The International Pipeline & Offshore Contractors · PDF file– Bonatti, CCC, CAT, Dhatech, e.on, Goriziane Electronics, JGS, PetroIT, PipeSak, PRICE GREGORY, RESON, SICIM S.p.A.,

The International Pipeline & Offshore Contractors Association

Future Trends and Innovation Group

NCI Fall Session March 27 – 28 , 2014

Geneva

Future Trends and Innovations

Attendants

• People: – Group Leader: Zuhair Haddad – Co-Leader: Abhay Chand – Attendants: Mustafa Abusalah, Marco Albanesi, Geoff

Connors, Jason Steph, Jochen Stieler, Maurizio Truscello, Erik-Jan Veeren, Laurent H. Selles

• Companies: – Bonatti, CCC, CAT, Dhatech, e.on, Goriziane

Electronics, JGS, PetroIT, PipeSak, PRICE GREGORY, RESON, SICIM S.p.A., 3M, Creative Heating Services

Future Trends and Innovation

Outline

Delivered Projects RTS

New Pipeline Construction Data Standards Chapter Baseline of a Construction Contract

Accomplished Collaboration Projects: Using RFID for spools tracking CostOS Pipline estimation software evaluation By Bonatti and Price-Gregory Pipe Pillow evaluation by Price-Gregory

Running Collaborations and Pilot Projects Pipeline Construction Data Standards IPLOCA-PODS

working group Risk Sharing Matrix On/off board equipment tracking standardization

New Collaboration initiatives


Data Standards for New Pipeline Construction Projects


Work Group Status & Background


Key Dates • May 31, 2012 - Work Group Kick-Off • August 2, 2012 - Submitted Work Group Charter for Board Approval • October 10, 2012 - Response from the Board of Directors to reduce scope of

the Charter • February 7, 2013 – Charter re-submitted • March 4, 2013 – BOARD/IPLOCA/WG Meeting and Charter Approved

Leadership • Chair: Cheryl Bradley, Chevron • Co-chair: Michael Gloven, Petro IT Americas Revised 9/25/2013 – Mustafa Abusalah, CCC

6 Sub-Groups • Design, Engineering • Field Survey • Construction Activity • Operation Activity • ROW • Environmental

Work Group Status & Background


Approved Scope • Utilization of the PODS Pipeline Data Model during the design and construction phases

both onshore and offshore. • Identify all “states”, key surveys and the essential data elements that should be

collected at each stage of the process. • Perform a gap analysis between project data and current PODS data model. • Describe how pipeline stationing and centerline representation is managed through a

project lifecycle. • Proposed scope and deliverables for a Phase 2 set of activities. Approved Deliverables • A new pipeline project data document describing all the data requirements during each

stage of the design and construction process. • A survey data requirements document for each key survey identified. • A document describing in detail the results from the gap analysis study to include

recommendations on the type of modification needed to the PODS model, including new tables, or additions to existing tables to bridge the gaps identified.

• A Draft Phase 2 PODS Workgroup charter for consideration by the Board

Work Group Status & Background Participants


Approved Project Schedule On Schedule


Phase I Deliverables


Work Group Report • A High Level Description of Activities and Collection in each Project

Phase for each Discipline

Data Summary Workbook • A List of all the data requirements during each Project Phase and

Discipline • Results from the PODS gap analysis including recommendations on the

type of modification needed to the PODS model • PODS Modifications Summary • Data Dictionary • Standard Fields

Phase I Deliverables


PODS Modifications • 7 New Modules: Construction, Civil, Environmental, Exploration, Geotechnical, Project,

Survey • 205 New Tables • 15 existing tables with Modifications Pipeline Project Database • 400 tables involved during a New Pipeline Construction Project • 179 existing PODS tables with No Modifications • 49 tables transition into the Operator's database Technical Committee Feedback • Compressive, detailed, no major issues • Overlaps and missing definitions to be resolved with guidance between both TC and SME

groups

Phase II & Next Steps


Scope & Objectives Phase II will: • Recommend the best organization of new tables into independent modules for

addition to the PODS 6.X schema, and provide complete documentation for these additional tables.

• Provide important and practical guidance to The PODS Technical Committee. • Evaluate options to serve as the lowest common denominator software tool to allow

users in all phases of the project to digitally collect information for export to a PODS database.

• Discuss challenges associated with field data collection, and discuss several considerations for managing these workflows.

Leadership and Charter Submittal • Charter pending Board feedback • Continued Work Group Organization

– Modules & SubGroups

Baseline of a Construction Contract

Captains : Maurizio Truscello – Bonatti SpA (contractor), Jochen Stieler – e.on (client) Objectives : • Introduce a new approach or method to manage the challenges and risks

associated with a new project. • Introduce a “Cost Effective” Risk Management.



Assumptions :

• The order of risk magnitude in output to Front End Loading Phase related to facility planning (FEL 2) can be assumed +/-30%. So an early involvement of EPC CONTRACTOR in the FEL 2 can be very cost effective and guarantee a lowest residual risk during the operational phase.

• The priorities of investors and contractors are : cost effective and predictable,

efficient during operational phase and an efficient risk management system.

• Early CONTRACTOR’s mitigation will reduce risks and costs.





Outcomes: • The risk sharing contract consists on including in the offer or contract a risk

sharing matrix including the estimated risk values to be borne by client or contractor in the event of an arising risk.

• This matrix will include the estimated value or a percentage of the value to be assumed/ shared by each to the parties, in order to avoid further disputed change orders.

• The risk sharing contract consists on method that aligns the interests of the client and the contractor to build the project in a collaborative way.


CostOS Estimating Software

• Nomitech’s CostOS estimating software is a powerful and HIGHLY customizable estimating software that serves the construction, oil and gas, energy / EPC, and mining industries. They have an Enterprise version for larger companies, standalone versions and module add –ons including:



• Knowledge bases / Databases available for integrated subscription: – NODOC Knowledgebase – covers both offshore and onshore oil

and gas projects. – NODOC Offshore – NODOC Onshore – Richardson or Cost Data On Line Process Plant Database – BCIS: The RICS Building Cost Information Service – commercial

building focused highly utilized by quantity surveyors. – RSMeans Cost Database

• BIM & GIS Modules • 2D Takeoff Add-ons – CostOS 2D

extraction is a Nomitech branded Quantity Takeoff Module that is



• BIM & GIS Modules • Real-Time Synchonization with Oracle Primavera

P6 • 2D Takeoff Add-ons – CostOS 2D extraction is a

Nomitech branded Quantity Takeoff Module that is integrated with CostOS Estimating. Its key features are:



– Supports measurements on PDF, TIFF, JPEG, DWG, DGN and DXF drawings

– Multiuser and enables numerous estimators to work on the same project

– Produces analytical document of the measurements – Supports definition of custom measurements such as ducts area,

slab rebar, etc. – o Quantities are fully synchronized with the BOQ / Estimate – o Quantities can be associated with CostOS Parametric Models – o On-Screen Takeoff On Center – Apart from CostOS 2D,

CostOS is also integrated with on-screen – take-off from On Center software. – Among the many impressive facets to this software are its

graphical user interface, resource cost databases




PipeSak Pipe Pillow Evaluation by PRICE GREGORY

• When considering long-term integrity requirements as a significant concern for pipeline owners, more of an engineered approach needed to be developed for in-trench supports of pipelines. This is why PipeSak Inc. developed the PipePillo. The PipePillo is a structured pipeline pillow (SPP) designed to achieve this long-term integrity concern for in-trench pipeline support.


PipeSak Pipe Pillow


PipeSak Pipe Pillow


• The SPP’s are a time saver and very effective in cutting down on man power requirements when compared to setting fabrication up on skids.

• The SPP’s are cost efficient in the trench installation, placing piping underground. The support the pipe well when properly spaced and they have a contour to them that allows for more of the piping to rest on versus setting the piping on a flat concrete rest block which also requires rock shield installation between the rest block and the pipe.

• The SPP’s are light but surprisingly strong and much easier to move for fine adjustments side to side and or in height as opposed to wooden skids.”

Heavy crude heating electromagnetic heating project CHS

• Iploca member (crude player, pipe constructor) to join us in our heavy crude heating electromagnetic heating project, to attend the validation of our experimental pilot, when ready at Delft University (Rotterdam, NL) in the coming 9 months.


HRC Synoptic - leakage/anti-theft GPS sensor

• To Invite HRC Synoptic to present a new technology to monitor Pipeline leakage.


Presentations


Presentation 1 : Health and Safety for welders to the next level Speakers Mr. Erik Jan Veeren and Mr. Andreas Horesch Company Lastechniek Europa B.V. & 3M Presentation 2 : efficient weld seam cleaning with non-stock removal tools and less chance at eye injuries Speaker Mr. Leo de Lange Company Lastechniek Europa B.V. & OSBORN


New Collaboration Pilot Projects

Heavy crude heating electromagnetic heating project Evaluation, early

Risk Sharing in Contracts: e.on and Bonatti Look into the RFID technology for (PRICE

GREGORY & CCC): Pipe and spool tracking (RFID and/or sticker system) Pipe location / marking Pipe integrity monitoring Other opportunities for RFID technology

Conclusions and Future Work

• The group is committed to contribute two new chapters to be published in the 4rd edition of the RTS

• Pipeline Construction Data Standards on the way. • New Cross Companies Collaboration Projects. • On/off board equipment tracking standardization • The group will continue encouraging cross companies

collaboration to improve innovations • Study Change Management Plan during implementation of

New technologies. • The Group will continue inviting innovative ideas to take

part in the NCI and will encourage research collaboration. – Possibly through webinars


Documents

The International Pipeline & Offshore Contractors · PDF file– Bonatti, CCC, CAT, Dhatech, e.on, Goriziane Electronics, JGS, PetroIT, PipeSak, PRICE GREGORY, RESON, SICIM S.p.A.,