

PEAK OIL and CLIMATE CHANGE

� The most serious problem that humans have ever faced.

� Caused by a gross overuse of resources.

� Remedial action will require greater socially responsible action than we have ever yet experienced.

� We have very little time, probably less than three years, to commence a crash program of changes.

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The Next Oil Crisis

Page 4: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

The Next Oil Crisis

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VALUE of OIL

� 1 kg milk fat = 7 kgs of oil

� 1 car tyre = 28 kgs of oil

� 1 Cell phone = 100 kgs of oil

� 1 car = 4,820 kgs of oil

� 1 barrel crude oil = same energy content as one man’s labour for 12.5 years!

And it costs only US$110 at present!!!

Page 6: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

ENERGY USE STATISTICS

1842,8896,75045,000Vegetable

Outdoor

1852,9807,50050,000Pip fruit

3,4205,9508,500Arable

68810,618190380Sheep & beef

1,42324,9428196,300Dairy

CO2 kg/TonMJ/tonKg/Hakg/ha

CO2EmissionsTotal

Energydry matterproduction

for Canterbury Flatland Farming Conditions.

Page 7: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

OPTIONS to replace OIL

� COAL AND LIGNITE CONVERSION.

� No feasible solution for storing carbon dioxide.

� BIODIESEL and ETHANOL from FOOD

INDUSTRY WASTE.

� Useful but limited quantities.

� CONVERSION OF TIMBER TO FUELS.

� Feasible but expensive.

� ALGAE to BIOFUELS.

� Economic but conservation in usage will still be essential.

Page 8: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

Possible Fuel Types

Crop Yield Fuel TypeLitres / Hectare

soybean 74 Biodieselsunflower 156 Biodieselrape 195 Biodieseljatropa 309 Biodieselcoconut 440 Biodieselcorn 460 Ethanoloil palm 973 Biodieselsugar cane 1,014 Ethanolsugar beet 1,072 Ethanol switchgrass 1,532 Ethanolmiscanthus 2,298 EthanolBulk Algae 16,000 OilWood to Oiland Lignin 2,500 Oil

Page 9: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

Roadmap for

sustainable Oil

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ALGAE to BIOFUEL

Algae are extremely efficient at converting sunlight and carbon dioxide to biomatterand oxygen. (Photosynthesis)

Production is about five times greater than any land based crop. (>60 tons per Ha)

A useful way of recovering nutrients from waste water.

Page 11: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

Use sewage water output

Encourage further algae

growth in racetrack

ponds Harvest Algae

(scaled version)

Discharge Clean Water

Change is in the air?what happens next?

Courtesy Dave Daggett, Boeing Co

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Harvested Algae

Oil Extraction Process

Biocrude Oil

Examples are:•Expeller/Press•Hexane Extraction•Supercritical Fluid•Enzymatic•Ultrasonic•Etc.

Change is in the air?what happens next?

Courtesy Dave Daggett, Boeing Co

Page 13: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

Biocrude Oil

Refining Process

Sustainable BioFuel

Change is in the air?what happens next?

Courtesy Dave Daggett, Boeing Co

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Relationships

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Key Achievements

� Crude oil

� Drop in replacement

� No need to blend

� Use existing refineries

� Multiple feedstocks

� Freshwater Algae

� Saltwater Algae

� Wood

� Toxic chemical conversion

� Multiple value chains

� Oils

� Fertilisers

� Clean water (waste water remediation)

� Plant manufacturing

� System maintenance

� CO2 mitigation through high rate ponds (HRAP)

� Carbon trading

� Industry carbon offset

Page 16: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

Bromley Sewage Ponds

Page 17: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

ALGAE to BIOFUEL

� Algae Farming pond

An example of a stirred open pond.22

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NIWA High Rate Algae Ponds

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FutureChristchurch Ponds?

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MKII leaving Invercargill

Page 21: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

Solray Energy SCWR Mark 2

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Extraction Plant at Solvent Rescue

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Refining at standard existing Oil Refineries

Production of crude oil takes place at the reactor

The refining of the newly created crude oil can be refined at the Marsden Point Refinery

Crude Oil Conversion is:

40% petrol

30% diesel

30% bitumen

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Proposed Westland Dairy Company Factory

Oil Production

Dairy waste to algae ponds

Peak requirement 350 m3 per month from a typical 2,700 tonnes waste per annum

17% Fatty insoluble

Direct to reactor to process.

Remaining soluble waste to pond

500 kg dry matter = 50 tonne per year per hectare

8 ha pond required

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Current Dairy Factory Effluent Discharge

30 people = 1 cow

Wastes loading in pond = 120kg/per day

1 person = 70mg/per day

1 cow = 2.1kg/per day

Effluent ponds size

60 cows per hectare

For a dairy farm of 1,000 cows

Therefore 15 ha effluent pond required

Westland Dairy Company would produce 493 tonnes of crude oil per annum

60 tonne per hectare

8 hectares of ponds required

Page 26: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

Further Production Module including collection of Dairy Farm Waste.

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Collection from

Dairy Farms

1000 cow farm = 750 tonne algae from 15ha assume 30% of Algae is oil.

= 225 tonnes oil

= 250,000 litres of fuel

= 100,000 litres of petrol

= 75,000 litres of diesel

500 cows = 150 tonnes oil

= 113,000 litres of fuel

= 45,000 litres of petrol

= 34,000 litres of diesel

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The reactor and Processing

Crude Oil Production

493 tonnes harvested of concentrate

168 tonnes = 35% total mass

Each tonne = 1,000 litres fuel

30-50% petrol

30-50% diesel

30% bitumen

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Phase II - Algae from Industry

Nationwide there are 5 industrial processes in New Zealand that emit significant quantities of CO2:

� The reduction of ironsand in steel production;

� The oxidisation of anodes in aluminium production;

� The production of hydrogen (mainly at the refinery);

� The calcination of limestone in cement production; and

� The manufacture of lime from limestone.

Copyright - Ministry of Economic Development New Zealand Energy Greenhouse Gas Emissions 1990–2006 published June 2007

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Wood to Cellulose and Lignin

Present price for logs is about $120 per tonnedelivered to port.

This is roughly 17 cents / kilogram Dry matter

Composition of Wood

30% Lignin and 70% Cellulose.

Pure Dry Lignin sells at $1.90 per Kilogram

This equals 57 cents per kg drymatter wood.

Difference is 40 cents per kg value added.

Other material is cellulose which we would convert to oil at 30% conversion

Value at $US86/barrel = 69cents per Kg

Difference is 14 cents per kg value added.

Total value added is 54 cents per Kg drymatter

This is 38 cents value added per kg as cut mass wood.

Page 31: The Oil Crisis and Waste Water to Oil€¦ · INDUSTRY WASTE. Useful but limited quantities. CONVERSION OF TIMBER TO FUELS. Feasible but expensive. ALGAE to BIOFUELS. Economic but

The Oil Shock

The Pentagon expects an imminent oil shock

The report of the American Department of Defense

� "By 2012, surplus oil production capacity could entirely disappear, and as early as 2015, the shortfall in output could reach nearly 10 MBD."

http://www.fas.org/man/eprint/joe2010.pdf

10 million barrels per day (MBD) is the production of Saudi Arabia

� Shortfall would be more than 10 % of world demand

� A 3rd Oil Shock would hit the world economy, and would probably be more violent than the two preceding ones.

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Thanks