Tgm Turbine 30 300 Kw

Steam Turbines

www.tgmturbinas.com.br

Rod. Armando de Salles Oliveira, km 4,8Distrito Industrial - CEP:14175-000Sertãozinho - SP - Brasil - Tel. +55 16 2105-2600

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Maceió-AL

São Paulo

Sertãozinho


The company began its activities in 1991, refurbishing screens for rotating filters. After the first year of activity, with the inclusion of new shareholders, a new corporate identity was created, TGM Turbinas Indústria e Comércio Ltda.

In the beginning of this new phase, the company began manufacturing parts and rendering technical assistance services for turbines installed in the sugar and ethanol sector.

Correcting defects and improving existing turbine projects, TGM acquired enough expertise and experience to manufacture its own compact, efficient, easy-to-operate and low maintenance-cost turbines, thus becoming a reference in industrial efficiency.

TGM Turbinas - Northeast Region Branch OfficeAvenida Menino Marcelo, 961 Bairro Tabuleiro do Martins

57073-470 – Maceió - AL - BrazilPhone.: +55 82 3311-0303

[email protected]

TGM Turbinas - HeadquartersRodovia Armando de Salles Oliveira, km 4,8

Distrito Industrial 14175-000 - Sertãozinho - SP - Brazil

Phone.: +55 16 2105-2600Fax: +55 16 3945-8276

[email protected]

Introduction

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Technical AssistanceThe good operation of the turbines relies

on a series of factors, especially on effective maintenance. To ensure this maintenance, TGM maintains a Technical Assistance team trained periodically, working stand-by around the clock, ready to render services anywhere in Brazil and abroad. The service is supported by a fleet of vehicles and, for more remote locations, TGM 24 HOURS has an agreement with air carriers, reaching the most distant places in the shortest possible time.

TGM constantly broadens its works and human resources to ensure an increasingly efficient turbine production, keeping up with the evolution of industrial activities as well as new steam-application technologies.

Structure

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With 100% Brazilian technology, TGM is specialized in manufacturing steam turbines and rendering services of technical assistance 24 hours to serve all the productive sectors in Brazil and abroad, among them: sugar and ethanol, pulp and paper, oil, chemical, petrochemical, timber, food, naval, effluent treatment, steel and iron, and thermoelectric power plants.

Investments in technology are constant in the design, manufacture, assembly and installation of turbines, ensuring operational reliability and assuring better results to the customers. The turbines and parts are manufactured with modern CNC machines in a CAE/CAD/CAM system that ensures the shortest lead time, with the strictest precision and finishing.

Introduction

Applications

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TGM steam turbines are installed to generate electric or mechanic power, according to the characteristics and needs of each industry’s production process, servicing the diverse applications in a simple, practical and economical manner.

E-power

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Introduction

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STEAM TURBINES REACTION, ACTION, BACKPRESSURE, CONDENSATION AND EXTRACTION from 300 kW to 150 MW of operating at pressures from 319 to 1740 bar and at temperatures from 540 to 986 °F.

Index:

HIGH PRESSURE AND HIGH TEMPERATURE TURBINES Reaction Backpressure/Extraction BT/BTE 08 and 09 Reaction Condensing/Extraction CT/CTE 10 and 11 Action Backpressure/Extraction TM-A/TME-A 12 and 13 Action Condensing/Extraction TMC-A/TMCE-A 14 and 15 Action Backpressure TS1000P 16 and 17

MEDIUM PRESSURE AND MEDIUM TEMPERATURE TURBINES Action Backpressure/Extraction TM/TME 18 and 19 Action Condensing/Extraction TMC/TMCE 20 and 21

LOW PRESSURE AND LOW TEMPERATURE TURBINES Action Backpressure TM Flex 22 and 23 Action Backpressure TS and TG 24, 25

ACCESSORIES 26 SPARE PARTS 27


The TGM reaction turbines line is an evolution of TGM technology wich reaches the highest levels of thermodynamic efficiency and operational reliability. The reaction turbines allow the perfect adequation to any industrial process and energy gains even in low power applications. They are robust and have a highly modular construction, assuring an optimal installation flexibility.

BT/BTE8

Reaction-Backpressure/Extraction Turbines


Main Technical Data Backpressure/Extraction

Model Power (max) Speed Steam Condition (max)

MW rpm (psia) (ºF) (psia)

BT / BTE16 6 16.000 (1740) (986) (232)

BT / BTE20 10 14.000 (1740) (986) (232)

BT / BTE25 16 10.800 (1740) (986) (232)

BT / BTE32 25 8.500 (1740) (986) (232)

BT / BTE40 40 6.800 (1740) (986) (232)

BT / BTE50 63 4.300 (1740) (986) (232)

BT / BTE63 100 3.600 (1740) (986) (232)

BT / BTE80 150 3.600 (1740) (986) (232)

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1740 psia 986 °F

Multistage

High Pressure and High Temperature

CT/CTE10

Reaction-Condensing/Extraction Turbines


Main Technical Data Condensation/Extraction

Model Power(max) Speed Steam Condition

MW rpm (psia)(max) (ºF)(max) (psia)

CT / CTE20 10 14.000 (1740) (986) (232)

CT / CTE25 16 10.800 (1740) (986) (232)

CT / CTE32 25 8.500 (1740) (986) (232)

CT / CTE40 40 6.800 (1740) (986) (232)

CT / CTE50 63 5.400 (1740) (986) (232)

CT / CTE63 100 4.300 (1740) (986) (232)

CT / CTE80 150 3.600 (1740) (986) (232)

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1740 psia 986 °F

Multistage


TM-A/TME-A12

Backpressure/Extraction Turbines

TGM’s TM-A high-pressure and high- temperature multistage turbine line is developed and manufactured to better adequation to the power cogeneration processes and thermo power plants. Operating at up to 1230 psia and 968°F these turbines are ideal to improve efficiency levels in conventional or combined thermal cycles.

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1230 psia 968 °FHigh Pressure and High Temperature

The turbine rotor is manufactured in a single piece, forged in Cr Mo steel, which allows it to operate at high speed, providing greater mechanical resistance and reliability. The blades have controlled geometry and attachments to ensure an excellent performance and vibration damping. The high-pressure housings are

designed based on the double-wall concept, which restricts the incidence of high pressure and high temperature to an extremely small area of the machine, resulting in excellent thermomechanical elasticity and considerably increasing the life span of the machine.

The control valves with independent drives ensure better distribution of the steam flow and control of the partial loads and allow also external adjustments, working as additional protection against overspeed.

Multistage

*Under Consult Main Technical Data

Model Power (max) Speed Steam Condition(max)

kW rpm (psia) (ºF) (psia)

TM10000A 11.000 9.500 (1230) (968) (232)

TME10000A * 9.500 (1230) (968) (232)

TM15000A 18.000 8.000 (1230) (968) (174)

TME15000A * 8.000 (1230) (968) (174)

TM25000A 30.000 6.000 (1230) (968) (130)

TME25000A * 6.000 (1230) (968) (130)

TM35000A 40.000 6.000 (1230) (968) (87)

TME35000A * 6.000 (1230) (968) (87)

TM50000A 55.000 5.000 (1230) (968) (87)

TME50000A * 5.000 (1230) (968) (87)

Condensing turbines are suitable for power generation, specially applied in steam power plants, combined-cycle power plants and industrial processes. In a condensing cycle, the steam leaves the turbine and flows toward a condenser where it is re-converted into water and directed to the boiler.

TMC-A machines are of the straight condensing type only, while TMCE-A steam turbines are equipped with one or more extractions to supply steam for heating or industrial processing purposes (cogeneration).

TMC-A/TMCE-A14

Condensing/Extraction Turbines


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1230 psia 968 °FHigh Pressure and High TemperatureCondensing/Extraction Turbines

Multistage

Model Power (max) Speed Steam Condition kW rpm psia(max) ºC(máx) (ºF)max (psia)

TMC15000A 13.000 8.000 (1230) (968) 0,1 (1,45)

TMCE15000A * 8.000 (1230) (968) 0,1 (1,45)

TMC25000A 25.000 6.000 (1230) (968) 0,1 (1,45)

TMCE25000A * 6.000 (1230) (968) 0,1 (1,45)

TMC35000A 35.000 6.000 (1230) (968) 0,1 (1,45)

TMCE35000A * 6.000 (1230) (968) 0,1 (1,45)

TMC50000A 50.000 5.000 (1230) (968) 0,1 (1,45)

TMCE50000A * 5.000 (1230) (968) 0,1 (1,45)

Main Technical Data

*Under consult

TS1000P16

Backpressure Turbines

The TS 1000P series was specially developed for mechanical drives (such as pumps, compressors, fans, and so on) where the available conditions for the steam are based on high pressure and high temperature. This series complies with the API 611 standard.


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940 psia 896 °F

Single Stage


Main technical Data Model Power (max) Speed Steam Condition (max)

kW rpm (psia) (Fº) (psia) TS1000P 1.300 6.000 (940) (896) (87)

TM/TME18

Backpressure/Extraction Turbines

TGM’s TM multistage turbines for medium temperature and medium pressure are compact and very efficient to be applied in special mechanical drives as well as medium and high power generators.

Construction Characteristics of the TM/TME Models:

• Modular construction, with or without controlled extraction;• Casings in alloy steel for high temperatures;• Multivalve block integrated to the upper housing, with the division up to three individual chambers;• Hydraulic trip valve with integrated start up device;• Bearing pedestals in cast steel;• Rotor in forged Cr-Mo steel, disks shrunk fitted (optionally one piece);• Milled blades in 13% Cr stainless steel;• Diaphragm with controlled aerodynamic profiles for greater efficiency;• Sealing by labyrinths with stainless steel fins assembled on the shaft;• Sleeve and axial thrust bearings in Babbitt metal;• Integrated electronic control system with protection devices for higher operational safety.


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652 psia 842 °FMedium Pressure and Medium Temperature

Multistage

Model Power (max) Speed Steam Condition (max) kW rpm (psia) (ºF) (psia)

TME3000 * 6.500 (652) (842) (130)

TM5000 8.500 6.500 (652) (842) (87)

TME5000 * 6.500 (652) (842) (87)

TM10000 12.500 8.000 (652) (842) (87)

TME10000 * 8.000 (652) (842) (87)

TM15000 20.500 6.000 (652) (842) (87)

TME15000 * 6.000 (652) (842) (87)

Main Technical Data

* Under Consult

TGM´s multistage condensing turbines supply more power with lower steam consumption. They are indicated for plants with surplus steam or fuel and when steam is not required to process.

TGM also supplies multistage condensing turbines with controlled extraction, meeting the steam demand in process lines, or the same condensing turbine with intermediate bleedings to supply steam to pre-heaters or deaerators, increasing thermal cycle efficiency.

TMC/TMCE20

Condensing/Extraction Turbines


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The CPC Converter allows connection of the hydraulic system to several types of electronic governors, standardizing the control of the turbines.

The Servomotor acts directly on the steam control valve and the incorporated technological improvements ensure positioning without answer delay, which is common in mechanical lever systems.

The Stop valve is hydraulically activated, highly reliable, and can be tested with the turbine in operation.

Multistage

Main Technical Data

Model Power (max) Speed Steam Condition kW rpm bar(max) psia(max) (ºF)max (psia)

TMC2000 2.000 6.500 45 (652) (842) (1,45)

TMC3000 4.000 6.500 45 (652) (842) (1,45)

TMCE3000 * 6.500 45 (652) (842) (1,45)

TMC5000 7.500 6.500 45 (652) (842) (1,45)

TMCE5000 * 6.500 45 (652) (842) (1,45)

TMC10000 10.000 8.000 45 (652) (842) (1,45)

TMCE10000 * 8.000 45 (652) (842) (1,45)

TMC15000 17.500 6.000 45 (652) (842) (1,45)

TMCE15000 * 6.000 45 (652) (842) (1,45)*Under Consult

TGM raises the efficiency level of the global thermal balance with the TMFlex. Operating at medium pressures and temperatures, TM Flex is ideal for the new levels of thermal efficiency required in the processes. Besides its greater efficiency and flexibility, it is extremely compact, which reduces installation and maintenance costs. This new line of turbines incorporates the same technological concepts that have been proven and applied in the high-temperature and high-pressure turbines.

TM Flex22

Backpressure Turbines


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Multistage

Main Technical Data

Model Power (max) Speed Steam Condition (max) kW rpm bar (psia) (ºF) (psia)

TMFlex1000 1.600 6.500 45 (652) (842) (58)

TMFlex2000 2.500 6.500 45 (652) (842) (174)

TMFlex3000 5.000 6.500 45 (652) (842) (174)

These are low-power turbine models, applied to drive pumps, fans, exhausts as well as small power plants between 20 kW and 1.500 kW.

The TS 500 turbine, a special series, was developed for cold start-up (emergency), whenever the immediate operation of the turbine is required. For example: the supply of feed water to the boilers must be assured, otherwise there will be irreversible damages to the boilers. In these conditions, the TS500 comes into operation with its mixed lubrication system (forced feed + oil ring). The housing is equipped with automatic steam traps to ensure the required purges. This turbine model is the best and cheapest solution available in the market.

Steam Turbines for Emergency Start-up

TS24

652 psia 842 °F

Backpressure Single Stage Steam Turbines

Medium Pressure and Medium Temperature

Main Technical Data


TS2000 2.000 6.000 (652) (842) (174)

TS1000 1.600 6.000 (652) (842) (174)

TS500 900 6.000 (652) (842) (58)

TB50 30 3.600 (652) (842) (44)

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The TG320 micro steam turbines are specially developed as prime drivers for small generators, to operate isolated as well as connected to an electrical net. They are ideal to take advantage of small steam flows at low pressure, even in saturated conditions, coming from boilers fed by biomass, oil, waste, gas and others.

319 psia 540 °F

Micro Steam TurbineTG Low Pressure and Low Temperature

Main Technical Data


TG320 300 10.000/1.800 (319) (540) (87)

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The turbines can be installed with two types of oil units, with an integrated tank or a separate hydraulic set, facilitating the installation of the equipment on site.

The power stations have automatic control rooms or panels, providing the safest and most reliable operation of the system.

Lube Oil Units

Control Panels Each turbine model has a control panel equipped with high-tech instruments, providing a high safety level and easy operation.


Accessories

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TGM Turbinas manufactures spare parts to service any turbine model. The quality of the parts manufactured by TGM is guaranteed by modern processes and strict control procedures, in accordance with usual standards.

Spare Parts

Documents

Tgm Turbine 30 300 Kw