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. . 2556 16-18 2556 The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using Work Study Method 1* 2 1,2 . 57210 E-mail: [email protected] * Worapot Sirirak 1* Peerawat Luesak 2 1,2 Department of Industrial Engineering, Faculty of Engineering, Rajamangala University of Technology Lanna Chiang Rai, Chiang Rai 57210 E-mail: [email protected] * 400 13 3 30 30 1 30 11 360 8 2 40 30 25 30 1 11 700 94.44 30 137.80 94.20 31.64 Abstract Due to conventional thai rice noodles production has long time in producing, results low production capacity. This is not enough to market demand which over than 400 kg per day. The conventional process has 13 steps and take 3 hours and a half per process time. One process time can produce 30 kg of thai rice noodles then every 1 hour can produce 360 kg. Thus, 11 hour of the period of production time can produce 360 kg of thai rice noodles which is not correspond to demand. This research aims to increase productivity of thai rice noodles producing process via work study. From research, time study, motion study, process analysis and new process design were used. From study, the production process

The Improvement Productivity of Rice Vermicelli ….. 2556 16-18 2556 The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using Work Study Method 1* 2 1,2. 57210

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Page 1: The Improvement Productivity of Rice Vermicelli ….. 2556 16-18 2556 The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using Work Study Method 1* 2 1,2. 57210

. . 2556

16-18 2556

The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using

Work Study Method

1* 2 1,2

. 57210

E-mail: [email protected]*

Worapot Sirirak1* Peerawat Luesak2 1,2Department of Industrial Engineering, Faculty of Engineering, Rajamangala University of Technology

Lanna Chiang Rai, Chiang Rai 57210

E-mail: [email protected]*

400 13

3 30 30 1 30 11 360

8 2 40 30 25

30 1 11 700 94.44

30

137.80 94.20 31.64

Abstract

Due to conventional thai rice noodles production has long time in producing, results low production

capacity. This is not enough to market demand which over than 400 kg per day. The conventional

process has 13 steps and take 3 hours and a half per process time. One process time can produce 30 kg of thai rice noodles then every 1 hour can produce 360 kg. Thus, 11 hour of the period of production

time can produce 360 kg of thai rice noodles which is not correspond to demand. This research aims to increase productivity of thai rice noodles producing process via work study. From research, time study,

motion study, process analysis and new process design were used. From study, the production process

Page 2: The Improvement Productivity of Rice Vermicelli ….. 2556 16-18 2556 The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using Work Study Method 1* 2 1,2. 57210

. . 2556

16-18 2556

was reduced to 8 steps. The period of production time per one process is 2 hours and 40 minutes that

can produce 30 kg of thai rice noodles. After that, every 25 minutes can produce 30 kg of thai rice noodles. Moreover, 11 hours of period of production time in one day can produce 700 kg of noodles.

After improvement, it was found that the thai rice noodles production are increase to 99.44%. From the

production improvement, it helps in plant layout adjust which be in line with work in suction. And results in the distance of motion in 30 kg thai rice noodles production from 137.80 meters to 94.20 meters

corresponding to 31.68%.

Keywords: Work Study, Process Design, Thai Rice Noodles

1.

( ) ( )

( )

" "

360

400

2.

(2555)

(Stator) D-Frame

ECRS

75.7

57.80 34.61 10.60 9.44

(2549)

Page 3: The Improvement Productivity of Rice Vermicelli ….. 2556 16-18 2556 The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using Work Study Method 1* 2 1,2. 57210

. . 2556

16-18 2556

(Bill of Material)

(Bill of Material)

33.50 80.85 47.35

28 23 5.52

(2555)

� 2554 Body

A 6 Ft.

(Process Flow)

(Yamazumi Chart) (30 / )

ECRS

(Cycle Time) 183 25 8

24 / .

( ) 5 ECRS

(Takt Time) 1

128.69 90.70

2 5 183.00 116.64 3

25 24 (Cycle Time) 183

119.92 34.47% 24 / . 30 / . 25%

(2553)

A B171 (Work Study) (Standard Time)

(Yamazumi Chart) (Leveling Production)

(Cycle Time) A

B171 60.79 59.22 / (Takt Time)

58.07 62 / (Yamazumi

Chart) 4

(Leveling Production)

A

B171 57.97 62.10 / 4.64%

13,425 / . . (2539)

150

Page 4: The Improvement Productivity of Rice Vermicelli ….. 2556 16-18 2556 The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using Work Study Method 1* 2 1,2. 57210

. . 2556

16-18 2556

(Shortest Slack Time)

6.46

(Load Check) 552.1 (Man � Hour)

(2553)

2

25-30 12-17

( 3,791,667 )

(2552)

(Makespan)

(Flex Cable Circuit) 2

20 (27 )

( 137 )

95%

(Flowshop) NP-Hard

4 1) 2) 3)

(Campbell, Dudek and Smith) 4) HFMECA (Hybrid

Flowshop Under Machine Eligibility Constraint Algorithm)

19.37%

3.60%

HFMECA 7 5.32

(2543)

2

70,000

62,400

Page 5: The Improvement Productivity of Rice Vermicelli ….. 2556 16-18 2556 The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using Work Study Method 1* 2 1,2. 57210

. . 2556

16-18 2556

Us$ 1.75 1.28 Us$

80,000 Us$ 472,000 2 3

(2553) HEP-12 HGP-140 HTP-360

ECRS

(1) HEP-12 57.62

32.95 74.89 (2) HGP-140 57.37

31.80 80.38 (3) HTP-360

55.20 31.80 73.55

3.

1

1.

2.

3.

(Work Study)

4.

1

Page 6: The Improvement Productivity of Rice Vermicelli ….. 2556 16-18 2556 The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using Work Study Method 1* 2 1,2. 57210

. . 2556

16-18 2556

4.

30

360 1,653.60

400

1 2

1

1

3 30 30 1

30 1 11 360

400

2

2

8

2 40 30 25

30 1 11 700

94.44

1. 25.69

5

2.

25.12

5 3. 1

2 1

2 2

2

2

Page 7: The Improvement Productivity of Rice Vermicelli ….. 2556 16-18 2556 The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using Work Study Method 1* 2 1,2. 57210

. . 2556

16-18 2556

( )

2 2

2 ( 2 56.70 30 2 44.48

60 ) 4. 34.55

24.41

5. 23.56

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6.

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3 7.

29.58 2 1

2 2

8

2

3 4 3 4

2

3

4

Page 8: The Improvement Productivity of Rice Vermicelli ….. 2556 16-18 2556 The Improvement Productivity of Rice Vermicelli (Khanom-Jeen) Process by using Work Study Method 1* 2 1,2. 57210

. . 2556

16-18 2556

3 ( ) x ( ) 30

: 2

4 30

: 2

31.64 30

5.

360 (11) 700 94.44

30

137.80 94.20 31.64

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