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i
The 1st ASIA PACIFIC CONFERENCE ON
RESEARCH IN INDUSTRIAL AND
SYSTEMS ENGINEERING
(APCoRISE) 2018
Cover image: UAE from above by Huda bin Redha via Photogrist.com
ii
Message from Head of Department
Digitalization is the key lever that will enable companies to remain competitive into the future. Increasingly
shorter innovation cycles mean that industrial enterprises constantly need to shorten their development and
production times. This requires seamless integration of data along the value chain, from the idea of a product to
the real product to service. Making use of the opportunities provided by digitalization to respond faster and
more flexibly to customer requirements will provide an advantage on the market.
Industry in the future will be 100% digitalized and networked via the cloud, as it is now initiated by the industry
revolution 4.0. It will be able to develop and manufacture new products many times faster than at present, and
all perfectly tailored to individual customer requirements. Moreover, the amount of resources and energy needed
will be much lower than today, without compromising product quality.
Department of Industrial Engineering, Universitas Indonesia has a responsibility to encourage academician and
engineers, particularly in this region to actively involved in developing innovative solutions in the era of
Industry 4.0. As the first annual conference, Asia Pacific Conference on Research in Industrial and System
Engineering (APCoRISE) 2018 is a part of our initiative to provide a forum for researchers, engineers, and
professionals to discuss and exchange the current research, the new technology and solutions in industrial and
system engineering. It is to be expected that this conference can foster the development of innovative solutions
by integrating the role of people, process and technology.
Summing all up, I would like to express my sincere gratitude and appreciation to our keynote speakers,
international advisory board and all our organizing and technical committees who provided outstanding
commitment and support to make this conference a success in the first place. I also thank all the conference
participants for attending APCoRISE and wish you a pleasant experience in Jakarta.
Sincerely,
Dr. -Ing Amalia Suzianti
Head of Industrial Engineering Departement
Faculty of Engineering, Universitas Indonesia
iii
Message from General Chair
It is our great pleasure to welcome you the 1st Asia Pacific Conference on Research in Industrial and Systems
Engineering (APCoRISE 2018) in Depok, Indonesia on April 18th, 2018. This is the first series of APCoRISE
organized by Department of Industrial Engineering Universitas Indonesia, with the main theme “Industrial and
System Engineers towards Industry 4.0”.
The APCoRISE 2018 provides a forum for national and international researchers, engineers, industrial
practitioners for discussing a vast range of industrial and system engineering research area, including production
systems and logistics, systems engineering, ergonomics, product design and development, industrial
management, data engineering, quality systems, operations research, maintenance and reliability.
In this year, we have received 64 submissions. To ensure the high quality of papers in the APCoRISE 2018,
each submission is evaluated by at least two reviewers through a double-blind review process. In addition, we
also do our best to carefully check the writing format of each submission according to the conference template.
After completing those efforts, a total 50 papers that meet the evaluation criteria are accepted for presentation
and inclusion in the proceedings at the end. Therefore, the related acceptance rate of this conference is 78.13%.
We would like to take this opportunity to gratefully acknowledge our keynote speakers who come along the
way to share with us advanced knowledge of their findings. We also want to express our appreciation to the
international advisory board for their invaluable support to the APCoRISE 2018. We would like to send our
highest gratitude also for the board of reviewers who have put in hard work to review each paper in a timely
and professional manner. Furthermore, we appreciate the organizing committee members, including steering
committee, scientific committee, and technical committee for the good job in preparing and organizing the
APCoRISE 2018.
Last but not least, we would like to thank all authors and participants for their contribution and participation in
APCoRISE 2018, to present and discuss their excellent research results. We believe each participant will have
fruitful discussions and enjoy the APCoRISE 2018.
Warm regards,
Dr. Zulkarnain
General Chair of APCoRISE 2018,
iv
Keynote Speech 1:
The Efficacy of Eye Blink Rate and Facial Expression As An Indicator of
Fatigue and Sleepiness: A Study of Simulated Train Driving
Ir. Hardianto Iridiastadi, MSIE, PhD., CPE
Abstract:
Despite the steady decline in the number of train accidents in Indonesia, train
accidents will remain an important national issue. This is due to the fact that
the number of railway network has grown considerably resulting in greater
operational complexity. Fatigue among train drivers, in particular, has been
considered as a major contributing factor in safe operations of railway
transportation. Currently, however, there is no system in place that can
monitor driver fatigue in real time. This study aimed at evaluating the
efficacy of eye blink rate and changes in facial expression as fatigue indicator
during train operations. A total of 12 male participants were recruited in this
investigation, and asked to perform driving tasks (continuously for 4 hr.) in
a train simulator. Each participant was asked to have sleep durations of 2, 4, or 8 hrs., the night prior to the
experiment. A video camera was utilized to record the driver’s face continuously throughout the experiment.
Based on the recordings, the frequency of eye blink and facial expression indicators were determined every 20
min. Karolinska Sleepiness Scale (KSS) was also employed to help assess the degree of sleepiness perceived
throughout the experiment. Results of this study indicated that sleep deprivations were associated with
differences in initial blink rates. While difficult to quantify, fatigue and sleepiness were also highly associated
with changes in facial indicators. In general, there was an inverted U-shaped pattern of blink rate for all task
conditions. Blink frequency of around 40 to 50 blinks per minute was observed at the beginning of the
experiment, and peaked at roughly 45 to 60 blinks per minute after two hours of driving. There was then a
decline of this measure, reaching at about 40 blinks per minute at the end of the experiment. Normal sleep
duration (8 hrs.) was characterized by relatively flatter pattern. Findings of this study demonstrated that it was
somewhat difficult to use eye blink rate as a measure of fatigue per se. However, it was found in this study that
a decrease in blink rate occurred after the KSS reached a value of 5 – 6. It should be noted that changes in facial
expressions were considered a potential avenue in addressing sleepiness and fatigue. It is suggested here that
driver sleepiness and fatigue could potentially be assessed by observing patterns of blink rate as well as changes
in facial expressions. Their use within the context of real-time monitoring, however, should be done with
caution. Further research needs to be conducted that validates the use of these measures in actual field settings.
Short Biography:
Ir. Hardianto Iridiastadi, MSIE, PhD., CPE was born in February 1966. He graduated from bachelor degree in
Industrial Engineering, Bandung Insitute of Technology, Indonesia in 1995. He also got his Dr. degree in
Industrial Engineering, Louisiana State University, USA in 1997, and his doctoral program in Industrial and
System Engineering, Virginia Polytechnic Indsitute and State University, USA in 2004. Now, he is an associated
professor in Bandung Insitute of Technology. He has done a lot of research since 2005 from various field. He
is also doing a research from Hibah Kompetensi Kemenristek Dikti. Since 2006, he has participated in several
organizations, like International Ergonomics Association (IEA), Indonesia’s Ergonomics Association, and
Insititute of Industrial and Systems Engineering (IISE). During his professional life, he also wrote “Cultural
ergonomic issues in consumer product design” in Human Factors and Ergonomics in Consumer Product Design:
Methods and Techniques (Book Chapter) and Pengantar Ergonomi (Introduction to Ergonomics).
v
Keynote Speech 2:
Linking Knowledge Management and Manufacturing Performance:
A Structural Equation Modeling and Neural Network Approach
Prof. Dr. Kuan Yew Wong
Abstract:
Previous studies on knowledge management have centered on investigating
the relationship between knowledge management and organizational
performance, thus reinforcing the importance of managing knowledge in
organizations. Despite this, previous research has not explicitly considered
the linkage between knowledge management and manufacturing
performance. In addition, a prediction model for manufacturing performance
based on knowledge management metrics has not been developed to date.
Therefore, this research examined the relationship between knowledge
management and manufacturing performance, and developed a neural
network model to predict manufacturing performance based on knowledge management metrics. Firstly, a
collective set of knowledge management constructs and metrics, as well as a set of manufacturing performance
metrics were proposed. Hypotheses that linked knowledge management with manufacturing performance were
then generated. A questionnaire survey was conducted to collect data for the proposed metrics. Based on these
data, the metrics were validated and the hypotheses were tested using structural equation modeling. All the
hypotheses were accepted, and the results supported the relational model and substantiated that knowledge
management has a positive effect on manufacturing performance. Subsequently, the metrics were adopted to
develop the neural network prediction model. It was trained, validated and tested, and the best configuration
was determined. The results showed that the neural network model could be used to reliably predict
manufacturing performance based on knowledge management metrics because it generated good predicted
outputs that correlated with actual data. In essence, this research has provided new findings regarding the linkage
between knowledge management and manufacturing performance.
Short Biography:
Kuan Yew Wong received his PhD degree from the University of Birmingham, UK. He is a Professor of
Industrial Engineering at the Faculty of Mechanical Engineering, Universiti Teknologi Malaysia (UTM),
Malaysia. He leads the Industrial and Systems Engineering Research Group, working in close collaboration
with industries and other stakeholders to develop and implement solutions for operational improvement.
Before joining the academia, he was an engineer in a Japanese multinational manufacturing company. He is a
Chartered Engineer, Chartered IT Professional and Fellow of The Chartered Institute for IT (formerly known
as British Computer Society). He has headed and completed various research projects funded by the Malaysian
Ministry of Higher Education, Ministry of Science, Technology and Innovation, Intel Technology Ptd Ltd and
Mexico State Council of Science and Technology. He is also an editorial board member of a number of
international journals. He has received several awards including the Emerald/CLADEA Research Award
(awarded by Emerald Group Publishing, UK), Malaysia’s Rising Star Award (awarded by Ministry of Higher
Education, Malaysia and Thomson Reuters, Asean & North Asia) and Leaders in Innovation Fellowship
(awarded by Royal Academy of Engineering, UK).
vi
CONFERENCE COMMITTEE The 1st Asia Pacific Conference on Research in Industrial and Systems
Engineering (APCoRISE)
International Advisory Board
1. Prof. Ir. Isti Surjandari Prajitno, M.T., M.A.,
Ph.D.,
Universitas Indonesia
2. Prof. Dr. Ir. Teuku Yuri M. Zagloel, M.Eng. Sc.,
Universitas Indonesia
3. Ir. Hardianto Iridiastadi, M.S.I.E., Ph.D.
Institut Teknologi Bandung
4. Prof. Kuan Yew Wong,
Universiti Teknologi Malaysia
5. Prof. Pekka Leviäkangas,
University of Oulu, Finland
6. Dr. Idriss El-Thalji, University of Stavanger,
Norway
7. Prof. Dr. Shi-Woei Lin, National Taiwan
University of Science and Technology
Scientific Committee 1. Dr. rer.pol. Romadhani Ardi,
Universitas Indonesia
2. Dr.-Ing. Amalia Suzianti, ST., M.Sc.,
Universitas Indonesia
3. Dr. Akhmad Hidayatno, ST., MBT.,
Universitas Indonesia
4. Dr. Komarudin, ST., M.Eng.,
Universitas Indonesia
5. Dr. Muhammad Salman, S.T., M.IT.,
Universitas Indonesia
6. Dr.-Ing Asep Ridwan,
Universitas Sultan Ageng Tirtayasa
7. Budhi Sholeh Wibowo, P.D.Eng.,
Universitas Gadjah Mada
vii
8. Putu Dana Karningsih, S.T., M.Eng.Sc., Ph.D.,
Institut Teknologi Sepuluh Nopember
9. Dr. Ir. Elisa Kusrini, M.T., CPIM, CSCP,
Universitas Islam Indonesia
Steering Committee 1. Dr. Akhmad Hidayanto
2. Dr.-Ing. Amalia Suzianti
3. Dr. Komarudin
4. Erlinda Muslim, MEE
5. Armand Omar Moeis, M.Sc.
General Chair Dr. Zulkarnain
Secretary Annisa Marlin Masbar Rus, S.T., M.Sc.
Treasury Irvanu Rahman, S.T., M.T., M.P.A.
Publication Chair Andri Mubarak, S.T., M.Sc.
Program Chair Dr.rer.pol. Romadhani Ardi
Technical Committee Billy Muhammad Iqbal, S.T., M.T.
Danu Hadi Syaifullah, S.T., M.Sc.S.F.
Arry Rahmawan, S.T., M.T.
Inaki Maulida Hakim, S.T., M.T.
Maya Arlini Puspasari, S.T., M.T.
Enrico Laoh, M.T.
Rizky Nur Iman, ST.
viii
Conference Schedule
Time Event
08.00 – 08.30 Coffee Break
08.30 – 08.50 Opening ceremony
08.50 – 09.20
Opening Speech from Dean of Faculty of Engineering, Universitas Indonesia
Dr. Ir. Hendri D.S. Budiono, M.Eng.
Opening Speech from Head of Department of Industrial Engineering, Universitas
Indonesia
Dr.-Ing. Amalia Suzianti, ST., M.Sc.,
Opening Speech from General Chair of The 1st Asia Pacific Conference on
Research in Industrial and Systems Engineering (APCoRISE).
Dr. Zulkarnain, ST., MT.
09.20 – 09.55
Keynote Speaker 1: The Efficacy of Eye Blink Rate and Facial Expression As
An Indicator of Fatigue and Sleepiness: A Study of Simulated Train Driving.
Ir. Hardianto Iridiastadi, MSIE, PhD., CPE
09.55 – 10.30
Keynote Speaker 2: Linking Knowledge Management and Manufacturing
Performance: A Structural Equation Modeling and Neural Network Approach
Prof. Dr. Kuan Yew Wong
10.30 – 11.00 Question and Answer Session
11.00 – 11.05 Souvenir Distribution
11.05 – 11.15 Photo Session
11.15 – 12.45 Parallel Session 1
12.45 – 13.30 Ishoma
13.30 – 15.00 Parallel Session 2
15.00 – 15.15 Coffee Break
15.15 – 17.00 Parallel Session 3
17.00 – 17.15 Closing
17.15 – 17.20 Best Paper Announcement
ix
Session 1-Room A
Session 1-Room B
Presentation
Order
Paper
ID Title Presenter Page
1 6
Analysis of Salt Production and Demand also The
Projection of National Salt Self-sufficiency in
Indonesia
Yasir Mulyansyah
Fama p. 4
2 18 Analysis of Agricultural Land Needs to Strengthen
National Food Security Yudhisthira Askar p. 14
3 22 Inventory Determination Model Of Frozen-Meat
For Food-Safety Program In Indonesia
Moch. Yandra
Darajat p. 18
4 50
Critical Success Factors (CSFs) of Six Sigma
Implementation in Indonesia Small and Medium
Industries
Wahyu
Poncotoyo p. 31
5 58 Policy analysis of Sustainable Palm Oil
Certification in Indonesia
Danar Surya
Wiranagara p. 38
6 70
Development of Distribution Channel Simulation
Model in Cement Industry to Overcome Over
supply against Domestic Demand
Febdi Harmanto p. 45
Presentation
Order
Paper
ID Title Presenter Page
1 20 Supplier Selection Criteria in Oil and Gas Industry
in Indonesia Utami Rianti p. 16
2 21
Performance Analysis for Government Program in
Stabilization Effort of Staple Food Prices in
Indonesia
Erick Aditya
Firmansyah p. 17
3 31 Effort to Increase the Value of Corrugated
Paperboard Material as Fiberboards Yusi Anindhita p.22
4 35 HVS Paper Waste Material Value Leveraging as
Fibreboard Production’s Main Raw Material Rizky Ariyadi p. 49
5 67 Risk Register of Agile Framework in Exploration
Drilling Project Management on Oil and Gas Sector
Sarah Risda
Nafisah p. 43
6 73
Conceptual Model of Customs Clearance
Continuous Improvement Process Using Value
Stream Mapping and Overlapped Design Schedule
Iqbal Firmansyah p. 48
x
Session 1-Room C
Presentation
Order
Paper
ID Title Presenter Page
1 2 K-Means Clustering to Determine Initial Cluster
Hub and Feeder Port
Sesaria Mardhiani
Rachma Puspita p. 1
2 14
Process Monitoring and Control in the White Sugar
Industry Using Multivariate Statistical Process
Control: a case study in Indonesia
Rindang Persada p.11
3 33 Conceptual Development of Harmony Search
Method for High Utility Itemsets Mining Fxika Pradana p. 24
4 53
Development of Risk Management Framework in
Spare Part Purchasing at MRO(Maintenance,
Repair, and Operation Companies
Ratih
Puspaningtyas p. 34
5 54 The Model Conceptualization of Service Quality in
Testing Laboratory
Bernaded Oka
Anggarani p. 35
6 56 Fault Detection in Boiler System Using Data
Mining Technique Riko Taufik p. 37
Session 2-Room A
Presentation
Order
Paper
ID Title Presenter Page
1 29 User Experience Modeling Guidance on E-
Commerce Website
Gaby Reveria
Hellianto p. 21
2 44 Identification of UX elements for Evaluating
Donation Platform
Michiko Nur
Widawati p. 29
3 51 Markov Model Design for Estimating Expired
Product Returns Ridani Faulika p. 32
4 55 Conceptualization of a Model to Study Personal
Biases and Microeconomic Planning in Indonesia
Yurike Rachma
Azzachra p. 36
5 60 Factors Affecting Intention to Share Knowledge in
Organization Indila Mayrosa p. 40
6 72
Optimal Break on Ergonomic Job Rotation
Schedule at Assembly Lines Incorporating Fatigue
and Recovery Factors
Raka Yogaswara p. 47
xi
Session 2-Room B
Presentation
Order
Paper
ID Title Presenter Page
1 9 Workload Balancing of Salesman Visits in Large
Scale Area with Sweeping Algorithm Fauziah Arofah p. 7
2 25
Determining The Order Picking Route In A 3rd
Party Logistic Warehouse - A Heuristic Travelling
Salesman Problem Method Approach
Ingga Wulandhari p. 19
3 59 Optimization of Distribution Center Determination
by Considering Routes and Time Windows Dhanang Pradanta p. 39
4 61
Completion Of Multi-Trip Vehicle Routing
Problem With Time Window Using Branch And
Bound Algorithm
Arini Evian p.50
5 62
Optimizing Service-Level and Total Relevant Cost
for a Stochastic Make-To-Order Production System
in PT XYZ Bandung
Nabilah Muyassar p. 41
6 68
Mathematical Formulation of Aircraft Routing
Under Scheduled and Unscheduled Maintenance
Constraints
Dio Fadillah p. 44
Session 2-Room C
Presentation
Order
Paper
ID Title Presenter Page
1 15
Integration Cost Model of Predictive Maintenance
and Stock Inventory with Consideration of Multi-
echelon Logistic
Ari Prihandoyo p. 12
2 32
Evaluating Criticality of Performance Risk
Variables in Disaster Response Supply Chain Using
Supply Chain FMEA – A Conceptual Model
Agung Sutrisno p. 23
3 36 Design Criteria for Material Value Conservation in
Manufacturing Context for Grinding Disc
Andini
Maheswari p. 25
4 37
A System Analysis and Design of Responsive
Supply Chain for Micro- and Small-sized Sago-
based Food Industry
Syamsul Anwar p. 26
xii
Session 3-Room A
Presentation
Order
Paper
ID Title Presenter Page
1 16
Community Issue Cost Estimation for Waste
Electrical and Electronic Equipment Collection
Reverse Logistic (Case Study: Celebes Route)
Haryadi Wirawan p. 13
2 19
Exploring Potential of Cities for Sustainable
Bioreactor Landfill Gas Plant with Resident-Based
Funding: Conceptual framework
Bevin
Makoenimau p. 15
3 27 Review of Fuel Magnetizer Parameter Effect on
Combustion Efficiency
Aprilia Tri
Purwandari p.20
4 39
Analysis of Knowledge Management System
Implementation In State-Owned Companies :
Review of Critical Success Factors
Nabila Yudisha p. 27
5 52
Conceptual Model of The Effect of Implementation
of Knowledge Management on The Performance of
Logistics Service Providers
Mohammad Ikrar
Pramadi p. 33
6 66
Knowledge Management in Multi-Generation
Workforce: Development of a Quantitative Model
on Critical Success Factor and Strategy
Komang Winadi p. 42
Session 3-Room B
Presentation
Order
Paper
ID Title Presenter Page
1 4 Risk Impact Analysis on GP Tanker Shipbuilding
Project Feasibility Shabrina Adani p. 2
2 5
Profit Optimization of Maintenance Service
Contract Agent Based on “Multi Client Shared
Spare Part”
Firman p. 3
3 12 A Queuing Model with Priority Service for Raw
Material Supply
Erwien
Yuliansyah p. 10
4 46
Allocation of Coal Barge Fleet for Domestic
Destinations in a Coal-mining Company Using
Mixed Integer Programming (MIP)
Aisha Adilla p. 30
5 49 Risks Analysis for High Level of Automation
Implementation
Dwi Wahyu
Pradono p. 28
xiii
Session 3-Room C
Presentation
Order
Paper
ID Title Presenter Page
1 7 Lifespan of Small Electronic Devices in Indonesia Fredy Sumasto p. 5
2 8
Conceptual Modelling of Consumer Behavior and
Awareness on E-Waste in Indonesia: A Case Study
in Java Island
Mohammad
Safaat p. 6
3 10
Preliminary Step for Pilot Project of E-waste
Management System in Indonesia. Conceptual
Framework
Maria Tri Yunita p. 8
4 11
Estimation of E-waste Generated in Indonesia
Using Advanced Input-Output Analysis: The Case
Study of Mobile Phones
Sylfannie Santoso p. 9
5 24
Develop purchasing model of reuseable packaging
material based on inventory planning optimisation
and future value asset management
Ricky Mongula p.46
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
1
K-Means Clustering to Determine Initial Cluster
Hub and Feeder Port
Sesaria Mardhiani Rachma Puspitaa, Komarudinb, Zulkarnainc, Armand Omar Moeisd
Department of Industrial Engineering, Faculty of Engineering
Universitas Indonesia
Depok, Indonesia [email protected], [email protected], [email protected], [email protected]
Abstract— Logistic is a part of supply chain that is being
addressed in many countries, including Indonesia. The
costly logistic of Indonesia is caused by imbalance trading
between western and eastern regions in Indonesia.
Challenging conditions come to the stakeholders,
particularly in the logistics sector. In this regard, the
Government also plans to develop 24 strategic ports, which
will be classified the port either as the hub port or feeder
port. This study proposes initial cluster hub and feeder
port. In this study develop 33 strategic ports for container
terminal in Indonesia, because Indonesia consists of 33
provinces and that assumed each province covered by one
strategic port. K-means algorithm will be used as a method
to find the initial cluster. The initial cluster will be helpful
to find the optimal route for Indonesian liner shipping
network.
Keywords— Hub and spoke; Maritime logistics; K-
means clustering; Indonesia
I. INTRODUCTION
The activity of logistics is a part from supply chain
that becomes a concern many countries, one of them
Indonesia. The infrastructure development that mostly
occurs in western Indonesia causes a distribution
imbalance between western and eastern Indonesia. This
shows the high costs of logistics in Indonesia. A Survey
conducted by the World Bank [1] stated that Indonesia
was ranked 63rd from 160 countries around the world on
the Logistic Performance Index (LPI).
As the biggest archipelagic country, maritime
transportation should hold an important role for
Indonesia. Current situation of freight shipments in
Indonesia shows that maritime transportation has much
lower share than road transportation. Based on
information from Indonesian Ministry of Development
Planning [2], maritime transportation share is only 7.9%
compares to 91% for hinterland (road) transportation. As
a result, the Indonesian government aims to improve the
current situation.
The Indonesian government has a program design to
solve the current situation. The program is named
National Logistics System (SISLOGNAS). One of the
program SISLOGNAS is to make the concept liner
shipping network design. This concept offers the liner
shipping network design in a hub-and-spoke manner. The
concept of hub-and-spoke is large ship typically serves
the main ship route comprising some hub ports and a
small ship is deployed to serve a feeder ship route with
several feeder (spoke) ports.
In concept hub and spoke network for Indonesia liner
shipping network, the main route of the maritime network
is developed as ‘pendulum’ route [3]. In pendulum routes,
the ships play role as pendulum: swinging from one side
of the main route to the other side [4]. This route that
connecting between western and eastern Indonesia.
The liner shipping network design become the main
concern of Indonesian government because to improve
the distribution flow of goods between western and
eastern Indonesia. According to Pesenti [5], the shipping
companies can maximize their profit by acting on the
number and type of ships, shipping routes, type of service,
and dates of sailing.
The previous studies have been studies about liner
shipping network design in Indonesia. The previous study
Meijer [6], analyzed the optimization design of route
shipping network pendulum nusantara Indonesia with
types of the network are port-to-port and back & fourth.
Moeis et al [7], researched focus on decision making in
logistic maritime logistics network, implementing
butterfly routes in Indonesia networking problem, and
analyze the impact of pendulum nusantara and sea toll
routes against the company profits. Fahmiasari &
Parikesit [8], stated that pendulum nusantara more
optimal in the service shipping network in Indonesia.
There has been researched about hub-and-spoke
network for a case study in Indonesia. Faisal [9], develop
a design of Indonesia’s maritime network with input 32
ports and initial schematization network using Omintrans
software. Kalem [10] researched the feeder network
design by using List-Based Threshold Acceptance
(LBTA). LBTA is a stochastic method, which searches
iteratively through the solution region. In Mulder and
Dekker [11] use K-Centroid clustering algorithm to find
the initial clusters and corresponding hubs before
considering the network design problem in Europe-Asia
area.
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
2
Risk Impact Analysis on GP Tanker Shipbuilding
Project Feasibility Case Study: Pertamina Shipping
Shabrina Adania, Armand Omar Moeisb
Industrial Engineering Department
Faculty of Engineering, Universitas Indonesia
Jakarta, Indonesia [email protected], b [email protected]
Abstract— Fuel oil is a type of energy that plays an
important role in fulfilling the needs of energy in Indonesia.
The needs of fuel oil is spread to various regions in
Indonesia. Indonesian region is surrounded by the ocean,
which led to the need of marine transportation in
distributing the fuel oil such as tanker vessel. Pertamina as
the company that engaged in oil industry in Indonesia, has
an important role in distributing fuel oil to various regions
in Indonesia. However, Pertamina desires to improve its
efficiency in fuel distribution process by sea modes. One of
Pertamina’s action in improving its efficiency in fuel
distribution process is by building a GP tanker vessel with
a specification that corresponds to their fuel distribution
needs. The GP tanker shipbuilding is a high investment
project with a variety of risks that may cause negative
impacts to the financial aspects. This research is conducted
to identify and analyze the possible risks that may occur to
the GP tanker shipbuilding project, both qualitatively and
quantitatively. Value-at-Risk (VaR) is used as an approach
in this research to measure the maximum loss that may
occur in this project which caused by the high risk. The
result of this research is a risk register, the VaR calculation,
risk response planning for the high risk, project go or no-
go decision.
Keywords— Project risk management, value-at-risk,
financial modeling, oil tanker
I. INTRODUCTION
Energy is one of the primary needs that should be
fulfilled for the people in the world, as well as for the
people of Indonesia. The need for energy is always
increasing every year in line with the development of
technology and industry. Based on the data released by
the Agency for Assessment and Application of
Technology or Badan Pengkajian dan Penerapan
Teknologi (BPPT) in 2014, the final energy consumption
in Indonesia keeps increasing, with an average increase
of 2.91% per year. However, until now, fuel still
contributes the largest in Indonesia compared to other
types of energy. According to BP Statistical Review of
World Energy in 2015, the fuel consumption in Indonesia
showed increments every year, which also projected by
BPPT to continue to rise.
So far, fuel is the most important commodity in
international shipping and this commodity is also a
strategic resource in the global economy [1]. Thus, the
increasing need for fuel in Indonesia shall be fulfilled to
help the economic growth. Fuel supply in Indonesia
should be managed properly, hence the demand in the
entire nation can be fulfilled. The process of fuel
distribution is also an important aspect that needs be
considered since the need for fuel in Indonesia is not only
for a certain region only, but also spread throughout
Indonesia.
About 70% of Indonesia’s area is surrounded by the
ocean which has resulted in the requirement of sea modes
such as oil tanker in the distribution of fuel. The use of
oil tanker in the fuel distribution process in Indonesia is
considered to be more effective and efficient both in
terms of cost and coverage areas that can be covered.
This is reinforced by the fact that ships use relatively
cheaper compared to air transport has led to an increase
of 67% in terms of weight removed since 1980 [2].
PT Pertamina (Persero) which is a State-Owned
Enterprises (SOE) or Badan Usaha Milik Negara
(BUMN) has an important role in the process of fuel
distribution in Indonesia. The fuel distribution process
using oil tanker mode is also comprised by this company
through one of its subsidiaries, PT Pertamina Shipping.
The amount of fuel transported by this company varies
to each region depending on its fuel needs which affect
the size, design, and cargo segregation of the tankers
used to transport them. This has resulted the urgency for
the company to build oil tankers with the specifications
in accordance to their needs.
Oil tanker shipbuilding is an expensive investment
which also exposed by numerous potential risks that can
impact negatively to the financial aspects of the project.
Shipbuilding construction project is classified as a high
risk project, whereas supervision should be conducted in
its operational [3]. A project risk management is an
important thing to do in order to avoid adverse impact on
the project entity from risks that may occur [4].
Therefore, it is important to do risk impact analysis to
mitigate and develop risk response planning of the
project.
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Profit Optimization of Maintenance Service
Contract Agent Based on “Multi-Client Shared
Spare Part”
Firman,T Yuri Zagloel, Romadhani Ardi
Department of Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Abstract - The study aims to develop service contract
model to optimize Agent’s profit but still acceptable
by Client in term of price and negotiation. The model
developed with one unique Agent and Multi-Client in
order to be able to share the spare parts cost which
should always available at the Agent’s stock. This
model will be applied for CNC machine as study case
which usually has common spare parts and due to
high technology usage most of the spare parts are not
easy to repair and will take a long time to repair. This
study will offer three options 1) Agent will carry out
the service activities including spare part
replacement. Client pay fix price and will not charge
for any spare parts replacement, 2) Agent will carry
out the service activities including spare part
replacement but the spare part cost will be charged to
Client. Client will pay fix price only for service
activities. 3) Agent will carry out the service activities
and Agent will charge the service cost every time
service activities performed. The optimization will be
done by Game Theory to decide which option could
give the optimum profit for the Agent and benefit for
the Client.
Keyword – Maintenance service contract,
Reliability, Delay time, Inspection interval
I. INTRODUCTION
In the era of global industry competition, industries
compete to develop their products and services in order
to be able to compete with other industries. One
important factor in the manufacturing industry is the
reliability of their production machines so as to produce
quality products that can compete in the market. The
manufacturing industry will always strive to update and
maintain the machine’s condition both to maintain the
quality of the product and for latest technology usage of
the production machine. On the other hand, machines
imported by industry in Indonesia are increasing from
year to year. BPS data states that in 2015, Indonesian
machine imports reached 10 Billion US $. And these
machines will certainly require both predictive and
corrective maintenance activities.This market is then
utilized by the maintenance service providers who offer
maintenance service contract service for a certain
duration of time to the owner of the machine.
Maintenance service contract is an agreement between
service providers (Agent) and the owner of the machine
(Client) related to preventive maintenance and repair of
the machine. The agreement contains the duration of the
contract, scopes, prices, terms of conditions, and list of
which part becomes the responsibility of the service
provider and which becomes the responsibility of the
machine owner [1]. Some industrial management
considerations in providing maintenance service contract
to service providers are as follows
▪ The company's operating scale is too small so it is
not economical to have its own maintenance
department [2],
▪ Technology that is too advanced or safety
requirements are too high so it’s requires intensive
personal maintenance training and considered too
expensive for the company [2],
▪ Increased operational flexibility that can be
achieved by using maintenance service contract
providers [3]. Specialist contractors can work and
change faster than large department maintenance
[2],
▪ Depending on the type of contract, the financial
flexibility of the industry may increase [2].
In machining manufacturing industry, CNC machine is
potentially machine type and target market for service
maintenance service contract provider. This is because of
its advanced and specific technologies owned by CNC
machines. On the other hand also the high price of spare
part control from CNC machine which resulted in the
company to allocate big fund to provide spare part in
their stock.
On the other hand, the providers of maintenance services
contract must also be able to provide contract packages
in accordance with the expectations of the machine’s
owner from price, scopes, terms and speed of service. So
it is important for maintenance service contract providers
to be able to optimize a comprehensive contract package
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Analysis of Salt Production and Demand also The
Projection of National Salt Self-sufficiency in
Indonesia Yasir Mulyansyah Fama
Industrial Engineering
Department
Universitas Indonesia
Depok, Indonesia
Komarudin Industrial Engineering
Department
Universitas Indonesia
Depok, Indonesia
Zulkarnain Industrial Engineering
Department
Universitas Indonesia
Depok, Indonesia
Abstract— Indonesia has more than 17 thousand islands, with
a coastline of more than 54,000 km which makes Indonesia the
second longest coastline in the world after Canada. Ironically,
Indonesia has not been able to meet the needs of national salt
regarding quantity and quality. Until now, Indonesia still
relies on imported salt to meet the national needs, especially
on the needs of industrial salt. In this research, a study was
conducted to assess the suitability of policies established by
the government regarding production and demand of salt by
using mathematical model and System Dynamics approach to
project the national needs of both consumption salt and
industrial salt to be entirely fulfilled by local production. The
results of monthly production analysis indicate that the
weather factor still dramatically influences the production of
national salt so that Indonesia even difficulties in meeting the
needs of salt in the rainy season. While the results of the
scenarios showed that Indonesia succeeds in the self-
sufficiency of consumption and industrial salt in 2029 with
technology investment to increase quantity and quality. While
the scenario of expanded plants area indicates that Indonesia
can only meet the needs of non-CAP industry salt in 2020.
Keywords— salt production, self-sufficient, system
dynamics
I. INTRODUCTION
Salt is one of the essential needs of food and industry needs. The need for salt is not only for consumption but also as a raw material or catalyst in the industrial world [1]. Total demand for salt in Indonesia, both consumption salt and industrial salt from year to year continue to increase along with the increase of population and industrial development [2]. According to the Ministry of Marine Affairs and Fisheries in 2015, the national salt requirement is 3.7 Million Ton [2].
Local salt production in Indonesia today is still done individually by salt farmers so that salt production is still relatively low regarding productivity and quality [3]. Several factors make salt yields of local farmers have not been able to achieve industry quality standards. Salt and seawater are equally salty, but there are three critical conditions in the process of salt production according to the standard.
First, seawater as a raw material must have high salinity. Salt content on a beach can reach a top number if the beach has some conditions that there is no river mouth, and tides of seawater contacting the surface of the mainland not more than 2 meters. Second is the beach/shore as the primary
plant fields have a height of about 3 meters above sea level so that seawater should not be porous or seep into the soil (fields). Third, the salt production process is still done conventionally with solar power (solar evaporation), making climate conditions as one of the determinants of salt production. Ideal climatic conditions required are maximum rainfall ranging from 1,000 millimeters to 1300 millimeters (mm) per year with continuous dry drought at least four months per year, rarely cloudy and foggy and low humidity (always hot). So, no matter how long the coastline in Indonesia, if the three general requirements are not met then Indonesia will be challenging to become the leading salt producer in the world.
Based on the results of mapping conducted by the Ministry of Marine Affairs and Fisheries in 2010, Indonesia has a potential salt land area of 37.4 thousand hectares that can be used as salt production area in Indonesia. However, productive salt land used is only 25.5 thousand hectares in 2015 or just about 68.2% of the total potential land available [2]. Potential areas as salt production sites are spread in several regions in Indonesia such as Aceh, West Java, Central Java, East Java and Madura, West Nusa Tenggara, East Nusa Tenggara, South Sulawesi and a small part of Papua. With this potential, it is possible for Indonesia to be able to provide salt commodities to meet domestic demand independently. But what happens is an irony where local salt production is not yet ready to meet the needs of national salt.
According to the Ministry of Marine Affairs and Fisheries in 2015, the production of National salt is 2.8 Million Ton [2]. The existence of a Gap between production and the need for salt consumption in Indonesia enables policymakers in Indonesia to take steps to meet the demand for national salt supply by doing Salt Import.
Based on the enormous potential of Indonesia, self-sufficient salt is not an impossible thing to make. Need to conduct an advanced study and model development of production and national salt needs. In this research, system dynamics approach is made to strive to achieve national self-sufficiency target of salt.
However, this research has been done before. The study states that Indonesia has succeeded in achieving self-sufficiency in consumption salt, but the model built still does not meet the needs of industrial salt [4]. In this paper, authors try to develop a model for the project the national
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
5
Lifespan of Small Electronic Devices in Indonesia
Fredy Sumasto*, Romadhani Ardi, Zulkarnain
Department of Industrial Engineering
Universitas Indonesia
Depok, Indonesia
*Corresponding author: [email protected]
Abstract— E-waste is one of the main problems in the
world, including Indonesia, which has a high level of
consumption of electronic products. E-waste in Indonesia is
expected to continue to increase along with the economic
development in Indonesia and the rapid development of
technology in the world, which of course will be like a time
bomb if not handled. At present, Indonesia's current
condition is more dominated by the informal sector, which
is possible to increase the environmental damage from the
way they process E-waste. In actual condition, electronic
devices that have finished their life are often not directly
disposed but stored or fall into the category of storage time.
This paper investigates the active use and storage time of
mobile phone and laptop based on an online questionnaire
survey taken from households in Java Island. The lifespan
distribution of two small electronic devices is based on the
results of the online questionnaire survey, which were
analyzed using Weibull distribution. The lifespan of mobile
phones and laptops were estimated to be 4.51 years and 4.79
years, respectively. The results of the research
are expected to be an input for the development of
strategies to solve the problem of E-waste in Indonesia.
Keywords— E-waste, lifespan, Indonesia, Weibull
distribution
I. INTRODUCTION
E-waste becomes one of the major problems in the world. The global amount of E-waste is expected to grow every year, with an annual growth rate of 3 to 4% [1]. The rapid development of technology causes a shift in the consumption of electronic products and make lifespan electronic products shorter, especially on small electronic devices. Lifespan small electronic devices that tend to be shorter will affect the annual amount of E-waste. The problem of E-waste can be a serious problem if not handled properly, especially for developing countries that do not have E-waste management system like Indonesia. In Indonesia, the amount of E-waste is expected to continue to increase due to the high consumption of the inhabitants of Indonesia to electronic products. In addition, the condition of Indonesia is currently dominated by the informal sector, so it is possible for high environmental impact because of how they process E-waste. A good E-waste management system is needed in the formal sector in Indonesia to reduce the impact of E-waste. Lifespan becomes one of the key parameters to calculate the amount of E-waste generated. On actual conditions, electronic products that have end-of-life are not directly discarded, but stored or can be categorized in storage time.
In this study, we investigated the active use and storage time of small electronic devices in Indonesia.
The active use is defined as the time of a device between the first time received and the time when the transfer to next owner or disposed. The storage time is defined as the time between the end of active use and the time its final disposal or transfer to the next owner [2, 3].
The paper is organized as follows. Section 2 describes literature review and previous researchers about lifespan distribution. Section 3 describes the method to collect data and to estimate the lifespan of small electronic devices. Section 4 describes the results and discussion about lifespan models. Section 5 discusses some concluding marks.
II. LITERATURE REVIEW
The lifespan of electronic and electrical equipment (EEE) is essential information for the estimation of E-waste generated. There are two approaches for estimation of EEE lifespan [2]. One is the non-parametric approach, which does not assume any statistical distribution to estimate lifespan. The other one is parametric approach, which assumes a statistical distribution function such as Normal distribution, Lognormal distribution, and Weibull distribution. In parametric approach, the observed data approximate to the statistical distribution function.
Methodologies that were used for estimating lifespan generally there are four. Estimation from the number of discarded devices for each lifespan, estimation from the number of devices for each devices age, estimation from the number of devices in use for each devices age at beginning and the end of certain period, and estimation from the total number of devices in use by using mass balance principle [2].
Lifespan distribution of EEE has already been conducted
by several researchers. Lifespan distribution assessment
by using Weibull distribution has been done in Australia
[4], China [5], Czech Republic [6], South Korea [7] and
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Conceptual Modeling of Consumer Behavior and
Awareness on E-Waste in Indonesia: A Case
Study in Java Island Mohammad Safaat(*), Romadhani Ardi, Amalia Suzianti
Departement of Industrial Engineering
Universitas Indonesia
Depok, Indonesia
*Corresponding author: [email protected]
Abstract- Development and advancement of technology are
increasing rapidly in the world create a number of the mass-
produced electronic product to satisfy human need and
contribute to assisting human work. The expansion of mass-
produced electronic product that not support behavior and
awareness consumer can be hazardous waste and can be able
to damage the environment and to endanger human health.
This research is a focus to develop conceptual modeling on
consumer behavior and awareness, mainly to find out an
attitude of a human being when encounter electronic waste.
Conceptually based on Theory of Planned Behavior (TPB)
indicates that intentions can be measured approach when
behavior person occur repeatedly. The conceptual modeling
of consumer behavior and awareness of electronic waste is
build using the Structural Equation Model (SEM) method
which combination of two separate statistical process that is
factor analysis and simultaneity Modelling. The approach
used is a basis of Maximum Likelihood (ML). The base of
structural equations is constructed by connecting the
observed variable with the latent variable through the
simultaneous regression equation. Where is the basic of
Theory of Planned Behavior (TPB) and the four derived
variables that have been developed are: Socio-Psychological,
Socio-Demographic, Technical-Organisational and Study
Specific Variables will be observed variables and each will be
composed with several latent variables as measured by
indicators or manifest variables.
Keywords—E-Waste, Theory of Planned Behavior (TPB),
Structural Equation Model (SEM), Conceptual Modelling.
I. INTRODUCTION
Technology developments and advancements that increase rapidly in the worldwide, it makes the technology become the basis of human needs to support their life. This makes the number of technology products that are not used to waste that is very diverse and dangerous if left without proper handling. The diversity of this waste becomes a problem in environmental sustainability. Various updating of sustainable management techniques and strategies that target consumer behavior and habits are needed to reduce environmental damage and conservation of natural resources against the use of materials in electronic products [1]. Many harmful materials can be found such as circuits, batteries, cathode tubes that are mostly installed in electronic products.
Some rules to understanding of consumers, or people who use electronic products should be studied more. Because if this waste disposal pattern cannot be mapped,
environmental sustainability and other impacts such as health resulting from electronic waste become difficult to suppress. Meanwhile, the addition of the population resulting from the urbanization, transmigration and rapid development of the technology industries makes the rapid depletion of natural resources due to excessive exploitation so that unnecessary consumption becomes increased which leads to an increase in the amount of electronic waste. Therefore consumers can participate in maintaining environmental sustainability by applying the principle of 3R: Reducing, Reusing, Recycling [2]. Some developed countries use this principle to help reduce the adverse effects on the environment by counteracting false attitudes and consumer behavior [3]. Lowering means to produce the lowest possible level of waste, and reducing as much energy and water consumption as potential for energy savings, reuse means making an effort to reuse the product or energy if possible and if it is not recycled or reprocessed energy or materials used in such a way as to reduce excessive use of natural resources and ultimately the sustainability of the environment can be maintained.
There is a distinctly different perception of how the level of awareness and behavior affects the sustainable disposal and management of e-waste in specific countries or societies. Factors such as patterns that can provide more comprehension to consumers in e-waste collection will result in different decisions, deepening understanding of these characteristics becomes crucial because ultimately consumers who will become suppliers of e-waste in the organization or country who managed the electronic waste [4]. Disposal behavior and consumer awareness are the main factors affecting the economic development of e-waste collection applicable in any state [5]. In Indonesia, the current literature develops and investigates the experience of disposal behavior that does not yet exist. Such are the factors that convince consumer decisions to store, donate, sell, dispose or recycle electronic products [6].
The literature review of cosmetic habits based on a meta-analysis of various essential factors divided into three sections ranging from the most influential factors to elements that have only a general effect or factors that are still under review whether they are of substantial or complementary factors. The four most prominent predictors obtained are the comfort, regular morale, information and environmental awareness that
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
7
Workload Balancing of Salesman Visits in Large
Scale Area of Sales with Sweeping Algorithm
Fauziah Arofah, Komarudin, Zulkarnain
Department of Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Abstract- Distribution system in Indonesian retail industry
has its own complexity. This is because Indonesia has a large
number of the retail store. Distribution activities in this paper
are closely related to the presence of salesmen. Therefore, this
paper concerns about balancing the workload of a salesman
which visit within a wide range territory of sales, using 38.900
data of retail stores. Workload balancing of salesman intends
to divide the number of customer base for each salesman to
be more evenly distributed. The result of sweeping algorithm
obtained from information about retail store locations.
Sweeping algorithm is an algorithm consisting of two stages,
namely clustering and route generation. From the calculation
process using this algorithm formed 83 clusters with the
number of customer base in every cluster that is more evenly
compared to the current state. Each cluster represents one
salesman, so it can be said that the workload of each salesman
on this algorithm is more balanced. In addition, total distance
formed from the new route is 21% smaller than current total
distance. This indicates that sweeping algorithm can be used
for workload balancing and can shorten the total distance.
Keywords: sweeping algorithm, workload balancing, large
scale, salesman visits
I. INTRODUCTION
Indonesia as an archipelago country with high
population supports existence of retail industry as one of
growing business. Retailer is the last chain of distribution
process, whereby goods will generally move through
producers-distributors or retailer-suppliers-and end up with
consumers. Retailer generally sells goods and services for
daily needs fulfillment [1]. Therefore, the number of retail
business in Indonesia is very large, so the distribution
system in Indonesia has its own complexity to be solved.
In this connection, researchers will use 38,900 retailers
registered in Jakarta, Bogor, Depok, Tangerang and Serang
areas as an object of research. Record of the customer base
consists of 38,394 stores with twice a week visit patterns
and 253 stores with once a week visitation pattern. This
paper will discuss balancing workload of 83 salesmen of a
company in distributing goods to retail stores. Currently,
the workload of every salesman is considered less evenly
distributed. This can be seen from significant difference in
a number of customer base owned by each salesman, even
though every salesman has the same working hours. Shah
[2] said that the size of the workload given to workers will
affect their performance. The excessive workload can
cause stress to workers and less optimal in work, while too
light workload can also harm company [3]. Workload itself
is the amount of worker’s capacity needed to complete a
job [4, 5]. Maya [6] added that workload can be seen from
the amount of work to be done, the time limit of workers to
complete their task, and individual's own subjective view
of work given to them.
The topic of workload balancing in distribution and
route is interesting to develop. In the previous study, Naderi
[7] conducted staff workload balancing research of health
insurance partner to complete task simultaneously and
minimized travel cost with 150-300 data. In contrast to
Pavone [5] which examines the development of algorithms
balancing distribution routes in mobile robotic networks.
He discusses the allocation of the distribution area into
smaller but similar-sized subregions and assigns an agent
to the responsible person.
Mercardo [8] performed balancing activity from 500
different nodes of region by minimizing distribution scope
using clustering and heuristic concepts. Zhou [9]
concentrated on the design of balanced allocation network
supply chain by maintaining the balance between
transportation cost and service. Decerle [10] created a
balance between route problems and scheduling in home
health care to optimize patient handling. Razzazi [11] said
that with the right balanced allocation can create perfect
scheduling. That exposure [9, 10, 11] reinforces statement
that workload balancing will affect performance.
Aguilar [12] in his research used the balance of
customers’ number in distribution of beverage in each
cluster region as a performance criterion. Based on [12] and
previous research, by using geographical information of
consumers, equal distribution workload of customer base
for each salesman will be done. By doing that, it is expected
to shorten total distance that must be taken which means it
can reduce transport cost.
II. METHODOLOGY
Basically, workload balancing salesman in this paper will be drawn into solving concept of vehicle routing problem (VRP], which has demand and capacity of vehicle. VRP is a solution in distribution process with a large scope that can provide route solutions based on the geographical location of the node, by optimizing the mileage with a certain constraint
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
8
Preliminary Step for Pilot Project of E-waste
Management System in Indonesia Conceptual Framework
Maria Tri Yunita, Romadhani Ardi, Zulkarnain
Department of Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Abstract-The impact of technological development and
economic growth can be seen on the increasing demands for
goods, such as electronic and electrical equipment. The
growth of electronic and electrical equipment causes an
increase in a waste of electronic and electrical equipment
(WEEE) amounts when the products reach their end of life.
WEEE consists of components that are harmful to human and
environment. Therefore, an appropriate management system
of WEEE is required to prevent WEEE become a threat to
human and environment. Indonesia is one of the developing
countries in which proper management system of WEEE has
not yet existed. Until 2017, Indonesian government regulation
classified WEEE as hazardous waste in general, and this
treatment was neither specially differentiated for WEEE.
Previous research has outlined the conditions of the formal
sectors and informal sectors in Indonesia. The result of
previous research indicated that informal sector was a major
force in collection and sorting of WEEE, especially for a
household. It became a challenge to develop a management
system of WEEE in Indonesia. Developing a management
system of WEEE in Indonesia needs the contribution from
government and awareness from EEE producers as the first
step to do the initial project. The purpose of this research is to
build management model for primary e-waste management
system in Indonesia based on literature study of e-waste
management system in developed and developing countries.
The proposed model is expected to illustrate the material and
financial flow of e-waste management system. This research
will assist government and producers in decision-making and
initial steps for implementation e-waste management system
in Indonesia.
Keywords: WEEE, management system, pilot project,
household WEEE
I. INTRODUCTION
Electronic equipment is made up of harmful components, materials, and substances [1]. If the electronic product is unusable, it will be detrimental to human health, environmental stability, and contribute to the greenhouse effect [2]. Electronic waste, or e-waste, refers to all items of electrical and electronic equipment and its parts that have been discarded by its owner as waste without the intent of reuse [3]. The previous research showed that managing e-waste needs concern to each forming product level. Levels are divided into microscopic, mesoscopic and macroscopic. The biggest level is macroscopic. Macroscopic level explained that it takes the government role to set up the right regulation and e-waste management
system to control e-waste flow, from product scale into substance. The second level is mesoscopic. Mesoscopic level explained how to process e-waste from product scale, components and unravel as material in a right way. The material processing required different treatment for each type of parts. The third level is microscopic. This level needs to be considered appropriate treatment for the substance. Recovery as one of treatment option to divide the valuable materials and wastes. The valuable materials have their economic values and residues will be returned to the environment in a right way.
As we can see from a macroscopic level, regulation and a system with government support are the important phases in reverse logistics for electronic products. According to Roger and Tibben Lembke (1999), reverse logistics is an efficient process of design, implementation, and control over the raw materials, WIP goods, finished goods, and information, start from the consumer’s point to the origin’s positions in order to create value or disposal product precisely with efficient costs [4]. Developed countries have implemented a specific regulation on e-waste by integrating the roles of EEE producers, suppliers, distributors, consumers, and industry recycling. Current e-waste management systems in developed countries are influenced by Extended Producers Responsibility (EPR) [5]. EPR is a concept that can be the basis of the policy to improve the life cycle of a product by expanding the responsibility of producers especially for take back, recycling and disposal of the product [6].
In developing countries, they have no regulation about
e-waste management yet. E-waste management is included
in the solid waste category, so the treatment is the same as
solid waste. The Philippines is a part of Southeast Asia that
already has a specific regulation for e-waste management
systems. But, previous research showed that the
Philippines had one industry recycling for e-waste in
Laguna especially for household electronic products. The
industry recycling is a part of the formal sector. Besides,
the other industry recycling only accept e-waste from
industrial to be recycled while household has more
amounts of e-waste. It shows that a specific regulation is
not sufficient but requires an explicit system of e-waste,
from e-waste collection system to disposal [7]. Brazil is
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
9
Estimation of E-waste Generated in Indonesia
Using Advanced Input-Output Analysis: The Case
Study of Mobile Phones
Sylfannie Santoso, Romadhani Ardi, Amalia Suzianti
Industrial Engineering Department
Universitas Indonesia
Depok 16424, Indonesia
Abstract—Electronic waste (e-waste) shows an increasing
trend from time to time, with Asia contributes the largest
amount, i.e. around 40.7% of e-waste generated worldwide.
Indonesia as a part of Asia should start to construct a formal
management system to properly collected and treated e-waste,
as their contents are both harmful and valuable. This study
will be the first study in Indonesia that used advanced Input-
output analysis (IOA) method to estimate e-waste generated.
Advanced IOA method tried to enhance the estimation results
by involving all three data points, i.e. sales, stocks and
lifespans in the calculation step. The application of this
method is exemplified by the case study of mobile phones in
Indonesia. We used the extended logistic function to predict
the past and future stocks data mobile phones. The extended
logistic function was chosen because it can capture the
dynamic value of e-products’ markets penetration rate. This
suits the condition of mobile phones markets in Indonesia that
has not yet reached saturation. Distribution lifespan was used
to present a more representative state of diverse e-products’
lifespan in Indonesia. The result shows that the average
growth rate of e-waste generated from mobile phones is
around 6.4% each year and about 41 million units (around 4
million tonnes) mobile phones will be discarded in 2028 which
is around 40% of growth compared to the total of mobile
phone units discarded in 2017. The result is expected to
provide a quantitative basis in helping policy decision makers
in Indonesia to develop a strategic regulation regarding e-
waste formal take-back policies.
Keywords—e-waste; input-output analysis; mobile phones;
Indonesia
I. INTRODUCTION
Electronic waste (e-waste) is all types of electrical and electronic equipment and its parts that have reached their end of life or have been discarded by its owner as waste without the intention of reuse [1]. Lately, e-waste has started gaining intention in both developed and developing countries as its amount keep growing tremendously. The e-waste monitor report done by United Nations University (UNU) shows that total 44.7 million metric tonnes (Mt) of e-waste is generated globally in 2016 [2].
The report shows a growing trend in the amount of e-waste generated globally each year. The increasing demand for electrical and electronic equipment, rapid development
in technology and shortening lifespan of electrical and electronic products are several main factors that contribute to the rapid growth of e-waste. It is also affected by the fact that electrical and electronic products are sold at lower prices nowadays which resulted in a higher penetration rate of the products. This phenomenon can be seen clearly in Indonesia especially in the mobile phone market. Since 2011, the total number of mobile phone subscriptions in Indonesia has exceeded its total population and has reached 385.573.398 subscriptions by 2016, which means 149.1 subscriptions per 100 inhabitants [3]. This number showed a very high penetration rate of the mobile phone in Indonesia as the average mobile phone subscriptions per 100 inhabitants in 2016 was 101.5 in the world and 98.9 in Asia & Pacific [3].
According to Baldé et al. [2], only around 20% of the e-waste generated was recycled properly. The main cause is the lack of development and implementation of e-waste legislation especially in developing countries, e.g. Indonesia. The government pays very little attention regarding e-waste in Indonesia that can be seen from the nonexistence of formal e-waste legislation. The lack of reliable e-waste data is the main reason as no statistics are available to show that e-waste in Indonesia is growing rapidly and will cause problems in the future. Better e-waste statistics will provide a quantitative basis for the policy makers to develop and to identify best practices regarding e-waste formal take-back policies in Indonesia. Its objective is to minimizing e-waste generation in Indonesia, prevent informal recycling, increase awareness of recycling and even create jobs in the recycling sector. Official take-back or recycling system can also benefit financially as several resources, i.e. gold, silver, and palladium are valuable. It also helps in preventing the environmental and health risks that happened when e-waste is not treated properly.
E-waste generation data can be quantified using several methods. Wang et al. [4] classified e-waste estimation methods into four groups, i.e. disposal related analysis, time series analysis, factor models and Input-Output Analysis. The Input-Output Analysis method was selected after doing a comprehensive literature review of all methods available. Further discussion about the method selected will be discussed in Section II. In addition to IOA method, this study also tried
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
10
A Queuing model with priority service for
raw material supply A case study in the Indonesian sugar industry
aErwien Yuliansyah Putera, bAkhmad Hidayatno, cKomarudin
Industrial Engineering Department
University of Indonesia
Depok, Indonesia [email protected], [email protected], [email protected]
Abstract–The sugar is predominantly made from
sugarcane, which must be processed after harvested. The
sugarcane is derived from several locations of farms and
delivers by trucks to the sugar factory. This condition will
cause some delayed time for sugarcane which has a potential
effect to the quality. The quality will decrease because a losing
juice of sugarcane. The delayed time will increase if there is a
queue when the truck arrive in the factory for waiting to
process. The First-Come-First-Serve queue discipline
implement in most of sugar factories, which does not concern
about the delayed time of sugarcane. In order to reduce the
loss of sugarcane juice because of the delay time, a new
approach of queuing system be discussed in this research
which consider about the delay time of sugarcane. This
research develop the queuing model using priority service,
where the formerly harvesting sugarcane will enter the milling
station to be processed in order minimize the loss of sugarcane
juice.
Keywords–Sugarcane, delayed time, queuing system, first-
come-first-serve, priority service
I. INTRODUCTION
Sugar is one of the basic needs of society in Indonesia. Indonesia was famous as a sugar-producing country in the colonial era, but now Indonesia is known as importing country for sugar product due to meet domestic demand because of less sugar production. Demand of sugar including household consumption and industries, which is increasing year by year. This condition is further complicated by the national sugar production capacity that does not increase because of many reasons. The data shows a decrease in sugar production over the past few years as figure 1.
*estimation
Fig. 1. Indonesian National Sugar Production (source: Ministry of Agriculture)
Therefore, Indonesian government have the Sugar self-sufficiency national program which the scenario can fulfill national demand in 2025 for both household and industry’s demand, then continued with the ability and chance to export sugar before 2040 [1].
Fig. 2. The National Program scenario of Sugar Self-sufficiency (source: Ministry of Agriculture)
The condition of old sugar factories and problem in harvesting and transportation of sugarcane has affected the yield and quality of sugar, resulting in higher cost of sugar production [2]. Some factors responsible for sugarcane deterioration. From the previous study concluded that the quality of sugarcane decline along the sugarcane is postponed before processed. Sugarcane is ideal for milling in the period of 0-24 hours, because in that time the sugarcane is still fresh and there has not been much chemical change from the sugarcane [9].The destruction of sugarcane during the post-harvest process affects the quantity and quality of sugarcane. Once the cane is cut down it will automatically evaporate on the stalk of sugarcane. The percentage of this weight loss depends on the temperature, humidity, storage method and the condition of the time it is felled. The decrease in the weight of the sugarcane directly affects the weight gains of the crystals received [8].
The biggest cause of sugarcane degradation after it is felled is milling time. The milling delay is caused because the cut sugarcane is not directly brought to the factory, the sugarcane brought to the factory is not directly milled or the factory can be disturbed to stop milling. On sugarcane wetted on the ground or in the factory emplacement can be infected by microbes. Microbes and bacteria utilize the sugar contained in
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
11
Process Monitoring and Control in the white sugar
industry using Multivariate Statistical Process
Control: a case study in Indonesia
Rindang Persada*), Isti Surjandari, Zulkarnain
Industrial Engineering Department, Faculty of Engineering
Universitas Indonesia
Depok, Indonesia
Email: [email protected], [email protected], [email protected]
Abstract— Nowadays, quality has become one of the most
important factors to winning global competition. To produce
quality products, manufacturers need to implement good
process control. Therefore, there needs to be a method of
monitoring and controlling the process to ensure product
quality and process control. With regard to the many
variables that determine the quality of white crystal sugar
products, a multivariate perspective is more appropriate to
use than univariate in order to avoid inefficiencies and
incorrect conclusions. In this study, Hotelling T2 control chart
are used to monitor the process simultaneously. In order to
identify which variables are causing uncontrolled processes,
Mason-Young-Tracy (MYT) decomposition can be used.
From this study, the variable that causes the process to be out
of control is the grain size. Finally, fishbone diagrams are used
to identify potential factors that cause uncontrolled processes.
Keywords—Hotelling T2 control chart, MYT decomposition,
fishbone diagrams, white crystal sugar.
I. INTRODUCTION
Quality has become an important factor for manufacturers to win the competition and become an important decision factor for consumers in selecting goods and services [1]. Nowadays, continuous improvement and quality improvement becomes an absolute thing for companies to produce quality products and reduce defective products. To obtain a global acceptance, the company must pay attention to quality control which is one of the efforts to improve the competitiveness. Quality control in the process is very important because this will affect the quality of the final product.
To ensure product quality and process control, a quality control method is required. One of the methods of quality control is Statistical Process Control (SPC). Statistical Process Control is an analytical decision making tool to see when a process is working correctly and when it is not. Variations are present in any process, the decision whether the process is working correctly or needs improvement is the key to quality control [2]. According to [3], SPC is the use of statistical techniques and tools for management and process improvement. The main tool associated with the SPC is the control chart. Control chart is a plot of process characteristics, usually used in limited time. When used to monitor the process, it helps the user to determine the right decision for process improvement.
From the description above, the use of SPC in industry is very important to monitor the process whether the process runs in control or out of control. In addition, SPC is a powerful tool as a benchmark for companies to make decisions in terms of continuous improvement in order to be able to compete effectively in the global market.
In this study, the use of SPC is not applied with univariate perspective, but with multivariate perspective or Multivariate Statistical Process Control (MSPC). This study uses MSPC method because multivariate analysis can monitor multiple variables together by considering correlation, whereas in univariate method only can monitor variables separately by ignoring correlation. In addition, the use of univariate methods can have an erroneous and biased conclusion. Thus, a multivariate method is required to control two (or more) quality characteristics simultaneously.
There are three types of multivariate control diagrams: T2 Hotelling, multivariate exponentially weighted moving average (EWMA), and multivariate cumulative sum (CUSUM). The most widely used control chart is the T2 Hotelling control chart which is analogous to the Shewhart univariate control chart. The principle of T2 Hotelling is to monitor the average vector of processes. Cumulative sum (CUSUM) and EWMA control charts were developed to provide more sensitivity to small shifts in the univariate case, and they can be extended to multivariate quality control problems [1].
Due to the importance of process control in various fields, there are several studies related to MSPC including research in product quality review assessment [4], in monitoring the cylinder lubrication process of marine diesel engine [5], in monitoring the nanomaterial process [6], as a tool for analyzing drinking water [7], and in measuring reactor performance [8].
The application of multivariate analysis in the manufacturing industry is still rare. This is due to the difficulty of calculation and interpretation in reading signals in the multivariate control chart. Nevertheless, multivariate analysis is very useful and powerful when implemented in process control. Therefore, it is necessary to apply the multivariate
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
12
Integration cost model of predictive maintenance
and stock inventory with consideration of multi-
echelon logistics
aAri Agung Prihandoyo, bT Yuri Zagloel, cRomadhani Ardi
Department Of Industrial Engineering ,
Universitas Indonesia,
Depok , Indonesia [email protected], [email protected], [email protected], c [email protected]
Abstract— Stock management attempts to ensure that the failed
equipment items can be replaced immediately to maintain a
sufficient productivity level. Maintenance relies on the
availability of parts in order to reduce failure downtime and costs.
It is clear that maintenance and inventory management are
strongly interconnected and should both be considered
simultaneously when optimizing a company’s operations.
Moreover, the ordering time of parts and their stocking quantities
should be planned so that holding costs are minimized by
avoiding at the same time, stock-outs. This study optimizes of
maintenance and stock inventory with consideration of multi-
echelon logistic by implementing prediction maintenance with
Cox regretion and Economic Order Quantity (EOQ) for stocking
item. In this study, there are predictive maintenance of equipment
users, safety stock on location and distribution center,
transportation cost, and stock suppliers in the multi-echelon
system identified. The equipment and logistics challenges of
mining companies to predict replacement and stocking tyre
provides a real context for the presentation of this research. This
paper adopts the SPSS Modeler to obtain the integration model of
maintenance and stock inventory. Under this integration model,
maintenance activities as well as the ordering and holding
activities for tyre at each decision point are determined according
to the maintenance requirement determined by the state of
deterioration of the entire system and the state of the tyre
inventory.
Keywords—Maintenance and inventory; cost model;
optimization; ; multi echelon; mining.
I. INTRODUCTION
Supply chains have become increasingly complex in
recent years. Strategic, tactical and operational levels are
taken into account in SCM and various variables must be
subjected to analyze at these levels. Supply chain network
design is an important issue in SCM, which considers both
strategic and tactical decisions[14]. Multi-echelon logistic
is one of the important issue in pratice. The strategic level
deals with such issues as amount of goods, transportation,
location and facilities’capacity. The demand for parts for
industrial plant is predicated on the operation and
maintenance of the plant. Therefore, the planning of parts
inventory should be driven by operational and maintenance
requirements rather than the observation of demand. This
is because operation and maintenance schedules provide
partial information about the demand for parts in advance,
and the forecasting of parts demand based on historical
usage is sub-optimal [2,3]. Furthermore, maintenance
planning that assumes 100% availability of parts is also
sub-optimal [16] and on the assumption that these are
available without any lead time [7]. These assumptions are
not always realistic and it would be too expensive for a
company to sustain such a system. Maintenance relies on
the availability of parts in order to reduce failure downtime
and costs. Since maintenance and inventory management
are strongly interconnected [17] an accurate reliability
evaluation is essential for taking reliable maintenance
modeling and parts inventory planning decisions [8]. The
decision about the predictive maintenance of equipment
requires a balance between the cost due to premature
replacement and the cost of unexpected failure.
Therefore, it is important to coordinate operation and
maintenance planning and stock inventory control.
Integration model of maintenance and inventory multi
echelons in a supply chain is the output of this research.
Integration model defined by identification of literature
review. The equipment and logistics challenges of
mining companies to predict replacement and stocking
tyre provides a real context for the presentation of this
research. This predictive maintenance focuses on tire aging
and tire failures due to increased chronological tire age,
miles driven, and harsher environmental conditions. We
use the Cox model by defining the constrains to get
predictive demand and scheduling of maintenance
equipment. By this cox regretion model survival analisis of
item can be calculated and then predicting the replacement
time [4]. Safety stock on site ( equipment user location)
and distribution center, reorder point, reorder quantity,
transportation cost, and stock suppliers in the multi-
echelon system identified in this paper. This paper is
organised as follows. Section 2 critically reviews the
integration model literature. Here we aim to justify the
integration model of predictive maintenance and stock
inventory with consideration of multi-echelon logstics. In
section 3, we describe our integration model including their
assumptions and cost factors. In section 4, we discuss our
use-case for implementing integration model. Our results
and
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
13
Community Issue Cost Estimation for Waste
Electrical and Electronic Equipment Collection
Reverse Logistics
(Case Study: Celebes Route) Haryadi Wirawan, Romadhani Ardi,Zulkarnain
Departement of Industrial Engineering
Universitas Indonesia
Depok,Indonesia
Abstract— Reverse logistic holds the key for Waste
Electrical and Electronic Equipment collection. The problem
that occurs in reverse logistics is the higher cost in order to
reach some areas. One of the conditions that cause the problem
is due to the cost of the community issue in each region is
different and fluctuated. Those condition makes the logistics
service providers must set the upper limit for these costs. The
condition is also complicated by the policy to process the
material in one place that already has permission. Logistics
network must be considered in order to meet this requirement.
This study use MILP approach to estimate the total cost needed
including the community issue cost for logistic provider to
transport the material from its source to end. This study is
associated with the providers of electronic waste processing
services and government policies related to the area of material
processing.
Keywords : Reverse Logistics, Community-issue Cost, Waste
Electrical and Electronic Equipment
I. INTRODUCTION
When electrical and electronics equipment broken or thrown away by customer, it gets new meaning as WEEE (waste electrical and electronic equipment). It is supposed to be our concern to manage the WEEE as a hazardous material and treated differently in order to minimize the risk of environmental damages. Manufacturer as a stakeholder has pushed away the supply chain networks further with reverse logistics as is balance toward forward logistics. Every product sold needs to be delivered for every consumer with the help from forward logistics. As a balance in the world, reverse logistics also help consumer to return their purchased and disposable product such as waste. Moreover, the use of electronic device in daily needs also pushed waste even further with the terms of WEEE.
European Commission with the new Directive 2012/9/EU account on WEEE as a complex mixture of materials and components with hazardous content, and if not handle properly can cause environmental and health issue[1]. TABLE I shown below also clarify category of WEEE that needs to be handle properly with newest category applied effective after 15 August 2018 and
existing category that has been applied from 13 August 2012 to 14 August 2018.
TABLE I. WEEE Category
No Existing Category Newest Category
1 Large household appliances
Temperature exchange
2 Small household appliances
Screen and monitors
3 IT and telecommunications
Lamps
4 Consumer equipment Large equipment
5 Lightning Equipment Small equipment
6 Electrical tools Telecommunication
7 Toys and leisure equipment
8 Medical devices
9 Monitoring and control
10 Automatic dispensers
Collection process is the main part of properly handle the WEEE in order to minimize the environmental issue. Good collection process needs to be accounted from reverse logistics systems and facilities.. Those two focus ideas were important in order to minimize logistics cost. World Bank reported in 2014 that some of developed countries in especially in South East Asia shown below in TABLE II. already have lower logistics cost than the rest of developing countries also in South East Asia territory [2].
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
14
Analysis of Agricultural Land Needs to
Strengthen National Food Security
Yudhisthira Askar Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Komarudin Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Zulkarnain Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Abstract—Rice is the most important staple food in Indonesia
that influence the national food security. High levels of rice
consumptioncausing food demand to increase. Indonesian
government declared rice self-sufficiency program in order to
strengthen national food security. Rice distribution and
consumption level throughout the region need to get more
attention. Through this research, we will built a mathematical
model to optimize the needs of agricultural land which covers
the whole region of Indonesia. The result of this study are
expected to be useful in planning and mapping the needs of
agricultural land in Indonesia.
Keywords—rice, national food security, agricultural land
needs, mathematical model
I. INTRODUCTION
Rice is a major staple food that has an important role in food security in Indonesia. Food security of a country has a very important meaning not only seen from the economic and social values but also the political stability of the country. The existence of food shortages, even hunger, may cause disruption of government and national political stability. History has proven that the instability of national food supplies triggered riots and disturbances of national stability.
Indonesia is the third largest rice consumption level in the world after China and India in 2015 [7]. It is about 38.6 Million Tons. The first rank is occupied by China with a consumption rate of 148.4 Million Tons and India as the second rank with a consumption level of 99.3 Million Tons. Indonesia's population of more than 90% makes rice as the main source of food and only a small portion that utilizes other commodities as the main food source [12]. This pattern of consumption is increasing with the existence of government programs in the fulfillment of basic food (through rastra program) which use rice as the main commodity.
Indonesia's rice production level is under China and India. Rice production in Indonesia by 2015 is 37 Million Tons. China, the world's largest rice producer, has a production rate of 145 million tons, while India with 106 million tons [8].
The high level of rice consumption in Indonesia causes the country try to meet the needs by importing. Based on SSR (Self Sufficiency Ratio) in ten ASEAN countries, the value of SSR Indonesia is less than 100%, that is 98.11%. This means that rice production in Indonesia has contributed
98.11% to domestic rice consumption, while the rest of 1.89% is met from imports.
The Government has launched a strategy to increase the availability and utilization of land as stated in the RPJMN 2015-2019 to achieve the target of food self-sufficiency. In order to implement the strategy of increasing domestic rice production capacity, it is necessary to analyze the needs of agricultural land for national food security.
II. LITERATURE REVIEW
Several studies were conducted in order to optimize and analyze the strategies and policies in agriculture. Research on the need of agricultural land in West Lampung in 2012 using descriptive analissis method against agricultural data that affect the level of land needs [14]. Another study projected the production and consumption of rice for the next three years using linear regression method and ARIMA. The scope of the research is to cover national needs and consumption [12].
Planning of agricultural production for some commodities can be done using Optimization Multicriteria Mathematical Programming method with some purpose function [9]. In Canada, a study has been done to analyze tactical planning in increasing the supply of flaxseed raw materials using the Mix Integer Piece-wise Linear Programming approach [17]. In addition, the Multi-Stage Linear Programming method [5] and the Linear Programming Mix Integer method [4] are also used in the optimal agricultural strategy planning in Europe and India.
Some study give an alternative solution to address the issue of when and how much food should be moved from one place to another to meet demand. In India, researcher formulated a linear model of mathematical programming to minimize foodgrain storage costs and transportation costs [15]. While in Indonesia, an integer linear programming method used to solve the multi-periode problem of rice supply chain. The results of this research are the optimum distribution and allocation of domestic rice in order to minimize the total cost of storage and transportation [10].
Indonesia as a country with a high level of rice consumption has its own problems in planning agricultural strategy. In this research, we use Mix Integer Linear Programming (MILP) approach to analyze the level of agricultural land requirement in Indonesia so that it can fulfill
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
15
Exploring potential of cities for sustainable
bioreactor landfill gas plant with resident-based
funding: Conceptual framework
Bevin Philip Pratama Makoenimau, Farizal, Djoko Sihono Gabriel
Department of Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Abstract — Energy supply and municipal solid waste are
critical issues that happened globally, not to mention in
Indonesia. Indonesian government targets to reach 25% (45
GW) of NRE development by the year of 2025 within the
national energy mix. On the other hand, waste production
increases as the number of population and economic level
grows. Waste to energy technology through the
implementation of Sustainable Modular Bioreactor Landfill
Gas Plant is one of many alternatives which can solve the
problem of national energy supply as well as the municipal
solid waste generation. Challenging conditions come to the
funding sector to build and operate this plant since this plant
has very expensive investment and operational costs.
Resident-based financial model is used to cope with these
conditions. There are 2 scenarios, namely without and with
electricity rate discount. The purpose of this study is to
explore the potential of several cities to take part in financing
the plant and implementing it, since we believe there are
several demographic factors affecting society in participating,
such as education level, economic condition, etc.
Keywords — Waste to Energy; Resident-based Financial
Model; Sustainable Modular Bioreactor Landfill Gas Plant;
Demographic Factors
I. INTRODUCTION
As a country with large population and growing economic, Indonesia faces the problem of energy supply and municipal solid waste (MSW). As illustrated in [1, Fig. 1], Indonesia’s energy consumption has been increasing for the last 10 years (2007-2016), especially on fossil fuels. However, this condition is not followed by an increase in petroleum production. Petroleum production decreased from 287.3 MBOE in 2006 to 251.87 MBOE in 2015. The production decline is generally caused by old production wells, while production in new wells is still relatively limited [2].
Fuel consumption continues to rise as the impact of economic and population growth, while domestic crude production continues to decline and stagnant refinery capacity causes an increase in crude oil and fuel imports [2]. In addition, the actual use of fossil fuels tends to damage the environment. As a result, switching to alternative energy sources that tend to be more environmentally friendly and renewable is an appropriate step for consideration by the Indonesian government.
On the other hand, waste production will directly be affected by the population and economic growth [3, 4]. Increasing consumption trend leads to huge increase in waste production, especially in the form of municipal solid waste [5]. Increased waste production, causing the landfill can no longer accommodate the incoming garbage. Moreover, untreated waste causes environmental pollution through methane (CH4) emissions and leachate production. Therefore, the proper waste management should be done.
Several methods for managing waste in landfill can be done, and one of the most popular including in Indonesia is landfilling. Landfilling is one of the easiest method (especially in terms of cost) and the most flexible to be applied [6]. This method is done by providing land which is then dredged and filled by mass of waste. However, waste handling conducted in various landfills has not shown optimal performance; seen from the mountains of waste that formed as illustrated in [7, Fig. 2].
Fig. 1. Indonesia’s energy consumption (2007-2016)
Indonesian government targets to reach 25% of new-
renewable energy (NRE) development by the year of 2025
within the national energy mix. This shows that NRE will
play a crucial role in the future energy mix to achieve
energy independence [8]. One of the many alternative of
renewable energy sources in Indonesia is biogas. Biogas is
a gas produced through the anaerobic fermentation of
organic materials [9]. Biogas produced in the landfill is
called landfill
0
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The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
16
Supplier Selection Criteria in Oil and Gas Industry
in Indonesia
Utami Rianti
Industrial Engineering
Department
Universitas Indonesia
Depok, Indonesia
Farizal
Industrial Engineering
Department
Universitas Indonesia
Depok, Indonesia
Djoko S. Gabriel
Industrial Engineering
Department
Universitas Indonesia
Depok, Indonesia
Abstract — The role of suppliers is increasingly important
to enhance corporate excellence, not least for state-owned
enterprises. In Indonesia, the procurement process in a
state-owned company is regulated by Ministry of State
Owned Enterprises Regulation No. PER-15 / MBU / 2012
and for some cases the procurement consists of several
stages. Especially for oil and gas industry in Indonesia, the
procurement process follows PTK-
007/SKKMA0000/2017/S0, regulated by SKK Migas. Final
stage of procurement process usually highlights the cost.
Main purpose of this literature review research is to give
suggestion to State Owned Enterprises in Indonesia on
supplier selection issues especialy regarding the methods
and the criterias that should be considered. Research on
supplier selection problems varies greatly. Various decision
making techniques such as multi criteria decision making
(MCDM), mathematical programming (MP), and artificial
intelligence (AI) have been proposed to tackle the supplier
selection problem
Keywords — Supplier, Supplier Selection, Decision Making,
Literature Review, Oil & Gas Industry, Indonesia
I. INTRODUCTION
To stay survive and become the first in the market is
the main goal of all company. Therefore tight and
unavoidable competition happen in every industrial
sectors. Basically, consumers expect to obtain products
that have value at the same level as the price given. One
of many ways that a company can take is to pay attention
to the supply chain system used. Supply chain is the
whole process involved directly or indirectly in fulfilling
customer demand [1]. Supply chain management has
turned into one of the key tools for companies to control
costs and improve economic performance in the face of
increasingly competitive markets lately [2]. Supply
Chain Management is a set of approaches to streamline
the integration of various parties in the supply chain,
such as suppliers, manufacturers, and storage, with the
aim that goods are produced and distributed in a timely
manner, to reduce costs and provide customer
satisfaction.
Supplier selection is one of the main focuses of
supply chain management since most companies have to
spend considerable funds [3]. For some companies
especially manufacture which producing goods, the
procurement process may cost a lot. Whether it is the
process of procurement of raw materials, delivery
services from suppliers to factories, third party services
for product distribution, and others. The supplier
selection process is essentially a multi-criteria decision-
making process since many criteria to be considered in
this process. Decision is usually taken based on many
qualitative and quantitative criteria related to the
suppliers that ultimately make it a multi-criteria decision
making (MCDM) process. Research related to the
analysis of selection criteria and measurement of vendor
performance has been the focus of many academics and
procurement practitioners since the 1960s.
The variation of studies related to supplier selection
more differentiate the method used in determining the
best supplier. In addition, research also focuses on the
criteria that will be considered. Extensive multi-criteria
decision making approaches have been proposed for
supplier selection, such as the analytic hierarchy process
(AHP), analytic network process (ANP), case-based
reasoning (CBR), genetic algorithm (GA), data
envelopment analysis (DEA), fuzzy set theory,
mathematical programming, simple multi-attribute
rating technique (SMART), and the development of
those methods also their hybrids. A study conducted by
Dickson in 1966 has made a list consist of 23 influential
criterias in the supplier selection process. There are at
least three journal articles reviewing the literature
regarding supplier evaluation and selection models
[4,5,6]. Since those articles review up to 2000, a paper
written by Ho in 2010 extends them by surveying the
multi-criteria supplier evaluation and selection
approaches through a literature review and classification
of the international journal articles from 2000 to 2008
[7]. A great developments on study of supplier selection
have emerged over the last five years, many new ideas,
techniques, and approaches have been contributed. A
literature study attempted to use methodological decision
analysis in four aspects including decision issues,
decision makers, decision environments, and decision
approaches by reviewing 123 journal articles [8]. Lastly,
a literature review show how fuzzy set theory, fuzzy
decision-making and hybrid solutions based on fuzzy can
be used in the various models for supplier assessment
and selection in a 50 year period [9].
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
17
Performance Analysis for Government Program
in Stabilization Effort of Staple Food Prices
in Indonesia
Erick Aditya Firmansyah, Farizal, M. Dachyar
Department of Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Abstract - In maintaining stable food prices, the government
has implemented various programs to minimize food price
fluctuations in the market. One of them is presenting a place
that provides staple food with an easily accessible location to a
remote area. In this case, Rumah Pangan Kita (RPK) is one
form of the government program that provides staple food to be
affordable by the community, both from affordability and price
certainty. Measurements using the Data Envelopment Analysis
(DEA) approach are used to determine the performance results
of each RPK unit and then combined with the simulations
applied in comparing the effect of RPK performance on food
price stability.
Keywords—stable food prices, performance measurement,
data envelopment analysis
I. INTRODUCTION
The current uncertain weather conditions, even more,
lead to extreme weather and provide various social impacts
in society. One of the floods that soaked rice fields in some
areas in Indonesia, as happened in Demak and Kudus,
Central Java and harvest failure that occurred up to 138
hectares, losses experienced by farmers reached Rp. 3, 9
billion more assuming the plant under standard conditions
at least 6 tons per hectare [1].
The end of 2015 has predicted El Nino symptoms of
Indonesia, In addition to affecting weather changes but have
an impact on food disparities [2]. El Nino is a symptom
where the deviation of marine conditions that leads to
variances in atmospheric conditions that ultimately result in
the occurrence of climate aberrations [3]. This climate
deviation has a global impact, it can vary the effect on each
region but for Indonesia cause long drought. One of the
sectors that will be affected is the agricultural sector, where
the results of these farms have the potential to decline or
even lead to crop failure. If the disturbance occurs, it will
affect the availability of food crops and the impact on food
prices on foodstuffs.
According to Bank Indonesia in the official
announcement, inflation was under control by administered
prices (the price of commodities managed by the
government), which experienced deflation and core
inflation remained under control, amid rising volatile food
inflation. Each year, the administered price component with
an inflation rate of 5.82 percent (yoy). Inflation in the
volatile foods category increased from last month. This
inflation rate is higher than the average volatile food
inflation in January four years ago at the level of 1, 63
percent (mtm). The increase sourced from commodities of
rice, chicken meat, fresh fish, chili, and red pepper.
Annually, volatile foods inflation reached 2.62 percent
(yoy) [4].
From a cost standpoint, logistics costs for food
production are in the range of 10-15% of the product sale
price, which presents primary factors and general discussion
items between producers, wholesalers, and retailers.
Relating to the management of food supply chain
sustainability from a corporate perspective has become an
important priority since the food supply chain is an integral
part of the global economy [5].
The impact on food availability is giving leverage on
food market price fluctuations. If the government is not able
to provide the food commodities that the community needs,
then the food prices volatility cannot avoid. The
Government may intervene in the market directly by
implementing Market Operations as an effort to stabilize the
price of basic food as stipulated in article 2, paragraph 3
through Perum BULOG (Presidential Regulation No. 48,
2016). Based on his book [6], now and in the future, there
are three areas of food problems faced by Indonesia. First,
food sovereignty, that is how the Government sees the right
of the state and the nation that independently determines the
food policy to become the people's right to live. Secondly,
food self-sufficiency based on the ability of the Indonesian
government to produce diverse food, especially from within
the country to ensure adequate food supply for the future.
Third, the condition of the fulfillment of food for the state
up to the individual, which reflected in the availability of
adequate food, both from quantity and quality.
The current level of food security of a country can be
measured, some institution have formulated a particular
index
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
18
Inventory Determination Model Of Frozen-Meat
For Food-Safety Program In Indonesia
Moch. Yandra Darajat1 Komarudin2, Akhmad Hidayatno3 1 Post-graduate Student at Industrial Engineering Departement
Universitas Indonesia, Indonesia
2,3 Lecturer at Industrial Engineering Departement
Universitas Indonesia, Indonesia
Abstract – This research discussed about the application of
inventory simulation and optimization model in food safety
program in Indonesia. Frozen-meat is a complementary
product for hot-meat that supplies inadequately in the
country. The problem is to maintain its quality that takes
cost more from any other commodity which not obligate to
be stored in frozen. It takes application in frozen-meat due
to high cost in holding the commodity. Under these
circumstances, simulation-based model followed by
optimization using OpenSolver are proposed. The purpose
of this research is to determine the appropriate inventory
model for frozen-meat in order to minimize holding cost. By
using Weighted Moving Average method and Holt-Winter
Technique, the data was simulated to predict the demand
in the future. The result shows that smaller annual storage
costs compared can save storage costs by up to 30%.
Keywords - inventory model; demand forecast; food-safety;
simulation; optimization.
I. INTRODUCTION
Development of the quality of Human Resources (HR),
is one of the goals of Indonesia's development, it is
closely related to the improvement of community
nutrition, health and education level. One source of
nutrition is food of animal origin in the form of protein
derived from beef. The domestic need for meat will
continue to increase along with the increase of
population, the increasing of economic level, the
awareness of the society of nutrition, and the existence
of foreign community. Beef imports to meet market
demand are still continuing, as Indonesia's local meat
production is still unable to meet domestic demand,
besides imported meat has several advantages, namely
more tender, high degree of marbling so that it is
preferred by consumers [1].
The Center for Agricultural Data and
Information Systems (Pusdatin) in the 2016 Beef
Outlook presents data on national beef production and
consumption as shown in Table 1. It shows the national
meat consumption is still deficit in 2014 and 2015 at 196
thousand tons and 207 thousand tons and according to
projections will continue to experience supply shortages
until 2020 [2].
Based on data from the National
Socioeconomic Survey (SUSENAS) in 2015, Indonesian
beef consumption is 2.40 kg/capita/year, Figure 1 is
relatively small compared to the consumption of
Figure 1. Demand of National Meat 2007 – 2017 (Source: Pusdatin –
Ministry of Agriculture, extrapolated)
developed countries. Indonesian people generally only
eat beef when there is a celebration or religious holidays.
Nevertheless, Indonesia can not yet become a self-
sufficient state of beef, to meet the demand for beef,
especially in big cities like Jakarta, is still widely
obtained from imports. This shortage of supply becomes
an opportunity for livestock business which indicates that
the business opportunity of beef is still wide open. On the
other hand, this deficiency becomes an obstacle that must
be fulfilled by the state to its people [2].
In order to achieve food security, availability is not
enough, the food must also fulfill the principle of
affordability and stability. That is, the food should be
within an affordable price range to be purchased by all
levels of society and the source of its supply is always
there at all times.
These programs take time to get results. During the
waiting period, people can not wait to meet their needs
for meat. Therefore, the government continues to open
faucet imports of livestock products including beef. In
2016 the government officially opens imports of buffalo
meat from India to supplement the supply to meet the
people's need for meat at an affordable price. This is done
because in recent years the supply of meat to Indonesia
is formed in an oligopolistic market where most of the
supply comes from two countries, Australia and New
Zealand, so that the new supply tap is opened to be a
counterweight to the supply of meat to the country. The
imported meat is imported in the hope of
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
19
Determining The Order Picking Route in A 3rd
Party Logistics Warehouse – A Heuristic
Travelling Salesman Problem Method Approach
Armand Omar Moeis
Industrial Engineering
Universitas Indonesia
Jakarta, Indonesia
Nur Baiti Ingga Wulandhari
Industrial Engineering
Universitas Indonesia
Jakarta, Indonesia
Abstract— As South Asian markets have become more
competitive, companies are trying to lower their overall
supply chain costs. There is a growing trend to outsource
logistics activities to 3rd Party Logistic companies in order
to ensure efficiency. Whilst on the other hand, 3PL
companies also have to ensure their productivity and
profitability within their operations, including warehouse
related activities. Order picking within the warehouse
accounts more than half of the overall total warehouse
operations. Thus this paper seeks to determine the shortest
route for each order picking with the use of a heuristic
travelling salesman method. A set of primary case study
data was processed using the model that has been built. It
shows that with the use of a heuristic salesman method,
travel distance of order picking could be decreased to more
than 20%. As a continuum, operating time will also be
minimized.
Keywords— Warehousing, Logistics, Order Picking,
Optimisation, Heuristic Travelling Salesman
I. INTRODUCTION
It has been stated in the Global Agenda Council on Logistics and Supply Chain Systems in 2011, that the ratio of world Gross Domestic Product (GDP) has increased from 39% in 1999 to 54% on 2011. The global industries have also increased to more than 20 trillion USD in 2011. As a result, global companies are striving grow and compete amongst each other. In order to stay competitive, cost minimization and margin growth are pivotal aspects, where it can be achieved by minimizing supply chain costs starting from production to end customers. Logistics and supply chain has become one of the most intriguing and spotted field of study that can help companies strive in the global market. Warehousing is one of the aspects within the field of logistics, where the most time consuming operations take place.
The management of supply chain also includes logistics operations. A company may not always operate its logistics activities internally, but an alternative way could be managed via a 3rd Party Logistics (3PL). 3PL could be defined as an outsourcing firm that will manage the entrance of the good into storage and then send it back to the customer or distributors. Moreover, value added activity could also be performed by 3PL companies. The trend of outsourcing has become a trend since the 19990
especially in South East Asia, where companies are starting to realize that it is better to have a storage space nearer to customers and distribution points. Instead of having more warehouses, giving the responsibilities to storage goods to a 3rd party is a good choice. The goal of sending food at the right time to consumers will likely increase.
A 3PL firm itself need to understand their operations
well to be able to reduce costs and to ensure customer
satisfaction. TFL Logistics is a 3PL company located in
Shah Alam, Malaysia. In warehouse operations, there is
an activity which is called order picking. Order picking
can be referred as the activity of goods collection with
regards to the completion of customer orders. This orders
will then be sent to distribution centers either in bulks or
item base orders and then directly will be sent to
customers. Order picking is the most time consuming
activity in the whole warehousing are. Which there is a
need to minimize this lead-time.
In TFL, order picking is still done manually. It is done
by printing a picklist, and thus picking the items one by
one from the list. Though this process has become too
long that most customers had made complaints. This is
thus seen as an urgency to minimize picking lead-time. A
heuristic graph theory can help TFL to reduce its lead-
time. By implementing such theory into a visual basic
program, TFL could use this program to minimize its
operating time.
II. THEORITICAL OVERVIEW
A. Warehouse Definition
In short the definition of warehouse is a location to locate goods, whether it is a final gods or a good that needs to be further processed into becoming finished goods when it is needed again in a period of time. A warehouse has time and location utilization:
- Time Utilization: “Value created or added to a product by making something available at the right time.” [1]
- Location Utilization: “Value created or added to a product by making something available at the right place.” [1]
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
20
Review of Fuel Magnetizer Parameter Effect on
Combustion Efficiency
Aprilia Tri Purwandari
Industrial Engineering Department
Faculty of Engineering
Universitas Indonesia
Depok, Indonesia
Amalia Suzianti
Industrial Engineering Department
Faculty of Engineering
Universitas Indonesia
Depok, Indonesia
Abstract—Reduction of fuel consumption and emissions
has been the most serious concenrn of scientiest and also
industrial societies. Some researchers foud that by applying
permanent magnet on the fuel line of combustion engine
can improve fuel economy. The device is called magnetizer.
It has been widely applied in various vehicles, water
treatment, and also gas stoves. The magnetic field has
positive effect on combustion engine. It can reduce
hydrocarbon molecular force of the fuel and actively
interlock with oxygen, then produce more complete
combustion. The fuel consumption efficiency and reduction
of emission can be improved. Number of experiments that
use magnetizer to increase combustion efficiency and
reduce emission in various application were done and
available in literature. The device has applied with various
parameters, such as type of permanent magnet, magnetic
strength, polarity, etc. The different types of the fuel
magnetizer will produce the different quality of combustion
engine. The present work is a magnet parameter review of
some experiments that apply magnetizer to increase
combustion efficiency.
Keywords- fuel magnetizer; magnet parameter;
combustion efficiency
I. INTRODUCTION
Hydrocarbon have been the most important sources
of energy for human life. The dominant use of
hydrocarbons is as a combustible fuel source, such as
liquid fuels for internal combustion engine. Hydrocarbon
also is used directly as heat such as in home heaters and
for cooking which use either petroleum or natural gas.
The importance of combustion cannot be denied, but
common properties of hydrocarbons produce emission.
In vehicles, unburned fuel produces many harmful
chemical compounds such as carbon dioxide (CO2),
carbon monoxide (CO), various hydrocarbons
compounds, nitrogen oxides (NOX), and sulfur (SOX),
and dust particulates that lead to the health and the
environment problems.
The structure of hydrocarbon of fuel is highly stable
and it led the molecules are not actively interlocked with
oxigen during process of air fuel mixing.
Several studies have demonstrated the usefulness of
magnets in improving the efficiency of combustion in
ICE. The magnetic field is known to control the spin of
the electron. Spinning electrons will absorb the energy
and finally flip into allignment and the cluster of
hydrocarbon molecules breaks into fine particles which
tend to adhere more oxigen electrons. Ultimately,
complete combustion at its optimumvalue is obtained,
hence polution will reduced [1].
The presence of a strong magnetic field in
hydrocarbon molecules in diamagnetic fuel will cause
rejection reactions between molecular hydrocarbons, so
as to establish an optimal space between hydrocarbon
molecules. This distance will increase the interaction
between hydrocarbon molecules with oxygen, in other
words the fuel molecule becomes more actively binds
more oxygen, so that combustion can be more complete
[2-5]. Figure 1 is an illustration of changes in the shape
of a fuel molecule before and after it is affected by a
magnetic field.
Mechanism of Magnetizer [14]
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
21
User Experience Modeling Guidance on E-
Commerce Website
Gaby Reveria Hellianto
Industrial Engineering Department
Faculty of Engineering
Universitas Indonesia
Depok, Indonesia
Amalia Suzianti
Industrial Engineering Department
Faculty of Engineering
Universitas Indonesia
Depok, Indonesia
Abstract— In digitalization era, internet become one
famous media that is widely used for various purposes
around the world which gives many advantages. Many
organizations start to view this situation as new media
provider to do business expansion as an innovative way of
doing activities that meet the communities’ expectations of
economy-related aspects of convenience, known by the term
of e-commerce, which became one of the alternative options
for the organizations as an information medium which
facilitates the presence of interaction between sellers and
buyers without limited time and space, where their
progress was supported by the use of the website. How the
user experience in interacting with the website become an
important key in the advancement of e-commerce. This
research provides a guidance to do user experience
modeling on e-commerce website using a different
approach in order to be able to increase the success of e-
commerce business performance through the use of the
website.
Keywords- UX Modeling Guidance, Structural Equation
Modeling, E-Commerce Website
I. INTRODUCTION
Rapid development of technology and
communications has brought us to the era of
globalization. Globalization is a comprehensive process
or worldwide where everyone is not bound by the state or
territorial boundaries, meaning that individuals can
connect and exchange information wherever and
whenever through electronic and print media. Humans
can easily obtain a variety of unlimited views due to
globalization caused by the emergence of technology [1].
According to Thomas L. Friedman [15], globalization
can be divided into three stages. The first stage was called
globalization 1.0, where existing technology used
horsepower, steam power, wind power, hydropower, and
so on. The main actor of the time was the state, how the
countries that exist through their wall boundaries each to
cooperate with other countries in order to meet the needs
of life. Then, there was globalization 2.0 which began in
the 18th century of Industrial Revolution, where the
technology that evolved was machine technology. The
main actors of the global unification process of the time
were multinational corporations that shrunk the world
from moderate to small size. Lately, there is globalization
3.0 that began in early 2000, where human life is colored
by the use of digital technology. At this time, the world
shrinks from small size to very small size. The main
actors of this period are individuals and small groups
converged with the Internet and connected in the digital
world. In this era, each individual can easily obtain
information and also be the resource through the internet
network. Each individual can easily appear to the public.
This era is then known as the era of digitalization which
is growing today.
The variety of advantages and ease of access gained
from the internet are broadly known nowadays. Almost
everything can be done online, ranging from education,
entertainment, social networking, communication, to
businesses. Many companies view this situation as a new
space or medium to expand business as an innovative way
of conducting economic activities that meet people's
expectations, especially in the aspects of ease. It is known
as e-commerce (electronic commerce) which means the
dissemination, buying, selling, marketing of goods and
services through electronic systems. E-commerce can
involve the transfer of electronic funds, electronic data
exchange, automated inventory management systems,
and automated data collection systems [5].
Currently, e-commerce is an alternative choice for
companies as a medium of information that facilitates the
interaction between sellers and buyers without being
limited by space and time [11]. Supported by the
increasingly sophisticated information technology
development and ease of obtaining, the development of e-
commerce is growing more and more in many companies,
especially in Indonesia. ICD Research Institute in 2017
revealed that the development of e-commerce in
Indonesia is the highest in Southeast Asia, with growth of
57% from 2014-2017. This figure is higher when
compared to other countries, such as Malaysia (18%),
Thailand (26%), and Philippines (32%).
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
22
Effort to Increase the Value of Corrugated
Paperboard Packaging Materials as Fiberboards
Yusi Anindhita*, Djoko S Gabriel, Rahmat Nurcahyo, Kurnia W Prasetyo
Department of Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Abstract— In the industrial sector, packaging has become
an important item every day, and its use is increasing in
accordance with the global economy. Type of packaging with
the most use is to use paper and paperboard. Paper materials
also have some weaknesses, including the process of
decomposition by nature that takes 2 - 5 months. The most
widely produced paper material in the world is Corrugated.
After End-of-life (EOL) paper packaging products
accumulate and become garbage. This research study
was conducted to increase the value of material in terms of
value, function and performa by implementing from some
approach, design principle, process or treatment from
material and other effort called material value upgrading.
One use of corrugated paperboard paper to increase the value
of material after the End-of-life (EOL) period has been
completed, using the Design For Other Usage principle for the
manufacture.
Keywords— Material Value Upgrading, Design of
Experiment, Fiberboards, Corrugated Paperboards
I. INTRODUCTION
Paper is an important part of human life. Paper is useful
as a medium for recording and disseminating data and
information, packaging requirements, laboratory
experiments, yarn / textile, and tissue. One of the benefits
of paper that is very widely used as a packaging. Currently,
paper consumption in the world is 394 million tons / year
and is expected to increase to 490 million tons / year by
2020 [1].
In Indonesia, one type of paper produced is wrapping
paper, and its consumption increased by 88,940-90,930
tons during 2009-2011. Paper is one of the human needs in
daily activities, so that the daily use of paper is very large.
The enormous amount of paper needs, besides encouraging
the production of the paper industry, it also raises other
issues such as environmental issues, which include issues
are tree felling in forests, garbage, water and air pollution.
Based on data from the Ministry of Environment, with a
population of almost 250 million people and estimation of
waste pile per person 0.7 kg, the number of national waste
pile per day reaches 175 thousand tons. Garbage profile in
Indonesia is still dominated by organic waste (60%), plastic
waste (15%), paper waste (10%), and others (metal, glass,
cloth, leather) about 25%. Landfills in TPA (69%), grave
(10%), recycled by principles of 3R (7.5%), burn (5%) and
others unmanaged (8.5%).
A number of studies [2] regarding the process of
recycling paper which is deinking process and costly. [3]
examines the Conservation of Values of Materials, which
is the implementation of several approaches, design
principles, processes or treatment of materials and other
endeavors in order to minimize the reduction of value
degradation and maximize residual value and improve the
life cycle and total value of the goods. The new Design For
X concept was developed by combining reuse and
recycling as an environmentally friendly approach to the
cycle of the goods [4].
According to [5], composite boards are boards
composed of materials composed of mixtures or
combinations of two or more different macro constituents
in the form or composition of the material and insoluble
with each other. The constituent elements of a composite
material consist of a matrix and a reinforcement.
Fiberboards is one kind of product that can be used from
particles of wood or other lignocelllosic mterial bonded
with synthetic adhesives or other binders then hot pressed
[6]. One of the basic human needs other than food is the
board. An increase in the number of population led to an
increase in housing demand. No doubt the need for
partition and furniture is also increasing. Materials partitioning and furniture in the present and
future have to think of looking for basic materials other than wood for logging trees can be minimized. Therefore, alternative materials other than wood are composite.
This research intends to provide more value than the use
of corrugated paperboard packaging for commercial
purposes and to conduct valuations in order to obtain a
financially feasible material value option called material
value upgrading.
Therefore the researcher will utilize the paperboard
waste mateial which will be used as fiber board
manufacture with designed for partitio board.
II. LITERATURE REVIEW
A. End of Life Products
End of life product may be reenterd into the market as remanufactured, reconditioned, repaired, reused or recycled or may be recycled to produce new product [7].
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
23
Evaluating Criticality of Performance Risk
Variables In Disaster Response Supply Chain
Using Supply Chain FMEA – A Conceptual
Model
Agung Sutrisno
Department of Mechanical Engineering
Sam Ratulangi University
Kampus Bahu Manado, Indonesia
E-mail address: [email protected]
Hyuck Moo Kwon
Department of Systems Management and Engineering
Pukyong National University
Busan, South Korea
E-mail address: [email protected]
Indra Gunawan
Faculty of Professions
The University of Adelaide
Adelaide, South Korea
E-mail address: [email protected]
Mohammad Asjad
Department of Mechanical Engineering
Jamia Militia Islamia University
New Delhi, India
E-mail Address: [email protected]
Cynthia E.A.Wuisang
Department of Architecture Engineering
Sam Ratulangi University
Kampus Bahu Manado, Indonesia
E-mail address: [email protected]
Abstract— Becoming country prone to the occurrence of
natural disasters, determination on critical risk variables
affecting successful operation of disaster response using
supply chain FMEA (Failure Mode and Effect Analysis)
method is undeniably important. However, scientific studies
concerning on determining critical performance risk
variables using above method are rarely found in references.
In filling in this gap, this paper presents a conceptual model
on integrating disaster response supply chain FMEA with
Supply Chain Operational Reference (SCOR) to determine a
conceptual risk-based performance evaluation model in
disaster response supply chain. A framework on integrating
Service Supply Chain FMEA with SCOR is presented and
followed by its illustrative example. Discussion on the merits
and limits of the model and opportunities for further study
are provided.
Keywords—Disaster Response Supply Chain; SCOR;
FMEA; Taguchi Loss Function.
I. INTRODUCTION
Driven by the increase of natural and man-made disasters globally within the last two decades, improving methodology for evaluating criticality of the risk in performing humanitarian service operation is undeniable important for saving lots of human lives and economic growth. Following [1], studies intended to improve performability of tools and method for assuring performance of humanitarian operation is still becoming top priority demanding for investigation. Considering on condition that humanitarian service operation is accomplished under condition of large uncertainty and involving multiple players in a networked operation with
probable differing interests, the risks of undertaking disaster response to prevent derailment of its goal. While studies on accessing the risk in profit-oriented supply chain is widely discussed in references as exemplified by [2] the opposite is in contrary in humanitarian service operation [3]. Investigative endeavor in disaster response supply chain is mostly concerning on logistical issues [4]. The use of SCOR model as exemplary model for appraising performability of supply chain is mostly devoted to profit oriented supply chain. The existence of study proposes a method for appraising the risk based on deviation of humanitarian supply chain performance dimension is very rare in references. Initial study devoted to evaluate the risk of humanitarian response supply chain is provided by [5]. However, investigative effort intended to measure risk criticality linking to performance of humanitarian supply chain is vacant in literature. Secondly, the approach to estimate the risk of humanitarian operation is assuming equality of performance hierarchy and unable to link the risk drivers and affected supply chain performance dimensions. Motivated by this discrepancy, in this paper, a conceptual model as alternative approach for accessing the risk of performing response in supply chain using AHP and Taguchi Loss Function is presented. The goals of this study are two-fold, first introducing a framework of integrating Supply Chain Operational Reference into Disaster Response Supply Chain (DRSC) and second, presenting a decision support model for evaluating criticality of risk variables in disaster response supply chain using integration AHP and Taguchi Loss Functions. The structure of the paper is as in the followings. In section II, an overview of SCOR and a model depicting integration of SCOR into
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
24
Conceptual Development of Harmony Search
Method
for High Utility Itemsets Mining
Fxik Pradana, Isti Surjandari, Zulkarnain Department of Industrial Engineering
Faculty of Engineering
Universitas Indonesia
Kampus UI Depok, Indonesia
[email protected], [email protected], [email protected]
Abstract — High Utility Itemsets Mining (HUIM) is an
extention of Frequent Itemset Mining (FIM) which
considers itemset utility value in transaction database. As a
part of data mining activities, the research in HUIM has
received much attentions. Many algorithms have been
proposed to tackle the challenges found in HUIM
implementation that are huge execution time and memory
usage. This research proposes one of metaheuristic
methods, named Harmony Search, as an alternative to solve
HUIM challenges. The algorithm starts with low potential
itemsets pruning, generating high potential solution
candidates, and solution candidate improvement process.
The advantages in metaheuristic method characteristics are
expected to be able for reducing execution time and
memory usage in HUIM while maintaining the quality of
HUIM outputs.
Keywords—data mining, high-utility itemsets, harmony
search
I. INTRODUCTION
As a consequence of rapid technology development,
data circulation has been growing extremely big, various,
and fast nowdays. To extract interesting information from
such ‘Big Data’, data mining techniques are employed
and have been developed in many researches. One of data
mining activities that has received much attention is High
Utility Itemsets Mining (HUIM) which aims to find most
useful itemsets in transactional database.
Unlike the Frequent Itemset Mining (FIM) which is
purposed to find interesting correlation between items by
considering only their coocurrences in transaction
database, HUIM considers the items’ utility factor in each
transaction. The terms of utility in this case refers to the
item’s importance level such as selling profit, cost, or
other parameters determined by analyst (Sahoo, Das, &
Goswami, 2015). Considering the utility value in
transaction database, HUIMs finds not only most frequent
itemsets but also having considerable value in transaction
database.
II. RECENT STUDIES
Many researches have been conducted to develop
HUIM for various kind of implementations. HUIM was
originally developed to find most profitable itemsets and
patterns in market basket data. HUIM also was proposed
for stock investment (Lin, Huang, & Tseng, 2017) and
cross-selling marketing strategy (Lee, Park, & Moon,
2013). For other applications, HUIM also can be utilized
for web recommendation system (Sahoo, Das, &
Goswami, 2015) or even can be beneficial in biomedical
and DNA data analysis (Ahmed, Tanbeer, Jeong, & Choi,
2011).
Despite of HUIM potential in various field of
implementations, there are challenges in its
implementation concerned by many researches.
Naturally, HUIM has exponential problem space where
the required execution time will be increasing greatly as
the number of considered items in transaction database
get higher. The utility consideration also omits downward
closure property which commonly implemented in FIM
to prune low potential itemsets, thus HUIM takes
significant longer execution time and larger memory
usage (Chu, Tseng, Liang, & Tyne, 2009; Sahoo, Das, &
Goswami, 2015; Mai, Vo, & Nguyen, 2017). Additionaly,
the lack of anti-monotone property makes multiple
database scanning process is required in HUIM which
delay High Utility Itemsets (HUIs) finding process
(Ahmed, Tanbeer, Jeong, & Choi, 2011). These
challenges drive many researches to provide better HUIM
algorithms over the time.
Recent studies show that various approaches were
proposed to gather complete set of HUIs (Lin, Hong, &
Lu, 2011; Sahoo, Das, & Goswami, 2015; Mai, Vo, &
Nguyen, 2017; Jin & Wang, 2017). The findings of these
studies show that the proposed methods perform better
than their own referred methods, however the algorithms
consume huge execution time and high memory usage.
Moreover, the complete set of HUIs mining potentially
scans low potentially itemset or even generate large
number of useless HUIs solution candidates which is a
waste in HUIM. The approaches may become not suitable
for HUIM implementation in dynamic environemnt with
rapid data changing which affects discovered information
during mining process.
As an alternative, several metaheuristic based
approaches were proposed to resolve HUIM challenges
(Kannimuthu & Premalatha, 2014; Lin, et al., 2016;
Kabir, Xu, Kang, & Zhao, 2017; Wu, Zhan, & Lin, 2017).
Metaheuristic is well-known as an optimization approach
that can find high quality solution, instead of global
optimal, by using reasonable resources especially for NP-
hard optimization problems. The combination of
designed fitness function, improvement mechanisms, and
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
25
Design Criteria for Material Value Conservation
in Manufacturing Context for Grinding Disc
Andini Maheswari
Industrial Engineering Department
University of Indonesia
Depok, Indonesia 16424
Djoko S. Gabriel1, Rachmat Nurcahyo1 1Industrial Engineering Department,
1University of Indonesia,
Jakarta, Indonesia
Abstract— Indonesia as a developing country, continue
to strive the development. Especially in the project field,
which focuses on steel structure, power plant and piping.
Automatically requires support tools, grinding disc is one
of the supporting process activities, while the actual use of
grinding discs is not maximal, not to mention the
comparison of demand and utilization of materials used
from grinding disc has not been thought of management is
resulting after the End-of-life (EOL). Used grinding discs
are forgotten to be conserved. The determinant indicator is
seen in the low selling price and there is no residual value,
the low value of the grinding disk material when its function
is gone, making the rest of the material does not have the
privilege to be used or to be recycled, most residual of the
grinding disk material becomes waste. Re-manufacturing
brings the product into a functional state with a more
optimum product warranty, and is expected to reduce the
potential for environmental hazards, raw material levels,
energy used in production stages and increased use and
function of grinding disc materials, then based on these
problems the researchers re-designed the grinding disc to
be more effective by using QFD and DFMA integration for
new grinding disc design. With the use of new grinding
design, the material efficiency as much as 20%. Because
waste material is reduced from 37% in one grinder, to only
17%, as well as lower material cost per month by almost
50%. So the new grinding design is effective to reduce waste
impact and material efficiency.
Keywords— Waste Disc Grinding; Re-Manufacturing;
QFD; DFMA; Value Conservation; Material Value
Conservation.
I. INTRODUCTION
Indonesia as a developing country, continue to strive the development. Especially in the project field, which focuses on steel structure, power plant and piping. Automatically requires support tools, grinding disc is one of the supporting process activities.
Based of observation data that the use of grinding is not maximal, especially on grinding wheel type (Grinding Wheel) which size 7". This makes the number of grinding discs used to accumulate and become waste. The abundance of disc scraps are wasted, as manufacturing generates over 60% of non hazardous waste annually (Nasr, Varel 1996).
Fig. I. Grinding process
GRINDING DISC 7 X 6 MM NEEDS AT 3 EPC COMPANIES IN
2017.
Usage per year 138,293 Pcs/year
Usage per month 11,524 Pcs/month
Price 35,000.00 IDR
Cost per year 4,840,248,000.00 IDR
Cost per month 403,354,000.00 IDR
Based on field observation, it is known that the
use of grinder is not maximal especially on Grinding
Wheel type which is 7". This makes the number of
residual of disc become waste that is not utilized.
CALCULATION OF NEW GRINDING VOLUME AND
GRINDERS THAT HAVE BEEN USED.
Description R D Round V %
New Grinder 90 180 565.49 25446.90 100%
Residual 55 110 345.58 9503.32 37%
WASTE GRINDING COST (37%)
Info Keterangan (Per Bulan)
Waste % 37%
Volume (pcs) 11524
Price Rp 35,000.00
Total cost Rp 403,340,000.00
Waste 37% Material Rp 150,630,061.63
Waste Cost Rp 6,455,575.00
Total Loss Rp 157,085,636.63
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
26
A system analysis and design of responsive supply
chain for micro- and small-sized sago-based food
industry
Syamsul Anwar
Departement of Agroindustrial Logistic Management
Polytechnic of ATI Padang
Padang, Indonesia
Taufik Djatna
Departement of Agroindustrial Technology
Bogor Agricultural University
Bogor, Indonesia
Abstract—In today’s global business competition, the
micro- and small-sized sago-based food industry should be
responsive to any customer’s demand changing. The ability
to provide a quick delivery and availability of products
varieties with competitive price are key strategies to enter
a competitive market. In this respect, any efforts are
required to support an effective collaboration and
coordination among business entities in the responsive
supply chain environment. This study aimed to analyze and
to design a responsive supply chain system for micro- and
small-sized sago food-industry. The study applied a system
analysis and design approach. Firstly, the system’s entities
and requirements are identified and analyzed by using the
input-process-output approach. Secondly, the product
delivery network model is determined by the
responsiveness measures and product-consumer
characteristics. Thirdly, the suitable suppliers are
determined based on their responsiveness performance
which measured by the Bayesian networks model.
Fourthly, the distribution routes and potential location of
retailers are determined by the Minimum Spanning Tree
(MST) approach. Fifthly, the proposed system is described
by the Business Process Model and Notation (BPMN v.2.0).
The proposed models to support the responsive supply
chain system were verified and validated for deployment
evaluation.
Keywords— micro and small industry, responsive
supply chain, sago-based food products, system analysis
and design
I. INTRODUCTION
In today’s global business competition, the responsive supply chain (RSC) is considered as one of the powerful strategies for firms including small and medium enterprise (SME). The RSC has the ability to respond a wide range of quantitative demands, providing a high service level with a shorter lead time, handling a large variety of products, and handling uncertainty in supply [1]. It requires the effective cost solutions, high flexibility and responsive to any market or customer’s demand changes [2, 3] both from within and from outside the system [4]. In related to key success factors for global supply chain, the SME has several limitations such as lack of responsiveness, ineffective information sharing, and low innovation [5]. The SMEs need to coordinate its activities with members of its supply chain include supply chain integration, information sharing, relationship
management, and technology transfer [4]. In this regard, a supply chain integration activities result in better coordination [6] and supply chain competitiveness [5]. Majority of SMEs lack resources and don’t know how to support the coordination and flexibility of their supply chain [4]. Therefore, integration of processes in a responsive supply chain is required to improve the SME’s competitiveness.
Sago is a carbohydrate-containing commodity which most utilized as food ingredients at several regions in Indonesia [7]. The commodity is mostly processed as the sago-starch (an intermediate product) which further utilized mainly by the micro-and small-sized industry (up to twenty workers). Most of the industry is widely spread in Meranti Island district, Riau province. The industry produces various traditional sago-based food products includes noodle, crackers, cookies, and others. However, the sago-starch absorption of the industry is still very low as compared with the amount of wet sago-starch that is sent out of the region mainly to Cirebon, West Java. So far there has been no significant growth of the industry. It does not seem an effective coordination and collaboration among business actors. Moreover, there are a limited distribution and marketing networks.
The implementation of supply chain management will create value for the company, from the first business steps, and allows the development of important competitive advantages [8]. In this regard, a system approach is required to evaluate elements of the system with respect to the system’s goal. The analysis of the system’s entities and stakeholder’s requirements are first important steps in the system analysis and design approach [9]. This process to ensure the designed system is appropriate or compatible with users of the system. Therefore, the analysis of the existing system is an urgent step for the development of the responsive sago-based food industry supply chain.
In designing a supply chain, it is important to consider the supply chain strategy which commonly involves a choice between responsiveness and efficiency. The appropriate choice depends on how the product changes in value over the time interval between production and delivery to the customer [10]. In the case of our study, the sago-based food products are considered as perishable products of medium to high level. The configuration
Center for Education and Training, Ministry of Industry,
Indonesia
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Analysis of Knowledge Management System
Implementation In State-Owned Companies :
Review of Critical Success Factors
Nabila Yudisha
Industrial Engineering Departement
University of Indonesia
Depok, Indonesia
Amalia Suzianti
Industrial Engineering Departement
University of Indonesia
Depok, Indonesia
Abstract— The advance and rapid development of technology
are forcing companies to always innovating further.
Innovation requires knowledge, tools to identify, manage, and
share knowledge, known as knowledge management system.
Nowadays, there are numbers of companies using knowledge
management system as tools of innovation. So are state-owned
companies, which keep on innovating and improving their
services to be more efficient and transparent. This research is
focusing on the relationship knowledge management system
and its contributing factors in state-owned companies using
a quantitative method. Model resulted by implementing
knowledge management system has a significant relationship
with contributing factors. However, this research is limited to
the data acquired, which is from a single company, and data
processing method thus resulted in a less reliable result.
Keywords: Knowledge Management
System, Quantitative, State-Owned Companies
I. INTRODUCTION
Knowledge Management System (KMS) is designed to
improve the knowledge management (KM) effectiveness
and efficiency. The company utilizes the information and
communication technology to implement the KMS.
However, the application of KMS differs from the
application of information systems on traditional
companies because there is no exact needs specification
about input, process, and output of KM [1]. Implementing
KMS is not just about technology; but rather concerning
the organizational culture, structure, processes, and human
factors [2]. As a result, KMS implementation is relatively
more difficult, risky, and technically innovative [3].
Companies usually invest time and resource to implement
KMS [4]. It is not only private companies implementing
KMS, public companies also apply KMS to improve their
knowledge.
Several studies related to the KMS model relationship
of supporting factors in the company, such as the
Nor'ashikin Ali (2016) research which formulated the
model of the KMS success by including the organizational
and health care factors. Yu-Min Wang (2016) analyzed the
effect of innovation, organization, and environment on
KMS implementation. Yujong Hwanga (2018) measured
the relationship between information management
motivation and the different types of KMS commitments
within the organization, which was an initial but important
step to bridge the gap between individual information.
Gabriele (2017) learned about the relationship between
KMS, Open innovation, KMC, and finally knowing these
relationships affected the company's innovation capacity.
Muhammad Shujahata (2017) examined the model of the
neglected worker knowledge productivity role and the
relationship between KM Process (creation, sharing, and
utilization) and innovation. Jeevan Jyoti and Asha Rani
(2017) identified KM to understand the relationship
between high-performance work system and organizational
performance in the telecommunication sector.
BPJS Ketenagakerjaan is a State-Owned Companies in
Indonesia which works in the insurance sector, a public
program providing protection for workers to overcome
certain socioeconomic risks and its implementation by
using social insurance mechanisms.
Based on the literature above, this research will
determine the model of a relationship between knowledge
management system and supporting factors to BPJS
Ketenagakerjaan company. The discussion focuses on
Organizational, Employees and Innovation factors. The
variables that will be the latent variables of research include
organizational culture, leadership, technological skills,
work motivation, incentives, product/service innovation,
and customer problem solving related to demographic
parameters such as age, gender, education, and experience.
II. LITERATURE REVIEW
A. Knowledge Management System (KMS)
Knowledge management is a process of identifying,
capturing, distributing, leveraging, maintaining, and
applying knowledge to help the organization compete by
increasing innovativeness and responsiveness [11].
Knowledge is divided into two types, namely tacit and
explicit. Tacit is the knowledge that exists within us
ourselves, whereas explicit is the knowledge that has been
documented to be easy to spread is like a book [12]. To
facilitate the management of knowledge, knowledge
management system is needed.
The Knowledge Management System (KMS) is an
information and communication technology system which
combines and integrates a contextual treatment of each
explicit and tacit knowledge with reuses the knowledge to
produce a value [12]. KMS has an important role in
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Risks Analysis for High Level of Automation
Implementation
Dwi Wahyu Pradonoa, Zulkarnainb, Komarudinc
Department of Industrial Engineering, Faculty of Engineering
Universitas Indonesia
Depok, Indonesia [email protected], [email protected], [email protected]
Abstract— Many industries come to the global
competition which increase their operational cost. The best
way to win this competition is by increasing the competitive
advantage through innovation and technology. Automation
is one of the way to increase the competitive advantage
because of its benefits : increase production output, reduce
labor need, increase production efficiency and
effectiveness. However, there are so many failures in the
automation implementation because of lack of risks
consideration in the early phase estimation, especially when
implement the higher level of automation, namely :
machine automation, load/unload automation, and transfer
part. The research will begin with literature studies on the
risks of automation implementation projects in various
industries, taken from journals in the year of 1988 to 2016,
categorized in some aspects : organizational, knowledge,
resources, and skill availability. Then use the interview and
questionnaire to experts to verify the risks related to the
highest level of automation, leverage the risks, and propose
the conceptual model and procedure to take the
appropriate decision of automation implementation. This
research take the case study in automotive industry which
widely implement this level of automation.
Keywords—risk, automation, decision, level of
automation, automotive
I. INTRODUCTION
Economic growth has a positive impact on industry
growth, but it also brings consequences for cost growth
in its supporting components. Among the increased
labour costs, production process costs, market
competition where consumers are deciding product
quality that prioritizes service, warranty, and reliability.
To keep the competitiveness, companies need to
increase competitive advantage. Competitive advantage
is about how a company actually puts generic strategies
into practice [1]. There are two types of corporate
competitive advantage, namely low cost and product
differentiation [1].
One of the important factors of manufacturing cost is
labor cost. To reduce this cost, the choice of automation
strategy became popularly used by companies. Morgan
Stanley Research noted that timeline of adoption in this
recent year is that companies apply the automation in
their limited driver for substitute the process function
(see Figure 1).
Figure 1 Timeline for adoption of automation and new
technology implementation, modified from Morgan
Stanley Research
Automation has several level, divided into five level
[2], as shown in Figure 2. The level of automation
applied depends on the industry, the type of work, the
level of difficulty, and the level of quality required.
Figure 2 Level of Automation, modified from Creating
Continuous Flow (Mike Rother & Rick Harris, 2001),
published by The Lean Enterprise Institute
Some companies are found refraining from
implementing high-level automation systems due to
maintenance and repair
Phase 4 (two decade):
100% autonomous
penetration, utopian
society
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025
Technology
Penetration
Phase 3
Complete
autonomous
capability
Phase 2
Limited driver
substitution
Phase 1
“Passive”
autonomous driving
Machine
Cycle
Unload
Machine
Load
Machine
Transfer
Part
Level #1
Level #2 Auto
Level #3 Auto Auto
The Great Divide
Level #4 Auto Auto Auto
Level #5 Auto Auto Auto Auto
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Identification of UX elements for Evaluating
Donation Platform
Michiko Nur Widawati
Department of Industrial
Engineering
Universitas Indonesia
Depok, Indonesia
Amalia Suzianti
Department of Industrial
Engineering
Universitas Indonesia
Depok, Indonesia
Romadhani Ardhi
Department of Industrial
Engineering
Universitas Indonesia
Depok, Indonesia
Abstract— In this digital era, many products and
services adapt to digital lifestyle by employing technology
such as internet and online platform. Charity organizations
have also move to digital platform as various fundraising
platforms have been developed in form of website or mobile
application, to reach digital native or boomer generation to
donate the resource they have for making a good change or
help others in need. Some studies found several factors
which may affect people’ ability to give for fundraising,
such as the resource one possesses, and environment factor
where people can make donations as easy as possible. In
order to increase donations for charities using digital
platform, an organization can enhance the platform it
adopts by making the donation process easier to attract
prospective donors and to retain existing donors and
maintaining loyalty. This study concerned with the factors
affecting loyalty in donation using website donation
platform and enhance the donation website to facilitate fast,
easy, and convenient donation process. Therefore, this
study will identify the factors based on literature and
classify relevant UX elements should be considered to
enhance the donation website platform. The output of this
classification will be utilised to evaluate and enhance UX of
a website platform developed by a newly established
donation fundraising organization concerned with forest
and conservation in Indonesia.
Keywords—donation; charity; loyalty; website; UX.
I. INTRODUCTION
In Indonesia, the growth of digital crowdfunding
platform is quite rapid. The Indonesian people are open to
financial technology (fintech) which also includes
fundraising, with users growing from 30% in 2016 to
60% by 2017 based on data from Indonesian Fintech
Association (AFTECH) [1]. [2] and [3] classified
crowdfunding into four business model types based on
rewards or feedback provided by the project owner to the
society or donors of the campaign, i.e. equity-model,
lending-model, reward-model, and donation-model.
Among the four crowdfunding models, donation-model
has been widely adopted for some time in Indonesia.
Various fundraising and charity organizations which
adopt this donation-model in Indonesia have also utilized
internet-based platform. Several of them are "Kitabisa"
which was established in 2013 with a website for various
fundraising objectives, "Aksi Cepat Tanggap" which was
established in 2005 and utilizes website for social and
humanitarian action including responsive activities
emergency to post-disaster development with global
scope, and "Dompet Dhuafa" which has been established
since 1994 and confirmed to be an amil zakat institution
since 2001 to overcome poverty. Those organizations are
mainly concerned with human and social issues.
However, there are also a few fundraising organizations
concerned with nature and environment issue such as
"Lindungi Hutan" which was recently established in
2016, engaged in forest conservation and nature
conservation in Indonesia. The platforms had already
mentioned continue to be active in collecting donations
and volunteers to support programs, social activities they
conducted, or campaigns created by the community as
platform users.
Several aspects drive the success of charity
organization in collecting donation to support a cause or
helping those in needs. Research shows the factors drive
a person to donate to others, including the resources
owned by donors [4] that are perceived to be changing
for others, as well as environmental factors which are
represented by fast, easy, and convenient donation
process from the perspective of prospective donors [4]
[5]. In order to collect enough donation, fundraising or
charity organization should fulfill those factors and be
able to increase the participation of society to support the
charity activity.
In terms of participation, donor participation can be
enhanced by gaining new users and retaining existing
users by maintaining customer loyalty. According to [6]
if a person supports a fundraising organization once, then
that person will have a high chance of contributing back.
In relation to digital platform for donation, the charity
organization should enhance loyalty of its existing
donors and attract new donors or users to participate and
donate in the fundraising platform. This can be achieved
by fulfilling the factors driving one’s intention to donate
[4] [5] and maintaining loyalty of existing the donors[6]
who have already utilized the fundraising donation
platform.
As a newly established organization with a newly
developed fundraising platform, Lindungi Hutan (LH)
plans to improve its website to increase the number of
successful donation. With a relatively low number of
donors supporting its campaigns, LH should attract
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Allocation of Coal Barge Fleet for Domestic
Destinations in a Coal-mining Company Using
Mixed Integer Programming (MIP)
Inaki Maulida Hakim
Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Aisha Adilla
Industrial Engineering
Universitas Indonesia
Depok, Indonesia
Abstract--Coal has been predicted to remain the
dominant source of electricity in the world for the next 35
years, but the global coal market has the attributes of being
volatile and difficult to predict. Consequently, Indonesian
coal-mining companies need to increase the efficiency of
their business processes in order to stay competitive. One of
the ways this can be achieved is by streamlining the
company's logistics processes, including resource
allocation. This research aims to determine optimal
allocation of coal barge fleet for domestic destinations that
maximizes profit, with the research object being an
Indonesian coal-mining company located in Southern
Borneo. The method used to determine the optimal
allocation is Mixed Integer Programming (MIP). Results of
the research include optimal allocation of coal barge fleet
for domestic destinations, total profit gained by the
company, and factors that influence the magnitude of such
profit.
Keywords—Barge; Coal; Logistics; Mixed Integer
Programming; Operations Research; Profit; Resource
Allocation
I. INTRODUCTION
The volatile state of the global coal market has had a
negative impact on revenues of Indonesian coal-mining
companies. In 2016, of five such companies, three
experienced decreased revenues from the previous year
[1].
To adapt and remain competitive, Indonesian coal-
mining companies need to increase the efficiency of their
business processes in order to reduce the negative impact
of market volatility on revenues. One of the ways this can
be done is by minimizing costs, including the cost of
logistics. Logistics cost is one of the most critical types of
costs to be reduced because at this point, at $861 million,
logistics cost reaches 26% of Indonesia's GDP. This is
one of the worst numbers in Asia, behind Singapore with
8%, Japan with 9%, South Korea with 13%, and Malaysia
with 14% [6].
This research is focused on an Indonesian coal-mining
company with a vertically integrated, pit-to-power
business model located in Southern Borneo [4]. Although
the business process in this company is already under
way, problems have been encountered in terms of
allocation of barge fleet for the distribution of coal to
domestic destinations, which is usually done by logistics
planners during capacity planning at the beginning of
each month. The problem is the lack of a systematic
method for allocating the company’s barge fleet, which
results in some drawbacks. One of them is the possibility
of the result being sub-optimal, causing overfleet or
underfleet of barges - the negative impacts of which can
spread to other parts of the company’s supply chain.
After observing the problems that occur in the
coal-mining company, the researchers decide to conduct
a study that aims to determine the allocation of coal barge
fleet for domestic destinations that will maximize the
profit earned by the company using Mixed Integer
Programming (MIP) as an optimization method. Such a
study will make contributions to both the particular coal-
mining company and to research in general – the former
by supplying a systematic method for barge fleet
allocation for the distribution of coal to domestic
destinations, and the latter by demonstrating the
application of MIP to solve real-world problems.
II. SIMILAR WORKS
In terms of delivery route optimization, Maraš et al.
have discussed barge transportation route optimization in
a situation where container ships are to pick up and
transport containers at several ports in a network of inland
water, with the end point being a port downstream. Maraš
et al. used optimization methods such as Mixed Integer
Linear Programming (MILP) with the objective function
being to maximize the profit earned by the logistics
company [5].
In terms of resource allocation, Lu et al. conducted
research on allocation of barges for tugboats in a harbor
at the end of the Yangtze River in China [8]. As with
Maraš et al., Lu et al. used optimization methods such as
Mixed Integer Linear Programming (MILP) with the
objective function being to minimize total transportation
time and cost penalties due to delays. Bredstrӧm et al.
also conducted a similar study, but about the supply
chain of supplying calcium carbonate slurry to paper
manufacturers in Europe with the objective function
being to minimize logistics costs [2]. Lu et al. conducted
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
31
Critical Success Factors (CSFs) of Six Sigma
Implementation in Indonesia Small and Medium
Industries
Wahyu Poncotoyo
Departement of Industrial Engineering
Faculty of Engineering
University of Indonesia
Depok, Indonesia
Teuku Yuri Zagloel, Romadhani Ardi
Departement of Industrial Engineering
Faculty of Engineering
University of Indonesia
Depok, Indonesia
[email protected] , [email protected]
Abstract - This study aims to develop and build a
conceptual model of Critical Success Factors (CSF) in the
context of successful implementation of Six Sigma in Small
and Medium Industry in Indonesia and its impact on
industrial performance. Critical Success Factors: top
management engagement and commitment, training and
education, teamwork, cultural change, and industrial
infrastructure. To build a conceptual model and a deep
literature study hypothesis was conducted in this study.
Based on existing theory, the initial conceptual model can
be built by having six hypotheses. However, the initial
conceptual model was developed by involving 2 senior
Black Belt and 1 Yellow Belt experts by conducting semi-
structured interviews and discussions to conclude
hypotheses between Critical Success Factors that are not
well supported by good literature studies. After conducting
semi structured interviews as well as discussions with
experts, the final conceptual model can be constructed by
having thirteen hypotheses. This study provides empirical
evidence for the Critical Success Factors in implementing
successful Six Sigma in small and medium industries in
Indonesia. The findings of this study provide a basis for
industry practitioners and academics to focus on Critical
Success Factors to facilitate successful implementation of
Six Sigma in Indonesia. This study adds to the list of quality
management literature from one point of view of Asian
countries, namely Indonesia.
Keywords–Critical Success Factors; Six Sigma; Small
and Medium Industry; Indonesia
I. INTRODUCTION
In the World, Indonesia ranks 16th in Gross
Domestic Product (GDP) in 2016 at $ 932,259 [1]. This
makes Indonesia the country with the highest GDP in
Southeast Asia (ASEAN) followed by Thailand at 25th,
Philippines, Singapore and Malaysia ranked 35th, 36th
and 37th, Vietnam is ranked 46th, Myanmar ranked 70th,
Cambodia is ranked 106th, Laos is ranked 113th, and the
last one is Brunei Darussalam in 125th place. GDP is a
summary of the main statistics of an economic activity
[2] and is an important variable in analyzing a country's
economic growth [3]. As much as 20.51% of GDP in
Indonesia is produced by manufacturing industry [4].
Today is modern economy, small and medium
industries play an important role in sustaining the
economy of a country and even the world economy.
“Small and medium industries are the source of modern
economic life [5]”. To contribute to the economic
growth, small and medium-sized industries are
demanding increased production levels to meet
increasing market demands. On the other hand, the
research findings conclude that the success of small and
medium-sized industries has a direct impact on economic
development in both developed and developing countries
[6]. They have the ability to produce jobs at minimum
cost, are pioneers in the field of innovation and have high
flexibility that enables them to meet customer needs [7].
In 2015 there are 3,385,851 units of small and medium
industries in Indonesia [4]. Small and medium-sized and
large industries can be classified on the basis of profits,
units of electricity consumed, the amount of labor and
considered as machines for economic growth in Europe
[8]. In Indonesia the definition of industrial scale is
regulated in the Regulation of the Minister of Industry
number 64 of 2016 [9].
However, when compared to global competitiveness
levels for 2016 - 2017, Indonesia ranks 41st [10]. In
terms of competitiveness in Southeast Asia (ASEAN),
Indonesia must be defeated by Singapore, Malaysia, and
Thailand respectively ranked 2nd, 25th, and 34th. To
improve competitiveness, many ways can be done.
Increasing productivity is a way to improve
competitiveness. In improving productivity, one way is
to do continuous improvement program (Continous
Improvement). By continuously improving the industry
will further improve itself to achieve its ideals in
fulfilling the customer's wishes.
As a business strategy, Six Sigma focuses on
improving understanding of customer needs, industry
productivity and financial performance [11]. A survey of
2,870 respondents was undertaken by Dusharme (2006)
that examined the continuous improvement program that
gave the best results. The survey results show that 53.
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
32
Markov Model Design for Estimating Expired
Product Returns
Ridani Faulikaa, Romadhani Ardib, Zulkarnainc
Department of Industrial Engineering, Faculty of Engineering
Universitas Indonesia
Depok, Indonesia [email protected], [email protected], [email protected]
Abstract— With the increasing awareness of environmental
impact caused by industrialization, reverse logistics (RL)
has been the center of attention by many researchers in
logistics and supply chain. Besides environmental issues,
there are also concerns in the financial side that lead the
discussion on how important a proper product returns
planning is. Expired products in consumer goods industry
are important to be managed as the manufacturer has the
responsibility based on government’s regulation. Managing
expired product returns will also protect consumers from
being exposed by the hazardous and toxic material when a
product is reaching its end-of-life period. Forecasting
product returns for expired products in consumer goods
industry has become a challenge due to high uncertainty
regarding quantity, timing, and product quality returned
by customer. This paper develops a Markov model design
to forecast return timing and quantity of expired products
in consumer goods industry. We use the interrelationship
between events in the supply chain to design the Markov
model which will be helpful for planning the cost needed to
pull back the expired products for final disposal.
Keywords— Markov model; Reverse logistics;
Forecasting; Expired product returns; Consumer goods
I. INTRODUCTION
Industrialization has brought so many positive
impacts to our lives. However, there are also some
negative impacts driven by industrialization, such as
pollution, scarcity of resources, and some other
environmental issues [1]. Indonesian government through
Government Regulation No. 101/2014 [2] about
Management of Hazardous and Toxic Wastes has
regulated that every party must manage the hazardous and
toxic wastes that they produced. According to wastes
categorization based on its source, one of the hazardous
and toxic wastes is from expired products.
With the presence of the regulation, every company,
especially that runs the business in infant milk industry,
which produces or sell products that contain hazardous
and toxic contents is responsible to manage their product
which has been expired to be destroyed according to the
correct mechanism that is safe for the environment. That
condition has forced companies to perform reverse
logistics to pick up their expired products to be destroyed
properly. Reverse logistics is interpreted by American
Reverse Logistics Executive Council as the process of
planning, implementation, and control the flow of
materials, in-process inventories, and finished goods with
efficient and cost-effective way, from point of
consumption to point of origin in order to recapture the
value of goods or for proper disposal [3]. Reverse
logistics is focusing on the flow of pulling back products
from consumer to producer in order to recover product
value by partial or total re-use of the product [4], to repair,
or to dispose in a proper way which is safe for the
environment [5]. The management of wastes that is
coming from expired products is also conducted as a
protection to consumers. With the presence of reverse
logistics activities to pull back expired products, the risk
of misuse on expired products can be minimized.
Another concern that leads to reverse logistics activity
is from financial point of view. Companies need to plan
their reverse logistics activity properly because as stated
by [6], many companies did not consider reverse logistics
ddue to product returns into their business planning.
Many companies think of cost reduction and efficiency,
but they did not realize that reverse logistics brings a
significant impact on the companies. Reverse logistics
may incur a higher cost than forwarding logistic, therefore
companies must consider reverse logistics properly into
their business planning to avoid companies lose profit [7].
Wu and Cheng (2009) [8] stated that companies estimate
their reverse logistics cost is 5-6% of total logistics cost.
However, further studies found that in average,
companies spent 9.49% of their total logistics cost for
reverse logistics activities.
There are still very few studies about forecasting
product returns. According to Krapp, et al. (2013) [9],
there are only 159 articles found in Science Direct with
keyword forecast + product returns, 91 articles with
keyword forecast + closed-loop supply chain, and 228
articles with keyword forecast + reverse logistics. Toktay
et al. (2000) [10] researched product returns by using
product returns data of Kodak camera, then cultivating
the data by using the discrete-time distributed-lag model
method. They manage the ideal condition by creating
such an ordering policy. Toktay et al. (2000) [10] assume
that product returns can happen in very distant future by
applying infinite planning horizon. Kiesmüller and Van
der Laan (2001) [11] uses demand stream to estimate
random returns for reusable product and then to
determine an optimal order-up-to policy. However, they
assume an ideal condition, such as constant lead time and
the constant probability that a product will be returned
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
33
Conceptual Model of The Effect of
Implementation of
Knowledge Management on The
Performance of Logistics Service Providers
Mohammad Ikrar Pramadi
Department of Industrial
Engineering
University of Indonesia
Depok, Indonesia
Romadhani Ardi
Department of Industrial
Engineering
University of Indonesia
Depok, Indonesia
Zulkarnain
Department of Industrial
Engineering
University of Indonesia
Depok, Indonesia
Abstract—This study aims to model the important factors in
the implementation of knowledge management (KM) in
logistics service provider (LSP) companies in Indonesia and
their influence on LSP performance itself. Important factors
that support KM implementation to achieve the expected LSP
performance are culture, organizational structure, strategy
and leadership, human resources and information technology.
LSP performance is measured based on SCOR (Supply Chain
Operation Reference) approach. The validation of the
research model was conducted through semi-structured
interviews with logistics experts, and subsequently conducted
literature studies to develop conceptual models and developed
a number of hypotheses empirically. Structural Equation
Model (SEM) is used to perform data analysis in the next
stage. The results of this paper can show a conceptual model
with all the important factors of KM implementation that
affect the success of KM implementation and affect the
performance of LSP. This study will serve as a basis for
empirical evidence of the importance of implementing KM in
LSP companies in Indonesia and also focus on important
factors that support the successful implementation of KM to
support better LSP performance. The influence of KM
implementation on LSP performance still continues to be a
research study. This study adds a list of literature on KM and
LSP performance especially from the point of view of
Indonesia.
Keywords—Knowledge Management, Logistics Service
Provider, SCOR
I. INTRODUCTION
The ever-increasing global competition has resulted in a shift in thinking in the business and industrial world from "big" companies to lean and mean.
Logistics outsourcing has always been an option for companies to divert logistics activities that exist within the company's value chain to outside companies through contractual cooperation.
In this transfer of activity comes the strength in the industry known as the logistics service provider or logistics service provider. Over the past two decades there have been changes that make a substantial contribution to logistics
service providers (LSPs). Logistics Service Provider is defined as “a company that provides some or all of logistics services to create value for customers by developing a longer-term and mutually beneficial relationship for the customer” [1]. Coyle, Bardi and Langley provide a reference that 3PL is an external organization "which does all or part of the company's logistics function" [2]. This broad definition indicates that the outsourcing of any logistical activity (transportation, warehousing and inventory management) can be qualified as 3PL [3].
In today's increasingly competitive dynamic environment, logistics services are becoming increasingly complex and knowledge-intensive. In a study of 3PL [4] it can be shown the diversity of logistics services offered by
a 3PL based on their capabilities. Research in the logistics discipline indicates that
service capability is critical in creating customer value [5] and contributes to higher customer satisfaction and company performance [6] and provides different competitive advantages. The management of knowledge assets has become very important for 3PL companies to achieve performance goals [7]. Basically the working relationship between 3PL and its customers is built through a customer project. For 3PL through this customer project, customers are a source of knowledge and even a source of ideas for innovation [8] [9]. So the source of knowledge obtained must be managed properly to produce the expected performance. For 3PL, expected performance as critical role in supply chain [10] can include reliability, responsiveness, flexibility, cost measures & asset management efficiency.
Knowledge management (KM) is defined differently by different authors and changes from organization to organization and its program is largely determined by organizational goals and the achievement of specific results [11]. KM seeks to improve performance by utilizing and maintaining present and future values of knowledge assets [12]. Key concepts include conversion data, organizational insights, experience and knowledge skills are reusable and
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
34
Development of Risk Management Framework in
Spare Part Purchasing at Maintenance, Repair,
and Operation Companies
Ratih Puspaningtyas, Romadhani Ardia, Zulkarnainb
Department of Industrial Engineering
Faculty of Engineering Universitas Indonesia
Depok, Indonesia
[email protected] [email protected], [email protected]
Abstract— This research aims to develop risk
managementframework in a spare part purchasing
process that occurs in Maintenance, Repair, and
Operation (MRO) companies, since purchasing plays a
big role in providing spare parts used in maintenance
and operation activities in the right time, right quantity
and right price. The final framework is expected to help
the company to identify, evaluate, and choose the right
risk mitigation systematically. The metodology used in
this research are deep literature review to find the key
variable of purchasing, sparepart characteristic, and
the process of risk management. Then it is continued
with an in-depth discussion with some experts to get
new insight in sparepart purchasing risk management.
To get a valid information, the expert classification such
as experience, current position in the company, and
educational background should be met the
requirements. The initial framework is built by
synthesizing expert opinion and literature review. Then
it is validated by the expert before a case study is
conducted in power plant company. The finding of this
study provides a guidance for practitions and
professionals in purchasing process so the risk can be
minimized. Risk management framework has been
developed in many fields. This paper provides a risk
management framework for spare part purchasing in
MRO company.
Keywords-risk management; framework; sparepart;
purchasing; MRO companies
I. INTRODUCTION
One of the most important elements in machine and
equipment maintenance activities in an industry is spare
parts [1]. Spare parts damage or unavailibility could give
the company bad effects such as financial loss [2].
Characteristics of spare part requirement can not be
equated with the production material in general. The level
of spare part fulfillment is as high as the stock-out risk that
impacts on the company's financial statements [3]. The
number and variations are quite large, the demand and the
repair time is difficult to predict, and the price of each part
can be very expensive [4]. The costs incurred for operations
and maintenance account for 60% of the total cost, while
the cost of purchasing the spare part itself is 25-30% [5].
More competitive purchasing activities, of course, will
provide a distinct advantage to the company [6].
The role of purchasing is to ensure that the company
gets the required supply of goods at a right price to support
the achievement of organizational performance [7]. However, in the last 2 decades, purchasing has been seen
as a strategic function in a corporation because 50-90% of
total cost of goods sold (COGS) comes from the purchase
cost [8]. As a strategic function in the company, an
effective risk management is needed to assist them
achieving the performance target such as right quality, right
cost, etc. Establishing an effective risk management
framework could help the organization too to reduce the
probabilities and consequences of risk that could happen,
and also keep the organization working in the normal way.
MRO companies are rated appropriately as an object in
this research for many reason. The main activity in this kind
of company are modification, inspection, and equipment
condition detection [9]. Their performance target is to
provide high equipment readiness. For a kind of company
like this, spare parts availibility are importantly considered
to support their main activities.
Until now, there are some authors conduct the
researches on purchasing risk management. Nagali et.al.
(2015) implemented purcasing risk managemen in Hewlett
Packard Company and succesfully save more than 425
million dollars in the last six years. Beside that, Verbano &
Crema (2013) listed some indicators in energy procurement
process. Risk factors identification in e-procurement
process also conducted by Ramkumar et al. (2016). He also
proposed a framework to asses the risk identified before
Related to the lack of research in purchasing risk
management, Mogre et al. (2017) gave their direction to
conduct some researches to know how risk management in
puchasing section can help a supply chain reduce the risk
This investigation builds on earlier research and
constructs a framework that is tested specifically for the
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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The Model Conceptualization of Service Quality
in Testing Laboratory
Bernaded Oka Anggarania, Isti Surjandarib, Zulkarnainc
Department of Industrial Engineering, Faculty of Engineering
Universitas Indonesia
Kampus UI Depok, Indonesia [email protected], [email protected], [email protected]
Abstract—A company should assure the quality of a
product before commercialized. It is determined by test
result, which is issued by a testing laboratory. The test result
is supported by personnel competency and equipment, known
as technical aspects. To enhance the overall performances,
non-technical aspects of service quality also should be
considered. Thus, identifying both aspects is necessary to stay
in the high competition. A model conceptualization can help
to identify factors that impact on the testing laboratory
performance, whereas performance measurement is
underlying on the level of customer satisfaction and loyalty.
Due to lack of research discussed critical success factors in the
testing laboratory and in order to deliver high quality of
service to customers, hence, the motivation of this study is
constructing a model conceptualization that combines service
quality factors, customer satisfaction, and customer loyalty.
In this paper, the factors of service quality, encompassing
information, administration, turnaround time, personnel,
equipment and test result.
Keywords—service quality; customer satisfaction; customer
loyalty; testing laboratory; model conceptualization
I. INTRODUCTION
A laboratory used to test a sample, which is received from a source. It issues a test result that contains analytic result, sample measurement or testing activity [1]. Quality of product, which is going to be commercialized is determined by the laboratory test result, hence quality assurance should be considered for sustaining in high-competitive of market share [2]. Due to the importance of product quality, various companies are challenging to test their products before commercialized. The increasing demands on testing and calibration in healthcare, forensics, food, and energy [3] because of products and sources diversity and growth in customer demands impact on rising number of testing laboratories [4]. Not only the companies, the laboratories also challenged to consider the quality of their test result by maintaining the capability to meet the demands [3].
Encountering this problem, a good quality management is needed. For the laboratory, good quality management ensures that facilities and equipment in a good condition, reliable and safe and instruments also should be accurate, consistent and traceable [1]. Not only focus on the reliability and accuracy of the result but also concentrate on how to obtain the result through technical and management aspects, such understanding the requirements of control
management by personnel [5]. In addition, benchmark also required to adopt guidelines from the best laboratory practice, particularly accredited laboratory, and improve the performance of the laboratory [3].
Accreditation provides higher levels of assurance to those using the laboratory due to standard performed, unreliable results minimized, international recognition obtained, and the efficiency and effectiveness of the laboratory improved [3] and also competency evaluated [6]. Additionally, image and reputation are also created. To obtain an accreditation, ISO/IEC 17025:2005 is implemented. ISO/IEC 17025:2005 as an international quality standard provides quality improvements of the laboratory by managing management systems, such as testing and calibration procedure, personnel, and laboratory facility [7].
As mentioned above, it implied that the laboratory plays a pivotal role in a business world. Most of the laboratories, however, only considered technical aspects, such as personnel competency, equipment reliability, and test result quality. While, for being a successful laboratory in market share, management commitment, information and registration process, known as non-technical aspects should be maintained simultaneously with technical aspects in order to provide the best overall performance of service quality, which is lead to customer satisfaction and indirectly effect on customer loyalty. Both aspects will be critical success factors of the testing laboratory. Thus, identifying of service quality factors required, which is illustrated in a model conceptualization. Model conceptualization has been acknowledged that could identify quality problems and help in planning quality improvement program [8]. Hence, the motivation of this study is constructing a model conceptualization of service quality factors of the testing laboratory that positively influence on customer satisfaction and customer loyalty.
This study is organized as follows. Section 2 explains research methodology of this study which is encompassing the review of study and hypotheses development. Section 3 and Section 4 present result of final model conceptualization and conclusion, respectively.
Section 4 present result of final model conceptualization and conclusion, respectively.
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Conceptualization of a Model to Study Personal
Biases and Microeconomic Planning in Indonesia
Yurike Rachma Azzachra, Akhmad Hidayatno, and Komarudin
Industrial Engineering Department
University of Indonesia
Depok, Indonesia
[email protected], [email protected], [email protected]
Abstract—Microeconomic planning (saving, spending,
and investment) in Indonesia is economical issue that affect
whole country’s economic performance. It will be argued here
that personal biases are the main factor to control dynamical
personal economic planning that will affecting economic
decision of masses to whole country. This paper looks at
integrating various personal biases that stated in economic
behavior theory with microeconomic model. The model will
be built with system dynamics approach to gain better
understanding of feedback loop in system. The conceptual
model shows there is a positive feedback loop on individual
microeconomic planning which influenced by personal biases
as determinant factors. Making regulations, either controls
credit given for assets, assures future spending, or motivates
people to open new investment account, may control saving
while increase spending and investment rate. This conceptual
model completes the first step of building a system dynamics
model which will be a baseline to formulate, testing, and
implementation in next steps of research.
Keywords—system dynamics; conceptual model; economic
behavior; saving; spending; investment
I. INTRODUCTION
Humans are living creature that blessed with rational logic thinking which used as a kind of tools for making decisions and judgements, that is what we assumed at first. In contrary, people tend to show irrational behavior that affect less rationality in their decisions. After many years of research, we now know that human tend to make decision in irrational way affected by various biases even the same as shown in our primate relatives in animal kingdom [1], despite how complex our decision-making process as in describe as series of cognitive operations performed consciously, including the elements from the environment in a specific time and place [2].
Behavior theory stated that emotions and psychological aspects is indeed affecting our decisions when faced to uncertainty, making humans behaving unpredictably, inconsistent, incompetent, and mostly with irrational ways [3, Sec. 1]. There are many factors involved beyond just mathematical or logic calculations to determine our decisions, for example gender and age [4], risk perception, risk attitude, emotions, beliefs, and values [5], uncertainty, motivation, and social influence [6].
There are two major types in decision making model [7], a rational logic model and one with concept of bounded rationality. Behavior theory is one with direction to bounded rationality which impose limitations on decision makers'
ability to process information needed to make complex decisions that restrict decision makers to finding solutions that are less than optimal [8]. This model which combining economy and psychology has provided the conceptual foundation for much behavioral decision research. The previous review of this field [9] described a long list of human judgmental biases, deficiencies, and cognitive illusions. In the intervening period this list has both increased in size and influenced other areas of psychology [10].
Apparently, decision research area has broader not limited to psychological aspects, but also in economic and financial area. These decision processes have captured many theories related to financial or economical decision-making that has been hard to ignore. Starting in 1980s after behavioral decision is learned, some searches its connection to financial aspects, e.g. benefit of martingale betting system [11], making choices under risk aversion [12], and market behavior on equity premium rate [13]. These research area then adopted thoroughly for a decade as first breakthrough in study about how psychology explains biases of various tasks of judgement under uncertainty, risk, and framing effects on financial aspect [14], introduced together with loss aversion theory [15].
This theory of behavioral economic is openly opposed by some experts in neo-classical economic theory which is more confidence to making decisions based on mathematical counts to support economics decisions. All the while opposed by others, on October 2017, Thaler together with Robert Shiller analyses investor psychology, in conjunction with limits to arbitrage, can affect prices in financial markets [16]. This theory explains that basically humans is irrational, illogical, and put emotions forward, which showing various personal biases, in making economic or financial decisions.
Individual economic decision-making may affect economic condition of whole country. Sterman [17] had shown in the study of system dynamics simulation called “Beer Game” about how experimental method can be paired with simulation to construct parts which can move decisions on individual actor level into system’s behavior, and finally giving theory that can be tested to explain rises on macro behavior which is built from micro human system structure. This also prove life-cycle hypothesis which offers a coherent microeconomic theory of individual saving that is capable of delivering important
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Fault Detection in Boiler System
Using Data Mining Technique Riko Muhammad Taufik *), Zulkarnain, Isti Surjandari
Industrial Engineering Department of
Universitas Indonesia
Depok, Indonesia
Email : [email protected], [email protected], [email protected]
Abstract—Quality depends on equipment’s reliability
especially in industrial manufacturing equipment, such as
boiler. Boiler’s reliability relies on its performance. It is
important to maintain boiler’s performance as designed.
Boiler’s performance depends on many parameters, which
is related to the operating procedure. Therefore, many
parameters correlation could cause lot of complexities in
boiler’s operating process. Even in a small load boiler such
as boiler in food manufacturing industry. The boiler’s
performance efficiency area ranges between 15-30 percent.
It has a potential risk to fail, when the range approaches to
zero. A fault detection is necessary to get boiler’s
performance works as reliable as it designed. The key is to
monitor parameters correlation and detect any fault that
could happen before it occurs. The problem is, there are lot
of parameters correlation could happen in boiler’s
operating process that could cause failure. By analyzing
many parameters correlation in boiler operation, Data
Mining could approach a fault detection easier. The
purpose of Data Mining is to monitor boiler performance
parameters. An Artificial Neural Network (ANN) would
present a smart fault detection model if it is combined with
back-propagation, because it will train the program itself
and learn which condition should be alarmed. Then, to
program the parameter correlation, Java’s NetBeans are
used for ANN-backpropagation with three hidden layers.
At the end, the proposed model could detect a fault by
monitoring boiler’s performance.
Keywords— Boiler performance, data mining, fault
detection
I. INTRODUCTION
Nowadays, competition between products is so tight.
Only product with the best quality will survive. When a
quality is asked reliability comes first to answer. Many
products being sold in low price but they were no longer
reliable when guarantee time has passed. In industrial
manufacturing it is important to choose equipment with
the best quality.
Boiler is the main equipment for industrial
manufacturing process. It is very necessary to operate
boiler at the best performance. Even though, boiler has
many equipment to control the performance. Boiler are a
complex system, with many parameters correlated. Boiler
needs a standard operating procedure to make production
more efficient, and more reliable. An early detection in
burner system boiler is needed to make boiler performs as
designed. Lots of sensor are placed on boiler instruments
to record and monitor parameters in real time [1] and
saved it into database. Therefore, it would present big data
with parameters shown in table 1.
TABLE 1. BOILER PARAMETER
PARAMETERS
Time
Unit
10-Jan-17
04.00 05.00
Steam pressure Bar 10.2 10.1
Header Pressure Bar 10 10
Feed water pump unit 1 1
Feed water pressure Bar 18 22
Feed water tank level % 70 70
ID Fan Speed Hz 31.9 31.2
FD Fan Speed Hz 25 25
Secondary fan % 40 40
Flue Gas Temperature Celcius 208.9 211.6
Fluid Bed Temp1 Celcius 808 891.3
Fluid Bed Temp2 Celcius 802 830.5
Deaerator Temp Celcius 67.2 68.1
Boiler water level % 56.5 61.1
Screw Feeding 1 Hz 11.4 14.9
Screw Feeding 2 Hz 17.1 17.9
Draft Control mmH2O 20 20
ACS1 mmH2O 37 38
ACS2 mmH2O 180 182
ACS3 mmH2O 208 207
Conductivity S/cm 4315 4516
Dozing rate % 40 40
Chemical Level % 80 78
Water flow meter m3/hour 1422 1430
Pressure ID Fan mmH2O 240 230
Boiler with mass scale workload has a big efficiency
performance’s range, between 60-80 percent. Different
from a small load boiler, such as food manufacture boiler,
it has really small performance’s range area, usually
under 30-35 percent. When boiler works at small load and
under the designed performance’s range, a failure risk
could easily occurred Because it has a bigger chance to
fail when the performance’s operation range is lower. So,
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Policy analysis of Sustainable Palm Oil
Certification in Indonesia Increasing volume of its supply and uptake
Danar Surya Wiranagara
Industrial Engineering Department
Faculty of Engineering, Universitas Indonesia
Kampus UI Salemba, Jakarta - Indonesia
Akhmad Hidayatno, Komarudin
Industrial Engineering Department
Faculty of Engineering, Universitas Indonesia
Kampus UI Depok – Indonesia
Abstract—Sustainable palm oil certification has become an
important issue in the production and supply chain of this product
in Indonesia. As a major supplier and major agribusiness
commodity, the implementation of sustainable aspects gives
effect to the volume of production and its uptake. This study
examines the effect of all factors on sustainable palm oil
certification with a dynamic system model to determine the
conformity of policies and requirements applicable to the factors
of influence and impact. The result of the model shows that in
mandatory certification policy system, rule enforcement factor
becomes the most important factor. While in the voluntary
certification system, the pressure from buyers in the supply chain
hierarchy becomes the most important factor. The volume of
certified palm oil trading is determined by the attractiveness of
each business entity in the supply chain of the applied certification
system. Both of these factors play a major role in the volume of
supply and uptake of sustainable palm oil, and will promote
positive impact to environment, social, and financial growth
Keywords—Sustainable Palm Oil certification; system
dynamic; supply chain; attracting factors
I. INTRODUCTION
Indonesia is the world's largest producer of palm oil. By 2015, Indonesia produces 53.3% of the world's total palm oil, and is the largest producer in the world. Together with Malaysia, Indonesia controls 84% of the world's palm oil market.
Palm oil is produced from oil extraction of mesocarp of oil palm trees fruit (Elaeis guineensis Jacq), which was originating from Africa. This plant belongs to the palm species such as coconut trees, and only grows in areas with a tropical climate at an altitude below 1000 m above sea level.
The supply chain of palm oil products starts from the Plantation. Iyung Pahan (2006) [1] explains the general process of oil palm supply chain, in which some plantations sent their Fresh Fruit Bunches (FFB) to the mill, where produce crude palm oil (CPO) and palm kernel (PK). Some Mill also has a palm kernel processing facility into palm kernel oil (PKO). This supply chain called the upstream supply chain.
The next supply chain called downstream supply chain, that processing CPO, PK and PKO into various goods that can be utilized by consumers. This supply chain includes
CPO, PK and PKO, CPO traders, refinery, consumer goods processors, distributors and retailers. The length of the supply chain depends on the geographical and local situation, as well as the type of product made from raw materials of CPO, PK and PKO.
Fig 1. Palm Oil Industry Supply Chain (source: Iyung Pahan, 2006, with modified drawing)
The positive impacts of the palm oil industry have been expressed in many previous studies, locally, nationally and globally. Almasdi (2005) states that the palm oil industry has a significant impact on increasing access to economic resources and improving the welfare of local communities. World Growth Research, found that the palm oil industry and its supply chains increased the rate of the Indonesian economy through the development of various types of production and services in each supply chain.
Nevertheless, the palm oil industry is still seen as having a negative impact, especially on the environment and social life of the community. NBPOL, the palm oil company from Papua New Guinea, published their joint study with World Wide Fund for Nature (WWF) on the impact of the palm oil industry on the environment. These significant impacts have led to the emergence of sustainable palm oil production initiatives in a product certification system scheme.
The sustainable palm oil production standards adopted in Indonesia currently comprise two requirements, namely the Indonesian Sustainable Palm Oil (ISPO) issued by the Ministry of Agriculture of the Republic of Indonesia, and the Roundtable on Sustainable Palm Oil (RSPO), which is a requirement made by global stakeholders of palm oil. In
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
39
Optimization of Distribution Center
Determination by Considering Routes and Time
Windows
F. Dhanang Pradanta
Department of Industrial
Engineering
Universitas Indonesia
Depok, Jawa Barat, Indonesia
Komarudin
Department of Industrial
Engineering
Universitas Indonesia
Depok, Jawa Barat, Indonesia
Akhmad Hidayatno
Department of Industrial
Engineering
Universitas Indonesia
Depok, Jawa Barat, Indonesia
Abstract— Distribution model with one Distribution
Center (DC) to serve all delivery points in one big city area is
not enough to guarantee continuity delivery of goods. The
addition of the sub-DC is conducted to serve groups of
shipping points that are considered inefficient delivered from
the Distribution Center. What conditions such that sub-DC
needs to be added will be studied in this research.
Optimization of Distribution Center determination following
its sub-DC is then calculated for the delivery of goods to be
more efficient. Model CVRPTW (Capacitated Vehicle
Routing Problem with Time Window) run using Localsolver
solution, based on Python 2.7 programming. The real case for
the distribution of goods in Jakarta is then used as a
benchmark to test whether the model is feasible and has good
accuracy. The experimental results show that sub-DC
addition increases total operation cost, but the combinations
number of store serve by sub-DC can give optimal minimum
total operation cost added.
Keywords— Distribution Center Determination;
Capacitated Vehicle Routing Problem with Time Window;
Local Search
I. INTRODUCTION
In the distribution of goods from the Distribution Center to the delivery points, the decision in determining the type of vehicle and delivery destination in one carrier travel route is of very importance. The limitation of the receiving hours at the point of delivery is also a limitation in the determination of the travel route. Determination of the vehicle types, routes and acceptance deadlines become many components that must be calculated.
Traffic conditions in major cities, such as the city of Jakarta, resulted in some failure of shipments because although the routes used by transport vehicles are sufficient to arrive at specified delivery points, in fact, some cases can not arrive at the delivery point, going stock out. This is what then needs to be calculated, studied whether one Distribution Center is enough to serve all the delivery points in big cities like Jakarta and surrounding areas. Whether a sub-Distribution Center is required or just one Distribution Center, and how a sub-Distribution Center is efficient enough to operate to avoid stock outs, will be examined in this paper.
II. LITERATURE REVIEW
Lin et al. (2014) summarized the evolution of green vehicle routing problem [2]. Vehicle Routing Problem (VRP) was first introduced by Dantzig & Ramser in 1959, with the model of determining the delivery route considering the truckload capacity was completed with the integer linear formulation model to get the optimum value; the VRP with Stochastic Demand began to be investigated by Tillman in 1969, and subsequently investigated by Laporte during 1992-1996; constraint time in VRP, VRP with Time Windows was first done by Russell, with two categories: hard time windows with vehicles that had to come before the specified time, and soft time windows, time difference still received with a penalty; multi-depot VRP, first studied by Tillman 1969; location routing problem, to make a decision to open one or more depots and design the delivery route started first by Watson-Gandy & Dohm in 1973.
Many methods for completion of VRP optimization with time windows and stochastic traffic and demand. Miranda and Conceição (2016) used metaheuristic to break the stochastic VRP [3]. Kim, et al. (2016) used Markov's decision model to solve the problem and applied a rollout algorithm approach to complete Dynamic VRP under Traffic Congestion [5]. The UCT Method (Upper Confidence Bounds applied to Tress) is used by Mandzikua and Swiechowski (2017) to obtain VRP solutions with traffic congestion, by adding a Monte Carlo Tree Search Algorithm simulation [6].
VRP multi-depot settlement method is also growing rapidly. Zhou, et al. (2017) using the Multi-Population Genetic (HMPG) Hybrid to solve multi multi-echelon multi-depot problems [7]. Mixed Integer Programming (MIP) and Adaptive Large Neighborhood Search to solve Multi Depot Multi-Period Vehicle Routing Problem with a Heterogeneous Fleet problem used by Mancini (2015) [10]. The integer programming model is used by Wang, et al. (2017) to minimize the cost of the Collaborative Multiple Centers Vehicle Routing Problem [13]. Several location-determining journals also demonstrate the importance of location determination to get an optimum
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
40
Factors Affecting Intention to Share
Knowledge in Organization Conceptual Framework
Indila Mayrosa, Farizal, Rahmat
Nurcahyo Department of Industrial
Engineering University of
Indonesia
Depok, Indonesia
Abstract—Knowledge management (KM) has been
regarded as one of the necessary strategies for various
institutions, organizations, and various service providers.
Knowledge management is an approach that can be
implemented by organizational management to improve
competitive advantage. As one of the stages in knowledge
management, knowledge sharing (KS) plays a very
important role in determining the success of KM
implementation. Sharing knowledge across cross-
functional or cross-departmental can succeed and develop
things within the company. Previous researchers consider
that if companies want to achieve success in motivating
employees to share knowledge, then the way to achieve it
is not only by improving the system when running a
business strategy but also by changing their behavior and
habits so that knowledge sharing can run consistently and
based on willingness. In fact, companies that have
implemented KM, less than 10% have made it a culture
within the company. This is due to the lack of intentions of
employees to share knowledge. Theory of Reasoned Action
is used as the basic framework of this study, combined
with several motivations that affect behavior in sharing
knowledge. This research will provide an overview of
the company factors that can influence or motivate
employees to engage in knowledge sharing and become
preliminary studies before the company implements
knowledge management.
Keywords: knowledge sharing; Theory of Reasoned
Action; intention to share knowledge
I. INTRODUCTION
Nowadays, to survive in business is to have a better competitive advantage, which is by improving productivity and efficiency [1]. Knowledge is considered as the most important factor that influencing global economic innovation [2][3]. Knowledge is also one of the important intangible assets owned by the company to perform the business process. Thus, Knowledge Management is considered as one of the ways to achieve competitive advantage [4] [5].
As one of the stages in knowledge management, knowledge sharing (KS) plays a very important role in determining the success of KM [6]. This is because KS has been regarded as the main focus and the most important process in KM [7]. Sharing knowledge across cross-functional or cross- department can
succeed and develop things [8] such as company innovation [9], the success of new products [10], performance and learning about the market [11], and shorten and lighten the workload. However, the utilization of existing knowledge within each individual is only possible when individuals share knowledge with other individuals. It is a challenge for companies to motivate their employees to share their knowledge with others in their teams and other departments [12] [13]. Therefore, the interest of knowing how the intention in sharing knowledge in departments will continue to increase.
Previous researchers shared that if a company wants to achieve success in motivating employees to share knowledge, the way is not only by improving their systems when executing business strategies but also by changing their behavior and habits so that knowledge sharing can run consistently and based on willingness [14][15][16]. However, there is a common problem in KS within the company, which is where workers are reluctant to share their knowledge, even though they have implemented KM. In fact, companies that have implemented KM, less than 10% succeeded in making it a culture within the company [17]. This is because they tend to harbor knowledge for various reasons. This further complicates the movement of individual knowledge into the company's knowledge. Knowledge is personal and the problems contained in KS must be solved based on individual behavior rather than technology. If the problem is not resolved, it will lead to difficulties in accepting and applying new knowledge, fear of weakness, or organizational blindness where the organization is unaware of the potential for new knowledge or the inexistence of knowledge exchange among workers [18]. Meanwhile, the process of creating, recognizing, storing, accessing, and applying the knowledge will continue to be done in completing individual tasks or team tasks. Most of the time, sharing knowledge is in the condition where the method is just there but not applied well, and it is still not being a rule in the company. Indeed, getting others to participate in knowledge management can be considered as the hardest part [17]. This situation is also aggravated by the natural tendency of a person to seek knowledge
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
41
Optimizing Service-Level and Total Relevant
Cost for a Stochastic Make-To-Order Production
System in PT XYZ Bandung
Nabilah Muyassar, Ari Yanuar Ridwan, S.T., M.T. , Budi Santosa, S.T.,M.T.
Industrial and System Engineering Faculty
Telkom University
Bandung, Indonesia
[email protected] ,[email protected] , [email protected]
Abstract— PT XYZ is a company that produce chocolate
and cocoa product. The company originally comes from
Swiss and it open the factory in Bandung. The company
supplies the chocolate to another companies. There are four
types of product, cocoa mass/liquor, cocoa powder, cocoa
butter, and cocoa cake. All type of product produces many
SKUs, its around 40 SKUs and each type of product
produced in one machine at the same time. PT XYZ kept
the on-hand inventory in three warehouses, one owned and
the other two are rented. To kept good fulfillment in
demand, PT XYZ kept the inventory as much as they can.
This condition lead to high in inventory stocked that lead to
high inventory cost, they also produce the finished goods for
next time more than the demand in that time. It can be said
that PT XYZ undergo overstock condition because of there
is mounted on-hand inventory, around more than 70%
from inventory kept that planned. The stochastic inventory
policy for multi-item problem solving the problem with
increasing in inventory cost as much as 40% or can be
converted to Rp250,540.81 and the service level also
optimized become 99.31%.
Keywords— Economic Lot Scheduling Problem, Multi-item,
Service Level, Overstock Condition
I. INTRODUCTION
Inventory is one of important thing in running the
company, as the availability of inventory become one of
factor in on-time demand fulfillment and also produce
good service level. Since there is a fluctuation in
demand, then it is common to keep the on-hand inventory
or maybe work-in-process inventory, but sometimes
there is condition when inventory exceed the planning or
maybe out of stock. This overstock condition is
happened in PT XYZ. On-hand inventory that kept by PT
XYZ is exceed their plan, which is 70% of customer
demand in a horizon, this is cause by PT XYZ always
produce the on-hand inventory in maximum level in
order to fulfill the demand. As additional information,
each SKUs in each type of product produced once in a
time, so for example, 16 SKUs in cocoa powder are
produced at the same time in cocoa powder process, the
difference is just in packaging.
To break down the problem that occurred, we can divide
the SKU that encounter out of stock, overstock,
sufficient, and the last is the condition where there is no
inventory kept in the warehouse because no demand
occurred in then months. This graph below, that divide
the condition become stockout, overstock, sufficient, and
no inventory, will show us the percentage :
Figure 1 : Graph of On-hand Inventory Status
As we see from the graph above, we know that the most
happened inventory status in ten months is that PT XYZ
encounter overstock. PT XYZ not really concern about
how many amount of finished product that should be
prepared to face the fluctuated demand, this makes many
SKUs encounter overstock condition. Moreover, the
overstock condition can lead PT XYZ to high inventory
cost because they keep many products in their
warehouse. Another disadvantage is that the space in
warehouse become smaller.
Figure 2 : Graph of Demand, On-hand and Ending Inventory and
Production
From the graph above, we see that PT XYZ produce a lot
of product, it causing the ending inventory number is
high and it can make the cost for holding and also pallets
for placing the finished product become high too. In this
case, PT XYZ also produces four types of product, cocoa
powder, cocoa cake, cocoa mass/liquor, and cocoa
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
42
Knowledge Management in Multi-Generation
Workforce: Development of a Quantitative Model
on Critical Success Factor and Strategy
I Komang Artha Winadia, Amalia Suziantib, Romadhani Ardic,
Department of Industrial Engineering, Faculty of Engineering
Universitas Indonesia
Depok, Indonesia [email protected], [email protected], [email protected]
Abstract— Customer demand on product and services are
continuously growing and changing along with introduction
to new technology. To keep up with this challenge,
organization should continuously increase their competitive
advantage, where knowledge management has been regarded
as a major part of this endeavor. However there is some aspect
that is rather overlooked by knowledge management
researcher and practitioner, which is the phenomenon of
multi generation work force within an organization. In terms
of modern workforce, tensions and conflicts are inevitable if
the employees from every generational cohort fail to
understand and accept the unique and different
characteristics of each group, and to embrace their
similarities. As the race to gain competitive advantage
between businesses growing intensely from time to time, there
is a need emerging from practitioners for a strong guidance in
developing a correct knowledge management strategy in
respect to multi-generation work force phenomenon. By
incorporating knowledge management critical success factor
obtained from literature review, we design a model that can
be used to choose appropriate knowledge management
strategy in a multi generational workforce organization. For
future development, the proposed model should be tested and
validated using real data from organization that made of
multi generation work force.
Keywords— Knowledge Management; Multi Generation
Workforce; Critical Success Factor; Strategy ; Quantitative
Model
I. INTRODUCTION
Customer demand on product and services are
continuously growing and changing along with
introduction to new technology. The rate of technology
development has increased rapidly during the last decade
that directly affect customer behavior. The advancement of
technology created new market that never existed before,
thus create new opportunity and subsequently new
competition. To keep up with this challenge, organization
should possess and continuously increase their competitive
advantage, where innovation is a key factor [1]. One of the
common approach to support innovation in an organization
is knowledge management.
Knowledge management can be defined as the process
of creating, sharing, using and managing the knowledge
and information of an organization [2]. Knowledge
management has been regarded as a major part of
organizational success in achieving their objectives. Since
its introduction in early 1990s, a lot of organization has
implemented knowledge management as an integrated part
of their business strategy [3]. The main reason of this
occurrence is that because the increasing recognition
towards knowledge as a valuable asset within the
organization [4].
Copious academic research has been conducted in the
area of knowledge management, especially in terms of
knowledge management implementation. From that
perspectives, it is safe to say that there is a sufficient
theoretical foundation available for practitioners to
implement knowledge management strategy. However
there are circumstances that force organization to
continuously improve their innovative power [5], such as:
• A disruptive Business environment;
• Customer loyalty and switching provider behavior
is highly determined by the purchase experience;
• Fast and furious competition. First-mover
advantages are significant and mistakes are
quickly exploited by competitor .
These condition entitled organization to enhance their
knowledge management strategy in order to gain the
competitive advantage. Judging from current researches,
the aspect that is rather overlooked by knowledge
management researcher and practitioner is the phenomenon
of multi-generation work force within an organization.
Multiple generations had worked in the same
organization for quite a while, however they were usually
separated by job descriptions and system hierarchy [6].
Right now it is very common to see younger people
supervising older employee with their own generational
differences. These differences could potentially ignite
work tensions and conflicts if employees from each
generation fail to compromise [7].
Although this condition is already being observed by
several knowledge management researcher, such as [4] ; [8]
; [9], they mainly emphasize on the differences that follows
generational cohorts and does not provide any insight on
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
43
Risk Register of Agile Framework in Exploration
Drilling Project Management on Oil and Gas
Sector
Sarah Risda Nafisaha, Amalia Suziantib, Romadhani Ardic
Department of Industrial Engineering, Faculty of Engineering
Universitas Indonesia
Depok, Indonesia [email protected], [email protected], [email protected]
Abstract— The energy sector in particular the oil and gas
industry is the industry that became the main income in the
State of Indonesia before 2015, but in the same year there was
a significant change in oil and gas prices. The decreasing of oil
prices is a challenge to every oil and gas company that
impacted to company’s investment and opportunities in
drilling projects with limited time and cost. Other challenge it
to conducted company project Management to influence the
emergence of the company organization system, technology
implementation, project acceleration and concern to
operation implementation in cost effective and efficiency,
especially in drilling project management that need to be
concern is from the prioritization of each stage of the
preparatory, drilling and post-drilling process, as well as
intensive monitoring and control every day and conducted
daily coordination meetings to be able to speed up the
preparation system, by accelerate and prioritize the project
company still need look up into the risk as well. This paper
will be conducted risk register within agile method in project
management drilling exploration oil and gas and consider the
risk by the expert.
Keywords— Agile Framework; Risk Register; Project
Management; Drilling; Exploration
I. INTRODUCTION
In 2015 was the biggest challenge to oil and gas
company because of the decreasing of oil and gas prices
pattern. The oil price pattern initially has a value of about
100 (one hundred) to 120 (one hundred and twenty) barrels
of oil / day to about 50 (fifty) to 60 (sixty) barrels of oil per
day [1] Based on the Non-Tax State Revenue (PNBP)
report, Oil and gas revenues decreased by Rp.2.7 trillion,
among others, influenced by the weakening of crude oil
prices [2].
This is the basis for the system of planning and
implementation of oil and gas industry project management
especially in the full cycle upstream phase, starting from
exploration drilling activity stage, exploitation to oil and
gas production. Exploration well drilling is a mandatory
phase of ensuring subsurface data that begins to ensure oil
and gas reserves predicted by an exploration team of a
company or institution.
Project Management Drilling is a management project
that requires an investment cost of more than 5 (five)
million US Dollars, requiring preparation of approximately
one to two years from the approval stage of the drilling cost
budget plan, environmental permit process to traffic permit
permits, making process of location until commencement
of drilling activity.
During exploration drilling preparation, company need
to engage and communicate with local residents and local
government in assisting the smoothness of project
management in the area of drilling which certainly employ
hundreds of workers in the implementation from local
workers to expert / international workforce.
This, of course, poses a challenge to every oil and gas
company as it is affected by the decline in investment and
opportunities in drilling projects with limited time and cost
[3]. Project management continues to influence the
emergence of the latest technology and change the pattern
of project management so that it can adapt the pattern of
changes associated with declining oil and gas prices as well
as declining investment [4]. The organization and the oil
and gas industry team must, of course, ensure as a whole
and be able to begin adopting an agile management project
pattern [5]. with some state of the oil and gas industries
experiencing limited time and costs, and some companies
with organizations with a strong centralized system, project
management is required with the current and future agile
framework implementation [6].
Agile is a pattern or system for managing team patterns and
project management [7]. Agile is a pattern of management
projects that will be implemented in the current decade,
using agile all forms of activity to be easier to think,
understand and implement [4], and daily intensive
monitoring and control and daily coordination meetings to
speed up the system its preparation by scrum muster [6]
team competence in solving problems is required [9] and
the importance of the leadership of each project
management member to influence all forms of drilling
project implementation. With the declining investment of
oil and gas, this research will be out the management
pattern of exploration well drilling project by using agile
method to see the effect on time and cost of project
management, and make sure the interplay between risk
management and certainty and the contextual variability of
risk management practice [8]. After the project has been
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
44
Mathematical Formulation of Aircraft Routing
Under Scheduled and Unscheduled Maintenance
Constraints
Dio Fadillaha, Akhmad Hdayatnob, Komarudinc
Department of Industrial Engineering, Faculty of Engineering
Universitas Indonesia
Depok, Indonesia [email protected], [email protected], [email protected]
Abstract-- Airline business is highly regulated by
local authority and also international civil aviation
organizations (ICAO). Crew pairing and
maintenance are the examples of mandatory aspects
that shall be considered and also well planned by
airlines to prevent violate the regulations. While
running the business, maintaining airworthiness for
aircraft for every airline is the most important thing
that every airline shall be considered. There are
many studies about aircraft routing and tail
assignment to solve day by day operation to reach
optimal operation. This research concern about daily
tail assignment and aircraft rotation to minimize the
cost of misalign of aircraft routing in regards of
satisfying maintenance requirements. Maintenance
requirements are divided into scheduled maintenance
as per maintenance program and also unscheduled
maintenance under deferral of discrepancies during
operations. Considering scheduled maintenance and
rectification of discrepancies (unscheduled
maintenance) are put into developed model and
proposed for new approach for solution by using
genetic algorithm and compared in regards of
computation time and the efficiencies for large
networks of airlines operations.
Keywords—Aircraft Routing Problem;
Scheduling; Maintenance; Airlines; Unscheduled
I. INTRODUCTION
Daily aircraft assignment is the routine task for
airline to run its business. Each type of aircraft is
different and unique in regards to operational constraint
and also maintenance task. Every daily aircraft
assignments there are multiple flight-legs which are
make a flight chain. This flight chain (also called line of
flights) should cover all of airline’s routes in everyday
operation without neglecting operational constraint such
as maintenance requirement for each aircraft operated
[1]. It is well known that during daily operation, there
are possibilities of operational disruptions which can
disrupt the plan of aircraft routing and aircraft rotation.
Disruption of daily operation can be caused by
discrepancy of an aircraft [3]. Aircraft manufacturer
builds guidance to defer aircraft maintenance due to
system inoperative during aircraft operation. Deferral
of rectification for the aircraft is well booked under MEL
(Minimum Equipment List). MEL helps pilot in
command to decide whether to fly the aircraft, fly with
discrepancy or cancel the flight. MEL helps minimize
the aircraft operation cost while still ensuring for
operation safety. But it shall be rectified in the timely
manner [2];[3]. Planning for these rectifications by
making aircraft routing and scheduling to force defective
aircraft to return to maintenance station for rectify the
problem. Scheduled maintenance contains various type
of checks to be performed [4] with different time to
complete those checks. Type A-Check can be done for
each aircraft depending of which aircraft type within 4-8
hours and repeated every subsequent cumulative flying
cycles or days after last inspection [5] ; [6]. On the other
hand there are major inspections for the aircraft with
longer turnaround time to be carried out. C-check and
D-Check can be carried out within one month due to the
inspection require deeper inspection and more detail
through the entire aircraft and repeated every four years
depending on aircraft type [5];[6];[7]. Scheduling and
planning for maintenance are very important to
maximize revenue and enhance daily operations for each
airline.
Requirement for maintenance for each aircraft has
been studied recently among the researchers. Aircraft
routing for satisfying maintenance constraints is the
operational research approach to solve the problem.
Aircraft Maintenance Routing Problem (AMRP) has
divided into two approaches: operational approach and
tactical approach. While tactical approach focused on
aircraft availability within defined time window with
cyclic approach, the operational approach use exact
flying time and including changing fleet and retiming for
aircraft routing optimization without repeated sequence
in defined time window [5].
Tactical approach papers only consider the number
of required aircraft shall be maintained at the end of day
operations. Previously researchers determine short term
planning for maintenance requirement with weekly flight
planning [9];[6];[12];[13], but there are also shorter
flight planning time windows considered such as thre
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
45
Development of Distribution Channel Simulation
Model in Cement Industry to Overcome Over
Supply against Domestic Demand
Febdi Harmantoa, Romadhani Ardib, Zulkarnainc
Department of Industrial Engineering, Faculty of Engineering
Universitas Indonesia
Depok, Indonesia [email protected], [email protected], [email protected]
Abstract— Cement is a strategic commodity that is a
basic need for infrastructure and property development
such as consumption for residential houses. It is
important for cement industry companies in Indonesia to
set up a mature cement distribution strategy in order to
remain competitive in the cement market where the
growth of cement consumption have not been able to
absorb the capacity of cement plants production in
Indonesia. The potential of over production capacity in
the next few years will be difficult to avoid that it is very
important for cement companies to utilize off site storage
facilities and the modes of transportation used to keep the
business going well so that they can can have a good
distribution channel system structure. This paper
addresses this over supply issue by using a case study
approach conducted in a cement manufacture in
Indonesia, where there will be several distribution flow
of vehicle movement from plant to out plant facilities
such as warehouses, terminals and distributor warehouse
which are impacted. Our study focused on using design
of experiment ( DOE) and a simulation model by
developing an alternative model which can solve the
problem that affect the model by utilized facilities and
transport availability in the distribution system.
Keywords— Cement Industry; Distribution
Channel; Simulation Model; Design of Experiment (
DOE); Over Supply
I. INTRODUCTION
Key factors for supporting domestic cement demand are infrastructure development, commercial and industrial, potential market, housing, cement consumption, and demographic bonus [1]. For any organization to be effective there should be effective distribution management process toconvey finished products from the manufacturer to the final consumers. This is because without distribution the best product will not be delivered and the marketing mix will break down and fail. As a result of this, firms are increasingly adopting supply chain management to reduce cost, increase market share and sales, and build solid customer relations. Distribution channel consists of a group of individuals or organizations that assist the process in
getting the product to the right place at the right time. Distribution plays a vital role, primarily because it ultimately affects the sales turnover and profit margins of the organization. If the product cannot reach its chosen destination at the appropriate time, then it can erode competitive advantage and customer retention [2].
There are seven provinces in Indonesia Archipelago with thousands of islands that can be grouped as a unit cluster development in the form of island. The seven provinces are Riau Islands and Bangka Belitung (Babel) Province which are located in the western part of Indonesia (WPI). Province of North Maluku, Maluku, West Nusa Tenggara (NTB), East Nusa Tenggara (NTT) and North Sulawesi (Sulut) are located in the island province of eastern Indonesia (EPI). But in this description it is limited only to observe how the development of transportation in the province of archipelago in Eastern Indonesia [3].
Indonesia’s property boom over the past 5 years has contributed to the surge of cement demand, owing to its growth prospect coupled with the high margin, Indonesia has become on of the most attractive markets in the global cement industry and lured many new entrants to enter. Consequently, Indonesia was experiencing a significant increase in cement production capacity, most notably in the past of couple of years. However, due to the recent slowdown in economy and property sector, cement demand was growing in much slower rate (5-6%) compared to its supply ( 15-18%) [4]. Figure 1 shows an over supplied market condition and figure to shows cement sales by geographical market in Indonesia :
Fig. 1. Indonesia domestic cement consumption (adapted from [4] )
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
46
Develop Purchasing Model of Reuseable
Packaging Material Based On Inventory Planning
Optimisation And Future Value Asset
Management
Ricky Apollos Mongula Industrial Engineering Department
Faculty of Engineering
University of Indonesia
Depok, Indonesia
Teuku Yuri Zagloel, Romadhani Ardi Industrial Engineering Department
Faculty of Engineering
University of Indonesia
Jakarta, Indonesia
[email protected] , [email protected]
Abstract—In line with increasing concerns for the
environmental impact caused by industrialization
and means to establish sustainability environment, in
accordance with enviromental law industries have to
be responsible on their waste through initiatives to
prevent waste generation, collecting and re-use the
waste. In the other hand, there is also concerns from
financial perspective most of industries prefer to use
consumeable packaging material than reuseable
packaging material (RPM) due to they are objection
to have an extra cost to manage reverse logistic
activity, materials recovery process and inventory. In
order to merge between the environmental and
financial perspective, requires comprehensive study
to develop mathematical model which synchronize
several aspect including purchasing, robust reverse
logistic process, inventory and asset value for
supporting business decision. It is expected to
convince the industries move using RPM. Objective
of this paper is to develop purchasing model which
project timing and quantity RPM to be purchase,
manage them as asset, manage inventory at optimum
level without any failed to fulfill customer orders
along with valuation of asset to measure financial
healtiness.
Keywords—reuseable packaging material; purchasing;
inventory; asset value; reverse logistic.
I. INTRODUCTION
Indonesia is the second biggest country after
China who disposed plastic waste to ocean. Highest
consumption of plastic is caused by increasing the
economic and population growth. In an attempt to
control waste, Indonesia formed law UU 18 / 2008 and
government regulation PP 81 / 2012. On the regulations,
mentioned list of initiatives to reduce a waste such as
limiting waste generation, waste recyle and reuse waste.
Furthermore, business owner or industries in doing
production activities must use materials that generate
less waste as much as possible, enable to reuse, recycle
and easy decomposes naturally.
The most prefered packaging materials in
Indonesia is plastic with total share 60% then followed
by paper 27% and the rest for metal and glass with total
market value 77 trilion Rupiah in 2015 and it keep
growing become 83 trilion and 87 trilion in 2016 and
2017 [1][2]. Plastic packaging industries is growing
average 5 % every year with total volume 4.6 million
tons [3], same growth followed by other packaging type
like paper and metal except glass. Packaging industries
are growing significantly in recent year dominantly
contributed by fast moving consumer goods (FMCG)
and food beverages industries. According to Indonesia
Ministry of Industry, in 2016, food beverages industries
are assisting 9.5% growth which are over than national
economic growth rate. In the other side, FMCG
industries has positive growth 8.3% in 2017 [4] compare
than 2016, good rebound after 2016 was only growth
5.6% [5]
In terms of business considerations, some of
industries such as manufacturing, FMCG, food
beverages are most likely choose to use use non-reusable
packaging material for their products. Using non-RPM
considered cheaper, easier to implement in production
and easier to manage along supply chain. Moreover,
there are a lot of plastic packaging industries who ready
supply packaging needs, and even some of them owned
plastic packaging factory for ensuring packaging
supplies are always available to accomodate their
production requirement. In other side, using RPM which
have longer shelf life can help to reduce quantity
consumption of packaging, more environment friendly
and good for sustainbility purposes. Nonetheless, the
disadvantage are highest initial purchase cost,
transportation and other costs which are incurred from
cleaning, fixing, storing, managing it [6].
In order to build a competitive business and in line
with the mission of realizing a sustainable environment,
industries as a users of packaging material are expected
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
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Optimal Break on Ergonomic Job Rotation
Schedule at Assembly Lines Incorporating Fatigue
and Recovery Factors
Raka Yogaswara
Department of Industrial Engineering
Faculty of Engineering
University of Indonesia
Depok, Indonesia
Komarudin, Akhmad Hidayatno
Department of Industrial Engineering
Faculty of Engineering
University of Indonesia
Depok, Indonesia
[email protected] , [email protected]
Abstract— A lot of automotive industries still using manual
process for some process that providing the highest degree
of customization and including largest number of complex
tasks. In this case, workers that work on repetitive manual
tasks, such as assembly lines, are exposed to the risk of
work-related musculoskeletal disorders (WMSDs). Job
rotation is usually adopted in order to reduce the ergonomic
risk and achieve better production rate. However, in the
design of workforce scheduling, there are still some criticcal
human factors that haven’t included yet. In this paper,
authors propose mixed integer non-linear programming
models aiming at finding an optimal ergonomic job rotation
schedule. The ergonomic risk and its acceptability is
evaluated using OCRA method (ISO 11228-3:2007).
Moreover, break schedules that appear between each job
rotation are calculated by incorporating fatigue and
recovery factors. Optimal break schedules is needed to
reduce the accumulated fatigue at the end of the process.
Results obtained revealed the effectiveness of the models as
they proved to be adequate tools to jointly address the
reduction and balancing physical workload among
workers, which are consistent with required production
levels.
Keywords—Job Rotation, Assembly Lines, Break
Schedules, Mixed Integer Non-Linear Programming,
WMSDs, OCRA Method, Fatigue, Recovery
I. INTRODUCTION
Production and process flexibility are still recognized as being the effective answers to both dynamic and uncertain market demand in globalized turbulent markets. [8]. A lot of automotive industries failed to optimize the automation strategy, since automation doesn’t always provide reliable solutions at a feasible production cost. [8]. As an example, manual assembly process is preferred to final assembly stage, providing the highest degree of customization and including largest number of complex tasks.[6]. As a consequence, human labor continues to play criticcal role as they are more reliable and feasible. In this case, increasing attention, is being paid to repetitive manual task performed in assembly lines, where most frequently workers are subjected to work-related musculoskeletal disorders (WMSDs) due to high physical workload.
Nowadays, WMSDs have received a considerable amount of attention in the assembly process of
manufacturing industries. Several researchers have considered the ergonomic risk in designing assembly process to minimize WMSDs. [7] In Europe, WMSDs are the most common occupational injuries (almost 40% of all work related injuries). [8]. There is a need to incorporate the huan factors into conventional scheduling theory and to asses the ergonomic risk of WMSDs in the most reliable way. OCRA method is widely acknowledged to asses the risk of upper limb MSDs due to the presence of multiple low load and repetitive task. [3] In particular, the OCRA index is illustrate in the international standard ISO 11228-3:2007 and in the European standard EN 1005-5:2007, under the scope of the safety of machinery. [7]
In order to balance workload and the related ergonomic risk among workers, to cross train them at a low cost, and to achieve better production rate, job rotation is the most widespread labor flexibility instrument in the case of low load and repetitive assembly tasks[8]. Job rotation is approved to be an alternative to the redesign of critical jobs. If the job rotation plan is well designed, it will helps prevent WMSDs by reducing the amplituded of the risk and the duration of the exposure of workers to risk factors associated with these types of disorder, among them: the adoption of awkward static postures, the repeatability of movements, or load lifting[1] Furthermore, job rotation can increase worker’s satisfaction, reduce stress and boredom, and also decreases absenteeism.
Most current researches focus on the minimizing the ergonomic risk or maximizing the production rate, whereas the characteristics of workers were not sufficiently considered [7] Individual factors of direct workers such as fatigue and recovery phenomena cause dynamic variability of human performance .Unsufficient recovery times can lead to human error which not only increases the production cost, but also negatively affects health and safety of the workers.[4]
In this paper, authors propose an OCRA-based two step approach for an integrated of both production and ergonomic issues un work environments characterized by low load and repetitive manual tasks. The first model aims at finding the best job rotation plan balancing the ergonomic risk and workload among workers based on
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
48
Conceptual Model of Customs Clearance
Continuous Improvement Process Using Value
Stream Mapping and Overlapped Design Schedule
Iqbal Firmansyah
Deapartment of Industrial
Engineering
University of Indonesia
Depok, Indonesia
Farizal
Deapartment of Industrial
Engineering
University of Indonesia
Depok, Indonesia
M. Dachyar
Department of Industrial Engineering
University of Indonesia
Depok, Indonesia
Abstract—This study aims to develop a methodology for
implementing lean manufacturing principles in an Express
Courier Services Industry. Customs clearance is the main
process in express courier industry and the objective here is
to apply lean principles to the eliminate waste to the processes
and parameters which are common between process and
optimization of human resources or worker allocation. Value
stream mapping is used first to identify different waste
present in the current state and with the help of simulation
model a future state is developed. A simulation model is
developed for both the current state and a future state value
stream map is developed by using lean principles in the
simulation model. The model is validated and verified for the
accuracy of the project and the results are compared for
before lean and after lean implementation. All the data for the
simulation model is taken from the operation department of
an express courier industry and used for applying lean
principles. The future state value stream mapping showed an
improvement in the throughput, reduction in waiting time,
inventory and lead time after lean implementation. Design
process scheduling is conducted by optimizing human
resources or workers allocation to several tasks in customs
clearance process.
Keywords— Lean, Value Stream Mapping, Design Process
Scheduling
I. INTRODUCTION
Lean manufacturing is a modern technique that many
industries in Indonesia have been trying to adopt in order
to remain competitive in an increasing global market. The
main objective of this approach is, decreasing cost by
eliminating various non-value-added activities. Lean
basically originated from Toyota Production System which
was developed by Ohno and Shingo. Many tools of lean
manufacturing (e.g. 5S, Kaizen, total production
maintenance, value stream mapping and single minute
exchange of dies etc.) have been used widely in
manufacturing industries. Lean manufacturing has been
increasingly adopted particularly within the automotive
and aerospace manufacturing industries. It focuses upon
minimizing waste in all aspects of its operations [1]. In
short the benefits of eliminating non-value-added waste
across value stream are significant as it positively impacts
profitability and creates value for customers which in turn
lead to competitive advantage. Financial performance for
an organization can be impacted from both a cost
perspective and a growth perspective. Thus the emphasis
has shifted to improving gross margins through cost
reduction. There is such a large untapped amount of cost
reduction that can be generated by eliminating waste across
value streams. It is not uncommon to have ratios of 5 to
30% value added contents in value stream components.
That means there is the opportunity to eliminate 70 to 95%
of waste in the value stream [2].
Overlapping of sequential activities occurs on most
construction projects, fast-track and non-fast-track alike.
For example, even in projects executed under the
traditional contracting method, construction activities often
start with incomplete design drawings or missing detail in
the shop drawings. Nonetheless, the amount and likelihood
of overlapping intensifies on fast-track projects, which are
bound by strict time constraints. Fast-tracking falls under
the umbrella of concurrent engineering and is described as
overlapping successive activities to reduce project duration
[3]. A more specific definition of fast-tracking is the
compression of design and production schedules by
overlapping activities [4]. Blackburn [5] documented the
success of concurrent engineering in reducing product
delivery times in the manufacturing industry by as much as
20 to 50%. Considering downstream concerns in upstream
phases of project design, as opposed to a strictly sequential
stage-gate workflow, is the core philosophy of concurrent
engineering. Yassine and Braha [6] report that, in the
manufacturing industry, the primary benefits of concurrent
engineering are achieved by overlapping product and
manufacturing design phases. The basic overlapping model
deals with overlapping two sequential activities, referred to
as an upstream feeding activity (A) and a downstream
dependent activity (B) (see Fig. 1a). The main objective of
a basic overlapping problem is to find the greatest possible
overlapping magnitude between A and B that minimizes
total lead-time (see Fig. 1b). The
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
49
HVS Paper Waste Material Value Leveraging as
Fibreboard Production’s Main Raw Material
Rizky Maulana Ariyadi
Industrial Engineering Department
University of Indonesia
Depok, Indonesia 16424
Djoko S. Gabriel1, Rachmat Nurcahyo1, Kurnia W.
Prasetyo2 1Industrial Engineering Department, 2Biomaterial Dept
1University of Indonesia, 2Indonesian Institute of
Sciences
Jakarta, Indonesia
Abstract— This study will discuss how to leverage the
value of HVS (Houtvrij Schrijfpapier) paper waste
material that is widely used in offices or other industrial
works in order to become a product that is more valuable
than the new HVS paper products. The new product is a
fibreboard that the end result can be used to make
household furniture that has been using wood from cutting
trees as raw materials. The method that will be used is to
consider the end of life of a product so that it can be done
way of design for other usage. The results of this study will
prove that HVS paper waste can be a main raw material to
make household furniture that is in accordance with
industrial standards applicable in Indonesia and in the
world.
Keywords— HVS Paper Waste; Material Value
Leveraging; End of Life; Design for Other Usage: Material
Value Upgrading
I. INTRODUCTION
Currently, fiberboard is increasingly being used in the furniture industry to replace bulk wood such as oak, beech, etc. Indeed, this material presents good mechanical properties, is easy to use in machine, homogeneous, and there are dimensions that are varied also cheaper than bulk wood. In other words, according to the Ministry of Industry of the Republic of Indonesia, there will be an increase in paper needs in Indonesia shown by Table 1as well as in the world as we know that according to M’hamdi et al [13], to make 1 ton of paper it takes 1.35 tons of woodwaste.
TABLE 1. MINISTRY OF INDUSTRY OF THE REPUBLIC OF
INDONESIA DATA
No DATA AMO
UNT QNTY
1. Indonesia's paper production
capacity in 2013 13.9
Million
Ton
2 Indonesia's paper production
capacity by 2017 17
Million Ton
3 World paper needs in 2016 394 Million
Ton
4 World's paper needs estimation
by 2020 490
Million Ton
5 The need for wood raw materials
2016 35.3
Million
m3
6 The need for wood raw materials
2017 45
Million m3
No DATA AMO
UNT QNTY
7 Average paper needs in
Indonesia 36
kg/capita/
year
8 Average paper needs in ASEAN 72 kg/capita/
year
In the world, a lot of research on paper, this study proves that waste paper can be utilized efficiently as a potential raw material for the production of poly-3-hydroxybutyrate industrial bioplastics at low cost [3]. Cellulose nanocrystals have been successfully extracted from industrial waste paper without subjecting the alkali treatment and bleaching of industrial waste paper waste prior to the hydrolysis of acids of different concentrations, which makes the extraction process simpler [12]
In 2010 Khalil et al [11], conducting a trial experiment to fabricate fiber boards with materials from empty bunches and rubber wood wherein the manufacturing process and the type of materials used in the production of fiber boards also have a significant effect on mechanical properties and dimensional stability of the board but has passed the standard. In addition, in 2012 Aisyah et al [1] also conducted research on making fiberboard with kenaf core (Hibiscus cannabinus) as function of re fi ning conditions which in 2013 Ali et al [2] conducted a follow-up study by examining the effects of resin properties and fiber vapor content made of kenaf fibers.
Having seen from some previous research, there is no known research that produces fiberboard with waste material of HVS paper with comparison of some adhesive and concentrate used in its production process.
Future work should include the development of methods for estimating production levels and the amount of reusable paper waste that can be produced with a certain amount of raw materials and other influential production factors (Cheung & Pachisia, 2015) is a research gap in this study.
The 1st Asia Pacific Conference on Research in Industrial and Systems Engineering (APCoRISE) 2018
50
Completion of Multi-Trip Vehicle Routing Problem
with Time Window Using Branch and Bound Algorithm
Arini Evian
Department of Industrial Engineering Telkom University Bandung, Indonesia [email protected]
Abstract— PT.ABC is a food industry that produces chocolate
and cocoa products that has been established for 175 years and located
in Bandung. In the distribution process PT ABC has 29 local
customers around West Java, with the delivery confirmation done one
day before the loading date to customer. Delay in delivery to customer
is the main problem of PT ABC that needs to be solved, they reach
21% delay in the distribution of customer orders for 6 month. This
increases the transportation cost because PT ABC should pay the
penalty cost. There are 4 factors that impact delay of the distribution
process, but the delay in departure of the fleet has the biggest rate,
about 61%. It is caused by the absence of schedule in fleet departure
and the absence of the right designing route for each customer. In this
research, this case will be done by creating a schedule and vehicle
routing problem with the characteristics of Multi-Trip Vehicle
Routing Problem and Vehicle Routing Problem with Time Window
using Branch and Bound Algorithm to minimize the travel distance.
In the end, the travel distance can be minimized by 17,1%.
Keywords— Vehicle Routing Problem; Multi-Trip Vehicle
Routing Problem; Vehicle Routing Problem with Time Window;
Scheduling; Branch and Bound Algorithm;
I. INTRODUCTION
Ari Yanuar, Rio Aurachman
Department of Industrial Engineering Telkom University Bandung, Indonesia
[email protected], [email protected]
Table I.1 Total Delay of Delivery to Customer
Month
Total
Total Delay of
Delivery
Departure Delivery Achievement
January 575 94 84%
February 534 114 79%
March 534 294 45%
April 421 8 98%
May 528 148 72%
June 381 11 97%
Based on the table above, the average of total delay of
finished good delivery to customer is 111 order, with average of delivery achievement is 79%. Below is the reason of delivery delay on customer order:
Graph I.1 Reason of Delivery Lateness in PT ABC (Source: Data of PT ABC
On the supply chain the delivery of goods occurs at the
beginning of the incoming materials (inbound logistics) and
when the finished goods are delivered to the customer
(outbound logistics), and at the right time and place. And will
involve transportation services. In the scope of distribution
activities, companies should be able to design an appropriate
distribution network. Decisions on the design of distribution
networks should consider trade-offs between cost aspects,
flexibility aspects, and responsiveness to consumers. When the
customer order cannot distribute well, it will cause decrease in
the service level of customer. The lateness of the distribution
delivery to customer happened in PT.ABC with total customer
around 70 local customers, but in this research the researcher
used the customers that were located around west java. Below,
in Figure 1.1 shown the number of delivery delays occurring
during the period January to June 2017:
Based on the graph I.1 above, there are 4 reasons of delivery
delay. The main reason is because the delivery lateness is late in
the departure of fleet. It is caused by the absence of schedule in the
fleet departure and the absence of right designing route for each
customer. During the distribution process, the selectio