The DMUP/FD duoBLOCK -series - IMROBEX 125 FD...The spindles are perma-nently liquid-cooled and are equipped with an internal cool-ing supply. The spindle delivers 28 kW at 40% DC,

5-axis- / 5-sided machining

The DMU P / FD

duoBLOCK®-series

PR

O.D

3690

/050

5UK

Sub

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to

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ific

atio

n.

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upd

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www.gildemeister.com

MO

NTFO

RT

WERBUNG

heng Mansionzhou

46 676 68

,

e Ltd 28754

ading

n Shen Villagetrict · Shanghai

SA

66

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- 37 72

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Sales

PRO_D3690_0505_DMU_PFD_uk_160805 22.08.2005 14:55 Uhr Seite 3

Range of Parts duoBLOCK® Machine

The machines of the DMU P-

series with the new duoBLOCK®-

concept ensure highly precise

manufacturing with exceptional

machine service-life.

They are universal milling

machines with the performance

and construction of machining

centres. The sturdy duo-

BLOCK®-construction leads to

maximum precision combined

with the highest dynamics.

DMU P duoBLOCK®: a new definition of the

universal milling machine

In addition to boring and

milling, the FD-machines per-

mit turning in only one setup.

Modern engineering, sensible

technology, fully-fledged perfor-

mance and a fast tool changer

all contribute to making these

machines a profitable invest-

ment. They are also capable of

5-sided and 5-axis machining.


Machine Options Control Technical Data 2 3

Simple or complex parts –

machined efficiently with the

highest precision.


The duoBLOCK®-concept – the innovation

for high speeds and accuracy

The duoBLOCK®-concept:

Two sturdy cast-iron blocks, one on

top of the other, in conjunction with

three guideways in the X-axis.

50% fewer quantities moved,

100% more inert quantities

= the foundation for higher

dynamics

Contact-free measuring

at the bearing crown

at ø 260 mm in the B-axis

at ø 460 in the NCRT

= highest measuring precision

Steep Y-cover (35°)

no chip buildup

= best suited for MMS

or dry machining



4 5

Illustrations at top:

Liquid-cooled main- and feed

drives, direct measuring system

in the YRTM-bearing at the NC-

rotary table.

Thermo-symmetrical design,

minimal deformation, better

temperature compensation

= higher precision

Augers are insulated from the bed

to protect them against heat from KSS

and chips do not contaminate the bed

= higher precision

GGG 60-quality materials

Higher stability and damping

capabilities

= longer tool service life

Three guideways in the X-axis

= continuous rigidity across the Z-traverse path

Machine Options Control Technical Data


DMU 80 / 100 / 125 / 160 P duoBLOCK® –

the efficient all-purpose machines

With chip-to-chip times of up

to 4.5 seconds and increased

precision, these new universal

milling machines set new

benchmarks in 5-axis machi-

ning for work areas measuring

between 800 x 800 x 800 mm

to 1,600 x 1,250 x 1,000 mm.

With a combination of the

patented duoBLOCK®-concept

and the highly precise NC-

rotary table, both of these DMG

novelties make an impact with

their dynamic performance and

increased precision. The direct

measuring system, which is

integrated into the bearing of

Illustration on the left:

Tool magazine for tools with lengths

up to 650 mm and weights up to

30 kg (DMU 160 P).

Illustration on the left:

Chain magazine with 40 pockets,

expandable to an optional

180 magazine pockets.


the rotary table and the B-axis

(universal milling head), delivers

the greatest possible precision

in the rotary axes. The perfor-

mance data is impressive: 60

m/min rapid traverse in the

linear axes, up to 35 rpm in the

rotary axes, and a maximum

tool length of 650 mm (DMU

160 P). But performance can

be increased even further, with

comprehensive optional packa-

ges tailored to your needs,

such as an A- / B-axis, a B-axis

transmission alternative (5X

torqueMASTER®) with up to

1,100 Nm, or ATC-software.

On the left:

5-axis machinin


6 7Machine Options Control Technical Data

The DMU 125 P duoBLOCK®

and the DMU 160 P duoBLOCK®:

5-axis complete machining

with NC-rotary table (30 rpm).

On the left:

5-axis machining with B-axis.


6 7




Illustrations above, left to right:

Swivel milling-head as a B-axis or A-axis for simultaneous

5-axis machining. These can be equipped with various

spindle options, up to 18,000 rpm or up to 1,100 Nm.

Coolant supply through the spindle core.

NC-rotary t

range of

35 rpm. ra

measurem

area via lase

from Blum P

logy). Shel

expandable

wall, for se

On the left:

The power-spindle (5X torqueMASTER®)

with up to 1,100 Nm and 8,000 rpm for

powerful milling as a controlled B-axis.


Simple monitoring and correction of axis-precision in the work area.

- Eject status available at any time

- Easy handling by the operator

quickSETquickSETquickSETquickSET


60

240

300 354

10 11

ous

The DMU P Series machines

feature a pivoting motor spindle

with a rotational speed up to

12,000 rpm. (optional 18,000

rpm. SK40, or 10,000 rpm.

SK50). The spindles are perma-

nently liquid-cooled and are

equipped with an internal cool-

ing supply.

The spindle delivers 28 kW

at 40% DC, which makes it

ideally suitable for advanced

cutting materials. The 12,000

rpm, 18,000 rpm or 10,000 rpm

motor spindles are equipped

with smart sensors to avoid

stress from vibration, offering

controlled process safety. The

swivel motion is completed in

4 seconds (SK40) with a repeat

accuracy of ± 0.001 mm!

Alternatively, a configura-

tion with a modular drive and

an integrated 2-gear transmis-

sion is available for speeds up

to 8,000 rpm. and a maximum

torque of 1,100 Nm.

The standard-equipped

tool changer with a fast double

gripper achieves chip-to-chip

times of 4.5 seconds (horizon-

tal). The tool magazine with

up to 354 magazine pockets

increases productivity with a

batch-setup of 2 x 30 tools

through the rotating wall and a

setup station for 3 + 3 tools.

The duoBLOCK® Series offers

universality in every detail – apart

from the universal milling head

as a driven A or B-axis com-

bined with the fast NC-rotary

table, the new NC-swivel rotary

table opens up new possibili-

ties for 5-axis machining. High

precision, powerful torque and

direct rotary measuring systems

in both axes are features that

set the swivel rotary table apart.

Extensive additional equip-

ment and customized options

round off the package, and turn

your machine into a custom-

made and tailored investmen.

Added value options –

Expansion modules according to your needs

On the right:

NC-rotary table with a swivel

range of -25° to +120° and

35 rpm. rapid traverse. Tool

measurement in the work-

area via laser beam (optional,

from Blum Production Metro-

logy). Shelf magazine that is

expandable with a tool setup

wall, for sets of 2 x 30 tools.



DMU 80 / 125 / 160 FD duoBLOCK®:

milling and turning with one machine


The DMU FD machines combine

both milling and turning tech-

nology in one machine. They

are designed on the basis of

a universal milling machine.

Direct Drive-technology powers

the milling-turning table at

speeds up to 800 rpm. With a

torque of 4,160 Nm, the table

handles a wide spectrum of

milling and turning applica-

tions for large and bulky

workpieces. The turning tools

reach the workpiece through

the milling head. Rotational

speeds up to 800 rpm (DMU

80 FD) open up a wide range

of standard applications. Even

large and heavy workpieces

up to 3,000 kg (DMU 160 FD)

can be machined completely –

in one setup - saving time

and increasing accuracy. The

milling functions of the DMU

FD-machines are equivalent

to those of the DMU P-series.

The DMU-FD machines are

capable of simultaneous 5-axis

and 5-sided machining, due to

a universal pivot head func-

tioning as NC-controlled B-

axis, which can be pivoted

without increments – to any

horizontal or vertical position.

The turning features of the

DMU FD-series make them

especially valuable for heavy

and bulky workpiece applica-

tions.

On the left:

Vertical turning, horizontal

turning, and vertical- or horizontal

milling, all in one setup!



On the left:

Electronic centring with Heiden-

hain MillPlus IT or Siemens

840D powerline.

Unique: With the help of Direct

Drive-technology, the NC-rotary

table is converted to a rotary

table – with speeds up to 800 rpm.


DMG

Illust

DMG Mes

allows tex

CNC-control t

Heidenhain iTNC 530*

Highlights – your benefits:

_ Workshop- or DIN-ISO

programming

_ 3D tool representation

_ Graphic programming

_ Tool management

_ Fast program creation

through plain text programming

_ Extensive cycle selection

_ DECKEL MAHO spindle sensor

technology

_ DECKEL MAHO-ATC (optional)

* not for FD-machines

Heidenhain MillPlus IT


_ Easy-to-operate

_ Contour programming

_ Measuring cycles

_ Fast batch-processing

_ High operator-comfort through

familiar DIN-ISO programming

_ Clear layout of the graphical

user-interface

_ DECKEL MAHO spindle sensor

technology

_ DECKEL MAHO-ATC (optional)

Siemens 840D powerline


_ ShopMill with 3D graphics

_ Fast network connections

_ Processing from the hard drive

_ Fast editing of large programs

_ Simple, visually-supported setup

_ Extensive tool management

_ Easy, interactive programming

Three settings (surface, speed,

precision) are available from

anywhere within the workpiece

program. optimal speed optimal precision

leave the ordinary behind and achieve the

optimum: Adjust machining performance

to desired parameters.

optimum surface quality

standard

Your benefit: Minimum ma-

chining time combined with

maximum quality (program-

ming availalbe in relation to

workpiece weight).

Application Tuning Cycle

ATC: Tuning of the feed-drives at the press

of a button



14 15

DMG ControlPanel with 15" TFT screen and

three control options with 3D-software

Illustration at bottom:

DMG Messenger (optional)

allows text messaging from

CNC-control to a mobile phone.

DMG Powertools:

DMG Service Agent, DMG Netservice,

DMG Messenger, programming- and

training software.



FloFloor plans and measurements for the DMU 80 P duoBLOCK®

Floor plans and measurements for the DMU 100 P duoBLOCK®

4665

1430

1234

1590

170

300

13211779

5064

R600

R621

1110

315

300

Tran

spor

t w

idth

wit

hout

mag

azin

e23

90

3970

4023

3936

2737

Tran

spor

t w

idth

wit

hen

clos

ure

dism

antl

ed

2630

Operating radiusCommando station

BFA

A

B

CE

P

Chip conveyor

4024

1779 1321

1631

2878

2971

Tran

spor

t he

ight

Out

line

quad

rant

X /

Z s

teel

cov

er

32

805

2584

R621

300

4639 A-axis4539

5971 A-axis5871

425

3245

4378

Tran

spor

t w

idth

wit

hout

mag

azin

e25

93

5228

R578

1234

4500

1430

354

1738

1223

1476 A-axis13762274

R600

A

B

C

BFA


E

Chip conveyor3216824639 A-axis

4539

1116

2854

Tran

spor

t he

ight

3275

Out

line

quad

rant

X /

Z s

teel

cov

er34

00

22741476 A-axis

137628

64


Flo

Mag

azin

e up

per

edg

e =

3495

Tran

spor

t he

ight

= 3

475


16 17


4566

5228

4638 A-axis4538

5971 A-axis5871

Tran

spor

t w

idth

wit

hout

mag

azin

e29

6861

2

3558 45

00

1234

1430

R600

R578

R621

610

1411

542

1738

1476 A-axis13762274

A

B

C


BFA

E

Chip conveyor

4639 A-axis4539

321782 A-axis

1682

1128

2864

22741476 A-axis

1376

Tran

spor

t he

ight

3275

Out

line

quad

rant

X /

Z s

teel

cov

er34

27

Floor plans and measurements

of the DMU P duoBLOCK®



4016 18156471

300

Y-travel = 1250

1060

6690

7707

5128

520

1563

4852

X-t

rave

l = 1

600

811 Exterior outlineX / Z steel cover

2360

65515616

865

7499

= 2

40 t

ools

2625130

90R560

R1290

245

275

2491

458865

865

6634

= 1

80 t

ools

5769

= 1

20 t

ools

4904

= 6

0 to

ols

1074

1322

1004

180

2832

3582

= T

rans

port

wid

th

950

1183

3545

Table surface 1500 / 1250Tool length 1600

60 tool pockets

120 tool pockets

180 tool pockets

E

P

240 tool pockets

Chip conveyor

Eject height ofthe chip conveyor:1210

100

300

Z-t

rave

l = 1

000

110

Mot

or s

pind

le S

K40

/ H

SK

63

152

Mot

or s

pind

le S

K50

/ H

SK

100

1775

16233418

152250

6554

190

3049

426

1105

1250

Y-travel = 1250950

1500

50

5628

Mag

azin

e up

per

edg

e =

3495

587

Tran

spor

t he

ight

= 3

475

Ste

el c

over

40

2195

3735

Ext

erio

r ou

tlin

e qu

adra

nt

S

teel

cov

er

685 3168

100


Floor plans and measurements for the DMU FD duoBLOCK®


DMU 80 FD duoBLOCK® DMU 125 FD duoBLOCK®

DMU 160 FD duoBLOCK®

1234

14302315

1738

1476 A-axis13762274

Tran

spor

t w

idth

wit

hout

mag

azin

e29

68

4300

542

1411

3558

4638 A-axis4538

5971 A-axis5871

1700 615

2270

4857

5520

A

B

C


BFA

E

P

Chip conveyor

143012

34

1590

300

13211779

5064

R600

1110

315

300

Tran

spor

t wid

thw

ithou

t mag

azin

e

2390

3970

4023

2737

Tran

spor

t w

idth

wit

h en

clos

ure

dism

antl

ed

2630

2305

1150

605

4227

4956


BFA

A

B

C E

P

Chip conveyor49

92

2275

605

4016

1815

6835

1563

520

8990

663

4 =

180

tool

s

2832

6554

811 Exterior outline / X / Z steel cover

1184

2570 35

45

1004

Y-travel = 1250300

950

2360

130

245

458275

1074

1322

865

865

865

3582

= T

Tran

spor

t w

idth

180

4904

= 6

0 to

ols

576

9 =

120

tool

s

749

9 =

240

tool

s

2491

R560

R1290

90X-t

rave

l = 1

600

240 tool pockets

120 tool pockets

180 tool pockets

60 tool pockets

Table surface 1500Tool length 1600

P

E

Eject height ofthe chip conveyor: 1210

Cooling UnitTable / Spindle

1124


18 19

Performance data for the

DMU P /FD duoBLOCK®-series


Speed / Performance diagram:

Standard: 12,000 rpm (SK40 / HSK-A63)

Option: 10,000 rpm (SK50 / HSK-A100)

4031.525201612.51086.3

543.152.521.6

1.2510.8

0.6

63050040031525020016012510080635040

31.5252016

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5

121 53-40

82 51

14

2200

29

11

65

53-40, 28 kW

51, 19 kW

20 25 31 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

1250

1600

2000

2500

3150

4000

5000

6300

8000

1000

012

000

100080063050040031525020016012510080635040

31.5252016

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86.3

5

40

32

25

20

16

12.5

10

8

6.3

5

4

3.15

2.5

2

1.6

1.25

1

0.8

0.6

20 25 31 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

1250

1600

2000

2500

3150

4000

5000

6300

8000

727.2

492.8

40%

100%

151.2

102.5

33.4

22.7

1600

– T

ran

smis

sion

sw

itch

366

8000

20

12.2

8.2

17.2

25.3

4.8

3.2

40%

100%

28

19

1760

– M

ax. r

otat

iona

l spe

ed

20 25 31 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

1250

1600

2000

2500

3150

4000

5000

6300

8000

1000

012

000

1500

018

000

63050040031525020016012510080635040

31.5252016

12.510

86.3

5

4031.525201612.51086.3

543.152.521.6

1.2510.8

0.6

121 53-40

53-40 28 kW

51 19 kW

82 51

2200

1400

0

19

10

Y-triangle 18,000 rpm

Option with transmission: 8,000 rpm(SK50 / HSK-A100)


60

40

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0.6

630500400315250200160125100

80635040

31.5251016

12.510

86.3

5

286 40%

197 100%

38 40%

25 100%

1000

38

75

29

151

99

1400

2400

4060

8000

1000

0

170

104

270

44

32

20 25 31 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

1250

1600

2000

2500

3150

4000

5000

6300

8000

1000

0

60

40

3025201612.51086.3543.152.521.61.2510.8

0.6

630500400315250200160125100

80635040

31.5252016

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288 40%

187 100%

38 40%

25 100%

1000

38

75

2920

148

97

1400

2450

4060

8000

1000

012

000

170

104

260

44

32

20 25 31 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

1250

1600

2000

2500

3150

4000

5000

6300

8000

1000

012

000

Option with transmission: 6,300 rpm(SK50 / HSK-A100)

Tran

smis

sion

sw

itch

Sta

r-tr

ian

gle

swit

ch

Sta

r-tr

ian

gle

swit

ch

455

754

506404

641

47

37

67

170

14811793

3266

6300260

1126

254291

204

40%1115

100%

1971754

40%

100%24 kW30 kW

12501000

80063050040031525020016012510080635040

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5

20 25 31 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

1250

1600

2000

2500

3150

4000

5000

6300

403225201612.51086.3543.152.521.61.2510.80.6

(Nm) Torque Output (kW)

Speed rpm



Speed rpm

Speed rpm

Speed rpm


Speed rpm


Speed rpm



1234

Tran

spor

t w

idth

wit

hout

mag

azin

e29

68

4300

2270



Technical Data DMU 80 P DMU 100 P DMU 125 P DMU 160 P

Working range

X- / Y- / Z-axis mm 800 / 800 / 800* 1,000 / 1,000 / 1,000** 1,250 / 1,000 / 1,000** 1,600 / 1,250 / 1,000

Max. feed speed X / Y / Z mm/min 60,000 60,000 60,000 60,000

Max. rapid traverse speed X / Y / Z m/min 60 60 60 60

Machine weight kg 14,000 15,800 17,300 35,000

3D CNC-control � � � �

Tool changer

Tool fitting SK40 SK40 SK40 SK40

Tool magazine / -changer Type Chain / horizontal Chain / horizontal Chain / horizontal Shelf / Horizontal

Number of magazine pockets 40 40 40 60

Chip-to-chip time sec. 5 4.5 4.5 6

Main drive of motor spindle

Motor spindle (SK40) 12,000 rpm � � � �

Power (40 / 100% DC) kW 28 / 19 28 / 19 28 / 19 28 / 19

Max. torque (40 / 100% DC) Nm 121 / 82 121 / 82 121 / 82 121 / 82


Power (40 / 100% DC) kW 28 / 19 28 / 19 28 / 19 28 / 19

Max. torque (40 / 100% DC) Nm 121 / 82 121 / 82 121 / 82 121 / 82


Power (40 / 100% DC) kW 44 / 32 44 / 32 44 / 32 44 / 32

Max. torque (40 / 100% DC) Nm 288 / 187 288 / 187 288 / 187 288 / 187

Motor spindle (SK50) 12,000 rpm

Power (40 / 100% DC) kW 44 / 32 44 / 32 44 / 32 44 / 32

Max. torque (40 / 100% DC) Nm 288 / 187 288 / 187 288 / 187 288 / 187

Modular motor with transmission (SK50) � � � �

Power (40 / 100% DC) kW 28 / 19 28 / 19 28 / 19 32 / 25

Max. torque (40 / 100% DC) Nm 727 / 492 727 / 492 727 / 492 1,100 / 750

Max. spindle speed rpm 8,000 8,000 8,000 6,300

Automatic swivel head v / h � � � �

Swivel time SK40 / SK50 sec. 4 / 6 4 / 6 4 / 6 4 / 6

NC-controlled swivel milling head (B-axis) � � � �

Swivel range degrees 0 - 190 0 - 190 0 - 190 0 - 190

Swivel time sec. 1.2 1.2 1.2 1.2

Rapid traverse and feed rpm 30 30 30 30

NC-controlled swivel milling head (A-axis) – � � �

Swivel range degrees – 130 130 130

Swivel time sec. – 3 3 3

Rapid traverse and feed rpm – 12.5 12.5 12.5

NC-controlled rotary table (C-axis) � � � �

Dimensions mm Ø 900 x 700 Ø 1,100 x 900 Ø 1,250 x 1,100 Ø 1,500 x 1,250

Max. load kg 1,400 2,000 2,500 4,000

Rapid traverse rpm 30 30 30 10

NC-swivel rotary table � � � –

Dimensions mm 785 x 630 900 x 700 900 x 700 –

Max. load kg 1,200 1,400 1,400 –

Swivel range degrees -25° / +120° -25° / +120° -25° / +120° –

Rapid traverse swivel / rotary axis rpm 20 / 35 20 / 35 20 / 35 –

NC-workpiece unit with tailstock � � � –

Swing mm 220 220 220 –

Max. load with / without tailstock kg 250 / 500 250 / 500 250 / 500 –

Rapid traverse and feed rpm 16 16 16 –

* for NC-swivel rotary table: longitudinal axes 1,000 mm ** for NC-swivel rotary table: longitudinal axes 1,200 mm


Technology of the DMU P / FD

duoBLOCK®-series


� in the st

Options

Product

glass, ch

spindle

Tool ma

Expansio

Shelf ma

Wall ma

Tool slu

30 pock

addition

Tool fitt

Tool fitt

BT50, C

Automa

Infrared

Tool ide

Tool me

Tool bre

Signal la

Oil-/ Em

Chuck h

2 pressu

40 / 80

Coolant

includin

Dust rem

Laminat

Electron

Operatin

Minimu

Compre

Rinsing

3D quic

Increase

Controls

3D CNC

3D CNC

3D CNC

OMAT A

DMG Ne

DMG M

2. Proce

Applicat

Technical Data DMU 80 FD DMU 125 FD DMU 160 FD

Working range

X- / Y- / Z-axis mm 800 / 800 / 800 1,250 / 1,000 / 1,000 1,600 / 1,250 / 1,000

Max. feed speed X / Y / Z mm/min 60,000 60,000 60,000

Max. rapid traverse speed X / Y / Z m/min 60 60 60

Machine weight kg 14,000 17,300 35,000

3D CNC-control � � �

Tool changer

Tool fitting including cone-cleaner HSK-A63 HSK-A100 HSK-A100

Tool magazine / -changer Type Chain / horizontal Chain / horizontal Shelf / horizontal

Number of magazine pockets 40 40 60

Chip-to-chip time sec. 4.5 5 7

Main drive of motor spindle

Integrated motor spindle (HSK-A63) � – –

Power (40 / 100% DC) kW 28 / 19 – –

Max. torque (40 / 100% DC) Nm 130 / 87 – –

Max. spindle speed rpm 12,000 – –

Integrated motor spindle (HSK-A100) 10,000 rpm � � �

Power (40 / 100% DC) kW 44 / 32 44 / 32 44 / 32

Max. torque (40 / 100% DC) Nm 288 / 187 288 / 187 288 / 187

Modular motor with transmission (HSK-A100) � � �

Power (40 / 100% DC) kW 28 / 19 28 / 19 32 / 25

Max. torque (40 / 100% DC) Nm 727 / 492 727 / 492 1,100 / 750

Max. spindle speed rpm 8,000 8,000 6,300

NC-controlled swivel milling head (B-axis) � � �

Swivel range degrees 0 - 190 0 - 190 0 - 190

Swivel time sec. 1.2 1.2 1.2

Rapid traverse and feed rpm 30 30 30

NC-controlled swivel milling head (A-axis) – � �

Swivel range degrees – 130 130

Swivel time sec. – 3 3

Rapid traverse and feed rpm – 12.5 12.5

NC-controlled milling-turning table (C-axis) � � �

Dimensions mm Ø 800 Ø 1,250 Ø 1,500

Max. load kg 1,000 2,000 3,000

Max. rotational speed milling / turning rpm 30 / 800 20 / 500 20 / 250

Max. torque (100% DC) Nm 980 5,600 4,160

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� in the standard version � available as an option – not available 1) only HSK-A63 and HSK-A100

Options DMU 80 P DMU 100 P DMU 125 P DMU 160 P DMU 80 FD DMU 125 FD DMU 160 FD

Production package, chip conveyor, rotating viewing � � � � � � �

glass, chip flusher, filtering unit, coolant through

spindle centre 40 bar, coolant tank, liters 600 600 600 900 600 600 900

Tool magazine

Expansion of chain magazine to 60 / 120 / 180 pockets � � � – � � –

Shelf magazine 120 / 180 / 240 pockets – – – � – – �

Wall magazine 240 / 300 / 354 pockets � � � – � � –

Tool sluice with rotating wall;

30 pockets for setup in units of 30 (inactive),

additional 54 magazine pockets (active) � � � – � � –

Tool fitting

Tool fitting BT40, CAT40, HSK-A63,

BT50, CAT50, HSK-A100 � � � � – 1) – 1) – 1)

Automation / Measurement / Control

Infrared measuring sensor � � � � � � �

Tool identification (Tool Dialog System, TDS) � � � � � � �

Tool measurement in the work area (Blum Laser) � � � � � � �

Tool breakage control – mechanical � � � � � � �

Signal lamp, 4-color � � � � � � �

Oil-/ Emulsion mist eliminator / electrostatic filter � � � � – � �

Chuck hydraulics for NC-rotary table � � � � � � �

2 pressure level, coolant through spindle centre � � � � � � �

40 / 80 bar including expanded coolant tank, liters 900 900 900 3.000 900 900 3.000

Coolant temperature stabilizer for coolant unit

including expanded coolant tank (900 liters) � � � � � � �

Dust removal � � � � � � �

Laminated security glass for right cabin door � � � � � � �

Electronic hand wheel � � � � � � �

Operating type 4 (process monitoring during production) � � � � � � �

Minimum-quantity lubrication � � � � � � �

Compressed air through spindle centre � � � � � � �

Rinsing pistol � � � � � � �

3D quickSET � � � � � � �

Increased precision � � � � � � �

Controls

3D CNC-control iTNC 530 � � � � – – –

3D CNC-control MillPlus IT � � � � � � �

3D CNC-control Siemens 840D powerline � � � � � � �

OMAT Adaptive Control (cutting force monitoring) � � � � � � �

DMG Netservice, basic package / expansion package � � � � � � �

DMG Messenger, DMG Service Agent, CNC-Editor � � � � � � �

2. Processor card with Windows 2000 � � � � � � �

Application Tuning Cycle ATC � � � � � � �



Headq

DMG VerGildemeisD-33689 BTel.: +49 (Fax: +49 (

DMG GebLausitzer D-82538 GTel.: +49 (Fax: +49 (

· BielefeGildemeD-3368Tel.: +4Fax: +4

Germa

DMG BerEgelpfuhlD-13581 BTel.: +49 (Fax: +49 (Service TuService MiService Fax

· NeukircSüdstraD-0922Tel.: +4Fax: +4

DMG BielGildemeisD-33689 BTel.: +49 (Fax: +49 (Service TeService Fa

DMG FranSteinmühD-61352 BTel.: +49 (Fax: +49 (Service Tu+49 (0) 61Service M+49 (0) 61and +49 (0Service Fa+49 (0) 61

DMG HildIm HülsenD-40721 HTel.: +49 (Fax: +49 (Service Tu+49 (0) 21Fax: +49 (Service M+49 (0) 21Fax: +49 (

DMG MünLausitzer D-82538 GTel.: +49 (Fax: +49 (Service TuService MService Fa

DMG StutRiedwieseD-71229 LTel.: +49 (Fax: +49 (Service Tu+49 (0) 71Service M+49 (0) 71Service Fa+49 (0) 71

GILDEMERiedwieseTel.: +49 (Fax: +49 (Service m+49 (0) 71Service lo+49 (0) 71

DMG TraiGildemeisD-33689 BTel.: +49 (Fax: +49 (

DMG VGildemFax: +4


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Subsidiaries

Always close by

Headquarters

DMG Vertriebs und Service GmbHGildemeisterstraße 60D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 30 13Fax: +49 (0) 52 05 / 74 - 30 77

DMG GebrauchtmaschinenLausitzer Straße 7D-82538 GeretsriedTel.: +49 (0) 81 71 / 817 - 826Fax: +49 (0) 81 71 / 817 - 878

· BielefeldGildemeisterstraße 60D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 38 92Fax: +49 (0) 52 05 / 74 - 38 91

Germany

DMG BerlinEgelpfuhlstraße 42 aD-13581 BerlinTel.: +49 (0) 30 / 35 19 06 - 0Fax: +49 (0) 30 / 331 20 18Service Turning: +49 (0) 3 71 / 815 01 - 26 to 27Service Milling: +49 (0) 3 71 / 815 01 - 22 to 24Service Fax: +49 (0) 3 71 / 815 01 - 10

· NeukirchenSüdstraße 1 D-09221 Neukirchen Tel.: +49 (0) 3 71 / 81 50 1 - 0Fax: +49 (0) 3 71 / 81 50 1 - 11

DMG BielefeldGildemeisterstraße 60D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 22 33Fax: +49 (0) 52 05 / 74 - 22 39Service Tel.: +49 (0) 52 05 / 74 - 22 22Service Fax: +49 (0) 52 05 / 74 - 22 19

DMG FrankfurtSteinmühlstraße 12 dD-61352 Bad HomburgTel.: +49 (0) 61 72 / 495 57 - 0Fax: +49 (0) 61 72 / 495 57 - 30Service Turning: +49 (0) 61 72 / 49 55 7 - 21Service Milling: +49 (0) 61 72 / 49 55 7 - 20and +49 (0) 61 72 / 49 557 - 27Service Fax:+49 (0) 61 72 / 49 55 7 - 40

DMG HildenIm Hülsenfeld 23D-40721 HildenTel.: +49 (0) 21 03 / 57 01 - 0Fax: +49 (0) 21 03 / 57 01 - 40Service Turning: +49 (0) 21 03 / 57 01 - 31Fax: +49 (0) 21 03 / 57 01 - 39Service Milling: +49 (0) 21 03 / 57 01 - 21Fax: +49 (0) 21 03 / 57 01 - 44

DMG MünchenLausitzer Straße 7D-82538 GeretsriedTel.: +49 (0) 81 71 / 81 7 - 51 50Fax: +49 (0) 81 71 / 81 7 - 51 59Service Turning: +49 (0) 81 71 / 81 7 - 51 80Service Milling: +49 (0) 81 71 / 81 7 - 51 70Service Fax: +49 (0) 81 71 / 81 7 - 51 79

DMG StuttgartRiedwiesenstraße 19D-71229 LeonbergTel.: +49 (0) 71 52 / 90 90 - 0Fax: +49 (0) 71 52 / 90 90 - 20 00Service Turning: +49 (0) 71 52 / 90 90 - 12 10Service Milling: +49 (0) 71 52 / 90 90 - 12 20Service Fax: +49 (0) 71 52 / 90 90 - 22 08

GILDEMEISTER Italiana DeutschlandRiedwiesenstraße 19 · D-71229 LeonbergTel.: +49 (0) 71 52 / 90 90 - 11 51Fax: +49 (0) 71 52 / 90 90 - 21 75Service multi-spindle automatic lathes: +49 (0) 71 52 / 90 90 - 12 35Service long and short turning automatics: +49 (0) 71 52 / 90 90 - 12 37

DMG Trainings-AkademieGildemeisterstraße 60D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 25 01Fax: +49 (0) 52 05 / 74 - 25 02

Europe

DMG AustriaRiedstraße 1 · A-6833 KlausTel.: +43 (0) 55 23 / 6 91 41 - 0Fax: +43 (0) 55 23 / 6 91 41 - 100

DMG Benelux

· NederlandWageningselaan 48 · NL-3903 LA VeenendaalTel.: +31 (0) 318 - 55 76 11Fax: +31 (0) 318 - 52 44 29Service Turning: +31 (0) 318 - 55 76 - 24Service Milling: +31 (0) 318 - 55 76 - 33 / -34Service Fax: + 31 (0) 318 - 55 76 - 10

· BelgiumMaalbeekweg 45 · B-1930 ZaventemTel.: +32 (0) 2 / 7 12 10 - 90Fax: +32 (0) 2 / 7 12 10 - 99Service: +32 (0) 2 / 7 12 10 - 94

DMG CzechKaštanová 8 · CZ-620 00 BrnoTel.: +420 (0) 5 / 4 54 263 - 11Fax: +420 (0) 5 / 4 54 263 - 10

DMG DanmarkGammelgårdsvej 87 B th · DK-3520 FarumTel.: +45 49 12 74 10Fax: +45 49 17 77 00Service: +45 49 12 74 19Service Fax: +45 49 17 78 00

DMG France DMG Paris: Parc d’Activités de Courtaboeuf, 4 avenue du Parana, BP 60F-91942 Courtaboeuf Cedex Tel.: +33 (0) 1 / 69 18 60 00Fax: +33 (0) 1 / 69 28 75 50Service Fax: +33 (0) 1 / 69 28 55 73

DMG LyonZ.A.C. de Chesnes Ouest99 · Boucle de la RaméeF-38070 Saint Quentin FallavierTel.: +33 (0) 4 / 74 94 53 82Fax: +33 (0) 4 / 74 94 51 52

· Haute-SavoieEspace Scionzier · 520 avenue des LacsF-74950 ScionzierTel.: +33 (0) 4 / 50 96 41 62Fax: +33 (0) 4 / 50 96 41 30

DMG Ibérica BarcelonaPol. Ind. Els Pinetons · Avenida Torre Mateu 2-8 Nave 1 · E-08291 Ripollet · BarcelonaTel.: +34 / 93 - 5 86 30 86Fax: +34 / 93 - 5 86 30 91

DMG Ibérica S.LPoligono Industrial Eitua, 68 E-48240 Berriz · Vizcaya Tel.: +34 94 682 66 46Fax: +34 94 682 67 29

DMG Italia BergamoVia G. Donizetti 138I-24030 Brembate di Sopra (BG)Tel.: +39 035 62 28 201Fax: +39 035 62 28 250Service Hotline: +39 199 177 811Service Fax: +39 035 6228 250

DMG Italia TortonaVia W. Graziano 15 · I-15057 Tortona (AL)Tel.: +39 0131 81 81 61Fax: +39 0131 81 81 65Service Hotline: +39 199 177 811Service Fax: +39 035 6228 250

DMG Italia AnconaVia dell’Artigianato 36 / 38I-60019 Senigallia (AN)Tel.: +39 071 792 88 83Fax: +39 071 792 95 92Service Hotline: +39 199 177 811Service Fax: +39 035 6228 250

DMG Polskaul. Fabryczna 7 · PL-63-300 PleszewTel.: +48 (0) 627 / 428 151Fax: +48 (0) 627 / 428 114Service: +48 (0) 62 / 742 81 - 53

DMG RusslandNowohohlowskaja-Strasse 23 / 1 109052 Russland Tel.: +7 095 225 49 60; +7 095 912 54 30 Fax.: +7 095 225 49 61; +7 095 912 50 09

DMG SchweizLagerstrasse 14 · CH-8600 DübendorfTel.: +41 (0) 44 / 8 24 48 - 48Fax: +41 (0) 44 / 8 24 48 - 24Service: +41 (0) 44 / 8 24 48 - 12Service Fax: +41 (0) 44 / 8 24 48 - 25

DMG TurkeyGSD Techno Plaza Atatürk Caddesi Nazmi Ilker Sokak No: 8 TR-34852 Zümrütevler Maltepe · IstanbulTel.: +90 216 457 48 55Fax: +90 216 457 48 56

DMG UKUnitool House, 151 Camford Way, Sundon Park · GB Luton LU3 3ANTel.: +44 (0) 15 82 - 57 06 61Fax: +44 (0) 15 82 - 59 37 00Service Fax: +44 (0) 15 82 - 44 55 38

Asia

DMG Asia Pacific Pte Ltd6 Kian Teck Way · Singapore 628754Tel.: +65 66 60 66 88Fax: +65 66 60 66 99Service Hotline: +65 66 60 66 66Service Fax: +65 66 60 66 67

DMG Asia Pacific Representative Office3/F IDM Building155 N. Armstrong AvenueMoonwalk Paranaque City · PhilippinesTel.: +63 2 824 4481Fax: +63 2 824 9600

DMG Vietnam Representative OfficeUnit #201C, V-Tower649 Kim ma, Ba Dinh Dist. · Hanoi · Vietnam Tel.: +84 4 766 59 24, 766 59 25Fax: +84 4 766 59 26

DMG (Thailand) Co., Ltd.23 / 89, Sorachai Building21st Floor · Sukhumvit 63 RoadKwang Klongton-NuaKhet Wattana Bangkok10110 ThailandTel.: +66 2 71 43 13 8Fax: +66 2 71 43 13 9

DMG (Malaysia) Sdn Bhd22 Jalan Jurunilai U 1/20 · Seksyen U1Hicom-Glenmarie Industrial Park40150 ShahAlam · Selangor Darul Ehsan · MalaysiaTel.: +603 (0) 55 69 / 52 82Fax: +603 (0) 55 69 / 52 86

DMG TaiwanNo. 12-3, Industrial 33rd RoadIndustrial Park Taichung · Taiwan R.O.C.Tel.: +886 4 / 23 55 - 64 90Fax: +886 4 / 23 55 - 65 05

DMG India Bangalore Hosto Centre · 43 Millers RoadBangalore - 560 052 · IndiaTel.: +91 (0) 80 / 51 13 12 81,+91 (0) 80 / 2 28 65 57 or 2 38 00 90Fax: +91 (0) 80 / 22 25 69 38

· New Delhi JCM-1, FF-1, DLF City · Phase II,Gurgaon (Haryana) - 122001 · IndiaTel.: +91 (0) 124 / 2 56 30 26 Fax: +91 (0) 124 / 2 56 31 57

DMG ShanghaiDMG Technology Trading (Shanghai) Co., Ltd.No.178, Chen Chun Road · Chun Shen VillageXin Qiao Town · Song Jiang District · Shanghai 201612 · P.R China Tel.: +86 (21) 6764 8876Fax: +86 (21) 6764 9033

DMG BeijingRoom 926, Jingxin Plaza Jia 2 Dongsanhuan Beilu · Chaoyang District · Beijing 100027 · P.R. ChinaTel.: +86 (0) 10 / 85 29 81 77Fax: +86 (0) 10 / 85 29 81 76

·Xi’anRoom 207, Unit C, Zhi Cheng CommercialBuilding, No. 17 Gao Xin Si Road · Xi'an, Shan Xi Province 710075 · P.R. ChinaTel.: +86 (0) 29 / 88 33 57 06Fax: +86 (0) 29 / 88 33 57 05

DMG ChongqingNo. 35, Yu Zhou Road Shi Qiao Pu 400039 · P.R. ChinaTel.: +86 (0) 23 / 68 88 01 45Fax: +86 (0) 23 / 68 88 01 46

DMG ShenyangRong Fu Plaza, Room 1-20-A217, North East Road No. 2Tie Xi District · P.R. ChinaTel.: +86 (0) 24 / 2511 4263Fax: +86 (0) 24 / 2511 4253

DMG Vertriebs und Service GmbH: Gildemeisterstraße 60, D-33689 Bielefeld, Tel.: +49 (0) 52 05 / 74 - 30 13, Fax: +49 (0) 52 05 / 74 - 30 77, [email protected], www.gildemeister.com

DMG GuangdongRoom 901 · Guangzhou Zhengsheng MansionNo. 5-9 Tian He Bei Rd. Guangzhou 510620 · P.R. ChinaTel.: +86 (0) 20 / 22 64 47 20Fax: +86 (0) 20 / 22 64 47 23

DMG KoreaSeoul30-1, Yangpyung-Dong 6-GaYoungdungpo-KuSeoul · KoreaTel.: +82 2 2677 46 65 Fax: +82 2 2677 47 22Service Turning: +82 2 26 77 - 46 67Service Milling: +82 2 26 77 - 46 68

DMG Nippon K.K. Yokohama2-15-1, Fukuura · Kanazawa-Ku, Yokohama 236-0004 · JapanTel.: +81 (0) 45 / 7 91 - 34 00Fax: +81 (0) 45 / 7 91 - 34 01

DMG Training Academy AsiaLocated at DMG Asia Pacific Pte Ltd 6 Kian Teck Way · Singapore 628754 Tel.: +65 66 60 66 45 Fax: +65 66 60 66 99

DMG Training Academy AsiaLocated at DMG Technology Trading (Shanghai) Co., Ltd.No.178, Chen Chun Road · Chun Shen VillageXin Qiao Town · Song Jiang District · Shanghai 201612 · P.R China Tel.: +86 (21) 6764 88 76Fax: +86 (21) 6764 94 47

DMG Australia Pty LtdUnit 3, 25 Howleys RoadNotting Hill · Victoria 3168AustraliaTel.: +61 3 / 85 404 600Fax: +61 3 / 85 404 601

America

DMG Charlotte13509 South Point Blvd.Charlotte · NC 28273-6759 · USATel.: +1 (704) 5 83 - 11 93 Fax: +1 (704) 5 83 - 11 49Service Fax: +1 (704) 5 83 - 14 66

DMG Chicago1665 Penny LaneSchaumburgIL 60173 · USATel.: +1 (847) 7 81 - 02 77 Fax: +1 (847) 7 81 - 03 88Service Fax: +1 (847) 7 81 - 03 77

DMG Los Angeles5552 Cerritos AveCypress, CA 90630 · USATel.: +1 (714) 5 27 - 49 81 Fax: +1 (714) 5 27 - 49 86

DMG Canada165 Admiral Blvd.Mississauga, ON L5T 2T3 · CanadaTel.: +1 (905) 7 95 - 28 91 Fax: +1 (905) 7 95 - 03 93

DMG BrazilRua Dr. Luiz Migliano · 17305711-000 Sao Paolo · SP · BrazilTel.: +55 (0) 11 / 37 42 - 50 00Service Tel.: +55 (0) 11 / 92 72 - 37 72Fax: +55 (0) 11 / 37 73 - 88 55

DMG MéxicoBoulevard Díaz Ordaz 124Colonia Santa María · MonterreyNuevo León 64650 · MexicoTel.: +52 81 / 83 78 - 29 00Fax: +52 81 / 83 78 66 52

DMG Used Machine DivisionYork Franke, Used Machinery Sales1665 Penny LaneSchaumburgIL 60173 · USATel.: +1 (847) 7 81 - 02 77 Fax: +1 (847) 7 81 - 03 88

DMG Training Academy1665 Penny LaneSchaumburg · IL 60173 · USATel.: +1 (847) 7 81 - 02 56 Fax: +1 (847) 7 81 - 03 88


Documents

The DMUP/FD duoBLOCK -series - IMROBEX 125 FD...The spindles are perma-nently liquid-cooled and are equipped with an internal cool-ing supply. The spindle delivers 28 kW at 40% DC,