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THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE

THE ENTIRE WORLD OF SHEET METAL FORMING AT A … · THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE Schuler is the technological and global market leader in forming equipment

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Page 1: THE ENTIRE WORLD OF SHEET METAL FORMING AT A … · THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE Schuler is the technological and global market leader in forming equipment

THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE

Schuler is the technological and global market leader in forming equipment. We offer presses, automation, dies, process know-how and services for the entire metal forming industry. Our clients include car manufacturers and their suppliers, as well as companies in the forging, appliance, packaging, energy and electrical industries. We are the market leader in coin minting presses and supply systems solutions for the aerospace, railway and large pipe industries. Innovation is in our DNA: Schuler technology ensures maximum productivity, high levels of energy-efficiency and reliable mass manufacturing – also of lightweight parts. We showcase this cutting-edge technology at our TechCenters around the world. Following the acquisi-tion of die maker AWEBA and majority interest in Chinese press manufacturer Yadon, Schuler is represented in 40 countries with around 6,800 employees and is a member of the Austrian ANDRITZ Group.

Schuler around the world – ForMInG the Future

Schuler is the technological and global market leader in forming equipment. We offer presses, automation, dies, process know-how and services for the entire metal forming industry. Our clients include car manufacturers and their suppliers, as well as companies in the forging, appliance, packaging, energy and electrical industries. We are the market leader in coin minting presses and supply systems solutions for the aerospace, railway and large pipe industries. Innovation is in our DNA: Schuler technology ensures maximum productivity, high levels of energy-efficiency and reliable mass manufacturing – also of lightweight parts. We showcase this cutting-edge technology at our TechCenters around the world. Following the acquisi-tion of die maker AWEBA and majority interest in Chinese press manufacturer Yadon, Schuler is represented in 40 countries with around 6,800 employees and is a member of the Austrian ANDRITZ Group.

Schuler around the world – ForMInG the Future

Page 2: THE ENTIRE WORLD OF SHEET METAL FORMING AT A … · THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE Schuler is the technological and global market leader in forming equipment

THE ENTIRE WORLD OF SHEET METAL FORMING. EXPERTISE FROM A SINGLE SOURCE.

Page 3: THE ENTIRE WORLD OF SHEET METAL FORMING AT A … · THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE Schuler is the technological and global market leader in forming equipment

BLANKING

� With mechanical press � With servo press � With laser cell � With two or four column

swing shears � With flying shears

BLANKING LINES

BLANK STACK TURNING DEVICES

PRESSES

� Hydraulic presses HPX series 2,500 – 8,000 kN

� C-frame presses 250 – 2,500 kN

HYDRAULIC PRESSES

COIL FEEDING LINES

� Short space design Coil thickness 0.5 – 25 mm

Up to 30 parts per minute

Up to 50 % less blanking tools

� Long space design Coil weight 3 – 32 tons – Power Line – Power Line S

� Power Feed Up to 45 meters per second

C-FRAME PRESSES

ROLL FEED

SCHULER SYSTEM SOLUTIONS – EXPERTISE FROM A SINGLE SOURCE

AUTOMATION | PRESSES

DESTACKERS

STAMPING AND FORMING SYSTEMS

� Stamping presses 1,250 – 5,000 kN

� Knuckle-joint presses 3,000 – 15,000 kN

PRESSES WITH FLYWHEEL DRIVE

Page 4: THE ENTIRE WORLD OF SHEET METAL FORMING AT A … · THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE Schuler is the technological and global market leader in forming equipment

PRESSES

SCHULER SYSTEM SOLUTIONS – EXPERTISE FROM A SINGLE SOURCE

AUTOMATION | PRESSES

Customer-specific output systems

RACKING SYSTEMSTRANSFER SOLUTIONS

� Pro Trans � Power Trans

Vibration damping < 1mm

� Intra Trans � Intra Feed

EXPLORE TECHNOLOGYAutomation TechCenter Heßdorf (Germany)

PRESS LINES

� ServoLine18 XL 18 strokes per minute

� ServoLine23 L 23 strokes per minute

WITH SERVODIRECT TECHNOLOGY

FRONT-OF-LINE

� Blank loaders � Blank washers � Lubricators

AUTOMATION | PRESS LINES

� Stamping presses 1,250 – 5,000 kN

� Knuckle-joint presses 3,000 – 15,000 kN

STAMPING AND FORMING SYSTEMS

STAMPING AND FORMING SYSTEMS

STAMPING AND FORMING SYSTEMS

� High-speed stamping presses 630 – 1,250 kN

� Presses for aluminum forming 400 – 630 kN

� Knuckle-joint presses for radiator panels 3,550 – 15,000 kN

� Knuckle-joint presses for technical washers 1,500 – 4,000 kN

� Knuckle-joint presses for embossing and calibrating 3,600 – 10,000 kN

SPECIAL APPLICATIONS

� Mechanical multi-slide presses 8,000 – 45,000 kN

� Mechanical multi-station presses 2,500 – 60,000 kN

� Hydraulic transfer presses 5,000 – 32,000 kN

TRANSFER, PROG-DIE AND MULTI-STATION PRESSESN

� Servo presses | monoblock design 2,500 – 8,000 kN

� Servo presses | tie rod design 6,300 – 32,000 kN

� Presses with TwinServo Technology 10,000 - 35,000 kN

EXPLORE TECHNOLOGYServo TechCenter, Erfurt and Tianjin (China)

SERVO PRESSES

Page 5: THE ENTIRE WORLD OF SHEET METAL FORMING AT A … · THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE Schuler is the technological and global market leader in forming equipment

PRESS LINES

� Mechanical press lines � Mechanical high-speed

press lines

MECHANICAL HYDRAULIC

� Hydraulic press lines � Hybrid press lines

END-OF-LINEINTERPRESS

� Robots � Crossbar Robots � Crossbar Feeders

EXPLORE TECHNOLOGYAutomation TechCenter Gemmingen (Germany)

� Removal systems � Finished part stacking systems

AUTOMATION | PRESS LINES DIE AND FORMING TECHNOLOGIES

ENGINEERING, DIES, PARTS MANUFACTURING

TRYOUT

TRYOUT SYSTEMS

� Hydraulic die spotting and tryout presses

� Hydraulic multi-curve tryout presses

� Mechanical tryout presses � Tryout centers

� Tryout presses with ServoDirect Technology

� Die openers and transfer simulators

� Method planning/simulation � Construction � Car body dies � Powertrain dies � Module dies

EXPLORE TECHNOLOGY Press plant, Servo TechCenter and Hot Stamping TechCenter in Göppingen (Germany), Servo TechCenters in Erfurt (Germany) and Tianjin (China)

Page 6: THE ENTIRE WORLD OF SHEET METAL FORMING AT A … · THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE Schuler is the technological and global market leader in forming equipment

LIGHTWEIGHT TECHNOLOGIES

SOLUTIONS FOR HIGH-VOLUME MANUFACTURING

� Cold forming of high-strength steel � Hot stamping with PCH Technology � Hydroforming � Plastic forming � Aluminum forming

EXPLORE TECHNOLOGYHot Stamping TechCenter Göppingen (Germany)Hydroforming TechCenter Canton, MI (USA)

SCHULER TECHCENTERS

At sites in Germany, the USA and China - Schuler TechCenters offer an intensive communication option. With individual and tailor-made demonstrations, tests and training courses – directly on the latest presses and automation equipment.

www.schulergroup.com/techcenter

EXPERIENCE TECHNOLOGY LIVE

Schuler Service offers a tailored portfolio of services covering the entire life cycle of your equipment. Over 900 service employees worldwide provide expert support 24 / 7 in close cooperation with you – our partners.

Schuler Service.State-OF-the-art Service FOr mOre perFOrmance.

Find out more. Simply scan the QR code with the camera of your smartphone or tablet.www.schulergroup.com/service_en

Page 7: THE ENTIRE WORLD OF SHEET METAL FORMING AT A … · THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE Schuler is the technological and global market leader in forming equipment

System partners in forming technology. Schuler possesses many years of extensive process expertise and offers individual machine concepts for the automotive industries and their suppliers. Whether compact presses, blanking and forming systems, mechanical presses for high volume production or hydraulic presses for flexible production of small to medium production lot sizes – Schuler’s goal is to provide a cost-effective solution that gives customers a competitive edge. Products and services cover the complete process chain for turnkey metal forming systems. Whether for medium-sized companies involved in stamping and forming, large suppliers or an automaker’s stamping plant, Schuler provides the best technology for each application – supplying systems that produce consistent, high quality parts and deliver a competitive edge.

THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE

With the aid of Schuler ECOFORM, we can improve the energy requirements of sub-assemblies, system solutions, forming processes and methods. ECOFORM offers you: a press shop energy analysis, the use of energy-efficient components, innovative system solutions, intelligent control solutions and practice-oriented consulting. Schuler ECOFORM is a pioneering program that achieves a perfect combination of innovation, sustainability and economic efficiency.

SuStainable forming SolutionS

Page 8: THE ENTIRE WORLD OF SHEET METAL FORMING AT A … · THE ENTIRE WORLD OF SHEET METAL FORMING AT A GLANCE Schuler is the technological and global market leader in forming equipment

Schuler AGBahnhofstraße 41 73033 GöppingenGermanyPhone +49 7161 66-0Fax +49 7161 66-233

[email protected]@schulergroup.comwww.schulergroup.com

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With the aid of Schuler ECOFORM, we can improve the energy requirements of sub-assemblies, system solutions, forming processes and methods. ECOFORM offers you: a press shop energy analysis, the use of energy-efficient components, innovative system solutions, intelligent control solutions and practice-oriented consulting. Schuler ECOFORM is a pioneering program that achieves a perfect combination of innovation, sustainability and economic efficiency.

SuStainable forming SolutionS

www.youtube.com/schulergroup

Schuler is the technological and global market leader in forming equipment. We offer presses, automation, dies, process know-how and services for the entire metal forming industry. Our clients include car manufacturers and their suppliers, as well as companies in the forging, appliance, packaging, energy and electrical industries. We are the market leader in coin minting presses and supply systems solutions for the aerospace, railway and large pipe industries. Innovation is in our DNA: Schuler technology ensures maximum productivity, high levels of energy-efficiency and reliable mass manufacturing – also of lightweight parts. We showcase this cutting-edge technology at our TechCenters around the world. Following the acquisi-tion of die maker AWEBA and majority interest in Chinese press manufacturer Yadon, Schuler is represented in 40 countries with around 6,800 employees and is a member of the Austrian ANDRITZ Group.

Schuler around the world – ForMInG the Future

Schuler is the technological and global market leader in forming equipment. We offer presses, automation, dies, process know-how and services for the entire metal forming industry. Our clients include car manufacturers and their suppliers, as well as companies in the forging, appliance, packaging, energy and electrical industries. We are the market leader in coin minting presses and supply systems solutions for the aerospace, railway and large pipe industries. Innovation is in our DNA: Schuler technology ensures maximum productivity, high levels of energy-efficiency and reliable mass manufacturing – also of lightweight parts. We showcase this cutting-edge technology at our TechCenters around the world. Following the acquisi-tion of die maker AWEBA and majority interest in Chinese press manufacturer Yadon, Schuler is represented in 40 countries with around 6,800 employees and is a member of the Austrian ANDRITZ Group.

Schuler around the world – ForMInG the Future