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Thai Woo Ree Company Profile
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TABLE OF
1. Introduction
2. EPC Total Service & Management System
3. Organization
4. Man Power Capability
5. Project Experiences
6. Execution Capacity of each Disciplines
7. Major Facilities
8. TWRE EPC IT System
9. Quality Management System (QMS)
10. Safety Management System
11. Certificate of Appreciation from clients
3 Page
6 Page
11 Page
17 Page
20 Page
29 Page
91 Page
98 Page
113 Page
.. .127 Page
....132 Page
CONTENTS
TABLE OF
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Introduction
s one of the leading international EPC contractor, SK
Engineering & Construction Co., Ltd. have successfully
completed numerous projects related to petrochemical
industry and maintained high reputation from various clients.
urthermore, we certainly have an edge over other
competitors since we have being executed and achieved
successfully in many project in Thailand.
With or extensive experience and capabilities, November 29,2004 We was launched the new company in Thailand ThaiWoo Ree Engineering Co., Ltd. as an affiliated company of
SK Engineering and Construction to be competitive in cost
requirement form client with also to the highest degree in
Thailand regardless of project amount.
Thai Woo Reesmajor business range is EPC TotalService & Management System (Engineering,
Procurement and Construction) to provide clients
with the best possible service in all phases of project
(Design , engineering, procurement, construction
management, commissioning, operation and
maintenance)
Herewith Thai Woo Ree Engineering commit toclient Offering the best servic e to Clients.
1
Info
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Contact Address 239 Huaypong-Nongbon Road, T. Huaypong A. Muangrayong 21150, Thailand.Tel. (6638) 606 234 Fax. (6638) 606164 5
CEO Hong Chung SikDate Established 29. 11 . 2004Area Land : 160,000
No. of StaffEPC Biz Div. 501
Shop Biz Div. 112Supporting Div. 103Marketing Div. 2Total 718
FinanceCapital USD$ 5,283,950
Total Assets USD$ 50,690,000 (2010 Year)
Company Name Thai Woo Ree Engineering Co., LTD
TWRE IN BRIEF 2012
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1
Info
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Sukhumvit Rd.
Introduction
-5-
FoundationThai Woo Ree Engineering has founded since Nov 29, 2004 as an aff iliated company of SK Engineering&Construction Co., Ltd.
Office & Workshop are located in area closed to Job Site in Map TaPhut Industrial Estate (IEAT).
Contact Address239 Huaypong-Nongbon Road, T. Huaypong A. Muangrayong 21150, Thailand.Tel. (6638) 606 234 Fax. (6638) 606 1645http://www.twre.co.th
Sukhumvit 19
MAP TA PHUT INDUSTRIAL
ESTATE (IEAT).
THAI WOO REEENGINEERING CO., LTD.
36
1247'15.98"N
Distance : 13 km from MAP TA PHUT INDUSTRIAL ESTATE ( IEAT).
THAI WOO REE ENGINEERING CO., LTD.Sukhumvit Main. No 3.
1
Info
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& Management System
Total Service & Management System
2
EPC
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2. EPC Total Service and Management System
EPC Project
Engineering
Procurement
Construction
BusinessPortfolio
Shop Fab- Piping & Steel Structure- Furnace & Heater
Vessel & H/Ex Fab.
(ASME)
Shop Fab- CRT, DRT, FRT- SPHERICAL
EPC Project
Shop Manufacturing
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TWRE Market and Services
2. EPC TotalService and Management System
Lump Sum
TurnkeyExecution
Power
Plant
Petrochemical
Plant
Industrial
Plant
Refinery
Plant
Engineering
Procurement
Construction
Steel Structure Fab./Erection
Shop & Field Fab. Tank Erection
Pressure Vessel Fab.
Using All Engineering Program
TWRE has developed QualityManagement System to controlTotal Quality which is includedQuality Assurance, QualityControl and Quality Audit
(DQS, DAR, U, U2, PP, S, R)
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Total E, P&CService
WEs unique E,P&C (Engineering, Procurement & Construction) system was created toprovide clients with the best possible service in all phases of project planning, feasibility
studies, engineering design, procurement, construction management, commissioning,
operation and maintenance.
Project Management System
Our company provides clients with flexibility inproject organization and custom-tailors services to
the requirement of each individual project. The
most efficient organization is designed and
mobilized with a team of qualified experts for each
task and discipline.
All key staffs possesses specialized knowledgeand expertise and has been specially trained tounderstand clients needs and to communicate
with clients effectively to achieve the best possible
results.
2. EPC Total Service and Management System
Management Steering Committee
Project Control
Administrator
Construction
QC/QA Management
Engineering
Procurement
Shop
Safety/Security
EPC IT System
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TeamWorkforQualityManagement
The team work strategy is the one of WEs management methods which focuses every resourcesof the company on each project.
TEAMstands for Together Everyone Achieves More. Therefore, TEAM Building with the clients is
the most important aspect for every projects. WE instigates, assists and monitors each project
with Quality Management Policy.
WE plan, do for client satisfaction.
WE always deliver quality on time.
WE are the best on Quality, Service and Price.
2. EPC Total Service and Management System
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3
Organization
Organization
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3. Organization - Company Organizat ion
CEO
Mr. C.S.Hong
Marketing Div.
Mr. C.S Hong
EPC Biz Div. Shop Biz Div. Supporting Div.
Mr. J.T Lee Mr. J.Y Chen
Nationality Staffs
Korean 76
Thai 612
Filipino 10
Vietnam 16
Others 4
Total 718
Operation
Philosophy
Organization of Engineering, Construction, Project Management, etc. settle by the long term contractEmployees. All discipline leaders are Koreans.
Saving the cost by maximizing local staffs operation.
Total : 2 Staffs Total : 495 Staffs Total : 112Staffs Total : 103 Staffs
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Mr. Y.L Oh
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Nationality Engineers
Korean 59
Thai 420
Filipino 9
Vietnamese 9
Others 4
Total 501
- EPC B iz Div. Organization3. Organization
-13-
Mr. J.T Lee
Eng`g Dept
EPC QSE Team
Biz Mgmt Dept.Cons. Dept
EPC Biz Div.
Mr. Yutthana k.
Mr. Y.J Sa Mr. S.G Choi Mr. Y.C Choi
3 O i i
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Shop Biz Div.3. Organization
Nationality Engineers
Korean 7
Thai 98
Vietnamese 6
Filipino 1
Others 0
Total 112
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Mr. J.Y Chen
Heater Dept.Tank&Vessel Dept.
Shop Biz. Mgmt.Team
Structure Team.
Shop Biz Div.
Mr. B.W Kwak Mr. K.S Yang
Mr. S.S Kim Mr. Wattanathon
Shop Proc. Team
Mr. Nok
Shop HSE Team
Mr. Yutthana K.
3 O i ti
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Mr. Y.L Oh
RM Dept.
SP/IT Team
Financial Dept.
S.L Sohn
B.K You
W.C Jeon
3. Organization
Nationality Engineers
Korean 9
Thai 93
Filipino 0
Vietnam 1
Total 103
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Supporting Div.
HAS Dept.
Ms. Boonraksa
Supp ort ing Div.
4
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Man Power Capability
4Man Power
Capability
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4 M P C it M P M bil i t i C i t
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4. Man Power Capacity - Man Pow er Mobi l izat ion Capaci ty
DICIPLINE MAX. MOB. CAPABILITY MOB. EXPERIENCE CURRENT MANPOWER
CIVIL / ARCH. 1,500 910 510
STRUCTURE FAB. 600 420 610
PIPING 1,600 1,200 1,000
STRUCTURE / MECH .
INSTALLATION600 500 250
ELEC. / INSTRUMENT 800 560 350
PAINT / SCAFFOLDING 900 600 400
TOTAL 6,000 4,190 3,120
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Work Load Analys is (Year 2010 ~ )4 Man Power Capacity
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- Work Load Analys is (Year 2010 ~ )4. Man Power Capacity
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5
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5PROJECT
Project
EXPERIENCE
Experiences
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5 Project Experiences
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project Client /Location Description Period Remark
Rundown Mixed
Xylene Project
The Aromatics (Thailand) Co.,
Ltd. & SKEC
/ Map Ta Phut
Rundown Mixed Xylene Unit
-Two Cooling Fan Units
-Heat Exchanger / EPC Lump Sum
S
F
Nov. 04
Jun. 05
LSTK
0.5
Additional LPG Tank at
Ban Rong Po Project
Petroleum Authority of
Thailand & SKEC
/ Chonburi
Additional 6,000 m3Spherical Tank at Ban
Pong Po LPG Depot and Related Facilities
Extension of Rail Loading Station and
Additional FWP Engine
S
F
Jan. 05
May 05
C+CM
0.5
Hiring of Engineering Work
Project
Vinythai Public Co., Ltd.
/ Map Ta Phut
Engineering Work such as Field check &
Incorporation all changes into drawings of all
disciplines
S
F
Jan. 05
Mar. 05
E
0.2
ROC M4 Phase ll Rayong Olefins Co., Ltd.
/ Map Ta Phut
EPC Lump sum work for Turn around 2005
of Olefin Plant
(45 days)
S
F
Nov. 05
Dec. 05
LSTK
2.7
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project Client /Location Description Period Remark
Standby Compressor at
Ratchaburi Metering Station
PTT & SKEC
/ Ratchaburi
Construction Lump Sum for Gas Turbine
Compressor System
S
F
May 05
Mar. 06
C+CM
1.0
ATC Feed Fraction &
Cyclohexane Project
The Aromatics (Thailand) Co.,
Ltd. & SKEC
/ Map Ta Phut
Piping/ Mechanical/ Structure/ Painting/
Electrical/ Instrument Work
S
F
May 05
Mar. 06
C
3.5
TPI Crude Facilities System
Project
Thai Petrochemical Industry
Public Co., Ltd.
/ Rayong
EPC Lump Sum Work for Crude Piping
Modification Work
S
F
Jul. 05
Jun. 06
LSTK
2.6
ROC Furnace Q Project Rayong Olefins Co., Ltd./ Map Ta Phut
EPC Lump sum work for Ethylene Cracking
Furnace
(EPC Consortium with ABB (Licensor)
SF
Sep. 05Mar. 07
LSTK11.0
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
ProjectClient /
LocationDescription Period Remark
ATC Complex #2 Project +
C2
The Aromatics (Thailand) Co.,
Ltd. & SKEC
/ Map Ta Phut
Construction Lump Sum for Civil, Structure,
Piping, Electrical and Instrument, Painting
for Utility Unit
(First General Contractor PJT)
S
F
Nov. 06
Mar. 08
C+CM
15.0
Plant 2 Bottleneck Project
Cracking Furnace Unit
PTT Chemical (Public) Co., Ltd.
/ Map Ta Phut
EPC Lump Sum for Cracking Furnace Unit
(EPC Consortium with Linde)
S
F
Dec. 06
Nov. 08
LSTK
7.8
RRC Condensate and Drain
Tanks Design and
Construction
Rayong Refinery (Public) Co.,
Ltd.
/ Map Ta Phut
Design and Construction Lump Sum for Civil
Work for 3 Condensate Tanks and 2 Drain
Tanks including Bund wall and Drainage
System
S
F
Dec. 06
Feb. 08
LSTK
8.4
RRC Diesel Tanks Design and
construction
Rayong Refinery (Public) Co.,
Ltd. & SKEC
/ Map Ta Phut
Design and Construction Lump Sum for Civil
Work for 3 Diesel Tanks and all Construction
including Piping, E&I, Structure and Painting
Work
S
F
Apr. 07
Apr. 08
E+C
4.4
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
ProjectClient /
LocationDescription Period Remark
RRC Condensate and Drain
Tanks Phase 2
Rayong Refinery (Public) Co.,
Ltd./ Map Ta Phut
Design and Procurement Service for
Mechanical, Piping, E&I Work for 3
Condensate Tank and 2 Drain Tanks
S
F
Feb. 07
Nov. 07
E+P
0.4
RRC Condensate and Drain
Tanks Phase 3
Rayong Refinery (Public) Co.,
Ltd./ Map Ta Phut
Construction Lump Sum for Civil, Structure,
Piping & Equipment, E&I Work
S
F
Sep. 07
Feb. 08
LSTK
4.3
Technip MOC Cracking
Furnace
Technip & MOC
/ Map Ta Phut
Erection of 8 Cracking Furnace and Furnace
Piping Work
(Ethylene Cracking Furnace with 10,000ton
& Alloy material application)
S
F
Sep. 07
Aug. 09
C
5.4
PTT Chem GHU Spare
Reactor
PTT Chemical (Public) Co.,
Ltd./ Map Ta Phut
EPC Lump Sum for Spare 2 Reactor S
F
Sep. 06
Jan. 09
LSTK
4.5
Ethylene Off Spec. Tank PTT Chemical (Public) Co.,
Ltd./ Map Ta Phut
EPC Lump Sum for Ethylene Off Spec. Tank
System
S
F
Sep. 07
Aug. 08
LSTK
4.2
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
ProjectClient /
LocationDescription Period Remark
THPP #3 ProjectThai Polypropylene Co., Ltd.
/ Map Ta Phut
Construction Lump Sum
(Consortium with SKEC)
(Largest PP plant in the World)
S
F
Oct. 07
Oct. 09
LSTK
28.3
MOC Aromatic Recovery
Unit
MOC
/ Map Ta Phut
Construction Lump Sum
(Consortium with HEC)
S
F
Oct. 07
Oct. 08
LSTK
19.5
RRC Upgrading Project PTT AR (Public) Co., Ltd.
/ Map Ta Phut
Fabrication & Erection Work of Structure,
Platform & Ladder
(1,700 tons)
S
F
Jan. 08
Aug. 08
P+C
4.7
PTT Chem Plant ll
Debottleneck Project
PTT Chemical (Public) Co.,
Ltd.
/ Map Ta Phut
Construction Lump Sum for Civil, Structural
and Diversion Box Work
S
F
Feb. 08
Aug. 08
C+CM
1.4
PTT Sriracha Terminal
Expansion Project
(IFRT Tank)
PTT Public Co., Ltd.
/ Sriracha Chonburi
EPC Lump Sum for FRT Tank
(Capacity: 70,000 m3X 1 set)
S
F
Oct. 08
Sep. 09
LSTK
11.2
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5. Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
ProjectClient /
LocationDescription Period Remark
PSA Unit Project PTT AR (Public) Co., Ltd. &
SKEC
/ Map Ta Phut
Construction Lump Sum for Civil, Structure,
Mechanical, Piping and E&I Work
S
F
Dec. 08
Sep. 09
LSTK
3.1
PTT Chem EPS Power Plant
Project
PTT Chemical (Public) Co.,
Ltd.
/ Map Ta Phut
114 MW Cogeneration Power Plant
Construction for Civil/Building, Mechanical,
Piping and Paint/Insulation Work
S
F
Jan. 09
Sep. 10
LSTK
14.4
Offsite Pipeline Project DOW Chemical Co., Ltd.
/ Map Ta Phut
Engineering, Construction Lump Sum for
Civil, Structural and Piping Work for Offsite
Pipeline
S
F
Mar. 09
Sep. 10
E/C+CM
5.1
Thai Growth Project
Field Erected Tank
DOW Chemical Co., Ltd. &
AIE
/ Rayong
EPC Lump Sum for Field Erected Tanks for
TPO, PUI and SE Plant
(9 sets)
S
F
Mar. 09
Mar. 10
LSTK
3.6
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j p
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
ProjectClient /
LocationDescription Period Remark
Clean Fuel Project PTT AR Co., Ltd.
/ Map Ta Phut
Construction Lump Sum
(Consortium with SKEC)
S
F
Jun. 09
Dec. 11
E/C+CM
26.1
PTT Tank Terminal Project PTT Tank Terminal Co., Ltd.
/ Map Ta Phut
EPC Lump Sum
(Consortium with SKEC) for Tankage and
Jetty Facilities
S
F
Mar. 10
Mar. 11
LSTK
67.1
SOLVAY Project DOW Chemical Co., Ltd.
/ Map Ta Phut Construction Lump Sum for Civil Work
S
F
May 10
Mar. 11
C
5.1
BST NB Latex ProjectBangkok Synthetics Co., Ltd.
/ Map Ta Phut
EPC Lump Sum
(Single contract PJT for EPC.)
S
F
Dec. 10
Jun. 12
LSTK
53.0
Onshore Compressor Station
4 Project
PTT Public Co., Ltd.
/ Map Ta Phut
EPC Lump Sum
(Consortium with SKEC)
S
F
Mar 11
Feb. 13
LSTK
67.0
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5. Project Experiences
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ProjectClient /
LocationDescription Period Remark
DOW Propylene Glycol (PG)Project
DOW Chemical Co., Ltd./ Map Ta Phut
EPC Lump Sum(Single contract PJT for EPC.)
SF
Jun. 11Jun. 12
LSTK0.92
Singapore Jurong Aromatics
Complex Project
SK Engineering & Construction
Co.,Ltd.
/ Jurong Island, Singapore
Construction Lump Sum
(Consortium with SKEC)
S
F
Nov. 11
Jan. 14
E/C+CM
28.4
Environmental Improvement
Project(TGTU)
Bangchak Petroleum Public
Company Limited/ Bangkok
EPC Lump Sum
(Single contract PJT for EPC.)S
F
Feb. 12
Aug. 13
LSTK
29.0
Saiyok Compressor Station
unit 4
PTT Public Co., Ltd.
/Kanchanaburee EPC Lump Sum
S
F
June12
June14
LSTK
28.0
Waste Heat Recovery System
for GSP5 Project
PTT Public Co., Ltd.
/Rayong
EPC Lump Sum
(Consortium with eTec) SF
Jan13
Mar15
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j p
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
6
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Execution Execution
Capacity of each Disciplines
6. Execution Capacity of each Discipline
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p y p
1) Engineering Division
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- Project Exp eriences1) Engineering Division
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LSTK : Lump Sum Turn Key / Figure : Project Amount in million Thai Baht
2010 Bangkok Synthetics Co., Ltd. NB Latex Project, Map Ta Phut LSTK / 1,705
2010 PTT Tank Terminal Co., Ltd. PTT Tank Terminal PJT, Map Ta Phut LSTK / 2,632
2008 PTT Public Co., Ltd. Sriracha Petroleum Terminal Extension PJT, Sriracha LSTK / 400
2007 PTT Chemical Public Co., Ltd. Ethylene Off Spec Tank PJT, Map Ta Phut E+P / 133
2007 PTT Chemical Public Co., Ltd. GHU Spare Reactor PJT, Map Ta Phut LSTK / 143
2007 Rayong Refinery Co., Ltd. Diesel Tank Construction PJT, Map Ta Phut E+C / 140
2006 PTT Chemical Public Co., Ltd. Plant II Bottlenecking PJT Cracking Furnace Unit, Map Ta Phut LSTK / 252
2006 Rayong Refinery Co., Ltd. Condensate & Drain Tank Construction PJT, Map Ta Phut LSTK / 297
2005 Rayong Olefins Co., Ltd. Furnace Q PJT, Map Ta Phut LSTK / 353
2005 PTT Chemical Public Co., Ltd. Crude Facility System PJT, Rayong LSTK / 82
2005 Rayong Olefins Co., Ltd. M4 Phase 2 PJT, Map Ta Phut LSTK / 86
2005 Vinythai Public Co., Ltd. Hiring of Engineering Work PJT, Map Ta Phut E / 5
2004 The Aromatics Co., Ltd. Run Down Mixed Xylene PJT, Map Ta Phut LSTK / 18
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- Detai l References1) Engineering Division
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Scope
EPC Lump Sum for Ethylene Cracking
Furnace (ABB SRT VI)
- Furnace Q capacity :83,000 tons /yr
- Structure total weight : 840 tons
- Pipe rack STR : 46 tons
- Radiant Section : 793 tons
Discipline Man Hour
Process 500
Fire Fighting -
Mechanical 2,720
Piping 13,600
HVAC -
Electrical 2,200
Instrument 6,400
Civil / STR 1,600
Architecture -
TOTAL 27,020
Rayong Olefins Co., Ltd.
Map Ta Phut
Furnace Q Project
(September 2005 ~ March 2006)
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- Detai l References1) Engineering Division
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Scope
EPC Lump Sum for Design &
Construction of Civil, Piping, E&I an
Structure for 3 Condensate Tanks and 2Drain Tanks
Discipline Man Hour
Process 420
Fire Fighting -Mechanical 282
Piping 8,494
HVAC -
Electrical 1,065
Instrument 2,178
Civil / STR 1,885
Others 1,714
TOTAL 16,038
Rayong Refinery Public Co., Ltd. / SKEC
Map Ta Phut
Condensate & Drain Tank Construction Project
(December 2007 ~ February 2008)
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- Detai l References1) Engineering Division
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Scope
EPC Lump Sum and Consortium with
Linde + Selas Fluid/USA
Discipline Man Hour
Process 400
Fire Fighting -
Mechanical 1,700
Piping 13,000
HVAC -
Electrical 5,600
Instrument 10,800
Civil / STR 4,400Architecture -
TOTAL 35,900
PTT Chemical Public Co., Ltd.
Map Ta Phut
Debottlenecking 2 Plant New Furnace Unit
(October 2007 ~ December 2008)
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- Detai l References1) Engineering Division
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Scope
EPC Lump Sum and Consortium with
SK Engineering & Construction
Discipline Man Hour
Process 9,340
Fire Fighting 2,000
Mechanical 17,200
Piping 32,000
HVAC 1,000
Electrical 9,200
Instrument 11,200
Civil / STR / Arch. 10,480
TOTAL 92,420PTT Tank Terminal Co., Ltd.Map Ta Phut
Tank Terminal Project
(March 2010 ~ March 2011)
-34-
1) Engineering Division - Detai l References
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Scope
EPC Lump Sum
Discipline Man Hour
Process 21,640
Fire Fighting 2,760
Mechanical 35,760
Piping 51,020
HVAC 800
Electrical 16,960
Instrument 31,500
Civil / STR / Arch. 34,820
TOTAL 195,260Bangkok Synthetics Co., Ltd.Map Ta Phut
NB Latex Project
(December 2010 ~ June 2012)
-35-
2) Civil & Building Division
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2) Civil & Building Division
2) Civil & Building Work
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2) Civil & Building Work - Work Experience
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2012 PTT Onshore Compressor Station #4 Project Concrete : 15,020 m3
2011 BST NB Latex Project Concrete : 9,200 m3
2010 PTT Tank Terminal Project Concrete : 14,700 m3
2009 PTTAR Clean Fuel Project Concrete : 10,410 m3
2008 PTT FRT Tank Project Concrete : 1,520 m3
2008 SCG THPP #3 Project Concrete : 15,000 m3
2008 MOC ARU Project Concrete : 8,700 m3
2008 PTT Chem Furnace, EOT & GHU Project Concrete : 410 m3
2008 PTT Chem Diversion Pit Project Concrete : 990 m3
2007 PTTAR Complex #2 Project Concrete : 6,900 m3
2007 PTTAR Diesel Tank Project Concrete : 2,700 m3
2006 PTTAR Condensate Tank Project Concrete : 11,300 m3
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2) Civil & Building Work
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Civil Work
Piling (Bored / Driven / Non-Pollution Pile)
Equipment Foundation
Tank Foundation (Concrete Type) Tank Foundation (Earth Type)
Pre-Casting Concrete Pipe Rack
Concrete Fire Proofing
Water Storage Pond & Pit
Concrete Dike & Earth Bund-wall
U/G Drainage Manhole & Box
Trench & U-Ditch with Grating Cover Pipe Support & Pipe Sleeper
Cooling Tower (4 Cell Basin & Conc structure)
Building Work
Central Control Building
Pelletizing Building
Compressor Building Sub-Station Building
Manpower Mob. Capability : 2,000 Workers (Currently 850 Workers)
Labor Camps for 1,500 Workers in Thailand
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3) Structure Division
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3) Structure/ Mechanic Fabrication Work - Work Experiences
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Major Work
Pipe rack, Equipment Structure & Shelter Structure Work
Furnace & Heater Fabrication Work
Platform & Ladder Fabrication Work
Flare Stack Fabrication Work
41
2010 PTT Tank Terminal PJT 350 tons
2009 PTTAR Clean Fuel PJT 1,800 tons
2008 MOC Furnace Cracker PJT 9,800 tons
2008 SCG THPP #3 PJT 2,800 tons
2008 MOC ARU PJT 600 tons
2008 RRC Upgrading 1,600 tons
2007 PTT Chem Furnace 600 tons
2007 PTTAR Complex #2 PJT 450 tons
2006 ATC FRC Project 340 tons
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- Erect ion Work3) Structure/ Mechanic Fabrication Work
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Structure Production Capability : 60 ton/Day
Manpower Mob. Capability
Total 450 Workers (Current 320 Workers)
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4) Piping Work Division
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4) Piping Work
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Piping Work Capability
Shop Fabrication Work: 3,000 DB/Day
Field Erection Work : 3,000 DB/Day
Manpower Mob. Capability
Welders : 400 workers (Currently 122 Welders)
Workers : 1,200 workers (Currently 580 Workers)
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4) Piping Work - Work Experiences
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2010 PTT Tank Terminal Project 128,000 DB
2009 PTTAR Clean Fuel Project 160,000 DB
2009 PTT Chem. Power Plan 86,000 DB
2009 DOW Offsite Pipeline Project 120,000 DB
2008 MOC ARU Project 196,000 DB
2008 MOC Furnace Cracker Unit 65,000 DB
2007 PTTAR Complex #2 Project 98,000 DB
2007 ROC Furnace Q Project 20,000 DB
2006 ATC FRC Project 55,000 DB
2005 ROC M4 Project 28,000 DB
2004 ATC Debottlenecking Stage 2 Project 45,000 DB
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4) Piping Work
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General Welding
Carbon Steel Pipe
A333 Gr. 1 & 6
A335 P11 & P22/P91
A312 TP304/304L, A312 TP316/316L A312 TP321H, A312 TP347H
Dissimilar Welding
A351-CF8C + SA 312 TP321H
SA 312 TP321H + A335 Gr.P22
KHR32C + Alloy 800H
35Cr-45Ni + 25Cr-35Ni
SA 312 TP321H + 25Cr-35Ni
35Cr-45Ni + 20Cr-32Ni
GX10NiCrNb3220 + 20Cr-32Ni
20Cr-10NiCb + SA 312 TP321H,347H
Special Welding
Carbon Steel Pipe
KHR32C ( Kubota Steel )
35Cr-45Ni
25Cr-35Ni 20Cr-32Ni
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5) Equipment Work Division
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5) Equipment Work - Work Experiences
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Heavy Equipment Lifting (Over 50 ton)
Experience
2008 SCG THPP #3 PJT 12 sets/ 1,080 tons
2008 MOC ARU PJT 10 sets/ 1,200 tons
2008 MOC Furnace Cracker Unit 48 sets/ 4,300 tons
2007 PTTAR Complex #2 PJT 4 sets/ 320 tons
2007 ROC Furnace Q 1 sets/ 20 tons
2006 ATC FRC Project 4 sets/ 340 tons
2005 ROC M4 PJT 2 sets/ 20 tons
2004 ATC Bottlenecking Stage 2 11 sets/ 920 tons
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5) Equipment Work
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Equipment Shut Down Work
Replacement of Air Fan Cooler
Re-tray work (UOP 3 to 4 tray, Packing
tray & etc.)
Heater Modification Work (Burnerreplacement, Radiant Coil replacement
Work)
Heat Exchanger & Bundle Replacement
Work
Pump Modification Work (Impeller,
Motor, Pump replacement )
Special Equipment Work
Reciprocating Compressor, Centrifugal
Compressor Installation work
Heater, Furnace Installation Work
Rotating Pump Installation Work
Cooling Tower, Clarifier Installation Work
Air Fan Cooler assembly andInstallation Work
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6) Electrical & Instrument Work Division
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6) E&I Work
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E&I Work Capability
Instruments Calibration & Loop Testing
Electrical Installation; i.e. HV & LV SWGR, MCC,
TR, cabling work, etc., Motor Solo Run Testing
Manpower Mob. Capability
600 Manpower (Currently 350 MP)
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6) E&I Work - Work Experiences
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2010 PTT Tank Terminal Project Cable : 197,000 m
2009 PTTAR Clean Fuel Project Cable : 227,523 m
2009 SCG THPP #3 Project Cable : 368,380 m
2008 MOC ARU Project Cable : 219,410 m
2008 MOC Furnace Cracker Unit Cable : 18,410 m
2007 PTTAR Complex #2 Project Cable : 202,758 m
2007 ROC Furnace Q Project Cable : 48,451 m
2006 ATC FRC Project Cable : 12,941 m
2005 MOC M4 Project Cable : 6,478 m
2004 ATC Debottlenecking Stage 2 Project Cable : 46,785 m
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6) E&I Work
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Instrument Work
Instruments Calibration / Loop Test
Cable Tray / Conduit Work Tubing / Air Piping Work
Safety Valve Popping Test
Start-up Assistance
Local Control Panel Trouble Shooting
Electrical Work Motor Solo Run Test
Grounding / Cathodic Work & Testing
Cable Tray & Conduit Work
Electrical Equipment Installation
SWGR / MCC Trouble Shooting
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7) Paint/Scaffold Division
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7) Painting Work
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Metal Grid Blasting Work
900 m2/ day
Manpower Mob. Capability
Total 350 painters (Currently 95 painters)
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7) Scaffolding Work
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BS Standard Scaffolding Stock : 240,000 m3
Manpower Mob. Capability : 400 Workers
(Currently 180 Workers)
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8) Tank Division
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8) Tank Work Experiences
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ProjectClient /Location
Period RemarkDescription
1. PTT Sriracha Terminal
Expansion Project
(FRT Tank)
PTT Public Co., Ltd.
Sriracha Chonburi
EPC Lump Sum for FRT Tank
(Capa. 70,000 m3x 1 set)Oct. 08 ~Sep. 09
2. PTT CHEM EPS
POWER PLANT Project
PTT Chemical
(Public) Co., Ltd.
Map Ta Phut
114 MW Cogeneration Power Plant
Construction & Tank
Fabrication/Erection (5 Tank)
Jan. 09 ~
Sep. 10
3. MOC Aromatic Recovery
Unit
MOC/ Map Ta Phut Construction Lump Sum
& Solvent Tank Fab./Erection
Oct. 07
~Dec. 09
4. Thai Growth Project
Field Fabrication
Tank Project
DOW Chemical
Co., Ltd. /
AIE/Rayong
EPC Lump Sump Contract for Field
Erection Tanks for TPO, PUI and SE
Plant (9 sets)
Mar. 09 ~
Mar. 10
5. PTT Tank TerminalProject
PTT Tank Terminal
Co., Ltd. /
Map ta phut
EPC Lump Sump Contract for Tank
Terminal including 8 CRT tanks
May. 10 ~Apr. 11
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8) Tank Work Experiences
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6. PTT Tank Terminal PJT EPC Lump Sum for Propylene Sphere
Tank (3000 Tons)
Oct. 10~
July. 11
7. PTTAR Biodiesel Tank PTT AR (Public)
Co., Ltd.
Map Ta Phut
Bio-Diesel Tank Fabrication/Erection (2
Tank)
Feb. 11 ~
Nov. 11
PTT Tank Terminal
Co., Ltd. /Map ta phut
EPC Lump Sump Contract for Field
Erection Tanks for PG (6 Tanks)
June. 11 ~
Apr. 12
8. Thai Growth Project
Field Fabrication
Tank Project
DOW Chemical
Co., Ltd. /
AIE/Rayong
ProjectClient /Location
Period RemarkDescription
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9. OCS#4Project. PTT Public Co.,Ltd.
Map Ta Phut
EPC Lump Sump Contract for Field
Erection Tanks for OCS#4 (2 Tanks)
April 12~
Sep. 12
ProjectClient /
Period RemarkDescription
8) Tank Work Experiences
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9. PTT Tank Terminal
Project
PTT Tank Terminal
Co., Ltd. /
Map ta phut
EPC Lump Sump Contract for Tank
Terminal 1 Spherical Tank
Jul. 10 ~
May. 11
Project/
LocationPeriod RemarkDescription
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8) Tank Work Experiences
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PTT FRT TANK
DOW DRT/CRT TANK
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8) Tank Work Experiences
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PTTChem /CRT TANK
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9) Vessel Division
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9) Vessel Project Experiences
Project Equipment Name Type Dimension Material Period Remark
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EPS Power Plant Project (PTT Chemical Co.,Ltd.)
Clean Flash Tank A Vertical ID1200 x 3000L x 6t A516-70 2008
Air receive drum B Vertical ID1200 x 3000L x 6t A516-70 2008
Drain Tank for cooling tower Vertical ID2400 x 6500L x 14t A516-70 2008
SIPCO HRSG Stack Project(Siam Power Generation Public Co.,Ltd.)
160MW Mainstack HRSG Stack ID5000 x 35000L x 16t SS400 2009
PetroChem Vessel Project(Petro-Chem Development Co.,INC.)
Aqueous Ammonia Vaporizer Vertical ID762 x 3048TL x 6t SA516-70 2009 Stamp "U"Aqueous Ammonia Storage Tank Vertical ID1372 x 4877TL x 10t SA516-70 2009 Stamp "U"
PTT AR Clean Fuel Stack Project (PTT Aromatic andRefining Public Co.,Ltd.)
Double Wall Stack Stack ID3500 x 80000L x 12.7t A36 2009
PTTChem Add. Drain nozzle,Valve for T-270A,C,D&E(PTT Chemical Co.,Ltd.)
Bundle Change, Add. Nozzle BEU ID1450 x 8650TL x 16t SA516-70 2009 Stamp "R"
Bundle Change, Add. Nozzle BEU ID1450 x 8650TL x 16t SA516-70 2009 Stamp "R"
Bundle Change, Add. Nozzle BEU ID1450 x 8650TL x 16t SA516-70 2009 Stamp "R"
Bundle Change, Add. Nozzle BEU ID1450 x 8650TL x 16t SA516-70 2009 Stamp "R"
PTTChem Fabricate GHU Feed Fillter Project(PTT Chemical Co.,Ltd.)
ER.929 ADD Filter Inlet Vertical ID406 x 930TL x 12.7t SA516-70 2009 Stamp "U"
ER.929 ADD Filter Inlet Vertical ID406 x 930TL x 12.7t SA516-70 2009 Stamp "U"
Fuel Oil Stripper Column ID600 x 10300TL x 8t SA516-70 2009 Stamp "U"
BST-E 3001B Heater work(Bangkok Synthetics Co.,Ltd) MTBE Heater BET ID475 x 2944TL x 10t SA516-70/SA179 2009
PTT Tank Terminal Vessel Project(PTT Tank Terminal Co.,Ltd.)
Shilled Water Expansion Drum Horizontal ID1500 x 3000TL x 8t A516-70 2010
Instriment Nitrojen Drum Vertical ID1500 x 6000TL x 14t A516-70 2010
MMA Loading Arm Drain Drum Horizontal ID900 x 2400TL x 6t A240-304 2010
Propylene Loading Arm Drain Drum Horizontal ID1100 x 2800TL x 17t A537-CL2 2010
Blanketing nitrogen Drum Vertical ID2680 x 1100TL x 17t A516-70 2010
AN Loading Arm Drain Drum Horizontal ID900 x 2400TL x 10t A516-70 2010
Sulfuric Acid Loading Arm Drain Drum Horizontal ID1300 x 5000TL x 8t A240-304 2010
Sulfuric Acid Closed Drain Receiver Horizontal ID1500 x 3000TL x 8t A240-304 2010
PTT Tank Terminal Heat Exchanger Project(PTT Tank Terminal Co.,Ltd.)
Acylonitrile (AN) Cooler A BEM ID457 x 6657TL x 10t A106-B/A312-304 2010
Acylonitrile (AN) Cooler B BEM ID457 x 6657TL x 10t A106-B/A312-304 2010
Methyl Methacrylate (MMA) Cooler A BEM ID355 x 6790TL x 10t A106-B/A312-304 2010
Methyl Methacrylate (MMA) Cooler B BEM ID355 x 6790TL x 10t A106-B/A312-304 2010
BST E-1405AR Heat Exchanger Project(Bangkok Synthetics Co.,Ltd)
BD Unit E-1405A BEM ID324 x 6268TL x 9t A106-B/A179 2010
BD Unit E-1405R BEM ID324 x 6268TL x 9t A106-B/A179 2010
9) Vessel Project Experiences
Project Equipment Name Type Dimension Material Period Remark
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BST NB Latex Project Pressure Vessel New Fabrication(Bangkok Synthetics Co.,Ltd)
AN Scrubber Vertical + HorizontalID1530x8230TL +
ID670x8600LA516-70 2011
BD Day Tank Horizontal ID3810 x 8230TL A516-70 2011
BD Decanter Horizontal ID1370 x 3660TL A516-70 2011
BD Change Tank Horizontal ID3050 x 5180TL A516-70 2011
Spent Caustic tank Vertical ID1067 x 1270TL A516-70 2011MMA Storage Tank Vertical ID3050 x 5180TL A240-316L 2011
PTZ Solution Prep. Tank Vertical ID500 x 1005L A240-316 2011
DOWFAX Tank Vertical ID3050 x 5180TL A240-316L 2011
Short Short Stopper 2 Tank Vertical ID762 x 1219TL A240-316L 2011
SDBS Sol. Prep Tank Vertical ID2440 x 3350TL A240-316L 2011
SDBS Master batck Tank Vertical ID2740 x 4880TL A240-316L 2011
TKPP Master Blend Tank Vertical ID1829 x 2032TL A240-304 2011
Seed Latex Tank Vertical ID3050 x 5180TL A240-304 2011
Bostex 728 Tank Vertical ID3050 x 5180TL A240-316L 2011
Antioxidant 2 Tank Vertical ID2440 x 3850TL A240-316L 2011
Kordek Tank Vertical ID1270 X 1219TL A240-316L 2011
Biocide 2 Tank Vertical ID1270 X 1219TL A240-316 2011
O2 Scavenger Tank Vertical ID742 X 1219TL A240-316 2011
Reactor Standpipe Train A/B/C/D/E/F Vertical 12" SCH.30 x 3050L A106-B 2011
Feso4 Premix Tank B Vertical ID508 x 1391L A240-316L 2011
KP,Nap Bomb Vertical ID762 x 1219TL A240-316L 2011
Acrylic Acid Feed Tank Vertical ID762 x 1219TL A240-316L 2011
Stripper Standpipe Train A/B/C Vertical 12" SCH.30 x 3050L A106-B 2011
Distillated Receiver Train A/B/C Vertical ID1524 x 2134TL A240-304 2011
BD Receiver Horizontal ID1800 x 2900TL A516-70 2011
Knockout Drum Horizontal ID4572 x 6852TL A516-70 2011
Vacuum Receiver Vertical ID 3658 x 5407TL A516-70 2011
Scrubber Knockout Drum Vertical ID762 x 1829TL A516-70 2011
Vapor K.O. Drum Vertical ID2743 x 3048TL A516-70 2011
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Project Equipment Name Type Dimension Material Period Remark
9) Vessel Project Experiences
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BST NB Latex Project Pressure Vessel Fabrication(Bangkok Synthetics Co.,Ltd)
Screener Collection Tank Train A/B/C Vertical ID762 x 915TLA516-70 + Teflon
Coating2011
Condensate Flush Drum Vertical ID1000 x 3200TL A516-70 2011
Process Air Receiver Drum Vertical ID2800 x 6500TL A516-70 2011
Instrument Air Receiver Drum Vertical ID3200 x 10000TL A516-70 2011
Flare K.O. and Blow Down Drum Horizontal ID3400 x 7000TL A516-70 2011Recovered an Storage Tank Horizontal ID2200 x 3850TL A516-70 2011
Na2SO3 Hopper Vertical 920W x 920L x 810H A240-316L 2011
Bruggoglite Bag Dump Hood Vertical 900W x 910L x 810H A240-316L 2011
O2 Scavenger Bag Dump Hood Vertical 500W x 500L x 510H A240-316 2011
Compound Tank B/C Vertical ID3048 x 5182TL A240-304L 2011
Emergency Killing Agent Tank Vertical ID700 x 1050TL A240-304 2011
Hot Water Drum Vertical ID750 x 2100TL A516-70 2011
Compound Tank Train A Vertical OD3657.6 x 6832.6H CS + Glass lined 2011
Blowdown Tank Train A/B Vertical ID3810 x 6769.1H CS + Glass lined 2011
Blowdown Tank Train C Vertical ID3810 x 6807.2H CS + Glass lined 2011
Stripper Train A Vertical ID3658/3810 x 4744H CS + Glass lined 2011
Stripper Train B Vertical ID3658/3810 x 4744H CS + Glass lined 2011
Stripper Train C Vertical ID3658/3810 x 4673.6H CS + Glass lined 2011
Reactor Train A Vertical ID2590.8 x 4673.6H CS + Glass lined 2011
Reactor Train B Vertical ID2590.8 x 4673.6H CS + Glass lined 2011
Reactor Train C Vertical ID2600/2700 x 5247.9H CS + Glass lined 2011
Scrubber Solution Prep Tank Vertical OD1371.6 x 1660H A240-316L 2011
AN Storage Tank Saddle ID3048 x 9067.8L A240-304L 2011
TDDM Day Tank Vertical OD3048 x 4877H A240-304L 2011
PTZ Solution Charge Tank Vertical ID600 x 610H A240-304 2011
DDBSA Storage Tank Vertical OD2895.6 x 6705.6H A240-316 2011
Caustic Tank Vertical OD2743.2 x 7426H A240-304 2011
NH40H Tank Vertical OD3200 x 6000H A240-316 2011
Chainguard Tank Vertical ID1270 x 2600H A240-316L 2011
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Project Equipment Name Type Dimension Material Period Remark
9) Vessel Project Experiences
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BST NB Latex Project Pressure Vessel New Fabrication(Bangkok Synthetics Co.,Ltd)
PMHP Tank Vertical OD762 x 1219H A240-316L 2011
Reducer Tank Vertical OD1270 x 1829H A240-316 2011
Initial Charge Tank A Vertical OD2133.6 x 5181.6H A240-316 2011
Initial Charge Tank B Vertical OD2438 x 3352.8H A240-316L 2011
Aqueous Feed Tank Train A Vertical OD1524 x 3080H A240-316 2011
Catalyst Feed Tank Train A Vertical OD1524 x 3080H A240-316 2011
Aqueous Feed Tank Train B Vertical OD1524 x 3080H A240-316 2011
Catalyst Feed Tank Train B Vertical OD1524 x 3080H A240-316 2011
Aqueous Feed Tank Train C Vertical OD1524 x 1981.2H A240-316 2011
Catalyst Feed Tank Train C Vertical OD1676.4 x 2606.8 A240-316 2011
FeSO4 Premix Tank A Vertical ID500 x 750H A240-316L 2011
Persulfate Catalyst Premix Tank Vertical OD1372.6 x 406.4H A240-316 2011
White Water Tank AB Vertical OD3657.6 x 6096H A240-304 2011
Intermediate Latex Tank A Vertical OD3660 x 11000H A240-304 2011
Intermediate Latex Tank B Vertical OD3650 x 9470H A240-304 2011
BST NB Latex Project Heat Exchanger(Bangkok Synthetics Co.,Ltd)
Stripper Jacket Heater Train C BEM OD8" Pipe x 2297.2L A106-B , A240-304L 2011
AN Scrubber Water Cooler H-Double Pipe 400W x 5305.7L x 1500H A106-B 2011
First BD Condenser BEM ID450 x 5039L A516-70 2011
Deaerator Water Cooler BEM ID700 x 7920L A516-70 2011
Hot Water Heater BEM OD8" Pipe x 2527.2L A106-B 2011
First BD Condenser BEM OD8" Pipe x 3033L A106-B 2011
AN Recycle Cooler H-Double Pipe 400W x 5305.7L x 1500H A312-304 , A106-B 2011
Vent Condenser BEM OD16" Pipe x 3264.8L A106-B 2011
Vent Condenser BEU OD10" Pipe x 2209L A106-B 2011
Reactor Jacket Heater Train CDEF BEM OD12" Pipe x 2228.8L A106-B , A240-304 2011
Initial Charge Heater AB BEM OD10" Pipe x 2448L A106-B , A240-316L 2011
Dodecyl Benzene Sulfonic (DDBSA) TankHeater
H-Double Pipe 400W x 4011.3L x 1900H A312-316 , A106-B 2011
MAA Cooler BEM OD16" Pipe x 2002.8L A106-B , A312-316L 2011
Stripper Overhead Condenser Train AB BEM Shell ID1044 x 5156.2H S/T=CS , Tube=304SS 2011
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Project Equipment Name Type Dimension Material Period Remark
9) Vessel Project Experiences
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PTT OCS#4 Project (PTT Public Co.,Ltd.)
Flar Blow Down Drum Horizontal ID3500 x 12000TL x 21t SA516-60N+S5 2012 Stamp "U"
Slop Tank Horizontal ID3000 x 12000TL x 13t SA516-60N+S5 2012 Stamp "U"
Instrument Air Receiver Vertical ID3600 x 10000TL x 20t SA240-304 2012 Stamp "U"
Utility Air Accumulator Vertical ID1500 x 4000TL x 11t SA516-70 2012 Stamp "U"
Desel Oil Tank Horizontal ID1800 x 5000TL x 9t A283-C 2012 Stamp "U"
Bayer Public Co.,Ltd.
Vacuum package BEM ID400 x 2500L x 12tA240-316Ti/A312-
TP316Ti2012 Stamp "U"
Spare Charge heater BEU ID1020 x 3782TL x 14t A516-60N/A179 2012 Stamp "U"
Vent Cooler BEU ID389 x 3800TL x 11t A516-60N/A179 2012 Stamp "U"
BCP TGTU Project (The Bangchak Petroleum PublicCo.,Ltd.)
Quench Column Column ID1600 x 14700TL x 9t A240-316L 2012
Absorber Column ID1200 x 15800TL x 13t A516-60N 2012
Regenerator Column ID1100 x 19350TL x 11t A516-60N/A240-316L 2012
Hydrogeneration Reactor Horizontal ID2100 x 3800TL x 13t A516-60N 2012
Tail Gas Preheater BEU ID1020 x 3782TL x 14t A516-60N/A179 2012
Tail Gas Heater A BEU ID1016 x 5998TL x 13t A516-60N/A179 2012
Tail Gas Heater B BEU ID1016 x 5998TL x 13t A516-60N/A179 2012
Recycle Gas Preheater BEU ID489 x 3800TL x 11t A516-60N/A179 2012
Reboiler BKU ID1550 x 5657TL x 10tA240-316L/A312-
TP316L2012
PTTGC 2 and 3 Project
AC Filter A Vertical ID2100 x 4700TL x 15t A516-60 2012
AC Filter B Vertical ID2100 x 4700TL x 15t A516-60 2012
AC Filter C Vertical ID2100 x 4700TL x 15t A516-60 2012
Absorber Column V63 Vertical ID970 x 3315TL x 15t A516-60 2012
Absorber Column V4 Vertical ID970 x 3315TL x 15t A516-60 2012
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9) Fabrication Capability
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1. Fabrication Items
Pressure Vessel / Tank, Heat Exchanger, Column & Tower, Stack(Steel/Flare), Fired Heater, SKID Unit
2. Capability
1) Thickness : Max. 75 m/m
2) Handling Weight : Max. 120 Ton/unit
3) Handling Length : Max. 50 m
4) Max Capability : 200 Tons / Month (Pressure Vessel)
3. Material
1) Carbon Steel : A36/A283,5/A516/A537
2) Stainless Steel : A312 TP304(L)/316(L)/310(H)/321(H)/347(H)
3) Alloy Steel : A387/Kubota Steel
4) CLAD Material : SS+CS
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Sh M i F iliti
9) Fabrication Work
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Shop Main Facilities
Automatic Welding M/C (6 set)
Auto Press M/C (2,500Ton)
--- For Spherical Tank
& Head Forming Plate Rolling M/C (Max. 50mm
CNC Plate Cutting M/C
---- 4*14m, 2 Sets
Section Steel Bending Roller
---- Max. H150*150
Turning Rolling M/C (3 set)
---- Max. 30ton
Plate Shearing Machine
---- Max. 12 mm
Band Saw
Radial Drilling M/C
Hydro/Gantry/Tower Crane
Others
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- CNC Cutt ing - Auto Welding
9) Fabrication Work
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- Head Forming - Shell Rol l ing
9) Fabrication Work
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Stack (SIPCO Power Plant) & Vessels ( Petro-chem. Dev.)
9) Fabrication Work
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Pressure Vessels (PTTChem) & Heat Exchangers ( BST)
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Skid-Work
9) Fabrication Work
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10) Heater Division
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10.2 Project Experiences
LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
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Project Owner/Client /Location Description Period Remark
ROC Furnace Q Project Rayong Olefins Co., Ltd./ Map Ta Phut
Cracking Furnace (1 Set, 600 Tons)- Coil material P11, P12 Alloy LPG
SF
Sep. 05Mar. 07
Plant 2 Bottleneck ProjectCracking Furnace Unit
PTT Chemical (Public) Co.,Ltd.
/ Map Ta Phut
Cracking Furnace (1 Set, 480 Tons)- Coil material P11, P12 Alloy
SF
Dec. 06Nov. 08
Technip MOC CrackingFurnace
Technip & MOC/ Map Ta Phut
Erection of Ethylene Cracking Furnaceand Furnace Piping Work(8 Sets, 9,700 Tons)- KUBOTA STEEL/P11/P12, 68,000DB
SF
Sep. 07Aug. 09
SIPCO 160MW Co-Generation Project
Siam Power
Generation(Public) Co., Ltd.
Ban Kay
Main Stack FabricationSF
Mar.09
Aug.09
PTTAR Clean Fuel ProjectPTTAR Co., Ltd. / (CDI)
Map ta phut
Fuel Steel Stack - 1sets
- Duel Wall Type 5Stage (80 m)
SF
Mar. 10
Sep. 10
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LSTK : Lump Sum Turn Key / Figure : Project Amount in million USD
Project Owner/Client/Location Description Period Remark
10.2 Project Experiences
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Project Owner/Client/Location Description Period Remark
Tianjin China Project TBCO/ITT/China Reactor charge heater (1 Set, 880 Tons)- Coil material A335P11/TP321/TP347 SF Oct. 11Jun. 12 F / 2.0 M
JAC Project SKEC/ITT/Singapore
Reformer & Charge heater & Re-boiler(13 Sets, 7,800 Tons)- Coil material A335P9/P11/P22/
TP304H/TP321H/TP347H
SF
Jan. 12Dec. 12
FME/ 26.0 M
RMP ProjectPetronBataan/ITT/Philippines
Fired heater ( 2 Sets, 515 tons)- Coil material A335P9/P11/TP347H
SF
Mar. 12Oct. 12
F / 1.2 M
South Par Project NIOC/ITT/IranFired heater (6 Sets, 256 tons)- Coil material A106B
SF
Feb. 12
Aug. 12F / 0.8 M
Algiers Refinery Project AADR/ITT/AlgeriaAtmospheric & Fired Heater(6 Sets, 1,780 Tons)- Coil material A335P5/P9/P11/P22
SF
Mar. 12
Nov. 12F / 30.0 M
West Qurma Project SECL/ITT/IRAQHot oil heater (8 Sets, 880 tons)
- Coil material A106B
S
F
Jul. 12
Dec. 12
F / 2.2 M
SAMUR Project PETRONAS/ITT/Malaysia
Reformer (1 Set, 1,150 tons)
- Coil material A335P11/P22/
TP304H/321H
SF
Jul. 12
Mar. 13F / 40.0 M
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- Radiant Wor k10.2 Project Experiences
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10.2 Project Experiences - Convect ion Work
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10.2 Project Experiences - Coi l Work
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10.2 Project Experiences - Stack Work 1
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10.2 Project Experiences - Stack Work 2
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10.2 Project Experiences - Paint ing Work
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10.2 Project Experiences - Refractory Work
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- Pre-assembly Wor k10.2 Project Experiences
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- Modular izat ion Wo rk10.2 Project Experiences
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10.3 Coil & Piping Work Division
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10.3 Coil & Piping Work Division
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Piping Work Capability
Shop Fabrication Work: 3,000 DB/Day
Field Erection Work : 3,000 DB/Day
Manpower Mob. Capability
Welders : 400 workers (Currently 122 Welders)
Workers : 1,200 workers (Currently 580 Workers)
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- Work Experiences
2007PTT Tank Terminal Project
(ROC Ethylene Cracking Furnace)P11/P12 / 24,000 DB
10.3 Coil & Piping Work Division
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(ROC Ethylene Cracking Furnace)
2008 PTT Chem. LPG Cracking Furnace P11/P12 / 18,000 DB
2009 MOC Cracking Furnace KUBOTA STEEL/P11/P12 / 68,000 DB
2011 Tianjin China Project P11/TP321/TP347 / 9,600 DB
2011 JAC ProjectP9/P11/P22/TP304H/TP321H/TP347H /
51,000 DB
2012 RMP Project P9/P11/TP347H / 4,600 DB
2012 South Par Project A106B / 2,800 DB
2012 Algiers Refinery Project P5/P9/P11/P22 / 11,500 DB
2012 West Qurma Project A106B / 6,000 DB
2012 SAMUR Project P11/P22/TP304H/321H / 18,800 DB
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General Welding
Carbon Steel Pipe
A333 Gr. 1 & 6
10.3 Coil & Piping Work Division
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A335 P11 & P22/P91
A312 TP304/304L, A312 TP316/316L
A312 TP321H, A312 TP347H
Dissimilar Welding
A351-CF8C + SA 312 TP321H
SA 312 TP321H + A335 Gr.P22
KHR32C + Alloy 800H
35Cr-45Ni + 25Cr-35Ni
SA 312 TP321H + 25Cr-35Ni
35Cr-45Ni + 20Cr-32Ni
GX10NiCrNb3220 + 20Cr-32Ni
20Cr-10NiCb + SA 312 TP321H,347H
Special Welding
Carbon Steel Pipe
KHR32C ( Kubota Steel )
35Cr-45Ni
25Cr-35Ni
20Cr-32Ni
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7
Major
Major
Facilities
7
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MajorFacilities
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7.1 Work shop and Office
Total 160,000 M2
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7.1 Work shop and Office
Total Area :160,000 m2
EnggB/DNew Work Shop Area
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,
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Maptaphut Work shop Area
New Work Shop
New Work shop Area(Huaypong-Nongbon Road)
7.2 Major Equipment and Tools
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7.2 Major Equipment and Tools
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7.2 Major Equipment and Tools
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7.2 Major Equipment and Tools
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8Informationtechnology
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TWRE EPC IT System
- Overal l Ap pl icat ion Arc hi tecture
2D CAD
Engineering Application
Procurement ConstructionPre-comm. &
CommissioningProjectControlProcess/
MechanicalPipingSystem
ControlSystem
Electrical/Instrument
Civil/Arch
e-WeldPJCS
Welding Point
C-WorksIIII
SPOOLGEN
8. TWRE EPC IT System
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PROWEB (DOCUMENTUM) Document Management (Project All Deliverables)
ISOGEN
ISO Drawing
i-PAM
Primavera
CDRS
FICS
IMMS
IMMS
Pipe, Fitting Valve BM
Paint/Insulation/Support BM
ETAPINTOOLS
II
PCMS
QA Inspec. Rep
Fab. Installation
Const. Daily Rpt
Piping Joint
Const. Progress
Elec. Transient
Line
EQ
Inst. Spec./ Data
Bill of Material
Elec. Engineering
ProjectPortal
SupportingApplication
OEINS LMS/SMS/TMS MCMS/EMS GROUPWARE
IV
FrameWorks+
CAS 3D
STAAD
Stl Str Analysis
SP Review
EDMS
TOMMS
AutoCAD
EPPM
EPR/RPR/PP
CPRS
HTFSCompressPVELITE
HTRIE Tank
IEES
Smart Plant Foundation - Data Integration
MicroStation
Completion
Pjt. Turn Over
TEKLA
E-Draw
PDS 3DINSTCALC
Inst. Engg
SPCM
SFIM
Spool Tracking
- Finance & Cost Management8. TWRE EPC IT System
Finance/Cost
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/
PCMS
IMMS
ESMS
Input Cost
CCMS
OEINS
AutomaticSlip
OEINS: Overseas Enterprise Information System, Accounting System
CCMS: Common Code Management System, Code Management System
PCMS: Project Cost Management System
IMMS: Integrated Material Management System for Engineering
ESMS: e-Subcontractor Management System
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- HR Managemen t8. TWRE EPC IT System
HR
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TMS
SMS
LMS LMS: Labor Management System based on Finger Scan System - Manpower Management- Resource Management according to capability(with Evaluation)- Daily Report System- Calculate Salary, OT & Leave Management, etc
SMS: Staffs Management System based on Finger Scan System - Manpower Management- Resource Management according to capability(with Evaluation)
- Daily Report System- Calculate Salary, OT & Leave Management, etc
TMS: Time Sheet Management System- Manpower Cost Management- Monitoring for Effective Manpower Operation
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- Too ls & Cons um able Management8. TWRE EPC IT System
TCMS: Tools & Consumable Management System(The Application of a Bar-Code System)
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TCMS
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- (STMS)Piping Spoo l Management8. TWRE EPC IT System
- Check Production, Stock, Erection of Spool- Check Accurate Status of Spool by Bar-Code
T ki ll S l i L d
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- Tracking all Spool in Laydown- Real Time Check of Spool Status
Status &
Location
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- (STMS)Piping Spoo l Management8. TWRE EPC IT System
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- (SPCM)Struc tur e Fabric ation Managemen t8. TWRE EPC IT System
- Data Management for Raw Materials- Production Management for Steel Members
Delivery Management for Steel Members
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- Delivery Management for Steel Members- Searching & Reporting for Status of Production
- Operating of Each Project
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- (SPCM)Struc tur e Fabric ation Managemen t8. TWRE EPC IT System
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< TEKLA 3D > < SPCM 3D >
< 4D Search >
Yellow : Completed
(Checking Function by process)
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- TEKRA Sys tem8. TWRE EPC IT System
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SAMPLE ONLY
- Docum ent Management & Groupware8. TWRE EPC IT System
ProWeb Groupware
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- Issue the Purchasing Request / Order- Issue the official document(OT, Leave, etc)- Sharing General Information
- Document Management for project all deliverables- Vendor Prints Control System- Established project workflows for Internal collaboration- Sharing Document between HQ and Site by Web-based
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Program Description
PDS PLANT DESIGN SYSTEM Intergraph Software
MicroStation Software by Bentley working with PDS
Caesa II Piping St ct al St ess Anal sis
- For Piping Engin eering
8. TWRE EPC IT System
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Caesar II Piping Structural Stress Analysis
ACAD 2D, 3D Piping Geometric drawing, Isometric drawingPro DSMS AutoCAD Developed Program for Piping Designer
PDS (Plant Design System) MicroStation
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- For CSA Engin eering
8. TWRE EPC IT System
Program Description
AFES Automatic Foundation Engineering System
STAAD/PRO2001 Concrete & Steel Str. Cal. & Design Analysis
TEKLA SPCM Generate Structure Shop drawing
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TEKLA, SPCM Generate Structure Shop drawing
ACAD 2D, 3D Generate Civil, Structure & Arch. DrawingTAMP TWRE AUTO MTO PROGRAM
AFESAuto. FDN. STAAD/PRO2001 Concrete/Steel STR. Calc
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- For E&I Engineering
8. TWRE EPC IT System
Program Description
SP Instrumentation/INTOOLS Software by Intergraph for Cable routing work with PDS software
ACAD 2D, 3D AutoCAD generic E&I layout drawing and hook-up diagram etc.
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TWRE ORIFICE CALC. Orifice Sizing Calculation
EE POWER TWRE Voltage Drop Calc.
ETAP TWRE Cable Sizing Calculation
SAMPLE ONLY
INTOOLS ETAP
SAMPLE ONLY
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- For Tank & Vessel
8. TWRE EPC IT System
Program Description
HTFS Heat Exchanger Thermal rating Program
COMPRESS Pressure Vessel & H-Ex. Calculation
l l l
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PVELITE Pressure vessel & H-Ex. Calculation
HTRI Heat Exchanger Thermal rating Program
E TANK Storage Tank Calculation
HTRI COMPRESS
SAMPLE ONLY SAMPLE ONLY
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9
QMS
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QualitySystem
Management
-113-
9. QUALITY ASSURANCE
1) QSE Organization
The purpose will be part to construction reviewteam as the quality Develops
To establish the quality requirements for the scope
CEO
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To establish the quality requirements for the scopeof work in construction
General rule to be used by the quality assurancepersonal for controlling the manufacture of productsand their respective records
QSE Site ControlSite QSE
Committee
QSE Div.QSE Committee
ConstructionTeam
Another Project Another ProjectProject Manager
ConstructionManager
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9. QUALITY ASSURANCE
2) Quality policy
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Internationalstandard
High Quality&
High Safety
Personalperformance
On-timedelivery
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9. QUALITY ASSURANCE
3) Quality Objectives & Target : Increase Quality Index more than 80%
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Key Performance Management System:- Customers Accept Review & Evaluation- Procurement savings cost- Delivery performance- Training /Standardized work- Risk Reduction- Control of nonconforming during fabrication & installation- Lessons learned
Performance indicators:- Customer satisfaction- Response time to customer inquiries- Packages conformity- Corrective Action/Preventive Action- Internal Audits- Management Reviews- Empower/review everyone in the organization to participate from Lessons Learned process to assure implementation
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9. QUALITY ASSURANCE
4) Quality management system
Continual Improvement of Quality Management system
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OUTPU
TCUSTOMERS
INPUT
CUSTOMERS
Management res
ponsibility
Resource managementMeasurement analysis
& Improvement
Product realizationREQUIREMENT Product
SATISFACTION
Value adding activities
Information flowKey
Plan
Do heck
ct
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9. QUALITY ASSURANCE
5) Structure of Quality Document System
PROJECT QA
Level 1
Level 2
PROJECT QA
MANUAL
QS PROCEDURE
QM MANUAL(ISO 9001)
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PROJECT QA
PROCEDURE
PROJECT WORKPROCEDURE
DRAWING/SPEC.
Level 3
Project Quali ty SystemCorporate Qual i ty
System
TEAM WORKPROCEDURE
Quality Records
Project Files
- Contract/Purchase Order
- Contract Specification
- Project Correspondence
- Route/Process Sheet
- Inspection/Test Plan & Report
- As-built Drawings
- Material Test Reports
- Calibration DataNonconformance Reports
Training
Records
Qualification
Records
Internal
Quality
Audit
Reports
Management
Review
Reports
Contract
Review
Reports
Vendor/
Subcontractor
Control
Data
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9. QUALITY ASSURANCE
6) Project Quality Execution Flow
Requisition
ProcurementEngineeringOrganization
Project Team Organization Design Input / Output
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- Evaluation & Registration of vendor
/Subcontractor
- Procurement of Item/Material &Service
Contract Review & Contract
- CBE, TBE & Quality Evaluation
Review & Approval of Vendor print
Preparation of Source InspectionPlan
Source Inspection and ResultReporting
- Control of M&TE
Nonconformance Control
Issue of Inspection ReleaseCertificate (IRC)
Site Team Organization & Site open
Preparation of ITP
Qualification of Special process worker(NDE, welding, etc.)
Receiving inspection & test
Site construction
- Implementation of inspection & test
- Control of M&TE, field change & NCR
Mechanical completion of Construction
Pre-commissioning & commissioning
- Preparation of Procedure & checklist
Turn-over to client
- Products & turn-over package
ConstructionManufacturing
Project Open
- Preparation of PJT ExecutionPlan / Procedure
- Establishment of PQP
Design Plan
- Determination of design criteria
- Preparation and control of DWG/Spec. /Calculation Sheet
Design Review/Verification
- Control of Design Change
- Analysis of Design Trouble
Commissioning
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9. QUALITY ASSURANCE
7) ISO 9001 Certificates
TWRE has developed Quality Management System to control
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Total Quality which is included Quality Assurance, Quality
Control and Quality Audit
Achieved Certificate of ISO 9001 on Feb. 2008 (DQS)
Updated Certificate of ISO 9001 : 2008 on Sep. 2009 (DAR)
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9. QUALITY ASSURANCE
7) ISO 9001 Certificates
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9.8 ASME Certificates
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Approved by ASME Certified Body, Certificates were issued in
December 2008 and has been updated in December 2011.
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9.8 ASME Certificates
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9.8 ASME Certificates
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9. QUALITY ASSURANCE
9) Result of Internal audit Quality Performance2011 : 1st-3rd
63%Average
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2012 : 1st
73%Average
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9. QUALITY ASSURANCE
10) Result of Internal audit Quality Performance
Ranging score for evaluation
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90 Above : Excellent
80-89 : Very good
70-79 : Good
50-69 : Fair0-49 : Unsatisfactory
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10
Safety
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SafetyManagement
System
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10. Safety Management System - QSE Organization
CEO Safety Supervision by Pre-QSE Plan
Make Potential hazards clear by QSE Operation
Make Contribution to Society Welfare
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QSE Site ControlSite QSE Committee
QSE Div.QSE Committee
Construction Team
Project Manager
Construction Manager
Another Project
Another Project
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10. Safety Management System - Au dit Plan
MonthlyPoint out Mistake
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QSE FacilitiesWorking MethodCheck the RectificationHousekeepingAny unsafe acts or conditions
Management InspectionWeekly)
Joint PatrolOn 4Thevery Month)
Any unsafe acts or conditionsInjurious and Dangerous WorkEquipmentFire ProtectionPersonal protective equipment
Weekly
DailySupervisor
Inspection Report
Check to rectify
Safe and Healthful
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10. Safety Management System - Safety Record
Year RC TRCF DAWC DAWCF Total Man Hours Worked
2006 6 0.70 0 0.00 1,704,653
2007 7 0.31 0 0.00 4,399,656
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, ,
2008 7 0.25 0 0.00 5,547,524
2009 6 0.11 1 0.02 12,407,955
2010 4 0.10 0 0.00 7,923,135
2011 4 0.10 0 0.00 7,749,252
2012 4 0.13 2 0.04 8,991,518
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10. Safety Management System - Safety Record
Project / Owner Year RC TRCF DAWC DAWCFTotal Man Hours
Worked
EI&PSA3 / TOP2012-Present
1 0.23 0.00 0.00 846,285
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TGTU / BCP2012-Present
1 0.24 0.00 0.00 833,789
OCS4 / PTT PLC2010-2013
1 0.05 0 0.00 3,484,410
NB Latex / BST2011-2012
4 0.19 2 0.09 4,104,878
PTT Tank / PTT2010-
20110 0.00 0 0.00 3,286,666
Clean Fuel / PTTGC2009-2011
0 0.00 0 0.00 4,229,709
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10. Safety Management System - Safety Rewards
Safety ewardsAchieving 6,000,000 Safe Man hours on PTTAR / ATC # 2 ProjectAchieving 500,000 Safe Man hours on SCG / MOC CFU ProjectAchieving 10,000,000 Safety Man hours on SCG / MOC Cracker Project
Achieving 4,000,000 Safe Man hours on SCG / THPP # 3 Project
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g , , / j
Achieving 3,000,000 Safe Man-hours on SCG / ARU Project
Achieving 3,000,000 Safe Man-Hours on PTTCHEM / EPS Project
Achieving 1,000,000 Safe Man-Hours on SCG/DOW / Offsite pipeline Project
Achieving 3,000,000 Safe Man-Hours on PTT TANK / PTT Tank Terminal Project
Achieving 4,000,000 Safe Man-Hours on PTTAR / Clean Fuel Project
Achieving 2,000,000 Safe Man-Hours on BST / NB Latex Project
Achieving 3,000,000 Safe Man-Hours on PTT PLC / PTT OCS4 Project
2ndBest EH&S Performance Award 2008 Honorable Mention on SCG / MOCCracker Project
11
Certificateof Appreciation
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Certificate of AppreciationFrom Clients
11. Certificate of Appreciation from PTT Tank
For outstanding performance and lasting contribution with quality, safety and schedule management
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11. Certificate of Appreciation from PTT Public Company Limited
For outstanding performance and lasting contribution with quality, safety and schedule management
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11. Certificate of Appreciation from PTT Global Chemical
For early completion and lasting contribution with quality, safety and schedule management
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THANK YOU
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