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The New WaveTechnology for the Decisive Edge
Shipbuilding | Repairs Conversions |
Total Solutions Global Standards• Concept • Safety• Design • Quality• Construction • On-time Delivery• Conversions, Repairs & Refits • Eco‐compliance• Life-cycle Management • Energy-efficiency
To be a global major in Shipbuilding andShip Repairs by creating a shipbuilding hubof international standards in IndiaVISION
L&T Shipbuilding has entered into a comprehensive technicalcollaboration with Mitsubishi Heavy Industries, Ltd. Japan, for the design and construction of modern, eco-friendly and fuel-efficient specialized ships. The collaboration enables L&T Shipbuilding to access a wide range of state-of-the-art design solutions and technical knowhow to deliver customized solutions for the maritime industry at competitive prices.
Joining Handswith a Global Leader
The L&T Shipbuilding Advantage
State-of-the-art technology and processes in design and operations
Construction of complex vessels with experienced specialists
Excellence in quality and on-time delivery
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Areas of Co-operation
Marketing
Procurement
Planning
Production
Quality Assurance
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Design
Larsen & ToubroL&T Shipbuilding is part of Larsen & Toubro, an Indian multinational that:
Is engaged in technology, engineering, manufacturing, construction and financial services.
Is one of India's most respected companies
Has sustained leadership in itsmajor lines of business for overseven decades
Is globally acknowledged as one of the top five manufacturing companies in its field
Has comprehensive capabilitiescovering design, engineering, heavy fabrication and project management
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• INDIAN OCEAN
ARABIAN SEA
MUMBAI
BAY OF BENGAL
HAZIRA
KATTUPALLICHENNAI
L&T Shipbuilding
L&T Shipbuilding owns and
operates two modern shipyards,
one on the west coast of India at
Hazira, near the city of Surat in
Gujarat and the other on the east
coast at Kattupalli near Chennai.
The corporate headquarters of
L&T Shipbuilding and a state-of-
the-art Marine Design Centre are
located in Chennai, India.
Plasma Cutting Machine Panel Welding Machine Pin Jigs for Curved Blocks
Side-way Launch Facility
• Length: 160 m
• Vessel draft: 4 m
• Water depth: 5.5 m min.
• Vessel Capacity: 20,000 DWT
Hazira Shipyard
L&T Shipbuilding’s Hazira shipyard is located within the L&T Hazira Manufacturing Complex, a global-scale heavy manufacturing facility.
The yard has the capability to build sophisticated mid-sized ships up to 20,000 DWT capacity and 160 metres in length.
The shipyard is equipped with a plate stockyard, automatic blasting and priming line, plasma cutting machines and automatic panel making line. The yard maximizes pre-outfitting at the block level. Marine coating shops and pipe shops are designed to handle the complete load of the yard. A sloping berth enables controlled side-way launching of vessels.
Kattupalli Shipyard
This mega shipyard is located at Kattupalli, about 40 km north of Chennai.
The shipyard complex also includes a container port and an offshore modular fabrication yard.
Area: 1225 acres (500 hectares)Waterfront: 2.2 kmDepth: 10 m at berthsChannel depth: 16 m
Drydocks
• 500 x 80 m• 380 x 100 m
Ship Lift• Extension to 260 m length• Increase of lift capacity to 23,000 T
Other Facilities
• Additional production lines
• Additional dry berths for repair and new construction
• Additional jetties for outfit and repair
• Steel fabrication shops with an annual capacityof 450,000 T
Expansion PlansState-of-the-art Infrastructure
• 4 Wet Berths (200 m long)
• 6 Dry Berths (200 m long)
Wet and Dry Berths
Ship lift
• Length: 200 m (extendable to 260 m)
• Width: 46 m
• Lifting capacity: 18,500 tonnes(upgradable to 23,000 tonnes)
• Plate straightening and pre-treatment shops
• Cutting shop with CNC plasma cutting
• Bending shop for profiles / 3-D plate bending
• Pipe shop with CNC bending machines
• Dedicated hull repair centre with requisitemachinery
Shops
Construction and Outfitting
The shipyard is equipped with a large plate stockyard, automatic blasting and priming line, plasma cutting machine and advanced hydraulic press / forming machines.
The yard’s build strategy maximizes pre-outfitting at the block level. Marine coating shops and pipe shops are designed to handle the complete load of the yard.
A dedicated machine shop and electrical shops are available for ship repair and conversion activities.
Design Capabilities
L&T Shipbuilding leverages digital tools for enhancing productivity and reducing cycle time with improved quality. Our design capabilities include:
• Over 400 engineers, spread across Mumbal, Hazira and Chennai.
• Flawless design, accomplished by proven software packages like:
- NAPA, MAXSURF for concept and basic design
- Catia / Tribon / Nupas Cadmatic for detailed design
- Product Lifecycle Management for document management, revision control and change management
- EPLAN for electrical systems and special software packages for analyses
• Implementation of ERP solutions for digital control and monitoring ofconstruction processes. Closely integrated with design data, the systemprovides for document management, revision control, changemanagement, work authorization, etc.
• The first private shipyard in India to introduce the Virtual Reality Studiofor design and production functions. Large touch-screens, ruggedizedpalmtops, wireless networks, etc., add to productivity.
Meeting Global Standards
L&T's shipyards are committed to meeting or exceeding the quality, health, safety and environment requirements of our clients.
L&T's quality accreditation will ensure that all the required tools are in place to control both, the processes and conditions during operations.
An ISO 9001 Quality Management Certificate affirms our commitment to quality processes and procedures. Quality is at the core of all our activities – including
design, purchase, outfitting, painting, welding and outsourcing. We continue to train our workforce, develop technology, improve building methods and invest
in upgrading our facilities to produce more competitive quality products for our clients. We also utilise a number of digital and optical tools to enable our
Quality Assurance systems.
Training
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Specially developed Trainingmodules in cooperation withMitsubishi Heavy Industries, Japan,and various classification societiesand design software firms.
Hands-on training in the designoffices and shipyards of MitsubishiHeavy Industries in Japan
Intensive in-house theoretical andpractical training for workmen ontrade specilizations e.g. welding,cutting, structural work, pipingwork and electrical outfitting
In-house welder qualification andprocess qualification
Simultaneous training of 100workmen
Focus on multi-skilled workforce
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Offshore utility vessel- PSV, OSV, AHTS, MPSV
Semi-submersible
LNG Carriers /Bunkering Vessels
LPG Carriers
Chemical Tankers
Multipurpose, Heavy-lift, Roll-on-Roll-off Vessels
Dredgers, Reefers, Cable layers
Container Ships
Pure Car Carriers and PCTCs
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Conversions & Refits
Hull Repair
Hull Outfit
Hull Preservation & Coatings
Machinery Repairs
System Piping Repairs
Electrical Systems
Control/ Navigation & Communication System
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Steering gear and fin stabilizer systems
Propeller shafts
Electrical distribution network components
Integrated vessel management systems
Helicopter hangar equipment, blast-proof shutters, heat exchangers, etc.
Weapon launch platforms and sensor systems
Commercial – New Building Repair and Conversion Marine Systems and Equipment
Products and Services Environment, Health and Safety
EnvironmentWell-planned water harvesting and recycling systems
LEED Platinum rated Administration Block
Special attention to effluents and paint disposal
Energy conservation – maximizing use of natural light and
use of solar-powered/LED lighting wherever possible
Horticulture and greenery at facilities
HealthWell-equipped Medical Centre
Periodic health checks and awareness camps
Community Health Centre
SafetySystems and processes conforming to international standards
Proactive approach through elaborate and frequent audits
Unique system to capture safety-related observations
Daily Tool-Box talks and frequent refresher training sessions
Workplace Management System to ensure good house-keeping
Risk and hazard assessment in critical operations
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Machinery Repairs
Overhauling of main engines, auxiliary engines and pumps
Propeller refurbishing, balancing and polishing
Rudder bush renewal, propulsion shaft withdrawal, bow thruster repairs and coupling replacement
Air‐conditioning and refrigeration systems servicing and repairs
Repair of deck machinery such as capstans and davits
Servicing and testing of boilers and accessories
System Piping Repairs
Servicing of sea valves, strainers and coolers / heat exchangers
All piping jobs including SS, Cu‐Ni and titanium pipes
Templating and bending of pipes including 3-D
Ventilation trunking and insulation renewals
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Ship Repair, Refits and Conversions
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Hydro blasting with fresh water up to 40,000 psi
Complete paint renewal in internal areas including DB tanks
Specialized coatings such as lead-free anti-fouling and GRP coatings of water jet tunnels, sea chests, etc.
Coating of propellers for speed enhancement
Hull RepairsUltrasonic thickness gauging
Complete hull survey including underwater surveyin afloat condition
Repair of steel, aluminum and specialised materials such as stainless steel, duplex steel, etc.
Hull repairs including bulbous bow, 3‐D curves, etc.,with HT materials
Specialised welding such as SAW, Pulse GMAW and semi-automatic carriage trolleys
Hull OutfitHull outfit repairs and refurbishment
Survey of anchors and chain cables
Accommodation repairs and modular installations
ICCP / Sacrificial anode renewals
Servicing of fire-fighting and life-saving apparatus
Hull Preservation and CoatingsHull preservation and tank coatings (grit / copper slag blasting)
High pressure wash (3000 psi) and fresh water cleaning of tanks
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Electrical Systems
Servicing and repair of electrical systems and equipment
Rewinding of motors and generators
Electrical load testing
Insulation improvement
All types of cabling including conduits, cable tray andcable gland renewals
Servicing of distribution boards and panels
Control/Navigation & Communication Systems
Servicing and repair of control and weapon systems
Servicing of all navigation and communication equipment
Servicing of machinery control systems
Calibration of all electronic sensors and instrumentation systems
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Akar Deniz Tas. Ve Tic. A.S.
Chellaram Shipping Hong Kong Ltd
Dredging Corporation of India
Genshipping Corp.
GOL Offshore
Interglobe Trading Fze
JITF Waterways Ltd
Medallion Marine Pvt Ltd
Mega Trade Links Singapore Pte Ltd
Mercator Limited
NV Baggerwerken Decoledt
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Ocean Sparkle Ltd
PT. (Persero) Pengerukan Indonesia
Shipping Corporation of India
Silver Star Ship Management FZE
Super Tug Offshore Services Pvt. Ltd.
Tag Offshore Ltd.
TCI Seaways
Technomar Shipping Inc.
V.Ships Greece Ltd.
V.Ships Ship Management (India) Pvt. Ltd.
Wintermar Offshore Marine Group
Clients - Ship Repair, Refits and Conversions
Halul 45
Our Track Record
Type of Vessel: Platform Supply Vessel
Designer: Win Marine Engineering Services
Length OA: 78.60 metres
Breadth Mould.: 18.0 metres
Depth Moulded: 7.25 metres
Design Draft: 5.50 metres
Deadweight: 2,500 T @ 5.5 m draft
Main Engines: 4 X 1,672 ekW @1000rpm (MAN)
Propulsion: 2 X Variable Speed Fixed Pitch in Azimuth nozzles @2200 KW
Cruising Speed: 12 Knots @ 85% MCR
Deck Equipment: Multiple Extensions, Telescopic Boom with SWL of 5T @20 m3Fuel Capacity: 1,200 m
Capstan: 2X Electric-hydraulic 10-tonnes
Accommodation: 49 persons
Halul 42 / 43
Specifications
Type of Vessel: Platform Supply Vessel
Designer: Win Marine Engineering Services
Length OA: 78.60 metres
Breadth Mould.: 18.0 metres
Depth Moulded: 7.25 metres
Design Draft: 5.50 metres
Deadweight: 2,500 T @ Design Draft
Main Engines: 3 X 2,352 ekW @750rpm, 690V(MAN)
Propulsion: Diesel Electric via Rolls Royce AZD
Cruising Speed: 12 Knots @5.5 m Draft
Deck Equipment: Electric/Hydraulic Telescopic-type Marine Crane, 5 MT @20m radius
3Fuel Capacity: 1,100 m
Capstan: 2X Electric-hydraulic 10-tonnes
Accommodation: 60 persons
Specifications
Type of Vessel: Semi-Submersible, Heavy-lift, Ro-Ro, Multipurpose Dry Cargo ship
Designer: Wartsila
Class: GL +100A5, E2 BWM (Ice Class E2), Classed as Open Vessel
Length OA: 142.50 metres
Length BP: 130.20 metres
Beam: 24.0 metres
Submerged Draft: 12.5 metres
Design Draft: 5.67 metres
Deadweight: 7,000 Tonnes
Main Engines: Wartsila, 9L32 2 x 4500 KW @750 rpm Turbo charged, Compliance to Tier-1
Propulsion: Twin Screw Controllable Pitch Propeller
Deck Equipment: Electric Hydraulic Telescopic-type Marine Crane
Lifting Capacity: 2 Cranes of 350T each, tandem lifting capacity of 700T3Fuel Capacity: 1678 m
Accommodation: 21 persons
Rolldock Sun / Rolldock Sea Happy Sky
Our Track Record
Type of Vessel: Heavy Lift Vessel
Designer: Wartsila
Classification: LRS X 100 A1, Ice Class strengthened for Heavy Cargo
Length OA: 154.80 metres
Length BP: 145.8 metres
Beam: 26.5 metres
Scantling Draft: 9.50 metres
Open Sailing Draft: 7.50 metres
Deadweight: 17,775 Tonnes
Main Engines: Wartsila 8775 KW
Propulsion: 2 X 3040 KW
Cruising Speed: 17 Knots
Deck Equipment: Deck Crane 2 X 900 T SWL3Fuel Capacity: 20,561 m
Specifications Specifications
Housing, Amenitiesand Recreation Facilities
• Complex adjoining the shipyard
• Separate accommodation for officers and crew
• Health Club and Gymnasium
• Recreation centre
• Sports complex
• Regular transport to Chennai city available
Current Projects(Vessels Under Construction)
Type Units Particulars
Offshore Supply Vessel 3 3350 DWT Diesel Electric, Dp2
Anchor Handling Towing Supply 2 90 T BP, Hybrid Propulsion and Standby Vessel
Anchor Handling Towing Supply 2 150T BP, Hybrid Propulsionand Standby Vessel
Multipurpose Heavy Lift Vessel 1 2 Cranes of 350T/18m & 200T / 33m jib radius
Patrol Vessel 29 25m, Speed 45Knots
L&T Shipbuilding LimitedTC-1, L&T Campus, Mount Poonamallee Road, Manapakkam, Chennai - 600 089. INDIAwww.Larsentoubro.com CIN : U74900TN2007PLC065356
CBM
C/D
P/10
/201
5
Contact:New BuildsTel: +91 44 2270 6504Fax: +91 44 2252 [email protected]
RepairsTel: +91 44 2270 6543Fax: +91 44 2252 [email protected]
Naval and Coast Guard VesselsTel: +91 44 2270 [email protected]
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