Tesco 213 30000e Casing Drilling

Embed Size (px)

Citation preview

  • B E T T E R W A Y S T O T H E B O T T O M

    Bulletin 30000e

    T E S C O C A S I N G D R I L L I N G Reach your reservoir with more efficiency and flexibility.

  • P A G E 2

    1

    11

    12

    15

    16 17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    29 30

    31

    32

    33

    34

    35

    36

    14

    7

    9

    SOUTH AMERICA

    4

    5

    6

    Houston, Texas

    Bryan, Texas

    Kilgore,Texas

    Springtown, Texas

    Conway, Arkansas

    Grand Junction, Colorado

    Calgary, Alberta

    1

    2

    3

    NORTH AMERICA EUROPE26

    27

    28

    Aberdeen, U.K.

    Stavanger, Norway

    Bergen, Norway

    ASIA31

    32

    33

    34

    Moscow, Russia

    Beijing, China

    Singapore

    Jakarta, Indonesia

    AUSTRALIA35

    36

    Perth, Australia

    Te Puke, New Zealand

    MIDDLE EAST29

    30

    Doha, Qatar

    Dubai, United Arab Emerites

    Quito, Equador

    Bogota, Columbia

    Maracaibo, Venezuela

    El Tigre, Venezuela

    Moroso, Brazil

    Macei, Brazil

    15

    16

    17

    18

    14

    19

    20

    21

    22

    23

    24

    25

    Sao Mateus, Brazil

    Rio de Janeiro, Brazil

    Salta, Argentina

    Buenos Aires, Argentina

    Neuguen, Argentina

    Rio Gallegos, Argentina

    13

    28

    7

    8

    810

    Grande Prairie, Alberta

    Nisku, Alberta

    Red Deer, Alberta

    Reynosa, Mexico

    Villahermosa, Mexico

    Ciudad del Carmen, Mexico

    9

    10

    11

    12

    13

    342

    56

    Wherever Youre Working, TESCO CASING DRILLING Works Better

    CASING DRILLING is ready to go right out of the box when and where you

    need it. Anywhere in the world.

    Borehole problems can occur anytime, anywhere. CASING DRILLING delivers

    all of the functionality of conventional drillpipe drilling, with greater effi ciencies

    and improved safety.

    Specialized TESCO technicians deploy this time-tested, proven process for

    customers in virtually every producing region, backed by the resources of a global

    organization. In-depth CASING DRILLING expertise and equipment are at hand

    when you need to reach bottom.

  • The Proof is in The Drilling

    CASING DRILLING is innovation in action technology that

    gets casing to bottom by circulating, reciprocating and rotating

    simultaneously. Every well is drilled and cased at the same time.

    By using the full capabilities of your rigs top drive, the system

    is the solution: CASING DRILLING is a proven process after millions

    of feet drilled, on- and off shore, straight, directional and horizontal

    wells.

    Because of its application fl exibility, CASING DRILLING can

    successfully execute anything that can be accomplished with

    conventional drilling, while delivering operating and labor cost

    savings, capital investment reductions and faster time-to-targets.

    With CASING DRILLING, casing is always on bottom, letting

    you change your bottom hole assembly (BHA) without a trip.

    The process requires less drilling fl uid, further reducing costs and

    environmental impact: the mechanical characteristics of the casing

    plaster cuttings into the face of the bore hole, sealing pores in the

    formation that contribute to lost circulation.

    Directional and horizontal applications have been proven

    on- and off shore. Directional CASING DRILLING has been used

    successfully in diffi cult shales in North America; in completing

    complex 3D North Sea wells; and in drilling extended reach wells

    further examples of the fl exibility and adaptability of CASING

    DRILLING in a wide variety of hole angles, with on-bottom ROPs

    equal to or better than conventional methods.

    With the ability to rotate and reciprocate while circulating uid, CASING DRILLING can accomplish what conventional drilling can and more.

    CASING DRILLING is an engineered solution for di cult drilling situations. With surface rotation rates of 120 rpm for 9 5/8 and 13 3/8casing, (150 rpm for 7), casing becomes a very e ective drill string.

    P A G E 3

  • P A G E 4

    reaming shoe to work casing to the bottom. The CDS can rotate and

    reciprocate the casing with continual fl uid circulation.

    When the goal is to drill an original straight hole, TESCO

    professionals replace the reaming shoe with an expendable bit or

    drillable casing bit and use either a liner with drillpipe or casing to

    drill a new borehole with casing always on bottom.

    TESCO has perfected and proven retrievable CASING DRILLING

    systems. Drillpipe or wireline can be deployed for multiple bit runs in

    applications where either straight or directional/steerable wells are

    required or straight holes that requires multiple bit changes.

    The exclusive TESCO Drill Lock Assembly (DLA), used as a

    part of the BHA, plays a key role in the retrieval of tools from the

    bottom. When setting the DLA, tools are run in either on drillpipe

    or wireline. Stop dogs locate the BHA and create a landing and lock

    profi le. Once pressure is applied, axial locks are set and the running

    tool is released while rotation engages torsional locks. Retrieval

    is accomplished using pressure to engage DLA, open bypass and

    release axial locks.

    CASING DRILLING can be accomplished on nearly any rig with a

    top drive. Our tools and people both work toward keeping casing on

    bottom throughout the drilling process.

    TESCO CASING DRILLING Scenarios

    The simplicity of CASING DRILLING is one of the main reasons it is

    attractive to many E & P operators. CASING DRILLING requires few

    adaptations to a standard drilling rig and in most cases can be accomplished

    in just a few hours. Basics include a top drive and TESCOs Casing Drive

    System (CDS) that together serve as the workhorse for CASING DRILLING

    operations. Installed just below the top drive the CDS improves operational

    effi ciencies through its ability to circulate, rotate and reciprocate the casing

    string simultaneously.

    Depending on your drilling objective, TESCO has tools, processes and

    people to get you to bottom.

    Keeping It Simple:TESCO CASING DRILLING Adaptability

    Simplicity and adaptability are hallmarks of the proven CASING DRILLING

    solution. It requires few adaptations to a standard drilling rig in most

    cases, just a few hours of rig-up time. From basic casing running procedures

    to complex drilling scenarios, CASING DRILLING gets the job done with

    superior effi ciency.

    For example, for simply driving casing to the bottom, CASING DRILLING

    requires only a Casing Drive System (CDS) attached to a top drive and a

    Drilling Objective Benefi ts Tools # Bit Runs People on Rig Floor

    Driving Casing to Bottom. Ability to Pump, Rotate and Work Casing to the Bottom CDS Reaming Shoe

    NA 1

    Drilling a Straight Hole. CASING DRILLING with a Drillable or Expendable Bit CDS Expendable or Drillable Bit Liner with Drill Pipe or Casing to the Surface While Drilling

    One 1

    Drilling Straight and Directional or Steerable Holes. Tools Retrievable with Wireline.

    CASING DRILLING with Retrievable BHA CDS Drill Lock Assembly BHA Liner with Casing to the Surface While Drilling

    Multiple 1

    Drilling Straight and Directional or Steerable Holes. Tools Retrievable with Drill Pipe.

    CASING DRILLING with Retrievable BHA CDS Drill Lock Assembly BHA Liner with Casing to the Surface While Drilling

    Multiple 1

  • P A G E 5

    TESCOs Casing Drive System minimizes rig personnel, improving productivity while enhancing work site safety.

  • P A G E 6

    0

    2000

    4000

    6000

    8000

    10000

    12000

    Mea

    sure

    d Dep

    th, ft

    0 5 10 15 20 25 30 35

    Drilling Days

    Well 1Well 2CASING DRILLING

    Set 7

    Set 4-1/2

    Set 7

    Set 7Set 5-1/2 liner

    KickKick

    Conventional Drilling

    CASING DRILLING expertise and technology together help control

    and minimize todays borehole integrity issues and other drilling

    challenges.

    When using casing as a drill string, cuttings are smeared into the

    wall of the wellbore. This not only results in reduced cuttings at the

    surface, it automatically strengthens the wellbore and reduces lost

    circulation.

    CASING DRILLING signifi cantly reduces lost fl uids due to this

    Plastering Eff ect (see page 7) and enhances reservoir productivity

    from producing horizons.

    Improved well control is enhanced with continuous circulation

    even when tripping. Having casing constantly on the bottom

    reduces well kicks creating a safer environment.

    The CASING DRILLING process increases safety because it

    requires fewer people on the rig fl oor and less pipe handling than

    conventional drilling. It also minimizes or eliminates unscheduled

    events which lead to tripping the drill-string, kicks, casing wear, and

    unintentional sidetracks.

    CASING DRILLING design provides superior strength and rigidity

    in drilling operations. It has proven capable of withstanding

    dynamic downhole loads while maintaining standoff under

    large side forces without crushing. Underbalanced drilling, well

    completions and other operations can be executed without killing

    the well to trip pipe.

    Paired with the appropriate TESCO top drive, CASING DRILLING

    also maximizes the effi ciency of horizontal drilling operations

    further evidence of the systems adaptability from top to bottom.

    Lost circulation resulted in two unsuccessful attempts to reach bottom using conventional drilling methods. The CASING DRILLING process, used in the third attempt, encountered no lost circulation and delivered a viable wellbore to the operator when drill pipe drilling could not.

    CASING DRILLING has been proven to reduce NPT while improving drilling e ciencies. Lost circulation, stuck pipe, kicks and sloughing shale are all minimized by CASING DRILLING.

    Delivering Under Pressure: TESCO CASING DRILLING Top to Bottom

  • P A G E 7

    Reducing Non-Productive Time

    An added benefi t of the CASING DRILLING process is the Plastering Eff ect,

    or smearing, caused by continuous trowelling of the wellbore wall by the

    casing. Filter cake is smeared into the wall and is not scraped off by bit

    passage or tool joint impacts. Cuttings are ground up more fi nely.

    Generally, fewer cuttings return to the surface; instead they are smeared

    into the wall, further strengthening the wellbore which off ers the additional

    benefi t of improved well control and stability.

    Circulation losses are reduced even with higher Equivalent Circulating

    Densities (ECD). As demonstrated by the CASING DRILLING process, smearing

    has a particularly good eff ect when drilling through medium- and high-

    density rock. The Plastering Eff ect coupled with industry best practices leads

    to curing lost circulation and enables continuous drilling.

    Of all the benefi ts associated with CASING DRILLING cost savings,

    safety, effi ciency one of the primary benefi ts is this: In many cases, you

    can save at least one trip even in zones where lost circulation persists. That

    key benefi t alone gives operators a case to consider CASING DRILLING.

    CASING DRILLING reduces incremental costs. Many drilling engineers

    plan and budget their drilling operations to account for all activities

    positive and negative. If a particular fi eld typically encounters trouble

    zones, the drilling engineer will plan and budget for those trouble zones

    accordingly. Preventing and recovering from trouble is often anticipated

    so as not to show up as an unscheduled event, but as a routine drilling

    operation. The routine can add ever-increasing incremental costs to

    operators, especially those who are trying to tap even more diffi cult

    reservoirs.

    Sometimes routine operations are activities, or costs, that could

    be eliminated with a diff erent drilling system.

    Lost circulation and well control incidents are almost completely

    eliminated in wells drilled using CASING DRILLING. Wells that

    encounter a weak zone before or after a high-pressure zone while

    drilling with drillpipe often fi nd it diffi cult to balance the lost

    circulation potential in the in the upper zone with well infl uxes in

    the lower zone, particularly when tripping out of the hole with

    drill pipe. TESCO encourages operators to drill ahead through lost

    circulation when CASING DRILLING. Just as one might plan for a

    short trip or a conditioning trip as a prudent practice, a certain

    amount of time might be budgeted to deal with problems relating to

    lost circulation in environments where it is likely to occur. Identifying

    these hidden costs can make CASING DRILLING even more attractive

    and drilling budgets extend further.

    PLASTERING

    Casing coupling is forced against the bore wall as it advances into the borehole.

    As mud is smeared into the formation, lter cake builds up on the borehole wall.

    Filter cake and cuttings are plastered against the borehole wall by the coupling, sealing porous formations .

    Variations in the straightness of casing smear drill cuttings, sealing pores in formations in what is known as the Plastering E ect.

  • P A G E 8

    Wear-resistant Couplings

    TESCO produces wear-resistant accessories to protect casing against excessive abrasions during drilling. Wear Bands are tungsten carbide coated rings installed below the coupling to protect the connection. Wear Sleeves protect the joint from undue wear and prevent buckling near the bottom of the drill string

    Pump Down Displacement PlugTM

    TESCOs Pump Down Displacement Plug (PDDPTM) is a cementing accessory for use with CASING DRILLING and Casing Running operations. The PDDP is pumped behind the cement job to displace the cement replacing conventional displacement plugs. It can be pumped down at normal pump rates and lands in the casing profi le nipple. When landed, the solid plug holds backpressure preventing backfl ow and allows operators to continue with minimized risk of cement U-tubing.

    Targeting and Meeting any Objective: TESCO CASING DRILLING Tools

    Almost any on- or off shore drilling rig can be adapted to use the

    CASING DRILLING technology. Converted conventional rigs lose

    none of their capabilities.

    Portable TESCO Top Drives can be easily installed on rigs without

    top drives. The TESCO Casing Drive System (CDS), integral to

    CASING DRILLING, is the industrys proven workhorse for getting

    casing on bottom. The versatility gained by conversion to a dual-

    purpose rig makes it suitable for use on a wider range of wells and

    increases opportunities.

    TESCO has a wide range of equipment for the CASING

    DRILLING process to meet any drilling challenge. Together with

    knowledgeable and experienced TESCO drilling professionals, theres

    no downhole environment off limits no missed opportunities for

    more effi cient, more successful projects.

    Multi-Lobe Torque (MLT) Rings

    The TESCO MLT ring is a high performance, low cost connection enhancement that delivers premium performance to standard API Casing and Tubing. MLT rings fi t standard API off the shelf casing and tubing extending the utility of operator pipe inventories. They are particularly eff ective when used on problem wellbores with a top drive and CDS. Installation is fast and easy and can be done at well-site, pipe yard or mill. MLT rings are compatible with full API make-up tolerances through a unique gauging system and a selection of ring heights specifi c to the size and weight of the tubing or casing. Substantial connection torque capacity improvement can be realized with this technology

    Underreamer

    Directional Tools

    Torque Locks

    Drill Lock Assembly

    ToolLocator

    Axial Locks

    Bit

  • P A G E 9

    Hydro-Form Centralizers and Stabilizers

    Hydro-Form Centralizers are used in the casing string to facilitate improved cementing. Stabilizers are used at the bottom of a drill-in CASING DRILLING string to stabilize the BHA (Bottom Hole Assembly). TESCOs patented design and attachment method provides superior strength and rigidity capable of withstanding dynamic downhole loads while maintaining standoff under large side forces without crushing. TESCOs Centralizers and Stabilizers provide positive centralization for cementing in vertical and deviated wells for both CASING DRILLING and Casing Running applications. These accessories facilitate rotation of the casing string, a signifi cant advantage for cementing operations.

    Warthog

    The TESCO Warthog, our exemplary Casing Running and Reaming Tool (CRRT), helps get your casing to TD despite compromising hole conditions such as bridges, ledges, doglegs, sloughing formations and deviated holes. The Warthog combines hydraulic and mechanical energy to break through downhole obstructions and a nosecone profi le that cleans and circulates simultaneously. Three spiral helix external blades help condition the hole and provide centralization for cementing.

    ORB - Once Retrievable Bit

    The ORB is TESCOs one-trip drill shoe for vertical or tangent intervals. The cutting structure is inserted into the drill shoe at the surface level. UR arms, pilot bit and the center portion of the ORB bit are retrieved with wireline once TD is reached.

    TesTORK Torque Monitoring Service

    The TesTORK Torque Monitoring Service gives TESCO clients an easy method for monitoring connection assembly torques and provides an audit trail for connection make-up. The portable, robust system is easily set-up and confi gured. Torque calibration occurs at the rig fl oor and at the connection level and can be done in a matter of minutes. Run by a single operator, TesTORK keeps a tally of casing and an accurate diary of make-up events. TesTORK insures data integrity, security and reports in metric and SI units.

  • P A G E 1 0

    Setting New Standards With Standard Technologies

    Wherever you drill for oil and gas, TESCO CASING DRILLING has

    been proven in vertical and directional applications with virtually

    every standard technology used today.

    From Rotary Steerable applications to logging and measurement

    while drilling (LWD/MWD), to coring, the CASING DRILLING

    solution delivers superior results.

    The CASING DRILLING process has been used to successfully

    complete hundreds of wells: vertical, directional and horizontal.

    CASING DRILLING has proven itself an exceptionally viable

    drill string tubular, capable of drilling build rates of up to 13 per

    hundred feet while maintaining a better ability to keep on the

    well path.

    The process is successfully operated onshore and off shore,

    including off shore wells with 70+ holes at over 12,000 feet,

    using LWD/MWD with mud motors and rotary steerable

    systems.

    Far more than a shallow well technology, TESCO has used

    CASING DRILLING for its customers at 1,000-foot depths and up

    to 15,500 feet of hole.

    The process works with conventional rigs, delivering CASING

    DRILLING benefi ts with minimal rig modifi cations.

    Wells drilled with CASING DRILLING can be readily logged via

    conventional wireline, cased hole and LWD methods.

    CASING DRILLING virtually eliminates loss circulation. Its proven

    Plastering Eff ect enhances reservoir productivity by reducing or

    eliminating fl uid losses to the producing horizon.

    Core samples are collected through conventional core barrel

    attached to the DLA: core samples are retrieved more quickly and

    safely by retrieving the DLA.

    With hundreds of intervals and millions of feet of hole, proven in vertical, horizontal and under-balanced wells, on and o shore, and in more than 30 geological basins around the world, CASING DRILLING is changing how wells are drilled.

  • Changing The Way Leading The Way

    Speed, safety and effi ciency are equally critical when it comes to

    drilling eff ectiveness and getting you to TD every time.

    At TESCO, our people work closely with one another and

    with our customers to provide innovative, cost-saving and

    environmentally friendly drilling technology and services that

    get you to bottom...right out of the box.

    Drilling is more than just our passion. Its in our blood. So it

    should be no surprise that when it comes to innovative drilling

    technology, TESCO continues to lead the way to improving

    drilling effi ciency and Better Ways to The Bottom around the

    world.

    To learn more about TESCO, visit us at www.tescocorp.com.

  • Tesco Corporation is an industry leader in the development and commercialization of drilling technology and services. The Corporations mission is to change the way wells are drilled. By reducing drilling risk and increasing operational effi ciency, TESCO generates real value for its customers. TESCOs powerful combination of engineering and service excellence is provided by experienced and dedicated fi eld personnel. Coupled with a passion for innovation, TESCO off ers a comprehensive toolbox of proven technologies and delivers superior solutions at the wellbore. With a vision spanning the crown to the bit, from the desert to deepwater, around the world TESCO technology provides Better Ways to The BottomTM.

    Corporate Headquarters3993 W. Sam Houston Parkway N.Suite 100Houston, Texas 77043 USATel: 713-359-7000Fax: 713-359-7001

    Email: [email protected]

    TESCO, TESCO CASING DRILLING, CASING DRILLING, Casing Drive System, CDS, MCLRS, PDDP, MLT, Markfree, Warthog, TESCO TUBULAR SERVICES, ULTREX, Hydro-Form, TesTORK and Better Ways to The Bottom are trademarks of Tesco Corporation.

    Tesco Corporation/ April 2008/ POD/ All rights reserved