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“Water, water everywhere,
Nor any drop to drink”*
Two-thirds of the Earth are covered by water, but only 3% of this is fresh – the rest is salt.
About 69% of the water consumed by people goes into irrigation, about 22% into
industry and about 9% into households.
As the Earth’s population increases, fresh water is becoming scarcer and more
expensive. Many people today are short of drinking water, but textile processing still uses
vast amounts of this precious resource.
And the textile industry is expanding in those very regions that are critically short of water.
Water shortages are forecast to become still more widespread in the coming years.
We urgently need to take steps to balance the needs of growing populations for clean, safe drinking water, industry and agriculture.
*The Rime of the Ancient Mariner by Samuel Taylor Coleridge
Multiple challenges for mills
Today, cotton is most frequently colored with reactive
dyes. The average amount of water used for dyeing
1 kilogram of cotton with conventional reactive dyes is
60 to 80 liters. One reason for this is that up to 20-40%
of the dye molecule reactive sites are blocked during the
dyeing process itself and therefore incapable of fixation
to the fiber. Removing unfixed dye is a long, expensive,
water- and energy-intensive process.
Why waste water?
Use innovative solutions! AVITERA® SE—a new technology At Huntsman Textile Effects, we constantly work to minimize the
environmental impact of our own manufacturing processes.
We set ourselves annual targets to cut down our own water and
energy consumption, while continuing to ensure full environmental
compliance.
With continuous improvements in our production technology, Huntsman
Textile Effects has achieved over 20% reduction in water consumption
and 10% in energy consumption to produce per ton of our products
over the past five years. To meet with the Huntsman Corporate
sustainability vision, the Textile Effects division is committed to reduce
energy consumption per ton product across all sites by 2% each year.
We also work closely with textile mills to make sure they use the best
available technologies – enabling them to save water and energy,
reduce effluent and improve yield.
And we help mills communicate with brands and retailers, so they in
turn can show consumers how to cut down water and energy
consumption during washing, tumble drying and ironing.
Smart processes and intelligent effects help to ensure that less water
is used throughout the textile chain, from fiber manufacture through
processing to fabric care.
Reducing water consumption is one of the highest
priorities in the textile industry today.
Vast quantities of water are used at every stage of textile
wet processing, from desizing, scouring and bleaching
through dyeing and printing to finishing.
The largest amounts are consumed in printing, dyeing
and bleaching.
If it is not properly treated, waste water pollutes,
aggravating the situation still further.
These are major challenges for textile mills, which
are faced with rising costs, demand for improved
sustainability and growing concern about
environmental pollution.
We no longer need to use so much water.
A new, revolutionary dyeing technology enables
consumption to be drastically cut. And it improves
the efficiency of fabric preparation, coloration and
finishing.
AVITERA® SE tri-reactive dyes combine new
reactive groups, which ensure rapid and very high
exhaustion and fixation. The AVITERA® SE dyes
range provides an exceptionally low-temperature,
low-consumption processing system for cellulosic
fibers and their blends.
Not only are lower amounts of water needed for
dyeing and/or printing, but also for washing off,
since there is much less dye to be removed.
Overall water consumption can be reduced
from between 60 and 80 l/kg, as required by
traditional reactive dyes, to between 15 and
20 l/kg, i.e. by as much as 75%!
Outstanding compatibility and low sensitivity to
dyeing parameters result in excellent lab-to-bulk
and bulk-to-bulk shade reproducibility, minimizing
reprocessing – and avoiding the use of yet more
water and energy.
100
90
80
70
60
50
40
30
20
10
0Dyeing time
Exha
ustio
n / fi
xatio
n
Phase A AdsorptionDiffusion
Phase B Fixation
Phase C Washing
off
Helping customers conserve water and
energy with innovative technologies
Care of
Textiles
Industrial
Manufacturing
Reducing the environmental impact
of the chemicals we sell
Product
Application
Providing solutions and products with
lower environmental impact to reduce
the energy used for textile care
Areas of innovation focused on sustainability
M
I
P
C
A
T
Water consumption by wet processing step
Finishing
Printing
Dyeing
Mercerizing
Bleaching
Scouring
Desizing
Continuous/LLR Batch/HLR Range of performance = 4x to 210x
Bring a seriously sustainable message
to your end consumers!We can all save water
It’s not only chemical companies and textile mills that need to change their habits: More water and energy are used in
textile care than in processing.
Huntsman helps textile mills communicate with brands and retailers, so they in turn can help consumers cut
consumption – and in doing so enhance their own reputation.
HIGH IQ® Intelligent Effects are top-quality finishes geared to improving sustainability in garment use.
They allow longer intervals between washing, enabling consumers to reduce the huge amounts of water, detergent
and energy used in home laundering.
Here’s how some of them work:
Active freshnessAntibacterial deodorant properties
inhibit the growth of bacteria
responsible for creating unpleasant
odors and staining.
Freshness on demandMicrocapsules bonded to the fabric
are charged with the scent of the
detergent, which is slowly released
during wear, giving a freshly-laun-
dered effect that lasts.
Clean and dry comfortA special water-repellent finish
prevents liquids and dirt from
penetrating the fabric, so the wearer
feels clean, dry and comfortable.
An example of
innovative solutions
from Huntsman Textile
Effects
AVITERA® SE —a new technology
AVITERA® SE is just one example of where a new technology can help to save water
and energy during textile processing. If all cotton mills adopted such new chemistries
and used best practices, we would have potential savings in the major Asian textile
processing countries that would go a long way toward the WHO target of 1.3 liters of
fresh water per person/day.
In the first six months after the AVITERA® SE launch, we saved 99.4 million
liters of fresh water (equivalent to 40 Olympic swimming pools).
The technology we need is available today.
It is up to each and every link in the textile chain to take responsibility, make the
change and communicate this to all stakeholders.
Let’s work together to save the world’s water!
www.huntsman.com/textile_effectswww.high-IQ.com
HeadquartersHuntsman (Singapore) Pte LtdTextile Effects Division152 Beach Road#29-00 Gateway EastSingapore 189721Telephone +65 6297 3363Fax +65 6298 [email protected]
Region EuropeHuntsman Advanced Materials(Switzerland) GmbH, Textile EffectsKlybeckstrasse 2004057 Basel, SwitzerlandTelephone +41 61 299 11 11Fax +41 61 299 11 [email protected]
Region AmericasHuntsman International LLCTextile Effects4050 Premier DriveHigh Point, NC 27265, USATelephone +1 800 822 1736Fax +1 336 819 [email protected]
Region AsiaHuntsman Textile Effects (China) Co. Ltd.Flying Geese Mountain Industrial ParkShilou Town, Panyu District, Guangzhou511447, PR ChinaTelephone +86 20 3937 7000Fax +86 20 8484 [email protected]
Edition 2011Copyright © 2011 Huntsman. All rights reserved.All trademarks mentioned are registered trademarks of Huntsman Corporation or an affiliate thereof in one or more, but not all countries.AVITERA® SE is a trademark of Huntsman Corporation or an affiliate thereof.
IMPORTANT: The following supersedes Buyer’s documents. Sales of the product described herein (“Product”) are subject to the general terms and con-ditions of sale of either Huntsman Advanced Materials LLC, or its appropriate affiliate. Huntsman warrants that at the time and place of delivery all Products sold to Buyer shall conform to the specifications provided to Buyer by Hunts-man.While the information and recommendations included in this publication are, to the best of Huntsman’s knowledge, accurate as of the date of publication, NOTHING CONTAINED HEREIN (EXCEPT AS SET FORTH ABOVE REGARDING CONFORMANCE WITH SPECIFICATIONS PROVIDED TO BUYER BY HUNTS-MAN) IS TO BE CONSTRUED AS A REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WAR-RANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS, OR WAR-RANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR DESCRIP-TION OR SAMPLE, AND THE BUYER ASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUBSTANCES.No statements or recommendations made herein are to be construed as a representation about the suitability of any product for the particular application of Buyer or user or as an inducement to infringe any patent or other intellectual property right. Buyer is responsible to determine the applicability of such in-formation and recommendations and the suitability of any product for its own particular purpose, and to ensure that its intended use of the Product does not infringe any intellectual property rights.The product may be or become hazardous. The Buyer should obtain Material Safety Data Sheets and Technical Data Sheets from Huntsman containing detailed information on product hazards and toxicity, together with proper shipping, handling and storage procedures for the product, and should comply with all applicable governmental laws, regulations and standards relating to the handling, use, storage, distribution and disposal of, and exposure to the pro-duct. Buyer shall also take all steps necessary to adequately inform, warn and familiarize its employees, agents, direct and indirect customers and contractors who may handle or be exposed to the product of all hazards pertaining to and proper procedures for safe handling, use, storage, transportation and disposal of and exposure to thepProduct, and the containers or equipment in which the product may be handled, shipped or stored.
Please note that products may differ from country to country. If you have any queries, kindly contact your local Huntsman representative.
Huntsman is a member of:
(Ecological and Toxicological Association of Dyes and Organic Pigments Manufacturers)
XX3007e—June 2011, Printed in China on recycled paper.