www.airliquidewelding.com

OPTITOME 2

Rugged high-precision machinedeveloped especially for HP plasmacutting applications

This numerical control system is fitted on a number of Air Liquide Welding machines. It manages thecutting machine completely, from the path to the process. Its simplicity and user-friendliness make ita unique piece of equipment that is recognised in the market for plasma thermal cutting.

HPC DIGITAL PROCESS

Phase 1 :The operatorselects theprogram, andthen the materialto cut.

Phase 2 :The HPC offersone or morecutting solutionssuitable for theapplication.

Phase 3 :After the suggestionis accepted,all the parametersare adjustedautomatically.

Phase 4 :When the tool (plasmaor other torch) is fittedwith the recommendedconsumables, themachine is ready to cut.

OPTITOME 2 is a machine designed for use with NERTAJET HPi plasma

installations to achieve very high cutting quality.

Great care has gone into its guiding and power systems to offer precise

and smooth movements that are compatible with HP cutting.

Its single-piece construction is highly sturdy, allowing simple and quick assembly.

This machine can handle heavy-duty production work, up to 300 A.

OPTITOME 2

Transverse guiding systemThe transverse carriage is guided by two flat-bottom railsthat provide smooth guidance and accurate positioning.

The racks are turned backwards, and fully protectedfrom splatter.

2014

-513

2014

-696

Working of automatic process adjustment with HPC DIGITAL PROCESS ?

NERTAJET HPi: the new generation of high-precisionplasma installations developed by Air Liquide Welding

NERTAJET HPi uses the latest advancedfunctions, to achieve higher cutting qualitywhile optimising operating costs.

• CYCLE BOOST and INSTANT MARKINGfor shorter production times.

• MASTER HOLE and CDHC for improvedcutting quality.

• TOUCH & GO, SOFT PIERCINGand TWIN DETECT for greater simplicityin use.

A design that optimises production

Longitudinal guidingFlat-bottom rails that allow smooth guiding and highpositioning accuracy. They are fully protected from fallingpieces or plates by the edge of the table.

The racks are turned downwards, and are thus fullyprotected from splatter.

The dual power system drives the machine smoothly.

Beam heightIt makes it possible to place rectangular pipes upto 200 mm high.

A cam connected to the end carriage of themachine beam activates pneumatic switchesto select extraction from the compartmentsused while cutting.

Each compartment has air diffuser boxes, for:

• evenly distributing extraction aroundthe cutting area.

• protecting the sides of the table from heating.

• protecting the air extraction opening hatches.

• collecting the cutting slag or pieces.

The extraction louvers are located at the topof the boxes.

As a result, they are less sensitive to the build-upof slag or pieces at the bottom of the boxes.

This design helps extend the effectiveness ofextraction.

The plate support frame can be folded awayeasily to have access to air diffuser boxes.

It has plate holder irons measuring 100 x 3 mmplaced at every 100 mm (50 mm as an option).

The table has compartments at every 600 mm

Emergency stopThe machine complies with the applicableMachinery Directive 2006/42/EC, whichmakes it necessary to have severalemergency stop points for optimumsafety. Further, it is interconnected tothe environment: process and extractionand treatment of cutting fumes.

2014

-694

2014

-693

2015

-204

2011

-050

OPTITOME 2 dimensions with standard table

Main technical specificationsCNC HPC DIGITAL PROCESSCutting dimensions 2 000 x 1 000 mm / 1 500 x 3 000 mm / 2 000 x 4 000 mm / 2 000 x 6 000 mmThickness Max. 50 mmDisplacement speed 15 m/min (in accordance with regulatory limits of the Machinery standard) Positioning accuracy 0.1 mm

Longitudinal power system• 750 W brushless dual power system• Low-backlash reduction gears• Module 2 20-tooth pinions

Transverse power system• 750 W brushless power system• Low-backlash reduction gear• Module 2 20-tooth pinion

Transverse guiding systemMachined beam incorporating racks and flat-bottom rails.The quality and smoothness of the guiding system ensures very high NERTAJET HP plasma cutting quality.

Longitudinal railsFull protection for rails with racks and flat-bottom rails.The quality and smoothness of the guiding system ensures very high NERTAJET HP plasma cutting quality.

Frame height 700 mm to 750 mm

Support tableWith compartments over every 600 mm, with pneumatic selection.Each compartment has a box for diffusing air and recovering splatter.

Machine safety systems• Emergency stops placed on the console and the sides of the machine.• Emergency stop line interconnected with its environment: processes, filters etc.

Plasma process NERTJAJET HPi 150 or HPi 300Flame process MACH HP or OXYCUT MACH torch

A B C D E F G HOPTITOME 20102 2 000 1 000 2 340 2 200 1 370 2 100 3 050 2 550OPTITOME 15302 1 500 3 000 1 840 1 650 3 170 3 950 2 504 4 375OPTITOME 20402 2 000 4 000 2 340 2 200 4 170 4 900 3 050 5 325OPTITOME 20602 2 000 6 000 2 340 2 200 6 320 7 000 3 050 7 380

(Dimensions in mm)

Options for OPTITOME 2

2014

-526

2014

-524

2015

-630

2015

-205 20

14-5

14

Slag drawersRugged drawers that move on wheels. They are placed under theframe table and can be removed from the side of the machine. Thissystem makes it simpler and less time-consuming to clean the slagboxes from time to time.

Equipmentfor handling

with lift truckEquipment for lifting the machine with a lift truck if the machinecannot be moved by a lift.

Pipe cuttingFor cutting shapes of all types in round pipes:openings, cod mouth, holes, cutting to length etc.

Maximum length: 2, 3, 4 or 6 m dependingon the size of the machine.Maximum diameter: 350 mm, 10 mm thick.

Central extraction (in line with the stock).Pipe holding system with mandrels and spiderrotators or spider rotators with rollers.

Positioning laserGreen cross type positioning laserto make it easier to position the torchor align the program on the plate.

Torch optionTorch assembly with manually-adjustable gas circuit, gradual operation for piercing, and electricigniter. The assembly can be mounted easily instead of the plasma torch in the torch impactsafety system of the numerical tool holder.

The torch thus benefits from the impact safety system, which protects it from tilting pieces,for instance. The maximum cutting capacity is 50 mm.

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Air Liquide is a leading global supplier of gases, technologies and services for industry and healthcare, employing over 50.000 employees in 80 countries to serve2 million customers and patients. Oxygen, nitrogen and hydrogen have been the core business of the group since it was founded in 1902. The ambition of Air Liquide is to bethe leader of its industry, thanks to long-term efficiency and a responsible approach to business.

ContactsBELGIUMAIR LIQUIDE WELDING BELGIUM SAZ.I. West Grijpen - Grijpenlaan 5 - 3300 TIENENTel.: +32 16 80 48 20 - Fax: +32 16 78 29 22

CHINAHANGZHOU SAF OERLIKON Weld. Cut.Shanghai Commercial Branch - Rm 1108 Pine City Hotel 777 Zhao Jia Bang Lu - SHANGHAI 200032Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97

CZECH REPUBLIC AIR LIQUIDE CZ S.R.O. - Welding and CuttingPodnikatelská 565 - Areál SVUM - 190 11 PRAHA 9 - BúchoviceTel.: +420 274 023 163 - Fax: +420 274 023 233

FRANCEAIR LIQUIDE WELDING FRANCE25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CedexTel.: +33 1 34 21 33 33

GERMANYOERLIKON SCHWEISSTECHNIK GmbHIndustriestrasse 12 - D-67304 EISENBERG/PFALZTel.: +49 6351 4760 - Fax: +49 6351 476 335

ITALYFRO-AIR LIQUIDE WELDING ITALIA S.p.ALoc. Casalmenini, 337010 - RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511- Fax: +39 045 82 91 536

LUXEMBOURGAIR LIQUIDE WELDING LUXEMBOURG S.A.5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURGTel.: +352 48 54 56 - Fax: +352 48 54 57MALAYSIASAF-OERLIKON MALAYSIA SDN BHDNo 10, Jalan TPP 5/1Taman Perindustrian Puchong - 47100 PUCHONG, SELANGORTel.: +603 8060 8638 - Fax: +603 8061 620

NETHERLANDSAIR LIQUIDE WELDING NETHERLANDSRudonk 6 B - NL 4824 AJ BREDATel.: +31 76 541 00 80 - Fax: +31 76 541 58 96

POLANDAIR LIQUIDE WELDING POLSKA - SP. Z.o.oUL. Porcelanowa 10 - 40-246 KATOWICETel.: +48 32 609 04 50 - Fax: +48 32 609 04 60

PORTUGALAIR LIQUIDE SOLDADURA LDARua Dr. António Loureiro Borges, 4-2° ArquiparqueMiraflores - 1495-131 ALGÉSTel: +351 21 41 64 900 - Fax: +351 21 41 69 40

ROMANIADUCTILAleea Industriilor Nr 1 - 120224 BUZAUTel.: +40 238 722 058 - Fax: +40 238 716 861

RUSSIAAIR LIQUIDE WELDING17 Vorontsovskaya Str. - 109147 MOSCOW Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91

SCANDINAVIAOERLIKON SKANDINAVIEN ABKrossverksgatan 7 - 216 16 LIMHAMNTel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01

SLOVAKIAAIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.Hlohovecká 6 - 951 41 NITRA - LUŽIANKYTel.: +421 37 692 4610 - Fax: +421 37 651 28 04

SPAINOERLIKON SOLDADURA SAPoligono Industrial la Noria Carretera de Castellon Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZATel.: +34 976 10 47 00 - Fax: +34 976 10 42 67

SWITZERLANDOERLIKON SCHWEISSTECHNIK AG Mandachstrasse 54 - CH 8155 NIEDERHASLI Tel.:+41 44 3076 111 - Fax: +41 44 3076 112

THAILANDEAIR LIQUIDE WELDING THAILAND Co. Ltd.40 Moo 6 - Ramindra Road Km 9.5 - KHANNAYAO, BANGKOK 10230Tel.: +66 29 43 2250 - Fax: +66 29 43 2256

UAEAIR LIQUIDE WELDING MIDDLE EAST FZEJebel Ali free zone warehouse No. FZS1AH05P.O. BOX 18734 - Jebel Ali - DUBAITel.: +971(0)48861606 - Fax: +971(0)48861608

U. K.AIR LIQUIDE WELDING LtdLow March / London Road - DAVENTRY - Northants NN11 4SDTel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10

Contacts for other countries:Air Liquide Welding Export Department Italy Loc. Casalmenini,337010 - RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511- Fax: +39 045 82 91 536

Air Liquide Welding Export Department France25, boulevard de la PaixCS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CEDEX - FranceTel.: +33 1 34 21 33 33