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The Future of Refrigerants Steve Kujak ASHRAE Distinguished Service Member Director - Next Generation Refrigerant Research [email protected] Oct 8, 2019

The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

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Page 1: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

The Future of Refrigerants

Steve KujakASHRAE Distinguished Service Member

Director - Next Generation Refrigerant Research

[email protected]

Oct 8, 2019

Page 2: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

My HVACR Background

27+ Years Working on Refrigerants From CFC to HFCs and Now into the Future

Publications & Patentso 40+ publication on next generation refrigerants

o 17 patents

ASHRAE Experienceso ASHRAE National

− Standard 34 – Toxicity Chair (10 years), Vice Chair - Main Committee

− ASHRAE Research Administration Committee (RAC)

− Technical Committee 3.1 Refrigerants and Coolants – Past Chair

− Technical Committees 3.2, 3.3 and 3.4

− MTG Low GWP Committee

− Distinguish Member

− Crosby Field Award “Highest Rated Technical Paper Presentation”

− 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner

o ASHRAE Regional & Local− Region VI Refrigeration Chair

− La Crosse Chapter Refrigeration and Sustainability Chair

Industry Experienceso AHRI Standard 700 – Specifications for Refrigerants

o AHRI Flammability Research Committee

o Various ISO Standards (817, 5149)

Page 3: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Background Materials To Supplement Todays Discussion

ASHRAE Journal

May 2017ASHRAE Journal

May 2018

Refrigerant Options, Flammability & HFO Stability

Page 4: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

• Message from Our Sponsor

• Impact of Refrigerants in our Daily Lives

• Global HFC Regulations – Why are we doing this?

• History of Refrigerants & Refrigerant Selection Challenges

• Refrigerant Safety Standards and Nomenclature

• Summary of 4th Gen Refrigerants

• Refrigerant Future

Refrigerant Discussion Agenda

R1234yf

A2L GWP <1 R1233zd(E)

A1 GWP 1

Ultra Low GWP (<10 GWP) Refrigerants in the HVACR Market Place Today

R514A

B1 GWP<2

Azeotropic

HFO

HCO

HFOHCFO

Page 5: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

First, A Message From Our

Sponsor

Page 6: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Putting the “R” Back in ASHRAE

Goal: Creating More Emphasis on Pirates in ASHRAE “RRRRRR”

• Members had expressed a lack of focus on refrigeration and refrigerants.

• Board initiated a study to identify the gaps and issues in 2018-2019

- Trent Hunt led investigation and recommendations.

• Results

- new “Refrigeration Portal” on the ASHRAE website:

https://www.ashrae.org/technical-resources/refrigeration

- Specific PAOE points for refrigeration topics/items at the chapter level

Include forming a refrigeration committee

Refrigeration and refrigerant speakers/topics at chapter events

Offsite visits to refrigeration facilities

Page 7: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Societal Impact of Refrigerant

1930’s-CFC’s Introduced Today

• Food preservation & Security

• Grown & distributed locally and used quickly

• Limited long term storage, distribution and

freshness of foods done, mainly industrial scale

• Spoilage high

• Restricted ability to move without spoilage

• Productivity- Night work during hot periods

• Health - Deaths from heat waves and food spoilage

• Populations – Restricted in movement or expansion

to hot climates

• Food preservation & Security

• Global movement of fresh foods

• Long term storage and freshness preserved

through deep frozen conditions Spoilage

significantly reduced

• Productivity- unrestricted and optimized

• Health – Limited deaths from heat waves and from

food spoilage

• Populations – Large movements of population to

warmer climates, population expansions

Arcadia, WI

1942

My Dad

This is

Rover ~70 yrs

Refrigerant Innovations Have Enabled A Societal Transformation

This is Mikey

Cowboy

Cody

His

Grandson

Page 8: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

The Cold/Cool/Heating/Insulation/Energy Storage-Generation Chain

Refrigerants Development Critical to Increased Societal Standard of Living

Innovation Continues: Key Drivers Continued Heating Electrification & GHGs

Super Frozen <-60ºFMedical, Biological Sushi Grade

Tuna, Blast FreezingR23, R508, Ethane

Deep Frozen -20 to -15ºFLong Term Food Preservation

& ProcessingR404A, R507A, R717

Deep Frozen -5 to 15ºFFood Preservation/Process

R404A, R507A, R717, R134a

Fresh 35 to 38ºFFood Preservation/Process

R404A, R134a, R717, RV’s R717/R718 Absorption

Insulation

R245fa, R134a,

Hydrocarbons,

R718

Banana’s 54-58ºF

A/C & Heating 60-75ºFR410A, R1234yf, R134a, R513A, R123, R514A,

R12333zd(E) Heat Pumps

Energy Storage

Making Ice

R134a, R513A

Higher Temp HPs or OCR R245fa

Page 9: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

HFC Phasedown Regulations

Why are we Doing This?

Page 10: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Long Atmospheric Lives of Fluorocarbon Gases Magnify GWP Contributions

F-Gases Unregulated Would Contribute 0.5ºC Temperature Increase

1 lb of R134a Released Equal to 1300 lb of CO2 Emissions

o Refrigerants (HFCs and HCFCs) currently contribute 2%

o Left unchecked – will grown to 6% to 10%

o Not all gases have equal global warming potential with GWP based on CO2 = 1

o For example;

o Methane has GWP of 21 or 1 molecule of methane released can do the

global warming of 21 CO2 molecules

F-Gases Global Warming Impacts & How Are They Measured

Page 11: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

2016 Montreal Protocol HFC Amendment Agreement Kigali Amendment - Global Transitions Based on GWP

20442040 204220322028 203020262022 202420202016 2018 20382034 2036 20482046

90%

70%

60%

50%

40%

30%

20%

10%

80%

93

63

45

31

2421

90

60

30

20

15

90

70

50

20

European Union

A2 Countries (Dev eloped)

A5 Countries (Group 2)Established Baseline Quantity

A5 Countries (Group 1)

90

80

70

15

2

1

Final Baseline Quantity = ~300 GWP Average

More Complex Than ODP Phase Out (Banned Chemicals)

This is a Phase Down (All Refrigerants Available for Use)

Expectations is <300 GWP Needed by Many Countries to Meet Goal

Today

Page 12: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Refrigerant History &

Selection Challenge

Page 13: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Balancing Key Factors for;

Direct Refrigerant GWP

Efficiency (Indirect GWP)

Safety

Transition Costs

Intellectual Property

Product Sustainability

Refrigerant Replacement Challenge

Minimal

Environmental

Impacts

(TFA)

Low

Emissions

(leaks)

Lowest

Indirect GWP

(efficiency)

De Minimis

ODP

Lowest

Direct GWP

Safety

Economic

Environmental

Social

Demands

Challenge: Selecting Refrigerants with Balance

Flammability Greatest Challenge for this Transition – Not in All Cases

Page 14: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

History of HVAC&R Refrigerants

1st Generation“What Ever Worked”

3rd Generation“Ozone Protection”

Ozone Depletion

4th Generation“Global Warming”

GlobalWarming

1830’s – 1930’s 1930’s – 1990’s 1990’s – 2010’s 2010 - ??

• Limited applications

mainly industrial

• “Poor safety & cost”

• Innovation enabled

exponential societal

improvements

Preserved 2nd gen.

innovations, safety,

stability and efficiency

• Fewer choices

• Safety and design

challenges

• NH3

• CO2

• Various

Hydrocarbons

• H2O

• Sulfur Dioxide

• Methyl Chloride

(R40)

• NH3

• CFCs and HCFCs

o R11

o R12

o R22

o R502

• NH3

• HCFCs & HFCs

o R22

o R123

o R134a

o R410A

o R404A

o Many Blends

• NH3

• Low GWP HFCs & HFOs

o R1233zd(E)

o R1234yf & R1234ze(E)

o HFC/HFO blends

• Renewed “Natural”

interest

o CO2

o Hydrocarbons

2nd Generation“Safety and Stability”

Thomas Midgley

Societal Demands Continue to Drive Refrigerant Innovations

Page 15: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

1st Generation HVAC&R Refrigerants – Whatever Works Making ICE

1st Generation“What Ever Worked”

1830s-1930s

• Limited applications

mainly industrial

• “Poor safety & cost”

• NH3

• CO2

• Various

Hydrocarbons

• H2O

• Sulfur Dioxide

• Methyl Chloride

(R40)

Gases from Developing Industrial Processes

Flammable, Toxic or Extreme High Pressure

Ferdinand Carre’s Ice Making Device

Fully Natural

Ice Harvesting

Frederic Tudor1806

Vapor Compression

1856

James Harrison

Ether, Ammonia

Later SO2, R40, HCs,

CO2 Whatever Could be Found

Page 16: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

2nd Generation HVAC&R Refrigerants – 1 Carbon

• Innovation enabled

exponential societal

improvements

• NH3

• CFCs and HCFCs

o R11

o R12

o R22

o R502

2nd Generation“Safety and Stability”

1930’s-1990’s

Thomas Midgley

Nonflammable & Low Toxicity – Enabled Exponential Societal Opportunities

CFCs

HCFCs

R-12

Page 17: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

2nd Generation HVAC&R Refrigerants – 2 Carbons

• Innovation enabled

exponential societal

improvements

• NH3

• CFCs and HCFCs

o R11

o R12

o R22

o R502

2nd Generation“Safety and Stability”

1930’s-1990’s

Thomas Midgley

Nonflammable & Low Toxicity – Enabled Exponential Societal Opportunities

CFCs

HCFCs

R-123

Many Azeotropes

R502, R508

Page 18: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

o Numbering - Right to Lefto (E) or (Z) stereoisomerism differences (opposite side, E, same side, Z)

o Letter (lower case)molecular balance designation or carbon substitution or stereo isomeric diferences

o number of fluorine's

o one more than number of hydrogen

o one less than number of carbons

o number of double bonds

o Calculate remaining bonds available – these indicate the number chlorines or others

o R-400 series zeotropic refrigerant blends

o R-500 series azeotropic refrigerant blendso 400 & 500 series use capital letters to designate different blends using same refrigerants, i.e. R407A,

R407C

o R-600 series miscellaneous hydrocarbons – R600a Isobutane

o R-700 series inorganics, based on molecular weight, like CO2 is R744

Refrigerant Nomenclature Quick Overview

Nomenclature Developed As An Is Easier Way To Communicate

R-134 R-134a

R-32 (50%) R-125 (50%) R-410A

R-1233zd (E)

Page 19: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

3rd Generation HVAC&R Refrigerants – Ozone Depletion – Fluorine Only

3rd Generation“Ozone

Protection”1990s-2030s

Ozone Depletion

Preserved 2nd gen.

innovations, safety,

stability and

efficiency

• NH3

• HCFCs & HFCs

o R22

o R123

o R134a

o R410A

o R404A

o Many Blends

Societal Environmental Protection Demanded Changes – Safety Preserved

R-134a

Solution Becoming More

Complex

Limited Azeotropes

Zeotropes Used for First Time

R404A, R410A, R407C

Need to Expand the Chemistry

to 3 Carbon Molecules

Page 20: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

3rd Generation HVAC&R Refrigerants – 3 Carbon – Fluorine Only

3rd Generation“Ozone

Protection”1990s-2030s

Ozone Depletion

Preserved 2nd gen.

innovations, safety,

stability and

efficiency

• NH3

• HCFCs & HFCs

o R22

o R123

o R134a

o R410A

o R404A

o Many Blends

Societal Environmental Protection Demanded Changes – Safety Preserved

R-245fa

Longer Carbon Chains

Reduces Candidates for

Higher Pressure

Refrigerants

Page 21: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

3rd Generation HVAC&R Refrigerants – 4 Carbon – Fluorine Only

3rd Generation“Ozone

Protection”1990s-2030s

Ozone Depletion

Preserved 2nd gen.

innovations, safety,

stability and

efficiency

• NH3

• HCFCs & HFCs

o R22

o R123

o R134a

o R410A

o R404A

o Many Blends

1 Refrigerant in Production – Foam Blowing Agent

R-365mfc

Flammable

GWP - 804

Page 22: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

4th Gen HVAC&R Refrigerants – Global Warming w Energy & Efficiency

4th Generation“Global Warming”

2010 - ??

GlobalWarming

• Fewer choices

• Safety and design

challenges

• NH3

• Low GWP HFCs & HFOs

o R1233zd(E)

o R1234yf & R1234ze(E)

o HFC/HFO blends

• Renewed “Natural”

interest

o CO2

o Hydrocarbons

Societal Environmental Protection Demanded Changes – Safety Preserved??

Whole Chemistry Playbook is Back!

As Well as a New Look at Older

Refrigerants “Naturals” – Ammonia, CO2,

Hydrocarbons

Expanding Operating Maps – Heat

Recovery & Heat Pumping

Short Atmospheric Life is the Key

Page 23: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

R1234ze(E)

A2L GWP <1

4th Gen HVAC&R Refrigerants – Global Warming

4th Generation“Global Warming”

2010 - ??

GlobalWarming

• Fewer choices

• Safety and design

challenges

• NH3

• Low GWP HFCs & HFOs

o R1233zd(E)

o R1234yf & R1234ze(E)

o HFC/HFO blends

• Renewed “Natural”

interest

o CO2

o Hydrocarbons

Double Bonds React in Days and Reduce GWP to Fraction of Previous Gens

Introduce atmospheric reactive elements or bonding

o Elements and bonding include

More Hydrogens (e.g. less Fluorine)

C=C Double bonds (unsaturations or olefins)

Weaker Carbon-Halogen Bonds (bromine or iodine)

Oxygen (ethers and ketone)

HFOR245fa

A1 GWP 1030

Page 24: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Olefin (double bond) F-Gases Atmospheric Life

R11 GWP = 4,800

R12 11,900

R22 1810

R134a 1430

Page 25: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

4th Gen HVAC&R Refrigerants – Global Warming – 2 Carbon

4th Generation“Global Warming”

2010 - ??

GlobalWarming

• Fewer choices

• Safety and design

challenges

• NH3

• Low GWP HFCs & HFOs

o R1233zd(E)

o R1234yf & R1234ze(E)

o HFC/HFO blends

• Renewed “Natural”

interest

o CO2

o Hydrocarbons

2 Carbon Haloolefins Been Around for 70+ Years & Most in Industrial Production

CFOs

HCFOs 2 Carbon Olefins Just

Beginning to be looked at

for HVACR Refrigerants

Issues

Chemical Stability &

Flammability

Page 26: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

CFOs

HCFOs

4th Gen HVAC&R Refrigerants – Global Warming – 3 Carbon

4th Generation“Global Warming”

2010 - ??

GlobalWarming

• Fewer choices

• Safety and design

challenges

• NH3

• Low GWP HFCs & HFOs

o R1233zd(E)

o R1234yf & R1234ze(E)

o HFC/HFO blends

• Renewed “Natural”

interest

o CO2

o Hydrocarbons

Only Interested In Corner with CF3 Building Block

Easier to Manufacturer - Toxicity Profiles Are Better than CClF2 & CCl2F

R1233zd(E)

A1 GWP 1

HCFO

Page 27: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Refrigerant Safety

Standards & Nomenclature

Page 28: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

• ASHRAE Standard 34 “Designation & Safety Classification of Refrigerants”

- New ISO Standard 817 nearly mirrors Std 34.

- Current proposal is to co-label and use 1 standard

• Standard Purpose

- Designation

Identify all types of refrigerants short hand

- R-123 instead of

- 2,2 dichloro-1,1,1-trifluoroethane

- Safety

Flammability classification

Toxicity classification

- Both used by ASHRAE Standard 15

Refrigerant Designation & Safety Classifications

Standard 34

Industry Leading Standard To Identify Refrigerants & Their Safety

Page 29: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

o Numbering - Right to Lefto (E) or (Z) stereoisomerism differences (opposite side, E, same side, Z)

o Letter (lower case)molecular balance designation or carbon substitution or stereo isomeric diferences

o number of fluorine's

o one more than number of hydrogen

o one less than number of carbons

o number of double bonds

o Calculate remaining bonds available – these indicate the number chlorines or others

o R-400 series zeotropic refrigerant blends

o R-500 series azeotropic refrigerant blendso 400 & 500 series use capital letters to designate different blends using same refrigerants, i.e. R407A,

R407C

o R-600 series miscellaneous hydrocarbons – R600a Isobutane

o R-700 series inorganics, based on molecular weight, like CO2 is R744

Refrigerant Nomenclature Overview

Nomenclature Developed As An Is Easier Way To Communicate

R-134 R-134a

R-32 (50%) R-125 (50%) R-410A

R-1233zd (E)

Page 30: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Refrigerant Nomenclature Example for 3 Carbon HFOs

Nomenclature Can Be Quite Complex

R1234yf

1 – Double bond

2 – Carbon (2 is 1 less than the number of carbons)

3 – Hydrogens (3 is 1 more than the number of hydrogens)

4 – Fluorine's

y – Fluorine on the central carbon

f – CH2 off the double bonded carbon

No chlorines – no remaining bonds (6 total)

Page 31: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

1 – Double bond

2 – Carbon (2 is 1 less than the number of carbons)

3 – Hydrogens (3 is 1 more than the number of hydrogens)

3 – Fluorine

z – Hydrogen on the central carbon

d – CHCl off the double bonded carbon

1 - Chlorine – 1 remaining bond (6 total)

(E) – hydrogens on opposite side

R-1233zd (E)

Refrigerant Nomenclature Example for Stereoisomer

R-1233zd (Z)

Page 32: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Other Refrigerant Nomenclature

HFC-32

F

F H

H

HCFC-22

Cl

Cl H

F

CFC-11

Cl

Cl Cl

F

HFO’s Hydrofluoroolefin’s

HFC’s Hydrofluorocarbons

HCFC’s Hydrochlorofluorocarbons

CFC’s Chlorofluorocarbons

Past,

Ye

ste

rday,

To

day,

Fu

ture

?

R can be replaced with CFC, HCFC or HFC depending on the chemistry

HFOs or HCFOs are also designated as unsaturated HFCs or HCFCs

HFO-1234ze(E)

Numerous Ways of Referring to Refrigerants

Also There are Trade Names

Page 33: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Toxicity & Flammability Safety Refrigerant Safety Classifications ASHRAE 34/ISO817

Toxicityo Chronic exposure safety limit

o > or = to 400 ppm dividing line

o Class A, most refrigerants, like R-134a

o Class B, R123 and ammonia are examples

Flammabilityo Class 1, non-flammable most refrigerants used today

o Class 2L, <10 cm/sec burning velocity, most HFO’s, R32

o Class 2, more flammable, R152a

o Class 3, most flammable, like propane

Flammable Refrigerants : Many Technology Choices & Limitations

Industry Research : Flammable is Flammable, Not Specific Limits

Page 34: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

4th Generation Refrigerants

Page 35: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Tool Box of <10 GWP Next Generation Refrigerants

R1233zd(E)

A1 GWP 1

R1234ze(E)

A2L GWP <1

R1224yd(Z)

A1 GWP 1

R1234yf

A2L GWP <1

R1336mzz(E)

A1 GWP <6

R1132a

A2 GWP <1

R1123

A2L GWP <1

6 New Molecules/9 Older Molecules - HFOs, HCFOs, HCOs, IFC, CO2, NH3, HCs

Many Blends Possibilities to Optimize PropertiesR514A (HCO/HFO Blend) is an Azeotrope – No Change in Blend Composition if Leaked

R514A

B1 GWP<2Azeotropic

R13I1

A1 GWP <1 Along withCO2 (R744) – A1

Ammonia (R717) – B2LHydrocarbons (R290, R600, R600a) – A3

Page 36: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Refrigerant Alternatives - Flammability vs GWP

R123 & R245fa Alternatives - <10 GWP Nonflammable Candidate Available

R134a Alternatives – 300-600 GWP Nonflammable Candidate Available

R410A Alternatives – ~700 GWP Nonflammable Candidate Under Consideration – Rest A2L

R123 Like

R134a Like

R404A Like

R410A Like

Page 37: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Current In Use Ultra (<10 GWP) Low GWP Refrigerants

R1234yf

A2L GWP <1

R1233zd(E)

A1 GWP 1

R1234ze(E)

A2L GWP <1

R514A

B1 GWP<2

Azeotropic

Ultra Low GWP (<10 GWP) Refrigerants in the Market Place Today

Long Term Solutions

HFO

HCO

HFO

HFOHCFO

R1234yf used in car AC’s

R514A & ZD in Chillers

R1336mzz(Z), ZD & ZE foams, solvents

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Low Pressure Alternatives R123 and R245fa Replacements

Alternatives Attributes• Most Low GWP (<10)

• Non-flammable

• Good efficiency

• Near design compatible

alternatives available

- Near R123 and R245fa capacities

• All with no glide

• Issues: none

A1

A1

B1

B1

A1 New

A1

R1233zd(E), R514A and R1224yd(Z) – Good Choices Nonflammable, GWP <2, High Efficiency

All These Candidates Considered “Final Solutions”

R514A & R1233zd(E) Products Available in Market Place. R1224yd(Z) Starting Emerge

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Alternatives Attributes• Flammability

- GWP 300-600 nonflammable

- GWP <150 flammable

• Good to ok efficiency

• Near design compatible alternatives available

- Near R134a capacity (R513A & R516A)

- R1234ze(E) = -25% capacity

• All with no glide (azeotropes)

• Issues: Lower superheat than R134a

R513A (nonflammable) and R1234ze(E) Good Choices

R516A (<150 GWP, A2L) Good Future R513A Alternative

R513A, ZE and YF (not preferred – low COP) Products Available In Market Place

Medium Pressure Alternatives R134a Replacements

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High Pressure Alternatives R404A Replacements

Alternatives Attributes• Flammability

- R452A, R448A, R449A, R407’s (Nonflams)

- R454A, R454C, R455A leading flams

- R600a, R290, leading hydrocarbons

• Efficiency - equal or most greater

• Design compatible alternatives available

- R452A wide spread use in Transport

• All with moderate glide or high glide

- Most are R407C like (5 to 12K)

• Issues: High glide, high CDT, <150 GWP

lower capacity, all flammable

• No low glide blends for low temperature

refrigeration chillers

Innovation Still Needed and Underway

<150 GWP Possible - Tradeoffs

No Low Glide Options

R-134a Like

Page 41: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Current Tool Box of Low to Moderate Nonflammable GWP NGRs

Many Blends Possible – Most Zoetrope's, A Few Azeotrope’s

R513A, R448A, R449A, R452A In Use in USA

R1234yf

A2L GWP <1

R513A

A1 GWP 572

Azeotropic

R134a

A1 GWP 1300

R32

A2L GWP 675

R125

A1 GWP 3170

R134a

A1 GWP 1300

R1234yf

A2L GWP <1

R1234ze(E)

A2L GWP <1

R452A

A1 GWP 1945

R449A

A1 GWP 1296R448A

A1 GWP 1273R513A in Chillers

Rest R404A Replacements

Page 42: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

High Pressure Alternatives R410A Replacements

Alternatives Attributes• Flammability

- R32, R452B, R454B & C are all 2L

- R466A first nonflammable that meets first phase down step

of <750 GWP regulatory requirements

• Efficiency - equal or greater

• Near design compatible alternatives available

- R466A (Nonflammable), R32, R454B, R452B

• Many with glide

- Most R410A like with low glide (0 to <2K)

- R454C is R407C like (5 to 6K)

• Issues: No <150 to 300 GWP “R410A Like” Candidates

• Issues: <300 GWP “R404A Like”, but with high glide/CDT

R1123

Innovation Still Needed and Underway to Achieve <300 for All Products

R-404A Like

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Refrigerant Future

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Market Trends & Alternatives

• Overall Market Trends

- Centrifugal and screw chillers with new ultra low HFOs or lower HFC/HFO

blend refrigerants are now globally available.

- Scroll chillers using lower GWP HFC/HFO blends starting to emerge

- Flammability standards and codes update limiting wide spread flammable

refrigerant adoption in these products

• R123 & R245fa Alternatives (<10 GWP)

- R514A (GWP <2) and R1233zd (GWP 1) products available globally.

- Both considered “Long Term Solutions”

• R134a Alternatives (<750 GWP)

- R513A (GWP 603) chiller products available globally. “Interim”

- R1234ze (GWP <1) (EU) and R1234yf (GWP <1) (EU) chiller products

available regionally. R1234ze(E) considered “Long Term Solution”

- Better “ultra low GWP” solutions still needed to cover all customer needs

Global adoption of Ultra Low GWP (<10 GWP) Nonflammable Refrigerant

Adoption Occurring Without Direct Regulatory GWP Limits in Place

Page 45: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Market Trends & Alternatives

• R404A Alternatives

- Interim GWP Solutions (GWP >1300 to <2100)

R407A and R407H, HFC only technology

R452A “design compatible” GWP around 2000

R448A, R449A, R407H GWP around 1400, in markets (EU, APR, NAR).

Issues: capacity, glide, CDT.

- Long term Solutions (<150 to <300 GWP)

R454A, R454C leading candidates, but capacity, glide and CDT issues

No low glide blends for low temperature refrigeration chillers

R290, R600a widely adopted in portable, low charge products

R744 innovation continues, adoption occurring in commercial systems

and some adoption in Marine transport refrigeration and large industrial

refrigeration (new designs, high pressure, poor efficiency)

No Low Glide, Low GWP Solutions That Match R404A Performance

Market Fragmentation Occurring as a Result (R600A, R290, R744)

Page 46: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Market Trends & Alternatives

• R410A Alternatives

- Interim GWP Solutions (>300 to <750 GWP)

R32, GWP 675, being used for products in (EU, APR).

R454B, GWP 460 announced for global products

R466A, GWP 703, nonflammable, but still being vetted

- Long term Solutions (<150 to <300 GWP)

<300 GWP solutions still needed to meet MP’s final goals for R410A

Capacity and low glide are the challenges

Good Interim Solution Available – Opportunity for Non-Flammability (R466A)

Innovation Still Needed and Underway to Achieve <300 for All Products

Page 47: The Future of Refrigerants - Illinois ASHRAE · 2019-11-13 · − 2 Time George Briley “ASHRAE Journal Best Refrigeration Article” award winner o ASHRAE Regional & Local −

Thank You

Steve Kujak

[email protected]

Sunrise in Kauai, Hawaii