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Sept 27th, 2012 Houston, TX Your Next Generation Driller Technology Changes driven by increased Water Depth John Kozicz Technology Manager

Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

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Page 1: Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

Sept 27th, 2012

Houston, TX

Your Next Generation Driller

Technology Changes driven by increased Water Depth

John Kozicz Technology Manager

Page 2: Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

Where we’ve been

Where are we now

Where we need to go

How do we get there

What Technologies might we need

Agenda

Page 3: Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

Where we’ve been

Cuss 1, 1961 (Patent 1954) (Continental, Union, Shell & Superior) 4 steerable propellers. operator controlled Radar & Sonar ranging max WD 3500m

Shell Eureka. 1961 Azimuthing thrusters analogue controller & a basic Taut Wire position reference system

Sedco 445, 1971 Azimuthing thrusters (lots) analogue controller Taut Wire and acoustic position reference system 1972, First well 1350’ wd Brunei

Sedco 709, 1971 8 Azimuthing thrusters analogue controller Taut Wire and acoustic position reference system

Some Key Milestones

Page 4: Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

2nd Generation •Mid 1970s •Water Depth to 1000-ft

•Displ. to 25,000 tons

•Moored - all chain

•Early DP Units arrive

•500 ton Loadpath

•No Top drives...yet

•Manual pipe-handling

•10k-psi BOPs typical

3rd Generation •Early 1980s •Water Depth to 3000-ft

•Displ. to 35,000 tons

•Moored – wire/chain systems arrive

•Early DP Units arrive

•650 ton Loadpaths

•Top drive retrofits

•Manual pipe-handling

• Few 15k-psi BOPs

•Hydraulic BOP Controls

4th Generation •Mid-Late 1980s •Water Depth to 5000-ft

•Semisubmersibles

•Moored, wire/chain

•Harsh Environments

•Displ. to 45,000 tons (a few larger)

•Mechanized Drill Floor

•750-ton Loadpath

•Top drives common

•7500-psi mud systems arrive

•15k-psi BOPs prevalent, MUX arrives

5th Generation •Late 1990s •Water Depth to 10,000-ft

•Mostly Ships

•Almost all DP

•Moderate Environments

•Displ. to 100,000 tons

•Highly Mechanized Drill Floor

•1000-ton Loadpaths

•Dual Activity and active heave dwks Introduced

•Top drives common

•7500-psi mud systems

•15k-psi BOPs up to 6-rams

•Hydrocarbon storage

6th Generation •Current Build Cycle •Water Depth to 12,000-

ft

•Almost all Ships

•Almost all DP (+DPS2/3)

•High-reliability Power

•Moderate Environments

•Displ. to 110,000 tons

•Highly Automated Drill Floor

•1250-ton Loadpaths

•Dual Activity

•Active Heave common

•Top drives common

•7500-psi mud systems, (5 pumps)

•15k-psi BOPs up to 6-rams (even 7!)

•Hydrocarbon storage

Evolution of Floaters

Page 5: Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

Evolution of Drillships

Operating Displacements

Drillships 19,750 st Peregrine I 29,252 st Deepwater Expedition 75,000 st GSF Jack Ryan 110,250 st Enhanced Enterprise class

Usable Water Displace- Operating Deck Depth ment VDL Length Beam Space (m) (mt) (mt) (m) (m) (m2)

Clear Leader 3,600 100,000 20,000 254 38 2,367 Expedition 3,000 24,125 7,000 171 28 485

Page 6: Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

Where are we now

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000

Wel

l Dep

th (

MD,

ft)

Water Depth (ft)

Rig Capability Envelope

Cajun Spirit

Enhanced Enterprise Class

Page 7: Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

Where do we need to go

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000

Wel

l Dep

th (

MD,

ft)

Water Depth (ft)

Rig Capability Envelope

Cajun Spirit

here

Or here

Or Maybe here Enhanced Enterprise Class

Or Back here

Page 8: Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

Known Deepwater Basins

That depends

Page 9: Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

Wells drilled since 2002 WD vs TD

0

2000

4000

6000

8000

10000

12000

0 1000 2000 3000 4000

Wel

l Dep

th, m

Water Depth, m

Water Depth Vs Well TD

Wells Drilled since 2002 - Source GRS data

Page 10: Technology Changes driven John Kozicz by increased Water ...dea-global.org/.../Deepwater-Technology-Drivers-r2.pdf · •Manual pipe -handling •10k-psi BOPs typical 3rd Generation

Where do we need to go

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000

Wel

l Dep

th (

MD,

ft)

Water Depth (ft)

Rig Capability Envelope

Cajun Spirit

here

Or here

Or Maybe here Enhanced Enterprise Class