THE ABLE GROUP - iom3.org Phoenix Module 2016 Shell Brent Delta Topside 2017 ... • Two summer ... • LSA Removal

No 1Cleveland Institution of Engineers – 6 Feb 18

THE ABLE GROUP


WELCOME

Neil EtheringtonBusiness Development Director

SHELL BRENT DELTA – PREPARATION IS THE QUAYThe story so far………..


DECOMMISSIONING PROJECT

SHELL BRENT


SHELL BRENT DELTA MOORED AT ASP QUAY 6


THE GROUP

ABLE INTRODUCTION


THE ABLE GROUP TODAY

• Established 1966

• Privately owned

• Entrepreneurial

• Decisive

• Flexible

• Strong leadership

• Long term view

Ernst & Young Entrepreneur of the Year (Peter Stephenson, Able UK Ltd Executive Chairman) 2010

Long term strategy

Extensive funding ; No borrowings

£120m+ invested in last 5 years

£483M

asset base


ABLE – A DIVERSIFIED GROUP

ABLE Group• Port Development

• Construction – civil and marine

• Demolition

• Marine Recycling / Decommissioning

• Property / Management – UK land bank c. 2,150ha (5,320 acres)

• Land Reclamation

• Landfill

• Waste Management

• Quarrying


ABLE UK LIMITED – HISTORY AND DEVELOPMENT

An evolving process:

From Plant Hire to Demolition

to Waste Management to Construction

and on to Marine Decommissioning and Property Management and Development


THORPE MARSH POWER STATION

• Acquired 1995

• Power Station Demolition Contract

• Site cleared

• Section 36 Approval (to 2021)

• 1,575MW Gas Power Station

• Carlton Power

• Cooling Towers – 2012

• Construction 2018/19


ABLE HAS CONTINUED TO PIONEER NEW TECHNIQUES

AND SET INDUSTRY STANDARDS

DEMOLITION


DEMOLITION TRACK RECORD

Demolished / Dismantled Projects

Power Stations 12

Refineries 11

Tank Farms 13

Bridges 50

Buildings 770 +

Structures using explosives

80 +

Tonnes Equipment 80,000 +


MAJOR DEMOLITION CLIENTS INCLUDE:

• AMOCO

• BASF

• BHP Hamilton

• BP Chemicals

• BP Oil & Gas

• British Gas

• British Nuclear Fuels

• British Steel

• ConocoPhillips

• Ensco• EON• ICI• Innogy plc• Mobil /Exxon• NAM-Holland

• Newfield Petroleum• Nuclear Electric plc• Petrofac

• Phillips Petroleum - UK

• Phillips Petroleum - Norway

• Powergen

• RWE

• Sembcorp

• Shell UK

• Shell Exploration & Production

• Thames Water

• TotalFinaElf Norway

• TotalFinaElf UK

• UECC

• UK Atomic Energy Authority


OIL RIG DECOMMISSIONING

From onshore......to Offshore, onshore...........Oil Platform Decommissioning............

Former Northern Offshore Federation Company of the Year


Oil Platforms Year

Phillips Albusk Jell 1985

Shell Bravo 1994

Shell Dunlin 1994

Shell Cormorant A 1995

Shell Charlie 1996

Shell Leman Topsides 1996

BHP Esmond 1996

Shell Delta 1997

Shell Leman Jacket 1997

NAM K11 1998/9

TFE Frigg/Frǿy 2000/1

NAM K14 2001/2

Mobil Camelot CB 2002/3

Grove Platform 2004

BP North West Hutton 2008/9

ConocoPhillips Phoenix Module 2016

Shell Brent Delta Topside 2017

Shell Brent Bravo Topside 2019

Shell Brent Alpha Topside 2020

Shell Brent Alpha Jacket 2021

Shell Brent Charlie Topside 2022

TRACK RECORD….THE MARKET LEADER

• Over 80 structures received

• Undertaken at Able Seaton Port (initially) at Able Billingham Reach


BP NORTH WEST HUTTON – TOPSIDE AND JACKET REMOVAL


BP NORTH WEST HUTTON

• One of the largest projects to date

• 20,000t Topside

• 10,000t Jacket

• Reverse engineering


BP NORTH WEST HUTTON – REVERSE ENGINEERING

• Heerema

• Multiple barge movements - 22

• Two summer campaigns 2008/9

• Innovative re-use


MODULE SUPPORT FRAME (1,500T)

ADAPTED AND USED IN SEA TRIALS – PIONEERING SPIRIT


MOBILE ACCOMODATION UNIT (MAU)

• 3,116m2 of office and welfare accommodation• Top 2 floors available for office or overnight

accommodation

Green Apple

Award Winner

2013


MAU – ACCOMMODATION

3,116m2 of Office and Welfare Accommodation Kitchen for 120 staff


THE DEMOLITION PROCESS

• Survey (compare to plans)• Remove Hazardous Material• Soft Strip• Re-use; Re-furbish; Re-sale; Recycle

(the Best Practicable Environmental Option)• Sectioned Pull-down• Transfer to Scrap Handling Area• Scrap Steel Processing• Furnace Ready (sized)• Despatch – Road; Rail; Sea


THE RESULT

• BP NWH - Largest Oil Rig Re-cycling Project at the time

• On-Time

• On Budget

• LSA Removal

• Asbestos Removal

• 98.2% re-used/re-cycled

• No Lost Time Accidents

• A Satisfied Client


UK’s LARGEST OFFSHORE DECOMMISSIONING PROJECT

SHELL BRENT


SHELL BRENT

• 1976

• 4 billion barrels of oil

• 10% of all North Sea output

• 70% of all revenues paid as TAX

Source: SHELL UK


A COMPLEX MAJOR ENGINEERING PROJECT

Cessation of Production

• Delta 2011

• Alpha, Bravo 2014

• Charlie TBC

Alpha, Bravo & Charlie have multiple interconnections & interdependencies

• 140 wells• 4 topsides (106kT)• 1 steel jacket• 3 GBS• 2 subsea locations


THE SCALE OF THE BRENT FACILITIES

400 m

300 m

200 m

100 m

Nelson’s ColumnLondon

Sydney Opera House

Sydney

Taj MahalAgra

Seoul TowerSeoul

Eiffel TowerParis

BrentDelta

London EyeLondon


PIONEERING SPIRIT

• 382m x 124m

• Single Lifts

• Up to 48,000t

• £2.5b

• World’s Largest Vessel

6x747 Jumbo Jets

LENGTH: 382m


IRON LADY

• BARGE

• 2014

• 200m x 57m


PIONEERING SPIRIT LIFT AND TRANSFER TO BARGE


RIVER TEES, NORTH EAST COAST, UK

ABLE SEATON PORT (ASP)


THE IDEAL EAST COAST LOCATION

NORTHERN NORTH SEA

CENTRAL NORTH SEA

SOUTHERN NORTH SEA

ABLE Seaton Port

100nm 200nm 400nm


ABLE SEATON PORT - SHELL BRENT FIELD

• Shell Brent Field c. 400 Nautical Miles from ASP


HISTORY – SINCE ABLE OWNERSHIP

1996 2004 2008 2009 2018

Site and QuaysDock Basin

c. £100m+ invested


ASP BASE PLAN

• Multi-user Facility

• 51 hectares (126 acres)

• 11 Quays

• Up to 20.5m of water @ MHWS

• Offices

• Workshops

• Fabrication Hall

• Stores

• Shot blast building

• Paint shop

• Extensive range of capital plant

• New Quays

• Quay 1

• Quay 6

• Potential Dry Dock

Dock Ramp

200m - 1:15

(6.6%)

Security Office

216m

386m

172m

150m

E5

E3

E2

E1

W1

E6

E8

2.83ha

Holding Basin -6.0m CD

(-9.5m CD Design Depth)

Dredge Box -11.0m CD


Quay 11

Quay 10

E7

Carparking (3x 20No. bays)

Contractors compound

Quay 11b

E5

E4

E3

E2

E6

E8

Dredge Box -11.0m CD


Quay 11

Dock Basin

(Dock Floor 9.5ha

-6.65m CD) Quay 10

Seaton Channel -6.0m CD


East A

ccess R

oad

Car Park

E1

2.83ha

Proposed East Access Road

Proposed East Access Road

W1

Pro

posed W

est A

cce

ss R

oad

Proposed West A

ccess Road

Import Q

uay (Q

uay 1

)

Quay 9

Quay 6

Quay 7

Quay 8

Dock Basin

(Dock Floor 2.54ha

-8.50m CD)

Project:

Client:

Drawing Title:

Scale:

Drawing No: Revision:

Drawn By Checked By Approved By

Date:

PRELIMINARY

Comments Drn Chk AppDateRev.

A 29/06/16 Preliminary Issue KJH NE PMS

Key & Notes

ABLE Seaton Port

ABLE UK Limited

Base Plan

K Horn

29/06/2016

NTS@A3

ASP-001-00002 B

N Etherington

29/06/2016

P Stevenson

29/06/2016

N

Estate Boundary - 51ha

Heavy Load out Pad

Quay 10 - 65t/m²

Concrete Quay 6 - 60t/m²

Concrete Quay Pad

Quays 10 & 11 - 40t/m²

Concrete Pad

Concrete Quay

Quays 1 - 16t/m²

Hard Standing

10t/m² (50t/m² Patch Loading)

Dry/wet Dock

10t/m² (50t/m² Patch Loading)

Building Details:

E1 - Workshop: 14m x 34m 6m 476m²

E2 - Workshop: 76m x 26m x 11m 1,976m²

E3 - Workshop/Stores:

76m x 26m x 11m 1,976m²

E4 - Fabrication Shop

2 x 30t Overhead Cranes:

64m x 28m x 21.4m 1,792m²



E7 - Mobile Accommodation Unit 3,136m²

E8 - Waste Storage 575m²

W1 - Workshop: 41.5m x 20m x 6m 830m²

Quay 6 Pad 122m x 60m (101t/m

Line Loading)

Stone Blanket

Quays 10 & 11 - 40t/m²

Heavy Load out Pad

Quay 1 - 40t/m²

ABLE UK Limited

ABLE House

Billingham Reach Industrial Estate

Teesside, TS23 1PX

United Kingdom

Tel: +44(0)1642 806080

Fax: +44(0)1642 655655

DRAFT

Concrete Quay

Quay 9 5t/m²

Quay Details:

Q1 80m long to -9.50mCD







B Dock basin and quay lengths amended KJH

11/01/2017 11:46:49

Quay6


QUAY 6 CONSTRUCTION

• 1,242 Piles (10,500t)

• 7,000m3 Concrete

• 7,500m2

• Load Capacity 45t/m2

• Line Load 100t/m2

• 120m Quay

• Start – Jan 14

• Finish – Dec 16

• Able Designed


QUAY 6 CONSTRUCTION


QUAY 6

123.97

17.21

105

105

17.21

30.36 30.36

1515

1515

1515

15

17.7130.3630.3622.7722.77

+

4.39mAOD

(7.24CD)

4.83mAOD

(7.68CD)

+

5.0mAOD

(7.85CD) +

5.0mAOD

(7.85CD)

+

4.83mAOD

(7.68CD)

+1:200

1:200

1:200

+

4.39mAOD

(7.24CD)

1:200

1:200

60.72

45.54

ABLE UK Limited

ABLE House

Billingham Reach Industrial Estate

Teesside, TS23 1PX

United Kingdom

Tel: +44(0)1642 806080

Fax: +44(0)1642 655655

Project:

Client:

Drawing Title:

Scale:

Drawing No: Revision:

Drawn By Checked By Approved By

Date:

PRELIMINARY

Comments Drn Chk AppDateRev.

A 31/07/13 Preliminary Issue JMH

Key & Notes

ABLE Seaton Port Quay 6

ABLE UK Limited

Quay 6 Masterplan Without Levels

J Horsman

31/07/13

1:500 UNO @A3

ASP-001-00071 A

1. All levels are in metres above

Ordnance Datum (mAOD) unless

noted otherwise.

2. All dimensions are in metres

(m)unless noted otherwise.

Quay 6

Front row piles. 1270mm OD at

2.53m centres

• Available Q1 2017

• 125m

• c60m @ 45t/m2

• c60m @ 16t/m2


QUAY 6 GROUNDING BED CONSTRUCTION

• Area - 13,860m2 (70 tennis courts)

• 16,150t of stone

• 3,000t of gravel


ASP: DECEMBER 2016


ASP COFFERDAM REMOVAL

• 226 sheet piles average 20m long (4,500 linear metres combined)

• 84 tubular piles average 27.1 metres long (2,250 linear metres combined)

• 14,197m3 material (sand) extracted from cofferdam centre


QUAY 6 COMPLETION


• ABLE construction complete

• ASP capacity to process c. 300,000t steel per year

• The market is set to increase significantly

ASP QUAY 6 DOCK – WET DOCK BASIN


BRENT DELTA (24,200t) TOPSIDE ARRIVAL PLAN


TIMELAPSE OF SHELL BRENT DELTA DELIVERY TO ASP


TIMELAPSE OF SHELL BRENT DELTA SKID-IN TO ASP QUAY 6


BRENT DECOMMISSIONING - ONSHORE DISPOSAL & DISMANTLING PROJECT OVERVIEW


SEQUENCE

• Preparation– Construct Q6– Construct Grounding Bed– Tow & moor (Allseas and Able UK)– Load-in (Allseas and Able UK)

• Handover• Make Safe• Survey• Isolate• Soft-strip• Hazardous material removal• Structural destruct• Processing, recycling and disposal• Target 98.5% recycle rate with a contracted target of 97%


EXTERNAL INTERFACES

Prior to Load-inHandover


DELTA DESTRUCT

BRENT DECOMMISSIONING PROJECT

ONSHORE DISMANTLING & DISPOSAL


WEIGHT

• Allseas recorded weight Brent Delta:

– 23,727 mT (+/- 5% accuracy)

• AMEC weight report (rev 10, Jan 2017)

– gross dry weight 23,702 mT

– net dry weight 22,687mT

• Load-in stool weight: 1,726 mT

• Contract weight 23,560 mT


PRELIMINARY DECOMMISSIONING SEQUENCING

• Utilise existing information pre-arrival

• 3D model

• Inventories

• Drawings

• CoG

• Establish high level sequencing


PRELIMINARY DECOMMISSIONING SEQUENCING

• Assess stages

• Confirm preliminary engineering

• Review PCIP etc.


CONCEPT DEVELOPMENT


ENGINEERING – CDM COMPLIANCE

Method

By Calculation

Proofing Checking

Structural Engineer

By Calculation

Structural Engineer

Select [PC] Assess [PC] Check [PD]


DETAILED RAMS

• Visual inspection in Navisworks model

• Physical survey of the proposed method with Topmen Burners

• Preparation of sequence drawings

• Visual overview with Structural Engineer of proposed method


• Write RAMS and amend drawings to suit Structural Calculations i.e. Dimensions of Cuts etc.

• Issue Complete RAMS to Principal Designer for Review

• Address comments

• Re-issue if necessary

DETAILED RAMS


DETAILED RAMS

• Run through the RAMS with Topmen and Operatives involved.

• Enabling Works

• Exclusion Zone confirmed clear for Final Cuts

• Structure cut and dropped in to secure Exclusion Zone

• Landings, leading edges surveyed for damage or snagging materials.

• Structure split and taken to a safe Processing Area.


REMOVAL OF AVON DUCTS


AVON DUCT DROPS


LIFTING OPTIONS


LIFTING


HELIDECK


DELTA DESTRUCT – RECYCLING

BRENT DECOMMISSIONING PROJECT

ONSHORE DISMANTLING & DISPOSAL


HIGHLIGHTS

• Food– charitable

• Bedding– charitable

• Mattresses– charitable

• Equipment– Resale and reuse

• Valuable metals recovery in electrical equipment

• Recovery of diesel and gas oil


WASTE MANAGEMENT

• c. 1.7%

• Comprises:– 1.5% Non-hazardous

– 0.2% Hazardous• Chemical (production & drilling) 0.016%

• LSA 0.057%

• Diesel 0.031%

• Hydraulic Oil 0.011%

• Crude Oil 0.050%

• Water (biocide) 0.013%

• PCB 0.001%

• Mercury 0.001%


SEATON MEADOWS LANDFILL

• 600m by road

• Specialist Waste Facility

• Fully licensed

• Estimated life to 2030


CONTRACT CONTRIBUTION (JOBS)

• 50 jobs new/safeguarded

• 4 New Apprenticeships (Hartlepool College):– Engineering Maintenance (Level 3 Diploma)

– 2 x Engineering Technical Support (CAD) (Level 3 Diploma)

– Welding (Level 3 Diploma)


THE ABLE WORKFORCE

ABLE SEATON PORT, Hartlepool (by residence)

Tees Valley 81.5%

Hartlepool 49.0%

Stockton 5.5%

Middlesbrough 19.0%

Redcar 2.5%

Darlington 5.5%

Co Durham 10.5%

Tyne & Wear 8.0%

N Yorks 0.0%

Total 100.0%

ABLE HQ, Stockton (by residence)

Tees Valley 77.5%

Hartlepool 20.0%

Stockton 34.5%

Middlesbrough 15.0%

Redcar 2.0%

Darlington 6.0%

Co Durham 10.5%

Tyne & Wear 2.0%

N Yorks 10.0%

Total 100.0%

2% AGENCY STAFF NO ZERO HOURS CONTRACTSCOMMITTED TO KEEPING JOBS IN THE LOCAL COMMUNITY


CONTRACT CONTRIBUTION

• SEATON CAREW MASTERPLAN £100,000– Outdoor Play area

• SHELL BRENT DELTA EVENTS– VIP EVENT (Tuesday) 90+ (MPs; Mayor; OGA; LEP etc)

– BRENT STAFF & PENSIONERS 150 + (Wednesday)

– EDUCATION 150 + students (Thursday)

• English Martyrs; High Tunstall; St Hilds; Manor Community Academy: Dyke House

– COMMUNITY 350 + residents (Saturday)

• 3 Sessions: 104; 114; 125 registered to date


CONTRACT

• Investment - £28m

• Period: 2015-2025

• c. 50 jobs safeguarded/created

• 100,000t – c. 97% + to be re-

cycled

• Unique facility

• Re-affirms ABLE as Market

Leader


OTHER STRINGS TO OUR BOW……


ABLE SEATON PORT

OFFSHORE WIND


HORNSEA 1 FOUNDATION PACKAGE

• 1,200MW

• World’s largest offshore wind farm

• Power > 1m homes

• 174 Siemens Turbines

• Foundation Package:

• Q4 17 to Q3 18


HOW01 – FEEDER PORT - ASP

• Awarded contract Oct ‘17

• 174No. MP & TP to be handled at ASP

• 1000Te/300t per piece

• Use of quays

• Land storage

• Contract underway


HOW01 – VESSELS - ASP

• Geosea Innovation– 2012– DP2 Jack-Up– 147.5m x 42.0m– 1,500t crane capacity– 100 POB

• SAL – Svenja– 2010– General Cargo– 160.6m x 27.8m– Geared

• Plus North Sea Barges


DREDGING SUBCONTRACT ASP

• Major capital dredge to the channel approach to ASP (£6m)

• Reducing channel depth in Seaton Channel and Holding Basin

• Clearing Quay 10/11

• -9.5m CD

• From circa -6m CD

• Completed Dec 17

• Increase unrestricted access windows to ASP


VEHICLE DISTRIBUTION

739 acres total net operational area

438 acres developed

300 acres occupied


BMW CONTRACT

• BMW – 9 year contract

• 16,979+ spaces (c. 100 acres)

• 5,300m2 – Pre-Delivery Inspection (PDI) facility


BMW CONTRACT – CONSTRUCTION

• Externals


BMW CONTRACT – PDI

• Internals


PROJECT MILESTONES

• PDI

– Building complete

– BMW occupied 13th

Nov

– High standard of completion

– In advance of contractual commitment to BMW


THANK YOUfrom our team

Documents

THE ABLE GROUP - iom3.org Phoenix Module 2016 Shell Brent Delta Topside 2017 ... • Two summer ... • LSA Removal