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TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03

TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

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Page 1: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

TGM 5, TGM 5-Ex Transmitter for angular position

Operating instruction 42/1434 EN Rev. 03

Page 2: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 3: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN

Important instructions!They must absolutely be read and obeyed!

Proper and safe operation of the TGM5 (-Ex) transmitter presup-poses that it is correctly transported and stored, installed andcommissioned by experts and carefully operated and maintained.

Only those persons conversant with the installation and commis-sioning of similar equipmet and who possess the necessary qual-ifications may work on the apparatus. They must observe thecontents of this Operating instruction and the relevant safety reg-ulations for installation and operation of electrical apparatus.

This apparatus has been designed and tested in accordance withDIN VDE 411, Part 1 „Safety Requirements for Electronic Mea-suring Equipment“ and has been supplied in a safe condition. Toretain the apparatus in safe condition, the safety instructions withthe title „Caution“ in this Operating instruction must be observed.Failure to comply with these safety instruction can result in death,severe bodily injuries and considerable damage to the apparatusitself or to other equipment.

Should the information given in the Operating instruction prove tobe inadequate at any time please consult the Technical BranchOffice, subsidiary, or representative of ABB in your area.

The industrial standards and regulations (e.g. DIN, VDI, VDE) aswell as the directives, specifications and requirements governingexplosion protection (e.g. ElexV, EX-RL, VDE, DIN EN) referredto in this Operating instruction are applicable in Germany. Whenusing this device outside the German Federal jurisdiction, the rel-evant specifications, standards and regulations applicable in thecountry where the device is used must be observed.

3

Page 4: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 5: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 6: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN

Fig. 1 Dimensional drawing of TGM 5(-Ex) (all dimensions in mm)

Z-14963/1E

PG 13.5 od./orM 15 x 1.5

M615 deep

3x1

20°=

360°

82±0.1

120°

A

(200)124101

1517

76

32

D

B

C A

∅60

∅62

f8

∅10

2

Z-149632

View AVersion with plug connection

6

Page 7: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN

Fig. 2 Dimensional drawing of TGM5 (-Ex) (a dimensions in mm)with foot mounting

200

119

71+0.2 36

29 32

D

A

C

B

A116 5.6

4x

9∅

∅60

Z-14

962/

1

E

PG 13.5 od./orM 18 x 1.5

107

56

13

90 +0.2

102

114

Z-14

962/

2

7

Page 8: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN

A112.5

∅15

8∅

110j

6∅

60

B

D

32

35

61.511.5200

AC

Z-14961/1

E

Z-14961/2

PG 13.5 od./orM 18 x 1.5

55°

9.5

130±

0.2

8

Fig. 3 Dimensional drawing of TGM 5 (-Ex) with flange mounting(dimensions in mm)

Page 9: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN

Z-14961/3

E

E

9

Cable entry Plug connection

Pg13.5 M 18 x 1.5 angled straight

E 71.5 90.5 ≈ 143 ≈ 157

TGM 5

friction bearing ball bearing

A ∅ 19f8 ∅ 10f8

B 1 × 45° 0.5 × 45°

C 3 ± 0.1 –

D 3.5 ± 0.1 –

View AVersion with plugconnection

to Fig. 3

Page 10: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN

1.4 Connection(See Fig. 4 and 5)

Fig. 4 Connection diagramsa 2-wire circuitsb 3-wire circuitsc 4-wire circuits

Fig. 5 Han 7D connector

1 2 3 4 1 2 3 4 1 2 3 4

Z-50

54

1 2 3+

+ +

+

-

- -

-

+ - -/~+/~

RA RA RA

Standard

1 2 3 4

rt bl sw ws

Z-13

890-

1

67

2 1

43

5ge

1 (rt) = red2 (bl) = blue3 (sw) = black4 (ws) = white

10

Page 11: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

11

Page 12: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 13: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN

Fig. 6 An example of the use of the TGM5-Ex

RA

UH

Ex “i”Ex “i”

Contrans ITGM5-Ex

Non-hazardous areaHazardous areaZone 1

13

Page 14: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 15: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 16: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 17: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 18: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 19: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 20: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 21: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 22: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 23: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 24: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 25: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 26: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 27: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 28: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN

3 Repairs

WarningWorking on an explosion-protected unit is only permitted afterelimination of the explosion hazards.

Before recommissioning the device must be tested and approvedby an expert.

This is not necessary if the work was executed by personnel autho-rized by the manufacturer. The fitter must carry respective indenti-cation. After the repair the fitter must attach a date and code to therepaired device.

These instructions do not apply to lower-range and upper-rangevalue adjustment.

These works can also be excuted by the user in a hazardous area ifthe required safety rules are observed.

The unit must be disconnected from all voltage sources beforemaintenance work is carried out or parts replaced which necessi-tate that the unit be opened.

28

Page 29: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 30: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 31: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 32: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 33: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 34: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 35: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 36: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN

Output and power supplyJu

mpe

rB

r3

open

clos

edcl

osed

clos

edop

en

clos

edcl

osed

clos

edop

en

clos

edcl

osed

clos

edop

en

clos

edcl

osed

clos

edop

en

3) o

nly

vers

ion

V14

43xA

-xx7

xxxx

4) o

nly

vers

ion

V14

43xA

-xx7

3xxx

4-w

ireco

nnec

tion

– 0...

5 m

A0.

..10

mA

0...2

0 m

A4.

..20

mA

3)

0...

5 m

A0.

..10

mA

0...2

0 m

A4.

..20

mA

3)

0...

5 m

A0.

..10

mA

0...2

0 m

A4.

..20

mA

4)

0...

5 m

A0.

..10

mA

0...2

0 m

A4.

..20

mA

4)

3-w

ireco

nnec

tion

– 0...

5 m

A0.

..10

mA

0...2

0 m

A

– – – – – – – – – – – –

2-w

ireco

nnec

tion

4...2

0 m

A

– – – 4...

20 m

A

– – – – – – – – – – – –

Max

. loa

d

600

Ω

600

Ω

Max

. cur

rent

su

pply

24 m

A

24 m

A

24 m

A

100

mA

100

mA

Pow

er s

uppl

yU

s

12...

20 V

DC

13.2

...36

V D

C

13.2

...26

.4 V

AC

13.2

...36

V D

C

13.2

...26

.4 V

AC

Ele

ctric

alis

olat

ion

with

out

(onl

y E

xve

rsio

n)

with

out

with

out

with

with

US12V

–(

)I A

--------

--------

--------

----

US

132V,

()

–I A

--------

--------

--------

--------

--

US

132V,

()

–I A

--------

--------

--------

--------

--14,

×

36

Page 37: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN 37

Page 38: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 39: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 40: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 41: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 42: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

42/14-34 EN

Explosion protection

Certificate of conformityPTB 03 ATEX 2118

DesignationII 2 G EEx ib IIC T6 orII 2 G EEx ib IIC T4

Temperature classT6 for max. -25 °C...+40 °C ambient temperatureT4 for max. -25 °C...+70 °C ambient temperature

Mounting of the unitWithin hazardous areas of Zone 1 or Zone 2

Supply and signal current circuitFor connection to a certified intrinsically safe current circuitwith the following maximum valuesUi = 20 V, Ii = 35 mA, Pi = 700 mW

Effective internal inductance LiNegligibly low

Effective internal capacitance Ci between the connectionsNegligibly low

Effective internal capacitance Ci between the connections and case (ground)

≤ 6 nF

42

Page 43: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards
Page 44: TGM 5, TGM 5-Ex Transmitter for angular position · TGM 5, TGM 5-Ex Transmitter for angular position Operating instruction 42/1434 EN Rev. 03. 42/14-34 EN ... The industrial standards

ABB Automation Products GmbHBorsigstr. 2, 63755 Alzenau, GermanyTel: +49 551 905534Fax: +49 551 [email protected]

© Copyright 2003 by ABB Automation Products GmbHWe reserve the right to technical amendments

This document is protected by copyright. Information in this document isintended only to assist the user in safe and efficient operation of theequipment. Its contents are not to be reproduced in full or part withoutprior approval of legal owner.

Subject to technical changesPrinted in the Fed. Rep. of Germany

42/1434 EN Rev. 03Edition 12.03