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Original Submittal R. S. Toney R. S. Toney S. L. Adams 06/04/14 0
Details of Revision Approved Checked Prepared Date Rev
Owner
The Israel Electric Corporation Limited
Contractor
Project
RREEGGEENNEERRAATTIIVVEE AAIIRR HHEEAATTEERRSS RREETTRROOFFIITT
((BBZZMM--22000066BB)) Orot Rabin Units 5,6 / Rutenberg Units 1 - 4
Title
Typical Weld Procedure for Rutenberg 1 & 2 (12082988 & 12082989)
Page No.
1 of 41
Document No.
ALSTOM-AHTR-Typical-WPS/PQR-ZA Tag ID / KKS
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - QW-483
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00011 Page 1 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0201 Revision 3
2/2/2006
0201 Test Revision
BASE METALS (QW-403)
Welded to:
and tested:
Notes
Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)
Plate SA-36 (UNS K02600) 1 1 - - 1.5 -
Plate SA-36 (UNS K02600) 1 1 - - 1.5 -
Without PWHT
JOINTS (QW-402)
Joint design Double-V-groove
Backing: Yes: weld metal
Retainers
Groove angle 60(deg.)
Root opening 1/8(in.)
Root face 1/8(in.)
WELDING PROCESSES
Welding process
Type
FCAW
Semi-automatic
SAW
Machine
FILLER METALS (QW-404)
5.20 5.17SFA specification
E71T-1 EM12KAWS classification
6 6Filler metal F-number
1Weld metal A-number
See ClassificationFiller metal nominal composition
Filler metal trade name
.052 5/32Filler metal size (in.)
3/4 3/4Deposited thickness (in.)
<1/2 <1/2Maximum pass thickness (in.)
Weld deposit chemistry
5.17Flux AWS specification -
F7A2Flux AWS classification -
Flux nominal composition -
Flux trade name -
Neutral fluxFlux type -
NoFlux from recrushed slag -
None NoneSupplemental filler metal
Supplemental filler metal vol. (ft³)
POSITION (QW-405)
1G 1GPosition
- -Weld progression
PREHEAT (QW-406)
70 150Preheat temperature (°F)
345 555Maximum interpass temperature (°F)
GAS (QW-408)
CO2Shielding gas: Type -
40(cfh)Flow rate -
NoneTrailing gas: Type -
-(cfh)Flow rate -
NoneBacking gas: Type -
-(cfh)Flow rate -
ELECTRICAL (QW-409)
.052 5/32Filler metal size (in.)
246 - 327Amperes
26 - 30.2 30Volts
Travel speed (in./min)
Maximum heat input (kJ/in.)
DCEP DCEPCurrent/polarity
-Wire feed type -
40 - 55Wire feed speed (in./min)
GlobularArc transfer mode -
TECHNIQUE (QW-410)
Stringer and Weave StringerString or weave
5/8"Orifice/gas cup size -
3/8 - 3/4 1 - 1.5C.T.W.D (in.)
NoneOscillation -
Single electrodeMulti/single electrode -
Electrode angle (deg.) -
Multiple passes Multiple passesMulti/Single pass per side
Multiple layerMultiple or single layer -
Not used Not usedPeening
Chipping, Brushing Chipping, BrushingInitial/interpass cleaning
Grinding GrindingBack gouging method
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - Test results (as welded)
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00011 Page 2 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0201 Revision 3
2/2/2006
0201 Test Revision
TENSILE TESTS (QW-150) Reduced section
Width Thickness
Comments
Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and
location(in.) (in.) (in²) (lb) (psi)
Tensile #1
Tensile #2
Tensile #3
Tensile #4
.761
.747
.756
.745
.642
.710
.690
.740
0.4886
0.5304
0.5216
0.5513
37120
41650
40950
42810
76000
78500
78500
77500
Base Metal
Base Metal
Base Metal
Base Metal
GUIDED BEND TESTS (QW-160)
Type of test Acceptance criteria Result Comments
Comments
4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1
OTHER TESTS
Type of test Acceptance criteria Result Comments
Comments
Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5
CERTIFICATION
Welder's name ID Number Stamp number Mechanical testing by
Laboratory test number
Test file number
Tests conducted by
Niagara Metallurgical
2693
Donald E. Morrison
Bill Armstrong
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.
Name Signature
Date
Welding Engineer
Bruce Miller
2/22/2008
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - QW-483
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00012 Page 1 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0202 Revision 2
2/2/2006
0202 Test Revision
BASE METALS (QW-403)
Welded to:
and tested:
Notes
Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)
Plate SA-36 (UNS K02600) 1 1 - - 1.5 -
Plate SA-36 (UNS K02600) 1 1 - - 1.5 -
With PWHT
POST WELD HEAT TREATMENT (QW-407)
Temperature Time Type
Heating rate Method
Cooling rate Method
Notes
(°F)
(°F/hr)
(°F/hr)
(hrs)1150 1 hr/in Stress relief
JOINTS (QW-402)
Joint design Double-V-groove
Backing: Yes: weld metal
Retainers
Groove angle 60(deg.)
Root opening 1/8(in.)
Root face 1/8(in.)
WELDING PROCESSES
Welding process
Type
FCAW
Semi-automatic
SAW
Machine
FILLER METALS (QW-404)
5.20 5.17SFA specification
E71T-1 EM12KAWS classification
6 6Filler metal F-number
1Weld metal A-number
See ClassificationFiller metal nominal composition
Filler metal trade name
.052 5/32Filler metal size (in.)
3/4 3/4Deposited thickness (in.)
<1/2 <1/2Maximum pass thickness (in.)
Weld deposit chemistry
5.17Flux AWS specification -
F7A2Flux AWS classification -
Flux nominal composition -
Flux trade name -
Neutral fluxFlux type -
NoFlux from recrushed slag -
None NoneSupplemental filler metal
Supplemental filler metal vol. (ft³)
POSITION (QW-405)
1G 1GPosition
- -Weld progression
PREHEAT (QW-406)
73 71Preheat temperature (°F)
400 550Maximum interpass temperature (°F)
GAS (QW-408)
CO2Shielding gas: Type -
40(cfh)Flow rate -
NoneTrailing gas: Type -
-(cfh)Flow rate -
NoneBacking gas: Type -
-(cfh)Flow rate -
ELECTRICAL (QW-409)
.052 5/32Filler metal size (in.)
225 - 304Amperes
25.7 - 28.7 30Volts
Travel speed (in./min)
Maximum heat input (kJ/in.)
DCEP DCEPCurrent/polarity
-Wire feed type -
40 - 55Wire feed speed (in./min)
GlobularArc transfer mode -
TECHNIQUE (QW-410)
Stringer and Weave StringerString or weave
5/8"Orifice/gas cup size -
3/8 - 3/4 1 - 1.5C.T.W.D (in.)
NoneOscillation -
Single electrodeMulti/single electrode -
Electrode angle (deg.) -
Multiple passes Multiple passesMulti/Single pass per side
Multiple layerMultiple or single layer -
Not used Not usedPeening
Chipping, Brushing Chipping, BrushingInitial/interpass cleaning
Grinding GrindingBack gouging method
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - Test results (PWHT)
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00012 Page 2 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0202 Revision 2
2/2/2006
0202 Test Revision
TENSILE TESTS (QW-150) Reduced section
Width Thickness
Comments
Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and
location(in.) (in.) (in²) (lb) (psi)
Tensile #1
Tensile #2
Tensile #3
Tensile #4
.764
.762
.751
.758
.749
.752
.654
.652
0.5722
0.5730
0.4912
0.4942
44260
44675
37140
37210
77500
78000
75500
75500
Base Metal
Base Metal
Base Metal
Base Metal
GUIDED BEND TESTS (QW-160)
Type of test Acceptance criteria Result Comments
Comments
4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1
OTHER TESTS
Type of test Acceptance criteria Result Comments
Comments
Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5
CERTIFICATION
Welder's name ID Number Stamp number Mechanical testing by
Laboratory test number
Test file number
Tests conducted by
Niagara Metallurgical
2693
Donald E. Morrison
Bill Armstrong
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.
Name Signature
Date
Welding Engineer
Bruce Miller
3/6/2007
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - QW-483
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00011 Page 1 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0201 Revision 3
2/2/2006
0201 Test Revision
BASE METALS (QW-403)
Welded to:
and tested:
Notes
Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)
Plate SA-36 (UNS K02600) 1 1 - - 1.5 -
Plate SA-36 (UNS K02600) 1 1 - - 1.5 -
Without PWHT
JOINTS (QW-402)
Joint design Double-V-groove
Backing: Yes: weld metal
Retainers
Groove angle 60(deg.)
Root opening 1/8(in.)
Root face 1/8(in.)
WELDING PROCESSES
Welding process
Type
FCAW
Semi-automatic
SAW
Machine
FILLER METALS (QW-404)
5.20 5.17SFA specification
E71T-1 EM12KAWS classification
6 6Filler metal F-number
1Weld metal A-number
See ClassificationFiller metal nominal composition
Filler metal trade name
.052 5/32Filler metal size (in.)
3/4 3/4Deposited thickness (in.)
<1/2 <1/2Maximum pass thickness (in.)
Weld deposit chemistry
5.17Flux AWS specification -
F7A2Flux AWS classification -
Flux nominal composition -
Flux trade name -
Neutral fluxFlux type -
NoFlux from recrushed slag -
None NoneSupplemental filler metal
Supplemental filler metal vol. (ft³)
POSITION (QW-405)
1G 1GPosition
- -Weld progression
PREHEAT (QW-406)
70 150Preheat temperature (°F)
345 555Maximum interpass temperature (°F)
GAS (QW-408)
CO2Shielding gas: Type -
40(cfh)Flow rate -
NoneTrailing gas: Type -
-(cfh)Flow rate -
NoneBacking gas: Type -
-(cfh)Flow rate -
ELECTRICAL (QW-409)
.052 5/32Filler metal size (in.)
246 - 327Amperes
26 - 30.2 30Volts
Travel speed (in./min)
Maximum heat input (kJ/in.)
DCEP DCEPCurrent/polarity
-Wire feed type -
40 - 55Wire feed speed (in./min)
GlobularArc transfer mode -
TECHNIQUE (QW-410)
Stringer and Weave StringerString or weave
5/8"Orifice/gas cup size -
3/8 - 3/4 1 - 1.5C.T.W.D (in.)
NoneOscillation -
Single electrodeMulti/single electrode -
Electrode angle (deg.) -
Multiple passes Multiple passesMulti/Single pass per side
Multiple layerMultiple or single layer -
Not used Not usedPeening
Chipping, Brushing Chipping, BrushingInitial/interpass cleaning
Grinding GrindingBack gouging method
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - Test results (as welded)
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00011 Page 2 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0201 Revision 3
2/2/2006
0201 Test Revision
TENSILE TESTS (QW-150) Reduced section
Width Thickness
Comments
Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and
location(in.) (in.) (in²) (lb) (psi)
Tensile #1
Tensile #2
Tensile #3
Tensile #4
.761
.747
.756
.745
.642
.710
.690
.740
0.4886
0.5304
0.5216
0.5513
37120
41650
40950
42810
76000
78500
78500
77500
Base Metal
Base Metal
Base Metal
Base Metal
GUIDED BEND TESTS (QW-160)
Type of test Acceptance criteria Result Comments
Comments
4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1
OTHER TESTS
Type of test Acceptance criteria Result Comments
Comments
Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5
CERTIFICATION
Welder's name ID Number Stamp number Mechanical testing by
Laboratory test number
Test file number
Tests conducted by
Niagara Metallurgical
2693
Donald E. Morrison
Bill Armstrong
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.
Name Signature
Date
Welding Engineer
Bruce Miller
2/22/2008
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - QW-483
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00013 Page 1 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0203 Revision 2
2/2/2006
0203 Test Revision
BASE METALS (QW-403)
Welded to:
and tested:
Notes
Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)
Plate A-588 (B, c) S3 SG1 - - 1.5 -
Plate A-588 (B, c) S3 SG1 - - 1.5 -
Without PWHT
JOINTS (QW-402)
Joint design Double-V-groove
Backing: Yes: weld metal
Retainers
Groove angle 60(deg.)
Root opening 1/8(in.)
Root face 1/8(in.)
WELDING PROCESSES
Welding process
Type
FCAW
Semi-automatic
SAW
Machine
FILLER METALS (QW-404)
5.20 5.17SFA specification
E71T-1 EM12KAWS classification
6 6Filler metal F-number
1Weld metal A-number
See ClassificationFiller metal nominal composition
Filler metal trade name
.052 5/32Filler metal size (in.)
3/4 3/4Deposited thickness (in.)
<1/2 <1/2Maximum pass thickness (in.)
Weld deposit chemistry
5.17Flux AWS specification -
F7A2Flux AWS classification -
Flux nominal composition -
Flux trade name -
Neutral fluxFlux type -
NoFlux from recrushed slag -
None NoneSupplemental filler metal
Supplemental filler metal vol. (ft³)
POSITION (QW-405)
1G 1GPosition
- -Weld progression
PREHEAT (QW-406)
73 73Preheat temperature (°F)
496 380Maximum interpass temperature (°F)
GAS (QW-408)
CO2Shielding gas: Type -
40(cfh)Flow rate -
NoneTrailing gas: Type -
-(cfh)Flow rate -
NoneBacking gas: Type -
-(cfh)Flow rate -
ELECTRICAL (QW-409)
.052 5/32Filler metal size (in.)
215 - 307Amperes
26 - 29.4 30 - 32Volts
Travel speed (in./min)
Maximum heat input (kJ/in.)
DCEP DCEPCurrent/polarity
-Wire feed type -
40 - 55Wire feed speed (in./min)
GlobularArc transfer mode -
TECHNIQUE (QW-410)
Stringer and Weave StringerString or weave
5/8"Orifice/gas cup size -
3/8 - 3/4 1 - 1.5C.T.W.D (in.)
NoneOscillation -
Single electrodeMulti/single electrode -
Electrode angle (deg.) -
Multiple passes Multiple passesMulti/Single pass per side
Multiple layerMultiple or single layer -
Not used Not usedPeening
Chipping, Brushing Chipping, BrushingInitial/interpass cleaning
Grinding GrindingBack gouging method
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - Test results (as welded)
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00013 Page 2 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0203 Revision 2
2/2/2006
0203 Test Revision
TENSILE TESTS (QW-150) Reduced section
Width Thickness
Comments
Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and
location(in.) (in.) (in²) (lb) (psi)
Tensile #1
Tensile #2
Tensile #3
Tensile #4
.759
.749
.742
.758
.682
.714
.601
.735
0.5176
0.5348
0.4459
0.5571
42910
44110
36190
46500
83000
82500
81000
83500
Base Metal
Base Metal
Base Metal
Base Metal
GUIDED BEND TESTS (QW-160)
Type of test Acceptance criteria Result Comments
Comments
4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1
OTHER TESTS
Type of test Acceptance criteria Result Comments
Comments
Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5
CERTIFICATION
Welder's name ID Number Stamp number Mechanical testing by
Laboratory test number
Test file number
Tests conducted by
Niagara Metallurgical
2693
Donald E. Morrison
Bill Armstrong
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.
Name Signature
Date
Welding Engineer
Bruce Miller
3/6/2007
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - QW-483
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00015 Page 1 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0205 Revision 2
2/2/2006
0205 Test Revision
BASE METALS (QW-403)
Welded to:
and tested:
Notes
Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)
Plate A-588 (B, c) S3 SG1 - - 1.5 -
Plate A-588 (B, c) S3 SG1 - - 1.5 -
Without PWHT
JOINTS (QW-402)
Joint design Double-V-groove
Backing: Yes: weld metal
Retainers
Groove angle 60(deg.)
Root opening 1/8(in.)
Root face 1/8(in.)
WELDING PROCESSES
Welding process
Type
FCAW
Semi-automatic
SAW
Machine
FILLER METALS (QW-404)
5.29 5.23SFA specification
E81T1-W2 ENi1KAWS classification
6 6Filler metal F-number
1Weld metal A-number
See ClassificationFiller metal nominal composition
Filler metal trade name
.052 5/32Filler metal size (in.)
3/4 3/4Deposited thickness (in.)
<1/2 <1/2Maximum pass thickness (in.)
Weld deposit chemistry
5.23Flux AWS specification -
F8A2Flux AWS classification -
Flux nominal composition -
Flux trade name -
Neutral fluxFlux type -
NoFlux from recrushed slag -
None NoneSupplemental filler metal
Supplemental filler metal vol. (ft³)
POSITION (QW-405)
1G 1GPosition
- -Weld progression
PREHEAT (QW-406)
87 80Preheat temperature (°F)
474 514Maximum interpass temperature (°F)
GAS (QW-408)
CO2Shielding gas: Type -
40(cfh)Flow rate -
NoneTrailing gas: Type -
-(cfh)Flow rate -
NoneBacking gas: Type -
-(cfh)Flow rate -
ELECTRICAL (QW-409)
.052 5/32Filler metal size (in.)
218 - 300Amperes
24.7 - 29 30Volts
Travel speed (in./min)
Maximum heat input (kJ/in.)
DCEP DCEPCurrent/polarity
-Wire feed type -
40 - 55Wire feed speed (in./min)
GlobularArc transfer mode -
TECHNIQUE (QW-410)
Stringer and Weave StringerString or weave
5/8"Orifice/gas cup size -
3/8 - 3/4 1 - 1.5C.T.W.D (in.)
NoneOscillation -
Single electrodeMulti/single electrode -
Electrode angle (deg.) -
Multiple passes Multiple passesMulti/Single pass per side
Multiple layerMultiple or single layer -
Not used Not usedPeening
Chipping, Brushing Chipping, BrushingInitial/interpass cleaning
Grinding GrindingBack gouging method
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - Test results (as welded)
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00015 Page 2 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0205 Revision 2
2/2/2006
0205 Test Revision
TENSILE TESTS (QW-150) Reduced section
Width Thickness
Comments
Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and
location(in.) (in.) (in²) (lb) (psi)
Tensile #1
Tensile #2
Tensile #3
Tensile #4
.759
.765
.752
.769
.689
.620
.742
.720
0.5230
0.4743
0.5580
0.5537
44070
38660
46850
47720
84500
81500
84000
86000
Base Metal
Base Metal
Base Metal
Base Metal
GUIDED BEND TESTS (QW-160)
Type of test Acceptance criteria Result Comments
Comments
4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1
OTHER TESTS
Type of test Acceptance criteria Result Comments
Comments
Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5
CERTIFICATION
Welder's name ID Number Stamp number Mechanical testing by
Laboratory test number
Test file number
Tests conducted by
Niagara Metallurgical
2693
Donald E. Morrison
Bill Armstrong
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.
Name Signature
Date
Welding Engineer
Bruce Miller
3/6/2007
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - QW-483
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00015 Page 1 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0205 Revision 2
2/2/2006
0205 Test Revision
BASE METALS (QW-403)
Welded to:
and tested:
Notes
Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)
Plate A-588 (B, c) S3 SG1 - - 1.5 -
Plate A-588 (B, c) S3 SG1 - - 1.5 -
Without PWHT
JOINTS (QW-402)
Joint design Double-V-groove
Backing: Yes: weld metal
Retainers
Groove angle 60(deg.)
Root opening 1/8(in.)
Root face 1/8(in.)
WELDING PROCESSES
Welding process
Type
FCAW
Semi-automatic
SAW
Machine
FILLER METALS (QW-404)
5.29 5.23SFA specification
E81T1-W2 ENi1KAWS classification
6 6Filler metal F-number
1Weld metal A-number
See ClassificationFiller metal nominal composition
Filler metal trade name
.052 5/32Filler metal size (in.)
3/4 3/4Deposited thickness (in.)
<1/2 <1/2Maximum pass thickness (in.)
Weld deposit chemistry
5.23Flux AWS specification -
F8A2Flux AWS classification -
Flux nominal composition -
Flux trade name -
Neutral fluxFlux type -
NoFlux from recrushed slag -
None NoneSupplemental filler metal
Supplemental filler metal vol. (ft³)
POSITION (QW-405)
1G 1GPosition
- -Weld progression
PREHEAT (QW-406)
87 80Preheat temperature (°F)
474 514Maximum interpass temperature (°F)
GAS (QW-408)
CO2Shielding gas: Type -
40(cfh)Flow rate -
NoneTrailing gas: Type -
-(cfh)Flow rate -
NoneBacking gas: Type -
-(cfh)Flow rate -
ELECTRICAL (QW-409)
.052 5/32Filler metal size (in.)
218 - 300Amperes
24.7 - 29 30Volts
Travel speed (in./min)
Maximum heat input (kJ/in.)
DCEP DCEPCurrent/polarity
-Wire feed type -
40 - 55Wire feed speed (in./min)
GlobularArc transfer mode -
TECHNIQUE (QW-410)
Stringer and Weave StringerString or weave
5/8"Orifice/gas cup size -
3/8 - 3/4 1 - 1.5C.T.W.D (in.)
NoneOscillation -
Single electrodeMulti/single electrode -
Electrode angle (deg.) -
Multiple passes Multiple passesMulti/Single pass per side
Multiple layerMultiple or single layer -
Not used Not usedPeening
Chipping, Brushing Chipping, BrushingInitial/interpass cleaning
Grinding GrindingBack gouging method
Air Preheater Company
ASME - Procedure Qualification Record (PQR) - Test results (as welded)
WeldOffice WPS
WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.
Catalog n° PQR00015 Page 2 of 2
PQR record number
Date
WPS record number
Company name
Welding standard
0205 Revision 2
2/2/2006
0205 Test Revision
TENSILE TESTS (QW-150) Reduced section
Width Thickness
Comments
Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and
location(in.) (in.) (in²) (lb) (psi)
Tensile #1
Tensile #2
Tensile #3
Tensile #4
.759
.765
.752
.769
.689
.620
.742
.720
0.5230
0.4743
0.5580
0.5537
44070
38660
46850
47720
84500
81500
84000
86000
Base Metal
Base Metal
Base Metal
Base Metal
GUIDED BEND TESTS (QW-160)
Type of test Acceptance criteria Result Comments
Comments
4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1
OTHER TESTS
Type of test Acceptance criteria Result Comments
Comments
Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5
CERTIFICATION
Welder's name ID Number Stamp number Mechanical testing by
Laboratory test number
Test file number
Tests conducted by
Niagara Metallurgical
2693
Donald E. Morrison
Bill Armstrong
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.
Name Signature
Date
Welding Engineer
Bruce Miller
3/6/2007