Technical Manual PPT8/12/16/22LX/LY SLIMLINE€¦ · PPT8/12/16/22LX/LY SLIMLINE SD638160 ISSUE 22d ® Thank you for choosing Calorex! Your Calorex heat pump has been specially designed

Technical ManualPPT8/12/16/22LX/LY SLIMLINE

Page 32 SD638160 ISSUE 22d

®

Calorex Heat Pumps Ltd. · The Causeway, Maldon, Essex CM9 4XD, UK

TECHNICAL MANUALFOR

PPT8/12/16/22LX/LY SLIMLINE

(SD638160 Iss.22d 08/05/13)

Health and Safety Warning:As the heatpump includes electrical and rotational components it is required that only trained andcompetent persons should remove panels giving internal access to the unit.

Page 33



SD638160 ISSUE 22d

®

Thank you for choosing Calorex!

Your Calorex heat pump has been specially designed for pool heating usinghigh quality components that are carefully chosen to provide maximum

efficiency and reliability. This manual will help you to get the best out of yourheat pump and advise you on how to maintain it.

+

ACCESSORIES

4 x ANTIVIBRATION PADS

2 x 50mm FEMALE PIPE ADAPTORS

1 x CONDENSATE DRAIN SOCKET 3/4”

1 X CONDENSATE DRAIN SOCKET 20mm

(IN HEAT PUMP ELECTRIC BOX)



R

Page i

SCALE 1:1 SIZE = 240mm HIGH X 190mm WIDE. DOTTED BORDER NOT TO BE VISIBLEMATERIAL - SELF ADHESIVE PVC SUITABLE FOR OUTDOOR USE (UV STABILISED)FINISH- BLACK ON WHITE BACKGROUND.

D436863 INSTRUCTION LABEL

D436863 ISS 5

i3.0

i9.0PPT8 = 20APPT12 = 25APPT16 = 30APPT22 = 42A

1Ø

PPT8 = 10APPT12 = 10APPT16 = 15APPT22 = 20A

3Ø

H.R.C./ MCB (Type C)

i4.3

112

2

3

45

678

9

10

11

i2.3

i3.1

pH CaCO3

i4.1i11.0

QUICK START GUIDE



®


Contents

QUICK START GUIDE ...................................................................................................... i

1.0 Introduction ................................................................................................................ 4

1.1 Function .................................................................................................................... 5

2.0 Installation ................................................................................................................. 6

2.1 Accessories .............................................................................................................. 6

2.2 Siting ........................................................................................................................ 6

2.3 Air flow ...................................................................................................................... 7

3.0 Plumbing .................................................................................................................. 8

3.1 Recommended Plumbing Schematic ....................................................................... 10

3.2 Determining Water Flow .......................................................................................... 11

4.0 Electrolytic Corrosion in Swimming Pools ................................................................ 12

4.1 Electrical (Machine Wiring and Supply) .................................................................... 13

4.2 Location of Mains Input and External Interlock Terminals ........................................... 14

4.3 Pool Pump Synchronisation ................................................................................... 15

5.0 Digital Thermostat ................................................................................................... 16

6.0 Circuit Diagrams ..................................................................................................... 17

7.0 Regular planned maintenance ................................................................................ 22

8.0 Heat Pump Malfunction ........................................................................................... 23

8.1 User Check List ....................................................................................................... 23

9.0 Datasheets ............................................................................................................. 24

10.0 Installation Drawings .............................................................................................. 26

11.0 Winterisation Procedure ....................................................................................... 30

11.1 Start up Procedure After Winterisation .................................................................. 31

12.0 Warranty Conditions ............................................................................................. 32

13.0. Contacting Calorex............................................................................................... 33

14.0 Machine Record Log ............................................................................................ 34

15.0 Refrigeration Diagrams ......................................................................................... 35

16.0 Wiring Diagrams ................................................................................................. 39

17.0 Spare Parts Lists ................................................................................................... 44

18.0 Pool thermostat Controls Parameter setting instructions ...................................... 109

19.0 Logic Diagram .................................................................................................... 116

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SD638160 ISSUE 22d

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The Calorex ‘Propac’ range of air to water heat pumps is designed forswimming pool heating and consists of 4 models. Heat pumps in thismanual are designed to heat pool water and spas within the range of 10°Cto 40°C. Standard units (designated X) are suitable for outdoor poolsoperating in ambient temperatures above 5ºC.(Reverse cycle defrostmodels (designated Y) operate in ambient temperatures down to-15ºC).The water heat exchanger is a full flow type, manufactured fromtitanium tube, which is a highly corrosion resistant material. The heatpumps are suitable for use in fresh water and salt water pools. PPT8/12heat pumps are fitted with rotary compressors and PPT16/22 heat pumpsare fitted with scroll compressors. Both types of compressor are knownfor quiet running. A 6 minute compressor start delay timer is incorporatedfor compressor protection. With these features the heat pump is designedto have a long, trouble free life.

All units have integral safety devices to protect the heat pump from internaland external faults. Indicator lamps indicate operating mode. An adjustabledigital thermostat controls water temperature.

IMPORTANT

This appliance is not intended for use by persons (includingchildren) with reduced physical, sensory or mental capabilities, orlack of experience and knowledge, unless they have been givensupervision or instruction concerning use of the appliance by aperson responsible for their safety.

Children should be supervised to ensure that they do not play withthe appliance.

Calorex Heat Pumps Limited is an ISO9001:2000 certified company.

All Calorex heat pumps are CE approved

1.0 Introduction

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SD638160 ISSUE 22d

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1.1 Function The Calorex Swimming pool heat pump provides thermodynamic heating bymeans of a vapour compression cycle, (similar to that employed in aconventional refrigerator), in addition to acting as an active solar collector.

Coefficient of Performance

The efficiency of a Heat Pump is usually called its ‘Coefficient of Performance’ - (C.O.P.)which is simply a ratio of heat output to energy input, both being expressed in kW. Thus aHeat Pump absorbing 1 kW of electricity, collecting 4 kW of energy from the air, anddelivering 5 kW of heat to the pool water is said to have a C.O.P. of 5:1.

This ratio will vary according to the temperature of the water and the ambient air.

4. THE EXPANSION DEVICE and fromthere, now at normal pressure, it isreturned to the evaporator and the cyclestarts again.

THE HEAT PUMP CYCLE

POOLWATER OUT

POOLWATER IN

HOT GAS

HEAT EXCHANGER

CONDENSED REFRIGERANT

HIGH PRESSURE SIDE

COMPRESSOR

EXPANSION VALVE

LOW PRESSURE SIDE

COOL LIQUID REFRIGERANT

AMBIENT AIR

COOL GAS

EVAPORATOR

1

2

3

4

THE HEAT PUMP CYCLE

1. THE EVAPORATOR collects the heat from the outsideambient air, pre-heated by the sun. In the Calorex swimmingpool heat pumps, high volumes of outside air are drawn into theunit by the fan expelled through the evaporator fins. Theevaporator has liquid refrigerant passing through it which is at aconsiderably lower temperature than the ambient air.Therefore the air gives up its heat to the refrigerant which thenvaporises.This preheated vapour now travels to -

3. THE CONDENSER where it is surroundedby the pool water. The heat is given up to thecooler pool water and the now cooler refrigerantreturns to its former liquid state but still underhigh pressure from the compressor. Thispressure is released by passing liquid through-

2. THE COMPRESSORwhere it is compressed andupgraded to a much highertemperature. The hot vapournow enters-

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SD638160 ISSUE 22d

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a) Ensure heat pump on site is as ordered, i.e. model, electrical supply and factoryfitted options.

b) Inspect unit for damage, in particular inspect the evaporator (finned side) toensure that it is undamaged. (Minor indentations in the fins do not affectperformance). If severely damaged, endorse delivery note in presence of thedriver and send a recorded delivery letter to transport company giving details.Protect unit if installation is delayed.

The heat pump is supplied with accessories which aid installation. On delivery theaccessories are in a plastic bag in the heat pump electric box. (See section 4.2for lid removal).

These accessories are as follows:

4 x rubber feet - Fit these under the metal feet of the heat pump to help reduce theeffects of vibration.

2 x 50mm female connectors - On delivery the heat pump has 1 1/2” socketsattached to the water connections for fitting 1 1/2” plastic pipes. If 50mmpipework is preferred undo the threaded couplings on the water in/out connectionpoints and carefully remove the 1 1/2” sockets. Then fit the 50mm sockets intheir place and refit the threaded couplings. The heat pump can then be fittedwith 50mm plastic pipe.

2 x Condensate drain piece - Condensate drain pieces are supplied suitable for 3/4”or 20mm pipe. Use whichever piece fits the drain pipe required. Glue the relevantpiece to the driptray outlet and then fit then condensate drain piping.

a) Provide a firm level base capable of supporting operational weight of unit; spreadload if mounted on timber floor.

b) Ensure water cannot collect under unit, it is recommend that units are installedon plinths 100mm above finished floor level. This also aids condensate drainage.

c) Allow adequate clearance to service panels on unit; recommend 500mmminimum.

d) All Calorex heat pumps are by design as quiet as is practical, however dueconsideration should be given to siting the heat pump in order to minimise thenoise coming from the machine, for example by positioning the machine so thatthe inlet/outlets are parallel to occupied premises.

e) Ensure loose debris such as leaves, grass cuttings, etc will not block air inletgrilles.

f) Consider protection from extreme weather conditions if installed externally, i.e.lean-to-cover or building.

2.0 Installation

2.2 Siting

2.1 Accessories

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SD638160 ISSUE 22d

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2.3 Air flow

Suitable openingSuitable opening

> 50 cm

PLANT ROOMWALL WALL

POSSIBLE POSITIONS OF A CALOREX HEAT PUMP

SWIMMING POOL/SPA

CALOREX

CA

LO

RE

X CALOREX

CALOREX

CALOREX

MODEL Inlet Discharge

PPT8 0.157 0.168PPT12 0.264 0.168PPT16 0.322 0.173PPT22 0.322 0.173

Minimum Free Area m²TABLE 1

IMPORTANT

If multiple units are installed in an enclosed area then the inlet free areasrequired for each unit can be added together to form one inlet aperture.BUT discharge from each unit must be kept separate and must not beincorporated into one common duct system.

Due consideration must be given to air flow i.e. do not obstruct inlet or outletand ensure discharge to air cannot recirculate to inlet. (See below).

Required Free Areas to provide air flow to andfrom heat pumps when installed in anenclosed area or where required to pass airthrough a wall etc.

Free areas is the available area through whichair can pass through a grille or louvres.

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SD638160 ISSUE 22d

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a) Calorex Heat Pumps have water inlet/outlet connections as follows:

All models have fittings which enable the heat pump to be connected toeither 1 ½” or 50mm pipe work.

b) The heat pump is supplied with bungs fitted in the water connectionfittings These need to be removed before the heat pump is installed.(See section 3.2).

c) The Calorex Heat Pump must be connected after the filter in the returnpipe to the pool. If an existing heater is being retained, then the CalorexHeat Pump should be connected between the filter and the other heater.(See section 3.1).

d) Suitable breakable couplings should be installed local to the heat pump.

e) If the heat pump is installed at a lower level than the pool then isolationvalves should be fitted.

f) A drain valve or plug should be fitted to the lower pipe to facilitate draindown in the winter period.

g) Connections on all models are by 1 ½” or 50mm Female fittings. Thewater in/water out pipes need to be glued into these connections using asuitabe adhesive.

h) The condensate drain at the base of the unit collects condensation fromthe evaporator fins. This should run away to waste via ¾” domesticwaste piping. It is therefore necessary to ensure that the Calorex HeatPump is placed on a level plinth so that the condensate water can runaway with adequate fall to waste i.e. ½” per foot minimum and mustincorporate a “u” trap as to not overflow the edges of the drip tray insidethe heat pump. See below.

THIS TYPE OF INSTALLATION

SHOULD BE AVOIDED INCORRECT DRAINAGEFOR CONDENSATE

CORRECT DRAINAGEFOR CONDENSATE

ELBOW

'U' TRAP

ADEQUATE FALL

3.0 Plumbing

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SD638160 ISSUE 22d

®

i) When the pipework installation is complete the pool pump should beswitched on and the system tested for leaks. Also check the filter gaugeto see that there is not an excessive increase in back pressure. Ifeverything is then working normally the water circulating system is readyfor use.

j) Water circuit to and from the unit is to be capable of maintaining withinspecified limits the rate of flow required by the heat pump. (See section 9).

k) All pipework must be adequately supported with allowance expansion/contraction especially with plastic pipework.

l) It is recommended that when installing water systems the lastconnections to be made in the system should be breakable connectionsto avoid any stresses on the unit connections.

IMPORTANT

1. All Pool Purifying Devices and Chemical Injection Systems to be fitteddown stream of the heat pump (see section 3.1) unless installation is asper filter dosing. This includes the practice of dosing chemicals direct intoskimmer basket, which results in concentrated corrosive liquids passingover vulnerable metal components.

2. Water quality must be maintained as follows:

3. Maximum pressure of water in heat pump circuit should not exceed2.5bar for PPT8/12 (35 psi) and 3.5bar for PPT16/22 (50 psi).

Acidity pH pH 7.2 - 7.8Total Alkalinity, as CaCO3 ppm 80 - 120

Total Hardness, as CaCO3 ppm 150 - 250

Total Dissolved Solids ppm 1000 Max

Maximum Salt Content ppm 35000 Max

Free Chlorine Range ppm 1 - 2 Domestic

Free Chlorine Range ppm 3 - 6 Commercial

Superchlorination max 30ppm for 24 hrs

Bromine ppm 2 - 5

Baquacil ppm 25 - 50

Ozone ppm 0.9 Max

Maximum Copper Content ppm 1

Aquamatic Ionic Purifier ppm 2 Max

Page 10



SD638160 ISSUE 22d

®

KE

Y

IS

OLA

TIO

N V

ALV

E

BR

EA

KA

BLE

CO

UP

LIN

G

N

ON

RE

TUR

N V

ALV

E

TH

RE

E W

AY

VA

LVE

N

ON

R

ET

UR

N

VA

LVE

C

HE

MIC

AL

DO

SIN

G

SA

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ISE

R O

R

DE

VIC

E, I

F F

ITT

ED

AU

X H

EA

TE

R

IF F

ITT

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FIL

TE

R

PU

MP

TO

WA

ST

E F

OR

W

INT

ER

ISIN

G

DR

AIN

DO

WN

AN

TI R

ET

UR

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OO

PT

O B

E IN

CO

RP

OR

AT

ED

,M

INIM

UM

HE

IGH

T10

0mm

AB

OV

E H

EA

T P

UM

PO

UT

LET

PO

RT

(IF

SA

NIT

ISE

R F

ITT

ED

)

100mm

CO

ND

EN

SA

TE

WA

TE

R

TO

WA

ST

E

SP

AR

E P

OR

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OR

W

INT

ER

ISIN

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FLU

SH

ING

C

ON

NE

CT

IONT

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AS

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CA

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AT

PU

MP

PO

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BY

PA

SS

VA

LVE

(NO

RM

ALL

Y

CLO

SE

D)

3.1 Recommended Plumbing Schematic

Page 11



SD638160 ISSUE 22d

®

3.2 DeterminingWater Flow

The heat pump is fitted with a water flow switch which inhibits the operationof the heat pump when the water flow is less than the figure shown in thetable below.

Adjust the flow rate until the flow rate is adequate. The display on thedigital thermostat shows “noF” until adequate flow is reached.

PPT8/12 FLOW RATE 4500 L/hourPPT16 FLOW RATE 7500 L/hourPPT22 FLOW RATE 9960 L/hour

REMOVE BUNGS BEFORE INSTALLING HEAT PUMP

POOL WATER IN

POOL WATER OUT

CONDENSATE DRAIN

DIGITAL THERMOSTAT

MODEL

Machine starts working when flow rate rises

above L/hour

Machine stops working if flow rate drops below

L/hourPPT8 1500 840PPT12 1500 840PPT16 2500 2000PPT22 1920 1500

Flow rates for water pressure switch

Page 12



SD638160 ISSUE 22d

®

4.0 Electrolytic Corrosionin Swimming Pools

Electrolytic corrosion will occur when dissimilar metals that are in contactwith each other create a potential difference between themselves. Sometimesseparated by a conductive substance known as an electrolyte, the dissimilarmetals will create a small voltage (potential difference) that allows the ions ofone material to pass to the other.Just like a battery, ions will pass from the most positive material to the morenegative material.

Anything more than 0.3 volts can cause the most positive material to degrade.

A swimming pool with its associated equipment can create this effect. Thepool water being an ideal electrolyte and components of the filtration circuit,heating system, steps, lights etc providing the dissimilar metals needed tocomplete the circuit.Whilst these small voltages are rarely a safety threat, they can createpremature failure through corrosion. Not dissimilar to corrosion throughoxidation, electrolytic corrosion can cause complete failure of a metallicmaterial in a very short period of time.

In order to prevent this type of corrosion all metallic components in contactwith swimming pool water should be bonded together using 10mm² bondingcable. This includes non-electrical items such as metal filters, pump strainerboxes, heat exchangers, steps and handrails. It is highly recommended thatbonding be retrofitted to existing pools, which may not be protected by thissystem.

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SD638160 ISSUE 22d

®

4.1 Electrical (MachineWiring and Supply)

All electrical work to be carried out in accordance with l.E.E. standards, latestissue, or local codes of practice as applicable.

The machine should be installed in line with EMC2004/108/EC.

Protected supply to incorporate fuses or motor type circuit breakers (Type C)to specified rating, (see Data Sheet). H.R.C. fuses are recommended. Anisolator which disconnects all poles must be fitted within 2m and in sight ofmachine.†

All units must be correctly earthed-grounded. An earth leakage trip of theCurrent operating type (30mA) is recommended to be fitted to all poolelectrics.

INCONSISTENT ELECTRICAL SUPPLY

The following limits of operation must not be exceeded if Calorex machines areto be guaranteed either in performance or warranty terms:

Minimum Maximum

Voltage single phase 207V 253VVoltage three phase 360V 440VFrequency - Hz 47,5 52,5

This voltage must be made available at the heat pump while running.

† Note the Isolator must have a minimum of 3mm air gap when turned off.

NOTE: Three phase heat pumps are fitted with a phase protection relayand will not run if the phases are not connected in the correct order(phase sequence) or if the supply voltage is 15% less than the nominalvoltage (415V for 3N~ 50Hz). The lamp on the phase rotation relay(situated in the electric box is illuminated when the phases are correctlyconnected and the voltage is sufficient.

IMPORTANT

The user should be made aware that THE WHOLE installation should beisolated when working on ANY PART.

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SD638160 ISSUE 22d

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MAINS IN

LOOSEN CAPTIVE SCREWS (6) AND LIFT COVER OFF

ENSURE EARTH LEAD IS STILL CONNECTED

ELECTRIC BOX

SINGLE PHASE 230V ~1N 50Hz

N

L

12131415

56789

16171819

1011

REMOTE ON/OFF

INTERLOCKS

CABLE ENTRY POINT

MAKE MAINS IN EARTH CONNECTION HERE

ELEC. BOX EARTH STUD

12

131

41

5

N

L

56

78

9

REVERSING

VALVE

SWITCH

FAN N

FAN L

16

17

18

19

10

11

VOLT FREE POOL PUMP RUN TERMINALS

SINGLE PHASE 230V ~1N 50Hz

N

L

12131415

56789

16171819

1011

REMOTE ON/OFF

INTERLOCKS

CABLE ENTRY POINT



12

131

41

5

N

L

56

78

9

REVERSING

VALVE

SWITCH

FAN N

FAN L

16

17

18

19

10

11


THREE PHASE 400V ~3N 50Hz



12

131

41

55

67

89

16

17

18

19

10

11

N

L2L1

L3

CABLE ENTRY POINT


INTERLOCKS


12

13

14

15

56

78

9

'Y' VRSN

ONLY

16

17

18

19

10

11

N

L2L1

L3

14

11

L1

L2

L3

REMOTE ON/OFF

4.2 Location of MainsInput and ExternalInterlock Terminals

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SD638160 ISSUE 22d

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4.3 Pool PumpSynchronisation

For installations where the filter pump, which also provides water to yourheat pump, is controlled by a time clock (supplied by the installer) yourCalorex heat pump can overridde “pump off” periods set on the time clockso that the filter pump will run if your swimming pool requires heating. Bydoing so your filter pump will only run when:

a) A block period of pump “running” has been set on the time clock forfiltration purposes.

b) The pool requires heating.

This feature operates by overriding the filter pump time clock for threeminutes each hour so that water is pumped through the heat pump.If during this sampling period the heat pump detects a need for waterheating it will continue to override the time clock until the swimming pooltemperature is satisfied. If water heating is not required the filter pump willturn off after the three minute sampling period and not restart untl the nexthourly sampling period or time clock pre set run time. This feature willreduce filter pump run time and consequently save energy as well asunnecessary filter pump wear and tear.

A pair of volt free terminals (numbered 14 and 15) are available to allow forthe heatpump to be switched on or off remotely.

CUSTOMERS EXTERNAL PUMP/FILTER TIME CLOCK

N

L

CALOREX HEAT PUMP. EXTERNAL COMPONENTS TO

BE WIRED TO TERMINAL BLOCK LOCATED INSIDE MACHINE ELECTRIC BOX.

18

19

POOL PUMP STARTER

MAX RATING 3A ½ HP AT 250V

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SD638160 ISSUE 22d

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5.0 Digital Thermostat An adjustable touch screen digital thermostat controls and maintains thewater temperature and incorporates the indicator lamps.

Press and release the P key to display required temperature. To alterrequired temperature press the up or down keys, a gentle touch is all thatis necessary. After 5 seconds the display reverts to actual watertemperature.

Not used

Increase Set PointAlso start/stop manualdefrost

Decrease Set Point

Access Set Point

Set Lamp

AUX

T CNOLOGiC

X31SX

U

P

DEFROST LAMP

WATER HEATING LAMP

FAN LAMP

ALARM LAMP - FAULT

AUX AUX LAMP - POOL PUMP

THE QUICK BROWN FOX JUMPS OVER THE LAZY DOG 123456789!"£$%^&*( ) _ +@~{ :<>?,./#';\|<,>.?/

NOT USED (CHILLING)

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SD638160 ISSUE 22d

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6.0 Circuit Diagrams PPT8/12 ALX/ALY SINGLE PHASE 230V~1N 50Hz

VO

LT F

RE

EP

OO

L P

UM

P R

UN

MA

X 3

Am

ps

REMOTE ON/OFFINTERLOCK

(DEFROST)

SENSORPOOL STAT

LIVE NEUTRAL

12

13

COMPRESSOR

RUN CAP SOFT START

IF FITTED

SOFT START THERMAL OVERLOAD & FAULT LIGHT

IF FITTED

HP SWITCH

LP SWITCHBREAKS ONPRESSUREFALLING

BREAKS ONPRESSURERISING

FLOW SWITCH

START CAP RELAY/HARD

IF FITTED

FAN

CONTACTOR

DIG

ITA

L IN

PU

TS

MODEL

FUSE RATINGS

FUSE

PPT8ALX/ALY

PPT12ALX

3A

3A

11

1021

2019

18

13

14

17

15

16

23(L)

N/O

N/O

N/C

COM

COM

COM

COM

N/O

OUT2

OUT4

N/O

OUT3

OUT1

1918

3A

CONTROL FUSE

24(N)

22

SUPPLY

1

4

2

9

10

12

C

S

R

C

L

C

H

(N/C)

(N/C)

A1A2

2

65(N/O)

(N/O)1

11

3

di1

di2

di4

di3

com

1514

(WATER TEMP)SENSOR

SO

LEN

OID

/RE

VE

RS

ING

VA

LVE

Page 18



SD638160 ISSUE 22d

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10

('Y' V

ER

SIO

NS

ON

LY)

SO

LE

NO

ID V

ALV

E

11

MODEL

FUSE RATINGS

FUSE

PPT16ALX 3A

MODEL

OVERLOAD SETTING

PPT16ALX 19.0A

1

4


1514

(WATER TEMP)

2

9

N/C

21

2019

18

13

14

17

15

16

23(L)

(DEFROST)

SENSOR

N/O

N/O

N/C

COM

COM

COM

COM

N/O

OUT2

OUT4

N/O

POOL STAT

10

12

OUT3

OUT1

LIVE NEUTRAL

12

13

COMPRESSOR

R

S

C

RUN CAP

SOFT START


START CAP

IF FITTED

IF FITTED

HP SWITCH



C

L

C

H

(N/C)

(N/C)

SENSOR

FLOW SWITCH

A1A2

FAN

VO

LT F

RE

EP

OO

L P

UM

P R

UN

MA

X 3

Am

ps

19

18

COMPRESSORO/LOAD ALARM

95

96

O/LOAD

4

2

6

CONTACTOR

3

1

4

2(N/O)

(N/O)

5 6(N/O)

3A

CONTROL FUSE

24(N)

3

22

DIG

ITA

L I

NP

UT

S

di1

di2

di4

di3

com

97 98

(N/O)


11

SUPPLY

RELAY/HARD

2 OFF PPT221 OFF PPT16

SOLENOID VALVE BPPT22ALX ONLY

PPT22ALX 3A

PPT22ALX 29.7A

PPT16/22 ALX SINGLE PHASE 230V~1N 50Hz

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SD638160 ISSUE 22d

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PPT12/16/22 BLX/BLY THREE PHASE 400V~3N 50Hz

MODEL

MCB SETTING

2.0A

2.0A

PPT12BLX/BLY

PPT16BLX/BLY

PPT22BLX/BLY 2.0A

1

4


1415

(WATER TEMP)

2

9

21

2019

18

13

14

17

15

16

(DEFROST)

SENSOR

10

N/O

N/O

N/C

COM

COM

COM

COM

N/O

OUT2

OUT4

N/O

POOL STAT

10

12

OUT3

OUT1

L3

NEUTRAL

12

13

COMPRESSOR

SOFT START


IF FITTED

IF FITTED

HP SWITCH



L

C

H

C

(N/C)

(N/C)

SENSOR

A1A2

FAN

VO

LT F

RE

EP

OO

L P

UM

P R

UN

MA

X 3

A (

1/2

HP

)

19

18

CONTACTOR

3

5

4

6(N/O)

(N/O)

1 2(N/O)

11

22

3S

OL

EN

OID

/ R

EV

ER

SIN

G V

ALV

EDIG

ITA

L IN

PU

TS

di1

di2

di4

di3

com

CONTROL CIRCUIT

BREAKER

PHASE ROTATION RELAY

5

3

1

6 (N/C)

4 (N/C)

2 (N/C)

L3

L2

L1

14 (N/O)

12 (N/C)

11 (COM)

L2 L1

T1

T2

T3

11

23(L)

24(N)

SUPPLY

FLOW SWITCHCLOSE ON FLOW

SOLENOID VALVE BPPT22BLX ONLY

Page 20



SD638160 ISSUE 22d

®

VO

LT F

RE

EP

OO

L P

UM

P R

UN

MA

X 3

A (

1/2

HP

)

MODEL

FUSE RATINGS

FUSE

PPT16ALY 3A

MODEL

OVERLOAD SETTING

PPT16ALY 19.0A

10

11

1

4


1514

(WATER TEMP)

2

9

N/C

21

2019

18

13

14

17

15

16

23(L)

(DEFROST)

SENSOR

N/O

N/O

N/C

COM

COM

COM

COM

N/O

OUT2

OUT4

N/O

POOL STAT

10

12

OUT3

OUT1

LIVE NEUTRAL

12

13

COMPRESSOR

R

S

C

RUN CAP

START CAPS

SOFTSTART

IFFITTED


RELAY/HARD

IF FITTED

HP SWITCH



C

L

C

H

(N/C)

(N/C)

SENSOR

FLOW SWITCH

A1A2

FAN

19

18


95

96

O/LOAD

4

2

6

CONTACTOR

3

1

4

2(N/O)

(N/O)

5 6(N/O)

3A

CONTROL FUSE

24(N)

3

22

DIG

ITA

L IN

PU

TS

di1

di2

di4

di3

com

97 98

(N/O)


11

SUPPLY

SO

LE

NO

ID O

R

RE

VE

RS

ING

VA

LVE

PPT16 ALY SINGLE PHASE 230V~1N 50Hz

Page 21



SD638160 ISSUE 22d

®

PPT22 ALY SINGLE PHASE 230V~1N 50Hz

VO

LT F

RE

EP

OO

L P

UM

P R

UN

MA

X 3

A (

1/2

HP

)

MODEL

FUSE RATINGS

FUSE

PPT22ALY 3A

MODEL

OVERLOAD SETTING

PPT22ALY 29.7A

10

11

1

4


1514

(WATER TEMP)

2

9

N/C

21

2019

18

13

14

17

15

16

23(L)

(DEFROST)

SENSOR

N/O

N/O

N/C

COM

COM

COM

COM

N/O

OUT2

OUT4

N/O

POOL STAT

10

12

OUT3

OUT1

LIVE NEUTRAL

12

13

COMPRESSOR

R

S

C

RUN CAP

START CAPS

SOFTSTART

IFFITTED


RELAY/HARD

IF FITTED

HP SWITCH



C

L

C

H

(N/C)

(N/C)

SENSOR

FLOW SWITCH

A1A2

FAN

1918


95

96

O/LOAD

4

2

6

CONTACTOR

3

1

4

2(N/O)

(N/O)

5 6(N/O)

3A

CONTROL FUSE

24(N)

3

22

DIG

ITA

L IN

PU

TS

di1

di2

di4

di3

com

97 98

(N/O)


11

SUPPLY

RE

VE

RS

ING

VA

LVE

Page 22



SD638160 ISSUE 22d

®

7.0 Regular plannedmaintenance

Operations to be carried out during a regular planned maintenance visit areas follows:

1) Clean the evaporator. (This action may be required morefrequently than regular servicing).

2) Check operation of fan and compressor.

3) Check capacitor tolerances - where fitted.

4) Check condition of all heat exchangers/evaporators.

5) Check refrigeration system parameters.

6) Check operation of control valves.

7) Check for water leaks.

8) Check driptray and internal drain lines for blockages andflush through if necessary.

9) Check operation of controls and calibrate if necessary.

10) Check operation of interlocks in use.

11) Final check of overall operation of unit

12) Indicate on Service report any faults found or causes for concern.

13) Recommended servicing frequency: one visit per year.

Page 23



SD638160 ISSUE 22d

®

8.0 Heat PumpMalfunction

WARNING: Isolate heat pump electrically before entering heat pump orremoving panels.

The user check list should be carried out before initiating a service call.Do not attempt to interfere with any internal control settings as these havebeen factory calibrated and sealed.Any sign of abnormal operation such as water dripping should be reportedimmediately to the installer.If in doubt or if advice is required contact Calorex Service Department.Telephone +44(0)1621 857171 or 856611

8.1 User Check List

SYMBOL DESCRIPTION LAMP ON LAMP FLASHING LAMP OFF

DEFROST HEAT PUMP IN DEFROST

- -

WATER HEATING DEMAND FOR WATER HEATING

WATER HEATING DEMAND COMPRESSOR DELAY TIMER NOT

TIMED OUT

NO DEMAND FOR WATER HEATING/ DEMAND

SATISFIED

FAN FAN RUNNINGFAN NOT RUNNING

COMPRESSOR DELAY TIMER NOT TIMED OUT

FAN NOT RUNNING

AUX POOL PUMP POOL PUMP RUNNING - POOL PUMP NOT RUNNING

OFF OFF LAMP HEAT PUMP OFF - -

SYMBOL DESCRIPTION LAMP ON LAMP FLASHING ACTION

ALARM - FAULT ILLUMINATES WITH "to"

- -

noF WATER FLOW LAMP

WATER FLOW OFF OR INADEQUATE

WATER FLOW OFF OR INADEQUATE

CHECK WATER PUMP RUNNING AND ANY

EXTERNAL BYPASS VALVES ARE CLOSED

toTHERMAL

OVERLOAD (PPT16/22)

INTERNAL OVERLOAD TRIP -

CONTACT COMPETENT ELECTRICIAN TO RESET THERMAL OVERLOAD.IF PROBLEM PERSISTS CHECK SITE VOLTAGE

PrA PRESSURE SWITCH ALARM HP/LP FAULT - CONSULT INSTALLER

SYMBOL DESCRIPTION LAMP ON ACTION

E1-E1/E2-E2 PROBE ERROR

PROBE INTERRUPTED, SHORT CIRUIT OR OUTSIDE RANGE

CHECK CONNECTION BETWEEN PROBES AND THERMOSTAT

EPr PROBE ERROR INTERNAL EEPROM MEMORY ERROR

SWITCH OFF HEAT PUMP AT MAINS SUPPLY FOR FIVE MINUTES THEN SWITCH BACK ON. IF FAULT PERSISTS

CONTACT INSTALLER

The thermostat displays the following lamps during normal operation

If an error occurs any of the following lamps or messages will be displayed.

Page 24



SD638160 ISSUE 22d

®

MODEL Units PPT8 PPT12 PPT16 PPT22

HEAT TO POOL WATER

AMBIENT 10°C, WATER 24°C kWh 7.2 9.9 12.4 17.7


ELECTRICITY

ELECTRICAL SUPPLY 1 PHASE


TOTAL POWER CONSUMED



MIN SUPPLY CAPACITY (Max F.L.A.) 1 ph N:- A 14.0 17.0 19.8 31.0


RECOMMENDED SUPPLY FUSE 1 ph N:- A 20.0 25.0 30.0 42.0


WATER FLOWS ETC

POOL WATER FLOW RATE:- L/min 75 75 125 167

POOL WATER PRESSURE DROP (@ Rated Flow):- m hd 0.1 0.1 0.1 0.6

MAX WORKING PRESSURE POOL WATER:- bar 2.5 2.5 3.5 3.5

POOL WATER CONNECTIONS:- inches

CONDENSATE DRAIN CONNECTIONS:- inches

COMPRESSOR

NOMINAL POWER CONSUMED kWh 1.6 2.35 2.6 3.8

L.R.A. 1 ph N:- A 62 62 103 136

R.L.A. 1 ph N:- A 11.5 13.1 15.8 25

SOFT START AMPS 1 ph N:- A 28 28 34 37

L.R.A. 3 ph N:- A 32 30 48 48

R.L.A. 3 ph N:- A 4 4.7 7.3 10


MAIN FAN

AIR FLOW (Anemometer @ air on grille. Dry evaporator):- m³/h 2200 3300 3500 4100

F.L.A. 1 ph N:- A 0.82 0.82 0.82 0.82

GENERAL DATA

HERMETIC SYSTEM

GAS CHARGE R407c kg 1.9 2.5 5.0 6.0

SOUND PRESSURE LEVEL @3m AIR ON dbA 53 54 53 54

SOUND PRESSURE LEVEL @3m AIR OFF dbA 57 55 55 56

SOUND PRESSURE LEVEL @3m SIDE dbA 50 47 48 52

SOUND POWER dbA 69.9 67.3 68.2 67.8

*PHYSICAL DIMENSIONS

*WIDTH (Unpacked):- mm 1264 1264 1264 1264

*DEPTH (Unpacked):- mm 594 594 600 600

*HEIGHT (Unpacked):- mm 725 725 725 904

WEIGHT (Unpacked):- ALX kg 91 96 113 119

WEIGHT (Unpacked):- BLX kg - 96 118 119

WEIGHT (Packed):- ALX kg 110 119 142 143

WEIGHT (Packed):- BLX kg 110 119 140 143

FOR ACCURATE APPLICATION SIZING CONSULT CALOREX HEAT PUMPS LTD

400V/~3N/ 50Hz

1 1/2" or 50mm Female

3/4" DOMESTIC WASTE

230V/~1N/ 50Hz

NOTES1) Weight and dimensions nett. * DIMENSIONS INCLUDE WATER IN/OUT STUBS AND MAINS IN CABLE GLAND.2) Performance design limitations: Ambient = 5ºC min 40ºC max, Water = 10ºC min, 40ºC max.3) Pool water to have correct balance, pH 7.2-7.8, Free Chlorine 1.0 - 2.0ppm domestic, 3.0 - 6.0 commercial.4) Allow 500mm clearance to service panels.5) Calorex reserve the right to change or modify models without prior notice.6) R407c Global warming potential (GWP) 1700.1mm WG = 9.8 Pa1mhd = 1.4 psi1l/min = 0.22gall/min

9.0 Datasheets

HEAT PUMPS FOR OUTDOOR POOLS SUMMER SEASON (ALX/BLX)

Page 25



SD638160 ISSUE 22d

®

9.0 Datasheets

HEAT PUMPS FOR OUTDOOR POOLS REVERSE CYCLE DEFROST (ALY/BLY)

MODEL Units PPT8 PPT12 PPT16 PPT22

HEAT TO POOL WATER

AMBIENT 0ºC WATER 24ºC kWh 5.2 7.2 9.0 10.7



ELECTRICITY



TOTAL POWER CONSUMED

AMBIENT 0ºC WATER 24ºC kWh 1.7 2.2 2.5 3.8







WATER FLOWS ETC

POOL WATER FLOW RATE:- L/min 75 75 125 167

POOL WATER PRESSURE DROP (@ Rated Flow):- m hd 0.1 0.1 0.1 0.6

MAX WORKING PRESSURE POOL WATER:- bar 2.5 2.5 3.5 3.5

POOL WATER CONNECTIONS:- inches

CONDENSATE DRAIN CONNECTIONS:- inches

COMPRESSOR

NOMINAL POWER CONSUMED kWh 1.6 2.35 2.6 3.2

L.R.A. 1 ph N:- A 62 62 103 136

R.L.A. 1 ph N:- A 11.5 13.1 15.8 25


L.R.A. 3 ph N:- A 32 30 48 48

R.L.A. 3 ph N:- A 4 4.7 7.3 10


MAIN FAN

AIR FLOW (Anemometer @ air on grille. Dry evaporator):- m³/h 2200 3300 3500 4100

F.L.A. 1 ph N:- A 0.82 0.82 0.82 0.82

GENERAL DATA

HERMETIC SYSTEM

GAS CHARGE R407c kg 1.9 2.7 5.9 6.7

SOUND PRESSURE LEVEL @3m AIR ON dbA 53 54 53 60

SOUND PRESSURE LEVEL @3m AIR OFF dbA 57 55 55 62

SOUND PRESSURE LEVEL @3m SIDE dbA 50 47 48 58

SOUND POWER dbA 69.9 67.3 68.2 67.8

*PHYSICAL DIMENSIONS

*WIDTH (Unpacked):- mm 1264 1264 1264 1264

*DEPTH (Unpacked):- mm 594 594 600 600

*HEIGHT (Unpacked):- mm 725 725 725 904

WEIGHT (Unpacked):- ALY kg 96 104.4 130.5 141

WEIGHT (Unpacked):- BLY kg - 111.6 N/A N/A

WEIGHT (Packed):- ALY kg 115 127.4 159.5 162

WEIGHT (Packed):- BLY kg - 134.6 N/A N/A

FOR ACCURATE APPLICATION SIZING CONSULT CALOREX HEAT PUMPS LTD

400V/~3N/ 50Hz

1 1/2" or 50mm Female

3/4" DOMESTIC WASTE

230V/~1N/ 50Hz

Page 26



SD638160 ISSUE 22d

®

PP

T8

WA

TE

R IN

/OU

T 1

½"

or

50

mm

FE

MA

LE

CO

ND

EN

SA

TE

¾"

DO

ME

ST

IC W

AS

TE

WA

TE

R IN

WA

TE

R O

UT

20

4

51

0.5

03

64

.25

70480

97

532

AIR

ON

AIR

OF

F

470

85

4

39

5

52

8320.50

725

12

37

12

64

MA

INS

IN

CO

ND

EN

SA

TE

16

5.5

0

46

45

7

49

0

51

8.5

0

59

4TH

ER

MO

ST

AT

10.0

Inst

alla

tion

Dra

win

gs

Page 27



SD638160 ISSUE 22d

®

PP

T12

WA

TE

R IN

/OU

T 1

½"

or

50m

m F

em

ale

CO

ND

EN

SA

TE

¾"

DO

ME

ST

IC W

AS

TE

AIR

ON

AIR

OF

F

470

854

725

528

395

1237

1264

320.50

97435532

537.50 70

364.

2578

9

WA

TE

R O

UT

WA

TE

R IN

165.

50

46

457

490M

AIN

S IN

CO

ND

EN

SA

TE

594

518.

50

TH

ER

MO

ST

AT

Page 28



SD638160 ISSUE 22d

®

PP

T1

6 1

½"

or

50

mm

FE

MA

LE

CO

ND

EN

SA

TE

¾"

DO

ME

ST

IC W

AS

TE

12

37

12

64

725

52

8

320.50

39

5

AIR

ON

AIR

OF

F

470

85

4

517

97

18

8

36

4.2

57

89

70641

WA

TE

R O

UT

WA

TE

R IN

CO

ND

EN

SA

TE

MA

INS

IN

45

7

49

0

16

5.5

0

60

0

51

8.5

0

TH

ER

MO

ST

AT

Page 29



SD638160 ISSUE 22d

®

PP

T2

2W

AT

ER

IN/O

UT

1½

" o

r 5

0m

m F

EM

AL

EC

ON

DE

NS

AT

E ¾

" D

OM

ES

TIC

WA

ST

E

97

707

18

8 36

4.2

57

89

70641

WA

TE

R O

UT

WA

TE

R IN

390.50

52

8

39

4.7

5

12

37

12

63

.50

904

AIR

OF

F

AIR

ON

470

84

4

45

7

49

01

65

.50

CO

ND

EN

SA

TE

TH

ER

MO

ST

AT

60

0 MA

INS

IN

Page 30



SD638160 ISSUE 22d

®

11.0 WinterisationProcedure WARNING. Isolate machine before removing covers!

The heat pump embodies electrical and rotationalequipment, it is recommended for your own safetythat a competent person carries out the following

procedure

ALL MODELSObjective

To provide frost protection

To eliminate corrosion problems

To inhibit electrical components

1) Switch off electric supply to heat pump.

2) Remove external fuses and keep in safe place away from heat pump toprevent accidental operation of heat pump.

3) Ensure water circulation pump is switched off.

4) Drain water from heat pump by:

a) drain valve if fitted

b) disconnecting pipework to and from heat pump

5) Flush through water circuit in heat pump by using CLEAN TAP WATER(NOT POOL WATER) via hose into outlet connection - run the hose for 10minutes minimum; use spray nozzle if available.

6) Allow to drain - when drained, fit plastic bags secured by elastic bandsover water connections.

7) Uncover electrical enclosure (see section 4.2) and liberally spray interiorof unit, with moisture-repellant aerosol WD40 or similar; reseal enclosure.

8) If heat pump located outside, protect from weather by covering withVENTILATED cover. Do not use plastic sheet as condensation couldoccur within unit.

IMPORTANT

If this procedure is not adopted and frost or corrosion damageresults then the warranty will become invalid.

Page 31



SD638160 ISSUE 22d

®

11.1 Start up ProcedureAfter Winterisation

1) Replace covers (if not fitted).

2) Remove front grille. Using a soft brush clean finned surfaces of heatpump. Replace panel.

3) Remove plastic covers on water connections and reconnect waterpiping or close drain valve.

4) Start up water circulating pump and leave running for at least 1/4hour to establish flow and enable an air in piping to escape.

5) Replace fuses to heat pump circuit.

6) Switch on heat pump.

7) Check control thermostat is set to required pool temperature.

8) Check pool water daily to ensure it is at correct pH and has correctchemical balance. (See Section 3 Plumbing).

Page 32



SD638160 ISSUE 22d

®

12.0 WarrantyConditions

The following exclusions apply to the Warranty given by Calorex Heat PumpsLtd. No claims will be accepted if : -

1) The heat pump is incorrectly sized for the application.

2) The heat pump is installed in any way that is not in accordance with thecurrent procedures as defined by Calorex Heat Pumps Ltd.

3) The heat pump has been worked upon or is adjusted by anyone other thana person authorised to do so by Calorex Heat Pumps Ltd.

4) The air flow to and from the machine is outside the specified limits.

5) The water flow through the machine is outside the specified limits.

6) The water pH level and/or chemical balance is outside the following limits:-

7) The heat pump has suffered frost damage.

8) The electrical supply is insufficient or in any way incorrect.

Acidity pH pH 7.2 - 7.8

Total Alkalinity, as CaCO 3 ppm 80 - 120

Total Hardness, as CaCO 3 ppm 150 - 250

Total Dissolved Solids ppm 1000 Max

Maximum Salt Content ppm 35000 Max

Free Chlorine Range ppm 1 - 2 Domestic

Free Chlorine Range ppm 3 - 6 Commercial

Superchlorination max 30ppm for 24 hrs

Bromine ppm 2 - 5

Baquacil ppm 25 - 50

Ozone ppm 0.9 Max

Maximum Copper Content ppm 1

Aquamatic Ionic Purifier ppm 2 Max

Page 33



SD638160 ISSUE 22d

®

13.0. ContactingCalorex

Email: [email protected]

Website: www.calorex.com

Tel: +44 (0)1621 857171 or +44 (0)1621 856611

Please give MODEL NUMBER and SERIAL NUMBER of your heat pumpwhen making technical or service enquiries. This will assist in correctdiagnosis and ensure service can be provided with the minimum delay.

Page 34



SD638160 ISSUE 22d

®

14.0 Machine Record LogIn order to comply with European Union F-Gas regulations, it is necessary to leak testhermetically sealed systems with more than 6kg refrigerant annually. The operator of theunit is responsible for seeing that the test is carried out.For machines affected see datasheet section 9.0. A sample log sheet can be seen below.

Plant Name Serial NumberLocation of Plant

Plant Operator1

Operator Contact2

Refrigerant Type Refrigerant Quantity installed (kg)Plant manufacturer Year of installation

Company Name

Company Name

Company Name

Company Name

Company Name

1 Name and address of company operating plant.2 Contact details for operator's nominated person responsible for F Gas compliance.3 Company and technician carrying out work, with details to provide evidence of compliance.

Engineer

Test Result Follow up action required

Date Test Result Comments

Testing of Automatic Leak Detection System (if fitted)

Engineer

EngineerDate

General Information

Refrigerant Additions

Engineer3

EngineerDate

Date Amount Added kg Reason for addition

Refrigerant Removals

Leak Tests

Calorex Heat Pumps Limited

Amount Removed kgReason for removal What done with recovered refrigerant

Date

Related to test on Actions taken

Follow up Actions

Page 35



SD638160 ISSUE 22d

®

D332455

RECEIVER/DRIER

----- = INSULATION

1.5 TURNS40mm DIA

2 TURNS40mm DIA

LP SERVICESCHRADER

LIQUID INDICATOR

EVAPORATOR

REVERSING VALVE

COIL

COMP

HP

TEV

PORT PROCESS

LP

TEV PHIAL

WATER CONDENSER

1/8

HP SERVICESCHRADER

15.0 Refrigeration Diagrams

PPT 8ALX



®


COPLAND COMP.

WATER CONDENSER

COMP

LP HP

SCHRADER SERVICE

HP

PORT PROCESS

RECEIVER/DRIER

EVAPORATOR

----- = INSULATION

PHIAL TEV

SOLENOID VALVE

SCHRADER SERVICE

LP

RECEIVER

APPLIES TO PPT12

APPLIES TO PPT16/22

DRIERLIQUID INDICATOR

PPT 12-16ALX/BLX

Page 37



SD638160 ISSUE 22d

®

D3

324

56

HP SERVICE

SCHRADER

LIQUID INDICATOR

LP SERVICESCHRADER

EVAPORATOR

COMP

HP

TEV

WATER CONDENSER

PORT PROCESS

LP

RECEIVER DRIER

1/8 CAPILLARY1 TURN50mm DIA

SOLENOID VALVE B

SOLENOID VALVE A

TEV PHIAL

= INSULATION

PPT 22ALX/BLX



®


PPT 12/16/22ALY

D22

565

6

DENOTES INSULATION

LIQUID INDICATOR

LP SERVICE SCHRADER

EVAPORATOR

REVERSING VALVE

COIL

COMP

HP

SUCTION

ACCUMULATOR

TEV PROBEDEFROST STAT

DRIP TRAY HEATER

NRV DRIER RECEIVER

NRV

EXPANSION VESSEL

PORT PROCESS

(DUMP POT)

CAPILLARY 3/16" DIA X 300mm LONG (PPT8/12)

LP

1/4" DIA X 300mm LONG (PPT16/22)

HP SERVICESCHRADER

TEV PHIAL

WATER CONDENSER

Page 39



SD638160 ISSUE 22d

®

16.0 Wiring Diagrams

O 0.5

W 0.5

11

EA

RT

H B

LOC

K

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

0.7

5

EA

RT

HS

UP

PLY

IN

BA

SE

PLA

TE

G/Y 2.5

G/Y 2.5

G/Y 2.5

G/Y 2.5

G/Y 2.5

G/Y 2.5

CA

BIN

ET

PA

NE

LS

EA

RT

H L

OO

M

1021

201

9

18

13

14 17

15

16

23 (L)

N/O

N/O

N/C

CO

M

CO

M

CO

M

CO

M

N/O

OU

T2

OU

T4

N/O

OU

T3

OU

T1

VOLT FREEPOOL PUMP RUN

MAX 3Amps

1918

3A

CO

NT

RO

L F

US

E

24 (N)

22

SU

PP

LY

BL 1,5BL 1,5

CO

MP

RE

SS

OR

C

S

R

V 0.5

BR 2.5

P 2.5

B 2.5

G/Y 2.5

WIR

E C

OLO

UR

CO

DE

R

RE

D

B

BLU

E

BL

BLA

CK

BR

B

RO

WN

P

PIN

K

W

WH

ITE

V

VIO

LET

GR

GR

EY

R/B

L R

ED

/BL

AC

K

R/W

R

ED

/WH

ITE

R/O

R

ED

/OR

AN

GE

GR

/B

GR

EY

/BLU

E

W/B

L

WH

ITE

/BL

AC

K

G/Y

G

RE

EN

/YE

LLO

W

MO

DE

L

FU

SE

RA

TIN

GS

EL

EC

TR

IC B

OX

OU

TLI

NE

NO

TE

S

12

34

56

78

9

10

11

12

SENSOR

DIG

ITA

L P

OO

L S

TA

T GR/B 0.5

BR 2.5INCOMING

SUPPLY

1

3

A1

A2

CO

NT

AC

TO

R

& O

/LO

AD

N

L

56

78

WA

TE

R F

LOW

SW

ITC

H

RE

LAY

/HA

RD

ST

AR

T

CA

PA

CIT

OR

SD

0731

50

(IF

FIT

TE

D)

RU

N C

AP

AC

ITO

RB

2.5

91

0

B 2.5

13 14NO

R/W 0.5

FLY

ING

LEA

DS

FU

SE

0.5

= 0

.5m

m C

ON

DU

CT

OR

SIZ

E

1.0

= 1

.0m

m C

ON

DU

CT

OR

SIZ

E

ET

C.

2 2

PP

T8

PP

T1

2

3A

3A

HP

SW

ITC

H

H

C

V 0

.5

W/BL 0.5 C

L LP

SW

ITC

H BR 2.5BR

0.5

BR 2.5

R/O 0.5

W 0.5 VOLT FREE

POOL PUMP

RUN MAX 3A

R/G 0.5

O/BL 0.5

P 2

.5

OO

RA

NG

E

R/G

RE

D/G

RE

EN

O/B

LO

RA

NG

E/B

LA

CK

R/B

RE

D/B

LUE

R/B

RR

ED

/BR

OW

N

2 4

6

V 0.5

GR/B 0.5

B 2.5

BR 2.5 LOO

M

13

14

15

16

17

18

19

20

21

22

23

24

O 0.5

R/BL 0.5

P 0.5

GR 0.5

BR 0.5 B 0.5

11

12

13

14

15

16

17

18

19

SENSOR

DE

FR

OS

TW

AT

ER

TE

MP

3A

R/O 0.5

W/BL 0.5

B 0.5

R/G 0.5

GR/B 0.5

GR/B 0.5 GR/B 0.5

GR/B 0.5

B 0.5

B 0.5 B 0.5

R/BL 0.5

O/BL 0.5

P 0.5

GR 0.5

R/W 0.5

RE

VE

RS

ING

VA

LVE

(IF

FIT

TE

D)

14

(WA

TE

R T

EM

P)

29

(DE

FR

OS

T)

SE

NS

OR

PO

OL

ST

AT

10 12

LIV

E

NE

UT

RA

L

1213

CO

MP

RE

SS

OR

C

S

R

RU

N C

AP

ST

AR

T C

AP

SO

FT

ST

AR

TIF

FIT

TE

D

SO

FT

ST

AR

T

TH

ER

MA

L O

VE

RLO

AD

&

FA

ULT

LI

GH

T

RE

LAY

/HA

RD

IF F

ITT

ED

HP

SW

ITC

H

LP S

WIT

CH

BR

EA

KS

ON

PR

ES

SU

RE

FA

LL

ING

BR

EA

KS

ON

PR

ES

SU

RE

RIS

ING

C L C H(N/C

)

(N/C

)SE

NS

OR

A1

A2

IF F

ITT

ED

FA

N

26

CO

NT

AC

TO

R

5(N

/O)

(N/O

)1

11

3

DIGITAL INPUTS

di1

di2

di4

di3

com

BR

0.5

B

R 0

.5

BR

0.5

B 0.5

5 B 0.5

B 2.5

B 0.5

BR 2.5

1

P

RO

DU

CT

ION

ISS

UE

04/0

1/11

FLE

X

CA

BLE

SO

LEN

OID

VA

LVE

(I

F F

ITT

ED

)

1011 B 0.75BR 0.75

G/Y 0.75

EA

RT

H

BLO

CK

B 0.75BR 0.75

G/Y

0.7

5

SO

FT

ST

AR

T K

IT

(IF

FIT

TE

D)

INT

ER

FA

CE

BLO

CK

SO

FT

ST

AR

T IN

TE

RLO

CK

W 0

.5

W 0

.5

BR 2.5

P 2.5

B 2.5

REMOTEON/OFF

INTERLOCK

LO

OM

AS

SY

BL 1,5BL 1,5W 0,5W 0,5

SOLENOID/REVERSING VALVE

B 2.5

BR 2.5

B 2.5

P 2.5

RE

MO

TE

ON

/OF

FIN

TE

RL

OC

K1514

FLO

W S

WIT

CH

FLE

XC

AB

LE

FA

N (

ZIE

HL-

AB

EG

G)

G/Y 0.75

BR 0.75

B 0.75

TB

TB

U1

U2

Z1

Z2

R 1

.5LI

NK

TO

BE

AD

DE

D T

O

FA

N T

/B

BR 0,75

B 0,75

PP

T8A

LX/A

LY

PP

T12

ALX

/ALY

LABEL P639451 ISSUE 6

1 /

PJ

17/1

2/10

NT

S

WIR

ING

DIA

GR

AM

1

D6

39

45

0

D6

39

45

0

201

/02/

11A

W62

9/82

9AL

AD

DE

DP

J

RE

DR

AW

N T

O M

AT

CH

RE

-DE

SIG

NE

D A

LX/A

LY M

AC

HIN

E3

08/0

9/1

1P

J16

60

SO

LEN

OID

VA

LVE

WIR

ING

NO

W 0

.75m

m C

AB

LE, W

AS

FLY

ING

LE

AD

& L

OO

M4

13/0

4/12

PJ

1844

RE

VE

RS

ING

VA

LVE

LO

OM

AS

SY

WA

S F

LY

ING

LE

AD

S +

SE

PA

RA

TE

LO

OM

510

/07/

12

PJ

1859

FA

N C

HA

NG

ED

TO

ZIE

HL-

AB

EG

G, C

ON

NS

ALT

ER

ED

, FA

N C

AP

DE

LET

ED

617

/09/

12

PJ

1940

ISS

C/N

AP

PD

DA

TE

R

c

U.C

.C.C

ALO

RE

X H

EA

T P

UM

PS

LT

D

MA

TE

RIA

L

FIN

ISH

TO

LE

RA

NC

E U

NLE

SS

SP

EC

IFIE

D

HO

LES

TO

BS

450

0 E

12

INS

PE

CT

ION

LE

VE

LD

IMS

SH

T N

o.

CO

NT

'D

RA

WN

ALL

SH

AR

P E

DG

ES

AN

D B

UR

RS

TO

BE

RE

MO

VE

D

DR

G N

o.

AP

PR

OV

ED

DA

TE

SC

ALE

DO

NO

T S

CA

LE P

RIN

T3

rd A

NG

LE P

RO

JEC

TIO

NIF

IN D

OU

BT

AS

K

TIT

LE

DR

G N

o.

DR

AW

ING

CH

AN

GE

ELE

CT

RIC

AL

CIR

CU

IT D

IAG

RA

M



®


O 0.5

B 0.5

W 0.5

REMOTE

ON/OFF

10

11

EA

RT

H B

LOC

K

G/Y

4.0

G/Y

4.0

G/Y

4.0

G/Y

4.0

G/Y

4.0

G/Y

2.5

G/Y

4.0

G/Y

4.0

G/Y

0.7

5

EA

RT

H

SU

PP

LY IN

BA

SE

PLA

TE

G/Y 4.0

G/Y 4.0

G/Y 4.0

G/Y 4.0

G/Y 4.0

G/Y 4.0

CA

BIN

ET

PA

NE

LS

EA

RT

H L

OO

M

BR

0.5

B

R 0

.5

BR

0.5

B 0.5

INTERLOCK

CO

MP

RE

SS

OR

C

S

R

V 0.5

BR 2.5

P 2.5

B 2.5

G/Y 2.5

WIR

E C

OL

OU

R C

OD

E

R

RE

D

B

BLU

E

BL

BLA

CK

BR

B

RO

WN

P

PIN

K

W

WH

ITE

V

VIO

LET

GR

GR

EY

R/B

L R

ED

/BLA

CK

R/W

R

ED

/WH

ITE

R/O

R

ED

/OR

AN

GE

GR

/B

GR

EY

/BLU

E

W/B

L W

HIT

E/B

LAC

K

G/Y

G

RE

EN

/YE

LLO

W

MO

DE

L

FU

SE

RA

TIN

GS

ELE

CT

RIC

BO

X O

UT

LIN

E

NO

TE

S

12

34

56

78

9

10

1112

SENSOR

DIG

ITA

L P

OO

L S

TA

T GR/B 0.5

BR 6.0INCOMING

SUPPLY

1 3

5 A

1 A

2

CO

NT

AC

TO

R

& O

/LO

AD

2 4

6

B 2.5

N

L5

67

8

B 0.5

WA

TE

R F

LOW

SW

ITC

H

RE

LAY

/HA

RD

ST

AR

T

CA

PA

CIT

OR

SD

0731

50

RU

N C

AP

AC

ITO

RB

2.5

B 6.0

910

B 6.0

13 14

BR 6.0

NO

W 0.5

FLY

ING

LEA

D

FU

SE

0.5

= 0

.5m

m C

ON

DU

CT

OR

SIZ

E

1.0

= 1

.0m

m C

ON

DU

CT

OR

SIZ

E

ET

C.

2 2

PP

T16

3A

HP

SW

ITC

H

H

C

V 0

.5

W/BL 0.5 C

L LP S

WIT

CH

BR 6.0BR

0.5

BR 2.5

R/O 0.5

W 0.5 VOLT FREE

POOL PUMP

RUN MAX 3A

R/G 0.5

O/BL 0.5

P 2

.5

OO

RA

NG

E

R/G

RE

D/G

RE

EN

O/B

LO

RA

NG

E/B

LAC

K

R/B

RE

D/B

LUE

R/B

RR

ED

/BR

OW

N

2 4

6

9596

NC

V 0.5

GR/B 0.5

MO

DE

L

OV

ER

LOA

D S

ET

TIN

G

PP

T16

19.0

A

B 2.5

R 6.0

R 6.0

SO

FT

ST

AR

T K

IT

(IF

FIT

TE

D)

LOO

M

13

1415

1617

18

19

20

2122

23

24

O 0.5

R/BL 0.5

P 0.5

GR 0.5

BR 0.5

B 0.5

1112

1314

1516

1718

19

SENSOR

DE

FR

OS

TW

AT

ER

TE

MP

3A

R/O 0.5

W/BL 0.5

B 0.5

R/G 0.5

GR/B 0.5

GR/B 0.5 GR/B 0.5

GR/B 0.5

B 0.5

B 0.5 B 0.5

R/BL 0.5

O/BL 0.5

P 0.5

GR 0.5

R/W 0.5

W 0

.5

R/W

0.5

14

RE

MO

TE

ON

/OF

F

INT

ER

LO

CK

1514

(WA

TE

R T

EM

P)

29

N/C

21

2019

1813

14 17

15

16

23 (L)

(DE

FR

OS

T)

SE

NS

OR

N/O

N/O

N/C

CO

M

CO

M

CO

M

CO

M

N/O

OU

T2

OU

T4

N/O

PO

OL

ST

AT

10 12 OU

T3

OU

T1

LIV

E

NE

UT

RA

L

1213

CO

MP

RE

SS

OR

R

S

C

RU

N C

AP

ST

AR

T C

AP

SO

FT

ST

AR

TIF

FIT

TE

D

SO

FT

ST

AR

T

TH

ER

MA

L O

VE

RLO

AD

&

FA

ULT

LI

GH

T

RE

LAY

/HA

RD

IF F

ITT

ED

HP

SW

ITC

H

LP S

WIT

CH

BR

EA

KS

ON

PR

ES

SU

RE

FA

LL

ING

BR

EA

KS

ON

PR

ES

SU

RE

RIS

ING

C L C H(N/C

)

(N/C

)

SE

NS

OR

FLO

W S

WIT

CH

A1

A2

FA

N

VOLT FREEPOOL PUMP RUN

MAX 3Amps

1918

CO

MP

RE

SS

OR

O/L

OA

D A

LA

RM

9596

O/L

OA

D

42 6

CO

NT

AC

TO

R

31

42(N

/O)

(N/O

)

56

(N/O

)

3A

CO

NT

RO

L F

US

E

24 (N)

3

22

DIGITAL INPUTS

di1

di2

di4

di3

com

97 98

BL 0.5

GR/B 0.5

BL 0.5 NO

GR/B 0.5

9798

(N/O

)

CO

MP

RE

SS

OR

O/L

OA

D A

LA

RM

11

SU

PP

LY

B 0.75BR 0.75

INT

ER

FA

CE

BLO

CK

SO

FT

ST

AR

T IN

TE

RLO

CK

W 0

.5

W 0

.5

W 0,5

W 0,5

BR 2.5

P 2.5

B 2.5

'X' V

ER

SIO

NS

AD

DE

D,

RE

V.V

ALV

E L

OO

M A

DD

ED

ON

'Y' V

ER

SIO

NS

NE

W T

ER

MIN

AL

BLO

CK

AD

DE

D,

BR

OW

N M

AIN

S L

EA

D F

RO

M C

OM

PR

ES

SO

R W

AS

RE

D

BR 2.5

B 2.5

P 2.5

SOLENOID/REVERSING VALVE

FLE

X

CA

BLE

SO

LEN

OID

VA

LVE

('X

' VE

RS

ION

)

1011

B 0.75BR 0.75

G/Y 0.75

FLE

XC

AB

LE

FA

N (

ZIE

HL-

AB

EG

G)

G/Y 0.75

BR 0.75

B 0.75

TB

TB

U1

U2

Z1

Z2

R 1

.5LI

NK

TO

BE

AD

DE

D T

O

FA

N T

/B

BR 0,75

B 0,75

LOO

M A

SS

Y

RE

VE

RS

ING

VA

LVE

('Y

' VE

RS

ION

)

BL 1,5BL 1,5

G/Y

0.7

5

PP

T16

ALX

/ALY


1 /

PJ

08/1

2/10

NT

S

WIR

ING

DIA

GR

AM

1

D63

9452

D63

9452

1

P

RO

DU

CT

ION

ISS

UE

04/0

1/11

BR 6.0

216

/08/

11P

J16

49

SO

LEN

OID

VA

LVE

AN

D R

EV

ER

SIN

G V

ALV

E O

PT

ION

S N

OW

AN

NO

TA

TE

D A

S'(I

F F

ITT

ED

)'3

04/1

1/11

PJ

1658

SO

LEN

OID

VA

LVE

WIR

ING

NO

W 0

.75m

m C

AB

LE, W

AS

FLY

ING

LE

AD

& L

OO

M4

13/0

4/12

PJ

1844

RE

VE

RS

ING

VA

LVE

LO

OM

AS

SY

WA

S F

LYIN

G L

EA

DS

+ S

EP

AR

AT

E L

OO

M5

10/0

7/12

PJ

1859

FA

N C

HA

NG

ED

TO

ZIE

HL-

AB

EG

G,

FA

N C

AP

RE

MO

VE

D,

PP

T22

M/C

RE

MO

VE

D,

PP

T16

O/L

OA

D S

ET

TIN

G W

AS

19.

9A17

/09/

12P

J19

406

ISS

C/N

AP

PD

DA

TE

R

c

U.C

.C.C

ALO

RE

X H

EA

T P

UM

PS

LT

D

MA

TE

RIA

L

FIN

ISH

TO

LER

AN

CE

UN

LES

S S

PE

CIF

IED

HO

LES

TO

BS

450

0 E

12

INS

PE

CT

ION

LE

VE

LD

IMS

SH

T N

o.C

ON

T'

DR

AW

N

ALL

SH

AR

P E

DG

ES

AN

D B

UR

RS

TO

BE

RE

MO

VE

D

DR

G N

o.

AP

PR

OV

ED

DA

TE

SC

ALE

DO

NO

T S

CA

LE P

RIN

T3r

d A

NG

LE P

RO

JEC

TIO

NIF

IN D

OU

BT

AS

K

TIT

LE

DR

G N

o.

DR

AW

ING

CH

AN

GE

ELE

CT

RIC

AL

CIR

CU

IT D

IAG

RA

M

Page 41



SD638160 ISSUE 22d

®

RE

LA

Y/H

AR

D S

TA

RT

CA

PA

CIT

OR

SD

07

31

50

O 0.5

B 0.5

W 0.5

REMOTE

ON/OFF

10

11

EA

RT

H B

LOC

K

G/Y

4.0

G/Y

4.0

G/Y

4.0

G/Y

4.0

G/Y

4.0

G/Y

2.5

G/Y

4.0

G/Y

4.0

G/Y

0.7

5

EA

RT

HS

UP

PL

Y IN

BA

SE

PL

AT

E

G/Y 4.0

G/Y 4.0

G/Y 4.0

G/Y 4.0

G/Y 4.0

G/Y 4.0

CA

BIN

ET

PA

NE

LS

EA

RT

H L

OO

M

BR

0.5

B

R 0

.5

BR

0.5

B 0.5

INTERLOCK

B 0.75

BR 0.75

FL

EX

CA

BL

E

CO

MP

RE

SS

OR

C

S

R

V 0.5

BR 2.5

P 2.5

B 2.5

G/Y 2.5

WIR

E C

OL

OU

R C

OD

E

R

RE

D

B

BLU

E

BL

B

LA

CK

BR

B

RO

WN

P

PIN

K

W

WH

ITE

V

VIO

LE

T

GR

GR

EY

R/B

L

RE

D/B

LA

CK

R/W

R

ED

/WH

ITE

R/O

R

ED

/OR

AN

GE

GR

/B

GR

EY

/BL

UE

W/B

L

WH

ITE

/BL

AC

K

G/Y

G

RE

EN

/YE

LL

OW

MO

DE

L

FU

SE

RA

TIN

GS

ELE

CT

RIC

BO

X O

UT

LIN

E

NO

TE

S

12

34

56

78

9

10

1112

SENSOR

DIG

ITA

L P

OO

L S

TA

T GR/B 0.5

BR 6.0INCOMING

SUPPLY

1

3

5

A1

A

2

CO

NT

AC

TO

R

& O

/LO

AD

2

4

6

B 2.5

N

L5

67

8

B 0.5

WA

TE

R F

LO

W

SW

ITC

H

RE

LA

Y/H

AR

D S

TA

RT

CA

PA

CIT

OR

SD

07

31

50

RU

N C

AP

AC

ITO

RB

2.5

B 6.0

91

0

B 6.0

13

14

BR 6.0

NO

W 0.5

FL

YIN

G

LE

AD

S

FU

SE

0.5

= 0

.5m

m C

ON

DU

CT

OR

SIZ

E

1.0

= 1

.0m

m C

ON

DU

CT

OR

SIZ

E

ET

C.

2 2

PP

T2

23

A

FA

N (

ZIE

HL

-AB

EG

G)

HP

SW

ITC

H

H

C

V 0

.5

W/BL 0.5 C

L

LP

SW

ITC

H

BR 6.0BR

0.5

BR 2.5

R/O 0.5

W 0.5 VOLT FREE

POOL PUMP

RUN MAX 3A

R/G 0.5

O/BL 0.5P

2.5

OO

RA

NG

E

R/G

RE

D/G

RE

EN

O/B

LO

RA

NG

E/B

LA

CK

R/B

RE

D/B

LU

E

R/B

RR

ED

/BR

OW

N

2

4

6

9596

NC

V 0.5

GR/B 0.5

MO

DE

L

OV

ER

LO

AD

SE

TT

ING

PP

T2

22

9.7

A

B 2.5

R 6.0

R 6.0

SO

FT

ST

AR

T K

IT

(IF

FIT

TE

D)

LO

OM

13

1415

1617

18

19

20

2122

23

24

O 0.5

R/BL 0.5

P 0.5

GR 0.5

BR 0.5 B 0.5

11

12

13

14

15

16

17

18

19

SENSOR

DE

FR

OS

TW

AT

ER

T

EM

P

3A

R/O 0.5

W/BL 0.5

B 0.5

R/G 0.5

GR/B 0.5

GR/B 0.5 GR/B 0.5

GR/B 0.5

B 0.5

B 0.5 B 0.5

R/BL 0.5O/BL 0.5

P 0.5

GR 0.5

R/W 0.5

W 0

.5

R/W

0.5

14

RE

MO

TE

ON

/OF

FIN

TE

RLO

CK

15

14

(WA

TE

R T

EM

P)

29

N/C

21

2019

1813

14 17

15

16

23 (L)

(DE

FR

OS

T)

SE

NS

OR

N/O

N/O

N/C

CO

M

CO

M

CO

M

CO

M

N/O

OU

T2

OU

T4

N/O

PO

OL

ST

AT

10 12 OU

T3

OU

T1

LIV

E

NE

UT

RA

L

12

13

CO

MP

RE

SS

OR

R

S

C

RU

N C

AP

ST

AR

T C

AP

S

SO

FT

ST

AR

T

IFF

ITT

ED

SO

FT

ST

AR

T

TH

ER

MA

L

OV

ER

LO

AD

&

FA

ULT

L

IGH

T

RE

LA

Y/H

AR

D

IF F

ITT

ED

HP

S

WIT

CH

LP

S

WIT

CH

BR

EA

KS

ON

PR

ES

SU

RE

FA

LLI

NG

BR

EA

KS

ON

PR

ES

SU

RE

RIS

ING

C L C H(N/C

)

(N/C

)

SE

NS

OR

FL

OW

SW

ITC

H

A1

A2

FA

N VOLT FREE

POOL PUMP RUNMAX 3Amps

1918

CO

MP

RE

SS

OR

O/L

OA

D A

LAR

M959

6

O/L

OA

D

42 6

CO

NT

AC

TO

R

31

42(N

/O)

(N/O

)

56

(N/O

)

3A

CO

NT

RO

L F

US

E

24 (N)

3

22

DIGITAL INPUTS

di1

di2

di4

di3

com

97 98

BL 0.5

GR/B 0.5

BL 0.5 NO

GR/B 0.5

9798

(N/O

)

CO

MP

RE

SS

OR

O/L

OA

D A

LAR

M

11

SU

PP

LY

INT

ER

FA

CE

B

LO

CK

SO

FT

ST

AR

T I

NT

ER

LO

CK

W 0

.5

W 0

.5

W 0,5

W 0,5

BR 2.5

P 2.5

B 2.5

BR 2.5

B 2.5

P 2.5

SOLENOID VALVE A

FL

EX

CA

BL

E

B 0.75BR 0.75

G/Y 0.75

SO

LE

NO

ID

VA

LVE

BB 0.75BR 0.75

G/Y 0.75

FL

EX

CA

BL

E

BR 0.75

B 0.75

BR 0.75

B 0.75

G/Y

0.7

5

G/Y

0.7

5

SO

LEN

OID

VA

LVE

B

G/Y 0.75

BR 0.75

B 0.75

TB

TB

U1

U2

Z1

Z2

R 1

.5L

INK

TO

BE

AD

DE

D T

OF

AN

T/B

PP

T2

2A

LX


1

/ P

J1

2/0

7/1

2N

TS

W

IRIN

G D

IAG

RA

M

1

D63

945

6

D63

945

6

BR 6.0

AS

DR

AW

N1

12

/07

/12

PJ

18

98

FA

N C

HA

NG

ED

TO

ZIE

HL

-AB

EG

G, C

ON

NE

CT

ION

S M

OD

IFIE

D T

O S

UIT

22

4/0

8/1

2P

J1

93

6

ISS

C/N

AP

PD

DA

TE

R

c

U.C

.C.CA

LO

RE

X H

EA

T P

UM

PS

LT

D

MA

TE

RIA

L

FIN

ISH

TO

LE

RA

NC

E U

NL

ES

S S

PE

CIF

IED

HO

LE

S T

O B

S 4

50

0 E

12

INS

PE

CT

ION

LE

VE

LD

IMS

SH

T N

o.C

ON

T'

DR

AW

N

AL

L S

HA

RP

ED

GE

S A

ND

BU

RR

S T

O B

E R

EM

OV

ED

DR

G N

o.

AP

PR

OV

ED

DA

TE

SC

AL

E

DO

NO

T S

CA

LE

PR

INT

3rd

AN

GL

E P

RO

JEC

TIO

NIF

IN D

OU

BT

AS

K

TIT

LE

DR

G N

o.

DR

AW

ING

CH

AN

GE

EL

EC

TR

ICA

L C

IRC

UIT

DIA

GR

AM

SO

LE

NO

ID

VA

LVE

A



®


W 0.5

REMOTEON/OFF

B 1.0

BR 0.5

BR 0.5

BR

0.5

BL 0.5

BL 0.5

GR 0.5

GR 0.5

BR

0.5

MO

DE

L

MC

B S

ET

TIN

G

PP

T1

2B

LX

2.0

A

BR 0.5

BR 0.5

EA

RT

H B

LO

CK

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

2.5

G/Y

EA

RT

H

PP

T1

6B

LX

2.0

A

PP

T2

2B

LX

2.0

A

LO

OM

BU

TT

S

RE

VE

RS

ING

VA

LVE

(Y

VE

RS

ION

S)

FL

YIN

G

LE

AD

10

11 B

BR

B 0,5BR 0,5

[C]

[S]

[R]

(SA

NY

O)

[BR

IST

OL

]

FL

EX

CA

BL

E

FA

N (

ZIE

HL

-AB

EG

G)

G/Y 0.75

BR 0.75

B 0.75

TB

TB

U1

U2

Z1

Z2

R 1

.5L

INK

TO

BE

AD

DE

D T

O

FA

N T

/B

CO

MP

RE

SS

OR

V 0.5

BR 2.5

BL 2.5

GR 2.5

G/Y 2.5

WIR

E C

OL

OU

R C

OD

E

R

RE

D

B

BL

UE

BL

B

LA

CK

BR

B

RO

WN

P

PIN

K

W

WH

ITE

V

VIO

LE

T

GR

GR

EY

R/B

L

RE

D/B

LA

CK

R/W

R

ED

/WH

ITE

R/O

R

ED

/OR

AN

GE

GR

/B

GR

EY

/BL

UE

W/B

L

WH

ITE

/BL

AC

K

G/Y

G

RE

EN

/YE

LL

OW

EL

EC

TR

IC B

OX

OU

TL

INE

NO

TE

S

12

34

56

78

9

10

1112

SENSOR

DIG

ITA

L P

OO

L S

TA

T GR/B 0.5

INC

OM

ING

SU

PP

LY

1

3

5

A1

A

2

CO

NT

AC

TO

R

BR 2.5

N

L1

56

78

BR 2.5

WA

TE

R F

LO

W

SW

ITC

H

91

0

B 1.0

13

14

BL 2.5

NO

R/W 0.5

FL

YIN

G

LE

AD

S

0.5

= 0

.5m

m C

ON

DU

CT

OR

SIZ

E

1.0

= 1

.0m

m C

ON

DU

CT

OR

SIZ

E

ET

C.

2 2

HP

SW

ITC

H

C

H

V 0

.5

W/BL 0.5 L

C

LP

SW

ITC

H

BR 2.5

R 0.5

GR 2.5

R/O 0.5

W 0.5 VOLT FREE

POOL PUMP

RUN MAX 3A

1/2 HP

R/G 0.5

O/BL 0.5

OO

RA

NG

E

R/G

RE

D/G

RE

EN

O/B

LO

RA

NG

E/B

LA

CK

R/B

RE

D/B

LU

E

R/B

RR

ED

/BR

OW

N

2

4

6

O 0.5

V 0.5

GR/B 0.5

BL 2.5

GR 2.5

BA

SE

PL

AT

E

G/Y 2.5

G/Y 2.5

G/Y 2.5

G/Y 2.5

G/Y 2.5

G/Y 2.5

CA

BIN

ET

PA

NE

LS

EA

RT

H

LO

OM

13

1415

1617

18

19

20

2122

23

24

O 0.5

R/BL 0.5

P 0.5

GR 0.5

R 0.5

B 0.5 11

12

13

14

15

16

17

18

19

SENSOR

DE

FR

OS

TW

AT

ER

TE

MP

R/O 0.5

W/BL 0.5

B 0.5

R/G 0.5

GR/B 0.5

GR/B 0.5 GR/B 0.5

GR/B 0.5

B 0.5

B 0.5B 0.5

R/BL 0.5O/BL 0.5

P 0.5

GR 0.5

R/W 0.5

14

RE

MO

TE

ON

/OF

FIN

TE

RL

OC

K

14

15

(WA

TE

R T

EM

P)

29

21

2019

1813

14 17

15

16

(DE

FR

OS

T)

SE

NS

OR

10

N/O

N/O

N/C

CO

M

CO

M

CO

M

CO

M

N/O

OU

T2

OU

T4

N/O

PO

OL

ST

AT

10 12 OU

T3

OU

T1

L3

NE

UT

RA

L

12

13

CO

MP

RE

SS

OR

SO

FT

S

TA

RT

SO

FT

ST

AR

T

TH

ER

MA

L

OV

ER

LO

AD

&

FA

ULT

L

IGH

T

IF

FIT

TE

D

IF F

ITT

ED

HP

SW

ITC

H

LP

SW

ITC

HB

RE

AK

S O

NP

RE

SS

UR

EF

AL

LIN

G

BR

EA

KS

ON

PR

ES

SU

RE

RIS

ING

L C H C(N/C

)

(N/C

)

SE

NS

OR

A1

A2

FA

N VOLT FREE

POOL PUMP RUNMAX 3A (1/2 HP)

1918

CO

NT

AC

TO

R

35

46(N

/O)

(N/O

)

12

(N/O

)

11

22

3

SOLENOID / REVERSING VALVE

DIGITAL INPUTS

di1

di2

di4

di3

com

L2

L3

PH

AS

ER

OT

AT

ION

L1

L2

L3

14

11

RE

LA

Y

12

1

3

5

CO

NT

RO

L

MC

B

2

4

6

T1

(U

)

T2

(V

)

T3

(W

)

CO

NT

RO

L C

CT

BR

EA

KE

R

PH

AS

E R

OT

AT

ION

RE

LA

Y

5 3 1

6 (N

/C)

4 (

N/C

)

2 (

N/C

)

L3 L2

L1

14

(N/O

)

12

(N/C

)

11

(CO

M)

L2

L1

T1

T2T3

BR 2.5

BR 2.5

BL 2.5

BL 2.5

GR 2.5GR 2.5

BL 2.5

GR 2.5

B 0.5

11

SO

FT

ST

AR

T K

IT

(IF

FIT

TE

D)

LO

OM

INT

ER

FA

CE

B

LO

CK

SO

FT

ST

AR

T I

NT

ER

LO

CK

W 0

.5

W 0

.5

BR 2.5

BL 2.5

GR 2.5

BR 2.5

GR 2.5BL 2.5

BR 0.75

B 0.75

W 0.5

W 0.5

23 (L)

24 (N)

SU

PP

LY

FL

EX

CA

BL

E

SO

LE

NO

ID

VA

LVE

(X V

ER

SIO

NS

)

B 0.75

BR 0.75

G/Y 0.75

G/Y

0.7

5

R 0

.5R

0.5

FL

OW

SW

ITC

HC

LO

SE

ON

FL

OW

SO

LEN

OID

VA

LVE

B

PP

T22

BLX

ON

LY

SO

LE

NO

IDV

ALV

E BB 0.75BR 0.75

G/Y 0.75

G/Y

0.7

5

BR 0.75

B 0.75

FL

EX

CA

BL

E (PP

T2

2BL

X O

NL

Y)

BR 0.75

B 0.75

PP

T1

2/1

6/2

2B

LX

(Y)


1

/ P

J1

6/12

/10

NT

S

WIR

ING

DIA

GR

AM

1

D6

39

454

D6

3945

4

A

AS

DR

AW

N1

6/1

2/1

0

1

PR

OD

UC

TIO

N IS

SU

E1

7/0

2/1

2

21

84

4P

J1

1/0

4/1

2A

DD

ITIO

NA

L S

OLE

NO

ID V

ALV

E A

DD

ED

FO

R P

PT

22B

LX O

NLY

.S

OLE

NO

ID V

ALV

E W

IRIN

G N

OW

0.7

5mm

FLE

X C

AB

LE,

WA

S L

OO

M A

SS

Y

31

93

6P

J0

4/0

9/1

2F

AN

WIR

ING

CH

AN

GE

D, F

AN

CA

P R

EM

OV

ED

ISS

C/N

AP

PD

DA

TE

R

c

U.C

.C.C

AL

OR

EX

HE

AT

PU

MP

S L

TD

MA

TE

RIA

L

FIN

ISH

TO

LE

RA

NC

E U

NL

ES

S S

PE

CIF

IED

HO

LE

S T

O B

S 4

50

0 E

12

INS

PE

CT

ION

LE

VE

LD

IMS

SH

T N

o.C

ON

T'

DR

AW

N

AL

L S

HA

RP

ED

GE

S A

ND

BU

RR

S T

O B

E R

EM

OV

ED

DR

G N

o.

AP

PR

OV

ED

DA

TE

SC

AL

E

DO

NO

T S

CA

LE

PR

INT

3rd

AN

GL

E P

RO

JEC

TIO

NIF

IN D

OU

BT

AS

K

TIT

LE

DR

G N

o.

DR

AW

ING

CH

AN

GE

EL

EC

TR

ICA

L C

IRC

UIT

DIA

GR

AM

Page 43



SD638160 ISSUE 22d

®

639458

RE

LAY

/HA

RD

ST

AR

T

CA

PA

CIT

OR

SD

0731

50

O 0.5

B 0.5

W 0.5

REMOTE

ON/OFF

10

11

EA

RT

H B

LOC

K

G/Y

4.0

G/Y

4.0

G/Y

4.0

G/Y

4.0

G/Y

4.0

G/Y

2.5

G/Y

4.0

G/Y

4.0

G/Y

0.7

5

EA

RT

H

SU

PP

LY IN

BA

SE

PLA

TE

G/Y 4.0

G/Y 4.0

G/Y 4.0

G/Y 4.0

G/Y 4.0

G/Y 4.0

CA

BIN

ET

PA

NE

LS

EA

RT

H L

OO

M

BR

0.5

B

R 0

.5

BR

0.5

B 0.5

LOO

M A

SS

Y

INTERLOCK

CO

MP

RE

SS

OR

C

S

R

V 0.5

BR 2.5

P 2.5

B 2.5

G/Y 2.5

WIR

E C

OLO

UR

CO

DE

R

RE

D

B

BLU

E

BL

BLA

CK

BR

B

RO

WN

P

PIN

K

W

WH

ITE

V

VIO

LET

GR

GR

EY

R/B

L R

ED

/BLA

CK

R/W

R

ED

/WH

ITE

R/O

R

ED

/OR

AN

GE

GR

/B

GR

EY

/BLU

E

W/B

L W

HIT

E/B

LAC

K

G/Y

G

RE

EN

/YE

LLO

W

MO

DE

L

FU

SE

RA

TIN

GS

ELE

CT

RIC

BO

X O

UT

LIN

E

NO

TE

S

12

34

56

78

9

10

1112

SENSOR

DIG

ITA

L P

OO

L S

TA

T

GR/B 0.5

BR 6.0INCOMING

SUPPLY

1 3

5 A

1 A

2

CO

NT

AC

TO

R

& O

/LO

AD

2 4

6 B 2.5

N

L5

67

8

B 0.5

WA

TE

R F

LOW

SW

ITC

H

RE

LAY

/HA

RD

ST

AR

T

CA

PA

CIT

OR

SD

0731

50

RU

N C

AP

AC

ITO

RB

2.5

B 6.0

910

B 6.0

13 14

BR 6.0

NO

W 0.5

FLY

ING

LEA

D

FU

SE

0.5

= 0

.5m

m C

ON

DU

CT

OR

SIZ

E

1.0

= 1

.0m

m C

ON

DU

CT

OR

SIZ

E

ET

C.

2 2

PP

T22

3A

HP

SW

ITC

H

H

C

V 0

.5

W/BL 0.5 C

L LP S

WIT

CH

BR 6.0BR

0.5

BR 2.5

R/O 0.5

W 0.5 VOLT FREE

POOL PUMP

RUN MAX 3A

R/G 0.5

O/BL 0.5

P 2

.5

OO

RA

NG

E

R/G

RE

D/G

RE

EN

O/B

LO

RA

NG

E/B

LAC

K

R/B

RE

D/B

LUE

R/B

RR

ED

/BR

OW

N

2 4

6

9596

NC

V 0.5

GR/B 0.5

MO

DE

L

OV

ER

LOA

D S

ET

TIN

G

PP

T22

29.7

A

B 2.5

R 6.0

R 6.0

SO

FT

ST

AR

T K

IT

(IF

FIT

TE

D)

LOO

M

13

1415

1617

18

19

20

2122

23

24

O 0.5

R/BL 0.5

P 0.5

GR 0.5

BR 0.5

B 0.5

1112

1314

1516

1718

19

SENSOR

DE

FR

OS

TW

AT

ER

TE

MP

3A

R/O 0.5

W/BL 0.5

B 0.5

R/G 0.5

GR/B 0.5

GR/B 0.5 GR/B 0.5

GR/B 0.5

B 0.5

B 0.5 B 0.5

R/BL 0.5

O/BL 0.5

P 0.5

GR 0.5

R/W 0.5

BR 0.75

B 0.75

W 0

.5

R/W

0.5

RE

VE

RS

ING

VA

LVE

14

RE

MO

TE

ON

/OF

FIN

TE

RLO

CK

15

14

(WA

TE

R T

EM

P)

29

N/C

21

2019

1813

14 17

15

16

23 (L)

(DE

FR

OS

T)

SE

NS

OR

N/O

N/O

N/C

CO

M

CO

M

CO

M

CO

M

N/O

OU

T2

OU

T4

N/O

PO

OL

ST

AT

10 12 OU

T3

OU

T1

LIV

E

NE

UT

RA

L

1213

CO

MP

RE

SS

OR

R

S

C

RU

N C

AP

ST

AR

T C

AP

S

SO

FT

ST

AR

TIF

FIT

TE

D

SO

FT

ST

AR

T

TH

ER

MA

L O

VE

RLO

AD

&

FA

ULT

LI

GH

T

RE

LAY

/HA

RD

IF F

ITT

ED

HP

SW

ITC

H

LP S

WIT

CH

BR

EA

KS

ON

PR

ES

SU

RE

FA

LLIN

G

BR

EA

KS

ON

PR

ES

SU

RE

RIS

ING

C L C H(N/C

)

(N/C

)

SE

NS

OR

FLO

W

SW

ITC

HA1

A2

FA

N VOLT FREE

POOL PUMP RUNMAX 3Amps

1918

CO

MP

RE

SS

OR

O/L

OA

D A

LAR

M9596

O/L

OA

D

42 6

CO

NT

AC

TO

R

31

42(N

/O)

(N/O

)

56

(N/O

)

3A

CO

NT

RO

L F

US

E

24 (N)

3

22

DIGITAL INPUTS

di1

di2

di4

di3

com

97 98

BL 0.5

GR/B 0.5

BL 0.5 NO

GR/B 0.5

9798

(N/O

)

CO

MP

RE

SS

OR

O/L

OA

D A

LA

RM

11

SU

PP

LY

BL 1,5BL 1,5

INT

ER

FA

CE

BLO

CK

SO

FT

ST

AR

T IN

TE

RLO

CK

W 0

.5

W 0

.5

W 0,5

W 0,5

BR 2.5

P 2.5

B 2.5

BR 2.5

B 2.5

P 2.5

REVERSING VALVE

FLE

XC

AB

LE

FA

N (

ZIE

HL-

AB

EG

G)

G/Y 0.75

BR 0.75

B 0.75

TB

TB

U1

U2

Z1

Z2

R 1

.5LI

NK

TO

BE

AD

DE

D T

OF

AN

T/B

PP

T22

ALY


1 /

PJ

31/0

8/12

NT

S

WIR

ING

DIA

GR

AM

1

D63

9458

D63

9458

1

A

S D

RA

WN

31/0

8/12

BR 6.0

BL 1,5BL 1,5

ISS

C/N

AP

PD

DA

TE

R

c

U.C

.C.C

ALO

RE

X H

EA

T P

UM

PS

LT

D

MA

TE

RIA

L

FIN

ISH

TO

LER

AN

CE

UN

LES

S S

PE

CIF

IED

HO

LES

TO

BS

450

0 E

12

INS

PE

CT

ION

LE

VE

LD

IMS

SH

T N

o.C

ON

T'

DR

AW

N

ALL

SH

AR

P E

DG

ES

AN

D B

UR

RS

TO

BE

RE

MO

VE

D

DR

G N

o.

AP

PR

OV

ED

DA

TE

SC

ALE

DO

NO

T S

CA

LE P

RIN

T3r

d A

NG

LE P

RO

JEC

TIO

NIF

IN D

OU

BT

AS

K

TIT

LE

DR

G N

o.

DR

AW

ING

CH

AN

GE

UN

CO

NT

RO

LLE

D W

HE

N P

RIN

TE

D

EL

EC

TR

ICA

L C

IRC

UIT

DIA

GR

AM



®


17.0 Spare Parts Lists

ASSY No SA639101 AT ISS 5 (07/11/2012). ELECTRIC BOX ASSY PPT8ALX

ITEM NO. PART No. DESCRIPTION QUAN UNITS

3 SD612053 CONTACTOR 25A 3+1N/O AUX 1 off4 SD406350 TERMINAL BLOCK WDU16 2 off5 SD409350 TERM BLOCK WDU 2.5N 15 off6 SD403950 END BRACKET (EW35) 8.5mm 2 off7 SD158551 CAPACITOR 55uF 470V 50Hz ± 5% 1 off9 SD216550 FUSE HOLDER 1 off10 SD035350 FUSE 3A 2 off11 SD073150 HARD START CAPACITOR/RELAY 1 off12 SD609811 LOOM ASSY PPT8/12 ALX/ALY 1 off33 SD630911 EARTH LOOM 1 off34 SD296650 TERM BLOCK BRASS 8 WAY (EARTH) 1 off35 SD403851 TERMINAL BLOCK BARRIER WAP 16-35 1 off36 SD072650 TERMINAL BLOCK 6 WAY 1 off

PPT8ALX ELECTRIC BOX ASSEMBLY

12109107

333 4 6 35 5

152 2

NEATLY COIL LEAD TOTOP COVER INSIDE BOX(800mm LONG)

36

HARD START CAPACITOR

(WHEN FITTED)

EA

RT

H B

LOC

K

1 3

513

24

614 N

O

NO

A1

A2

12

13

14

15

N

L

56

78

9

'Y' VRSN

ONLY

REVERSING

VALVE

WATER FLOW

SWITCH

FAN CAP

FAN NFAN L

16

17

18

19

10

11

11

COMPRESSOR CAPACITOR

Page 45



SD638160 ISSUE 22d

®

ASSY No SA639102 AT ISS 4 (07/11/2012). ELECTRIC BOX ASSY PPT12ALXS


3 SD612053 CONTACTOR 25A 3+1N/O AUX 1 off4 SD406350 TERMINAL BLOCK WDU16 2 off5 SD409350 TERM BLOCK WDU 2.5N 15 off6 SD403950 END BRACKET (EW35) 8.5mm 2 off7 SD486650 CAPACITOR FOR COMP 60uF 470V 1 off9 SD216550 FUSE HOLDER 1 off10 SD035350 FUSE 3A 2 off11 SD073150 HARD START CAPACITOR/RELAY 1 off12 SD609811 LOOM ASSY PPT8/12 ALX/ALY 1 off33 SD630911 EARTH LOOM 1 off34 SD296650 TERM BLOCK BRASS 8 WAY (EARTH) 1 off35 SD403851 TERMINAL BLOCK BARRIER WAP 16-35 1 off36 SD072650 TERMINAL BLOCK 6 WAY 1 off

PART SECTION ON 'A-A'

WHEN FITTED

CONNECT HARD START CAPACITOR

ACROSS RUN CAPACITOR AS SHOWN

ITEM 3 NOT SHOWN

034

015

016

022

2

2

2

025

NOTE CONNECTION OFMAIN LOOM EARTH WIRES

PPT12ALXS ELECTRIC BOX ASSEMBLY

12109107

NEATLY COIL LEAD TO TOP COVER INSIDE BOX

(800mm LONG)

333 4 6 35 5

152 2

36


EA

RT

H B

LOC

K

1 3

513N

O

24

614 N

O

A1

A2

12

N

L

56

78

9

'Y' VRSN

ONLY

REVERSING

VALVE

WATER FLOW

SWITCH

FAN CAP

FAN N

FAN L

1314

1516

1718

1910

11


11



®


ELECTRIC BOX ASSY PPT16ALX

34

131110 11328

35 5 7 37 6

152 2

NEATLY COIL LEAD TO

TOP COVER INSIDE BOX

(800mm LONG)

38

EA

RT

H B

LOC

K 1 3

513N

O

24

614 N

O

A1

A2

24

6

9897

9695

NO

NC

1213

14 1

5

N

L

56

78

9

'Y' VRSN

ONLY

REVERSING

VALVE

WATER FLOW

SWITCH

FAN CAP

FAN N

FAN L

16

1718

19

10

11



ASSY No SA639103 AT ISS 4 (07/11/2012). ELECTRIC BOX ASSY PPT16ALX


3 SD612053 CONTACTOR 25A 3+1N/O AUX 1 off4 SD612459 CONTACTOR OVERLOAD 17-25A 1 off5 SD406350 TERMINAL BLOCK WDU16 2 off6 SD409350 TERM BLOCK WDU 2.5N 15 off7 SD403950 END BRACKET EW35 (8.5) 2 off8 SD486650 CAPACITOR FOR COMP 60uF 470V 1 off10 SD216550 FUSE HOLDER 1 off11 SD035350 FUSE 3A 2 off13 SD609831 LOOM ASSY PPT16/22AL 1 off32 SD073150 CAPACITOR HARD START 1 off35 SD630912 EARTH LOOM 1 off36 SD296650 TERM BLOCK BRASS 8 WAY (EARTH) 1 off37 SD403851 TERMINAL BLOCK BARRIER WAP 16-35 1 off38 SD072650 TERMINAL BLOCK 6 WAY 1 off

Page 47



SD638160 ISSUE 22d

®

ASSY No SA639104 AT ISS 4 (11/09/2012). ELECTRIC BOX ASSY PPT22ALX(S)


3 SD612054 CONTACTOR 32A 3 +1 N/O AUX 1 off4 SD612550 CONTACTOR OVERLOAD 25-32A 1 off5 SD406350 TERMINAL BLOCK WDU16 2 off6 SD409350 TERM BLOCK WDU 2.5N 15 off7 SD403950 END BRACKET (EW35) 8.5mm 2 off8 SD106553 CAPACITOR 70μF 420V 50/60Hz 1 off10 SD216550 FUSE HOLDER 1 off11 SD035350 FUSE 3A 2 off13 SD609831 LOOM ASSY PPT16/22ALX(Y) 1 off32 SD073150 CAPACITOR HARD START 2 off35 SD630912 EARTH LOOM 1 off36 SD296650 TERM BLOCK BRASS 8 WAY (EARTH) 1 off37 SD403851 TERMINAL BLOCK BARRIER WAP 16-35 1 off38 SD072650 TERMINAL BLOCK 6 WAY 1 off

ELECTRIC BOX ASSY PPT22ALX (S)

34

131110

11

8

35

2

5

7

37

615

2

38

EA

RT

H B

LOC

K

35

13

NO

24

61

4

NO

A1

A2

24

6

9598

9796

NO

NC

1213

1415

N

L

56

78

9

'Y' VRSN

ONLY

REVERSING

VALVE

WATER FLOW

SWITCH

FAN CAP

FAN N

FAN L

1617

1819

1011

32

2



1



®


ASSY No SA639105 AT ISS 2 (07/11/2012). ELEC BOX ASSY PPT12BLX(S)


3 SD612050 CONTACTOR 9A 3+1 N/O AUX 1 off4 SD611550 MOTOR STARTER O/LOAD 1.6-2.5A 1 off5 SD614450 PHASE PROTECTION RELAY 1 off6 SD409350 TERM BLOCK WDU 2.5N 15 off7 SD403950 END BRACKET (EW35) 8.5mm 4 off8 SD403850 TERMINAL BLOCK BARRIER WAP 2.5 1 off9 SD403650 TERM BLOCK WDU6 4 off12 SD630911 EARTH LOOM 1 off13 SD616403 WIRING LOOM 3 PHASE 1 off32 SD296650 TERM BLOCK BRASS 8 WAY (EARTH) 1 off33 SD072650 TERMINAL BLOCK 6 WAY 1 off

ELECTRIC BOX ASSY PPT12BLX(S)

3

13

9

2

7

8

6

15

2

33

4

7

2

5

EA

RT

H B

LO

CK 1

35

24

6

13

14

NO

NO

A1

A2

56

78

9

'Y' VRSNONLY

REVERSINGVALVE

WATER FLOWSWITCH

FAN CAPFAN NFAN L

10

TO

19

N

L2L1L3

1

35

2 6

4

14

11

L1 L

2 L

3

32 12

Page 49



SD638160 ISSUE 22d

®

ASSY No A639106 AT ISS 2 (07/11/2012). ELECTRIC BOX ASSY PPT16BLX



ELECTRIC BOX ASSY PPT16BLX

3

13

12

9 7 8 6

152 2

33

47

2

5

EA

RT

H B

LO

CK

1

35

13

24

61

4

A1

A2

12

13

14

15

56

78

9

'Y' VRSN

ONLY

REVERSING

VALVE

WATER FLOW

SWITCH

FAN CAP

FAN N

FAN L

16

17

18

19

10

11

N

L2L1

L31

35

2

64

14

11

L1

L2

L3

32



®


ASSY No SA639107 AT ISS 2 (11/09/2012). ELECTRIC BOX ASSY PPT22BLX(S)


3 SD612052 CONTACTOR 18A 3+1N/O AUX 1 off4 SD611550 MOTOR STARTER O/LOAD 1.6-2.5A 1 off5 SD614450 PHASE PROTECTION RELAY 1 off6 SD409350 TERM BLOCK WDU 2.5N 15 off7 SD403950 END BRACKET (EW35) 8.5mm 4 off8 SD403850 TERMINAL BLOCK BARRIER WAP 2.5 1 off9 SD403650 TERM BLOCK WDU6 4 off12 SD630911 EARTH LOOM 1 off13 SD616403 WIRING LOOM 3 PHASE 1 off32 SD296650 TERM BLOCK BRASS 8 WAY (EARTH) 1 off33 SD072650 TERMINAL BLOCK 6 WAY 1 off

ELECTRIC BOX ASSY PPT22BLX(S)

3

13

12

9 7 8 6

152 2

33

47

2

5

32

EA

RT

H B

LOC

K

1 3

513

24

614 N

O

NO

A1

A2

1213

1415

56

78

9

'Y' VRSN

ONLY

REVERSING

VALVE

WATER FLOW

SWITCH

FAN CAP

FAN N

FAN L

1617

1819

1011

N

L2L1

L31 3

5

2 6

4

14 1

1

L1 L

2 L3

Page 51



SD638160 ISSUE 22d

®

ASSY No SA639108 AT ISS 1 (15/02/2013). ELEC BOX ASSY PPT8ALY(S)


3 SD612052 CONTACTOR 18A 3+1N/O AUX 1 off4 SD406350 TERMINAL BLOCK WDU16 2 off5 SD409350 TERM BLOCK WDU 2.5N 15 off6 SD403950 END BRACKET (EW35) 8.5mm 2 off7 SD158551 CAPACITOR 55uf 470V 50Hz+/-5% 1 off9 SD216550 FUSE HOLDER 1 off10 SD035350 FUSE 3A 2 off11 SD073150 HARD START CAPACITOR 1 off12 SD609811 LOOM ASSY PPT8/12 ALX/ALY 1 off33 SD630911 EARTH LOOM 1 off34 SD296650 TERM BLOCK BRASS 8 WAY (EARTH) 1 off35 SD403851 TERMINAL BLOCK BARRIER WAP 16-35 1 off36 SD072650 TERMINAL BLOCK 6 WAY 1 off

ELECTRIC BOX ASSY PPT8ALY(S)

3

109

10

33 4 6 35 5

152 2

7 36

EA

RT

H B

LO

CK 1

3

51

3

24

61

4

NO

NO

A1

A2

12

13

14

15

N

L

56

78

9

'Y' VRSNONLY

REVERSINGVALVE

WATER FLOWSWITCH

FAN CAPFAN N

FAN L

16

17

18

19

10

11

12

11

HARD START CAPACITOR (WHEN FITTED)


(800mm LONG)




®


ASSY No SA639109 AT ISS 1 (07/05/2013). ELECTRIC BOX ASSY PPT12ALY(S)


3 SD612053 CONTACTOR 25A 3+1N/O AUX 1 off4 SD406350 TERMINAL BLOCK WDU16 2 off5 SD409350 TERM BLOCK WDU 2.5N 15 off6 SD403950 END BRACKET (EW35) 8.5mm 2 off7 SD486650 CAPACITOR FOR COMP 60uF 470V 1 off8 SD216550 FUSE HOLDER 1 off9 SD035350 FUSE 3A 2 off10 SD073150 CAPACITOR, HARD START 1 off11 SD609811 LOOM ASSY PPT8/12 ALX/ALY 1 off32 SD630911 EARTH LOOM 1 off33 SD296650 TERM BLOCK BRASS 8 WAY (EARTH) 1 off34 SD403851 TERMINAL BLOCK BARRIER WAP 16-35 1 off35 SD072650 TERMINAL BLOCK 6 WAY 1 off


3

11910

8

9

7

32 4 6 34 5

152 2

35

HARD START CAPACITOR (WHEN FITTED)

EA

RT

H B

LO

CK 1

35

13

24

614 N

O

NO

A1

A2

1213

1415

N

L

56

78

9

'Y' VRSN

ONLY

REVERSING

VALVE

WATER FLOW

SWITCH

FAN CAP

FAN NFAN L

1617

1819

1011

Page 53



SD638160 ISSUE 22d

®

SA639110

1 PJ 18/09/12 1:2

SHT No. CONT' DRAWN

ALL SHARP EDGES AND BURRS TO BE REMOVED

DRG No.

APPROVED DATE SCALE

PART SECTION ON 'A-A'

ITEMS 3 & 4 NOT SHOWN


34

12109

10

8

35 34

31

5

7

36

6 15

2

2

37

EA

RT

H B

LOC

K 1 3

513

24

614 N

O

NO

A1

A2

24

6

9897

9695

NO

NC

1213

1415

N

L

56

78

9

'Y' VRSN

ONLY

REVERSING

VALVE

WATER FLOW

SWITCH

FAN CAP

FAN N

FAN L

1617

1819

1011

ASSY No SA639110 AT ISS 1 (08/02/2013). ELECTRIC BOX ASSY PPT16ALY(S)


3 SD612053 CONTACTOR 25A 3+1N/O AUX 1 off4 SD612459 CONTACTOR OVERLOAD 17-25A 1 off5 SD406350 TERMINAL BLOCK WDU16 2 off6 SD409350 TERM BLOCK WDU 2.5N 15 off7 SD403950 END BRACKET (EW35) 8.5mm 2 off8 SD486650 CAPACITOR FOR COMP 60uF 470V 1 off9 SD216550 FUSE HOLDER 1 off10 SD035350 FUSE 3A 2 off12 SD609831 LOOM ASSY PPT16/22ALX(Y) 1 off31 SD073150 CAPACITOR HARD START 1 off34 SD630912 EARTH LOOM 1 off35 SD296650 TERM BLOCK BRASS 8 WAY (EARTH) 1 off36 SD403851 TERMINAL BLOCK BARRIER WAP 16-35 1 off37 SD072650 TERMINAL BLOCK 6 WAY 1 off



®


ASSY No SA639111 AT ISS 1 (10/09/2012). ELECTRIC BOX ASSY PPT22ALY


3 SD612054 CONTACTOR 32A 3 +1 N/O AUX 1 off4 SD612550 CONTACTOR OVERLOAD 25-32A 1 off5 SD406350 TERMINAL BLOCK WDU16 2 off6 SD409350 TERM BLOCK WDU 2.5N 15 off7 SD403950 END BRACKET (EW35) 8.5mm 2 off8 SD106553 CAPACITOR 70uF 420V 50/60Hz 1 off10 SD216550 FUSE HOLDER 1 off11 SD035350 FUSE 3A 2 off13 SD609831 LOOM ASSY PPT16/22ALX(Y) 1 off32 SD073150 CAPACITOR HARD START 2 off35 SD630912 EARTH LOOM 1 off36 SD296650 TERM BLOCK BRASS 8 WAY (EARTH) 1 off37 SD403851 TERMINAL BLOCK BARRIER WAP 16-35 1 off38 SD072650 TERMINAL BLOCK 6 WAY 1 off


34

131110

11

35

5

7

6

15

2

2

32

2

8

38

36

EA

RT

H B

LOC

K 1 3

513N

O

24

614 N

O

A1

A2

24

6

9897

9695

NO

NC

1213

1415

N

L

5 6

7

8

9 1

0 11

'Y' VRSNONLYREVERSING

VALVE

WATER FLOWSWITCH

FAN CAP

FAN N

FAN L

1617

1819

HARD START CAPACITORS


Page 55



SD638160 ISSUE 22d

®

ASSY No SA639112 AT ISS 1 (03/04/2013). ELECTRIC BOX ASSY PPT12BLY(S)



SA636112

ELECTRIC BOX ASSY PPT12BLY(S)


(800mm LONG)

3

12

11 9 7 8 6

154 2

47

2

5

EA

RT

H B

LO

CK

1 3

513

24

614 N

O

NO

A1

A2

1213

1415

56

78

9

'Y' VRSN

ONLY

REVERSING

VALVE

WATER FLOW

SWITCH

FAN CAP

FAN N

FAN L

1617

1819

1011

N

L2L1

L31 3

5

2 6

4

1411

L1 L

2 L3

3031

12



®


ASSY No SA639113 AT ISS 1 (17/04/2013). ELCTRIC BOX ASSY PPT16BLY



SA636113

ELECTRIC BOX ASSY PPT16BLY(S)


(800mm LONG)

3

13

12

8 6

15

9

4

7

2

333447

2

5

EA

RT

H B

LOC

K

1 3

513

24

614

A1

A2

1213

1415

56

78

9

'Y' VRSN

ONLY

REVERSING

VALVE

WATER FLOW

SWITCH

FAN CAP

FAN N

FAN L

1617

1819

1011

N

L2L1

L31 3

5

2 6

4

14

11

L1 L

2 L3

Page 57



SD638160 ISSUE 22d

®

i1

5

85.0

0

CO

ND

EN

SE

R W

AT

ER

TE

MP

ER

AT

UR

E P

OC

KE

T

SE

NS

OR

PR

OB

E

(PA

RT

OF

ITE

M 2

0)

CA

BLE

TIE

AR

OU

ND

CA

BLE

CA

BLE

TIE

AR

OU

ND

PO

CK

ET

NU

T

PLA

CE

TH

ER

MA

L M

AS

TIC

INT

O P

OC

KE

TT

HE

N F

ULL

Y I

NS

ER

T P

RO

BE

.F

IT T

HE

IN

SU

LAT

ION

SLE

EV

E A

ND

SE

CU

RE

WIT

H C

AB

LE

TIE

S T

O B

OT

H T

HE

PO

CK

ET

NU

T A

ND

TH

E P

RO

BE

CA

BL

E T

O S

EA

L T

HE

PR

OB

E F

RO

M A

MB

IEN

T A

IR.

FIG

3T

EM

P P

RO

BE

DE

TA

IL

85.

00 R

EF

(PO

CK

ET

DE

PT

H)

INS

ULA

TIO

N

93

MAIN ASSEMBLY PPT8ALX

NO

TE

DIR

EC

TIO

N O

F A

RR

OW

FLO

W S

WIT

CH

TO

BE

HA

ND

TIG

HT

(8N

m)

DO

NO

T U

SE

A T

OO

L

4

58

3

25

WA

TE

R T

EM

PE

RA

TU

RE

S

EN

SO

R P

RO

BE

PO

CK

ET

(SE

E F

IG.3

)

22

18

19

20

21

27

53

3

28

1

2

67

10

2

14

16

17

73

74

US

E

OR

DE

FR

OS

T S

TA

T P

RO

BE

P

OS

ITIO

N I

N E

VA

PO

RA

TO

R

78

37

89

OR

90 94

13

26

26

23

24

VIE

W S

HO

WIN

G R

EV

ER

SIN

G V

ALV

E P

OS

ITIO

N

91

92

12131415

N L

56789

'Y'

VR

SN

ON

LY

RE

VE

RS

ING

VA

LVE

WA

TE

R

FLO

W

SW

ITC

H

FA

N

CA

P FA

N

N FA

N

L

16171819 1011

EA

RT

HS

75



®


ASSY No A637801 AT ISS 19 (07/11/2012). MAIN ASSEMBLY PPT8 ALX


1 SD633801 COVER ASSY 1 off2 SD633401 PANEL ASSY R/H 1 off3 SD633501 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633701 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD102801 FIN COIL EVAPORATOR 1 off10 SD149650 RECEIVER/DRIER 1 off13 SD649350 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 OWNER MANUAL 1 off16 SD636850 CONDENSER HTA-3 1 off17 SA639101 ELECTRIC BOX ASSY PPT8ALX 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD520853 SPACER MOUNTING TUBE 61mm LONG 3 off22 SD086951 TEV BBINE-3-GA-B10 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 H P SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 1.9 kg28 SD616202 COMPRESSOR LOOM 1 off37 SD636856 O RING FOR CONDENSER 2 off53 SD642252 SOUND PROOF JACKET 1 off73 SD193950 CONDENSATE DRAIN SOCKET 1 off74 SD193951 CONDENSATE DRAIN SOCKET (EUROPE) 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off89 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off90 SD636853 CONDENSER THREADED COUPLING 2 off91 SD103750 REVERSING VALVE V26-100-251283 1 off92 SA200701 REVERSING VALVE, COIL ASSY 1 off93 SD636854 CONDENSER SOCKET FOR 50mm OD PIPE 2 off94 SD449151 ANTI VIBRATION PAD 4 off

Page 59



SD638160 ISSUE 22d

®

i1

5

CO

ND

EN

SE

R W

AT

ER

TE

MP

ER

AT

UR

E P

OC

KE

T

85.0

0

SE

NS

OR

PR

OB

E

(PA

RT

OF

IT

EM

20)

CA

BLE

TIE

AR

OU

ND

CA

BLE

CA

BLE

TIE

AR

OU

ND

PO

CK

ET

NU

T

PLA

CE

TH

ER

MA

L M

AS

TIC

INT

O P

OC

KE

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ASSY No A648901 AT ISS 13 (07/11/2012). MAIN ASSEMBLY PPT8ALXS


1 SD633801 COVER ASSY 1 off2 SD633401 PANEL ASSY R/H 1 off3 SD633501 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633701 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD102801 FIN COIL EVAPORATOR 1 off10 SD149650 RECEIVER/DRIER 1 off13 SD649350 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 MANUAL O/I PPT8-22ALX 1 off16 SD636850 CONDENSER HTA-3 1 off17 SA639101 ELECTRIC BOX ASSY PPT8ALX 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD520853 SPACER MOUNTING TUBE 61mm LONG 3 off22 SD086951 TEV BBINE-3-GA-B10 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 H P SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 2 kg28 SD616202 COMPRESSOR LOOM 1 off37 SD636856 O RING FOR CONDENSER 1 off47 SA481501 SOFT START 15A 1 PH CALIBRATED 1 off53 SD642252 SOUND PROOF JACKET 1 off73 SD193950 CONDENSATE DRAIN SOCKET 1 off74 SD193951 CONDENSATE DRAIN SOCKET 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off89 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off90 SD636853 CONDENSER THREADED COUPLING 2 off91 SD103750 REVERSING VALVE V26-100-251283 1 off92 SA200701 REVERSING VALVE, COIL ASSY 1 off93 SD636854 CONDENSER SOCKET FOR 50mm PVC PIPE 2 off97 SD481850 SOFT START THERMAL OVERLOAD 1 off98 SD648501 SOFT START LOOM 1 off99 SD449151 ANTI VIBRATION PAD 4 off

Page 61



SD638160 ISSUE 22d

®

MAIN ASSEMBLY PPT12ALX

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®


ASSY No A637803 AT ISS 19 (07/11/2012). MAIN ASSEMBLY PPT12ALX


2 SD633801 COVER ASSY 1 off3 SD633502 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633702 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379501 EVAPORATOR 1 off10 SD149650 RECEIVER/DRIER 1 off13 SD649450 COMPRESSOR CTHU33WC6-U 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 MANUAL O/I PPT 8-22 SLIMLINE 1 off16 SD636850 CONDENSER HTA-3 1 off17 SA639102 ELECTRIC BOX ASSY PPT12ALX(Y) 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD520854 SPACER MOUNTING TUBE 73mm LONG 3 off22 SD087051 TEV BBINE-4-GA-B10 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SD266450 HP SWITCH ACB-DB88 400PSI 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 2.5 kg28 SD616202 COMPRESSOR LOOM 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636856 O RING FOR CONDENSER 2 off87 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off88 SD636853 CONDENSER THREADED COUPLING 2 off89 SD193950 CONDENSATE DRAIN SOCKET 1 off90 SD193951 CONDENSATE DRAIN SOCKET (EUROPE) 1 off91 SD166250 SOLENOID VALVE 3/8 1 off92 SD168350 SOLENOID COIL 230V 50Hz 1 off93 SD653150 CABLE SOLENOID VALVE 1 off94 SD642252 SOUND PROOF JACKET 1 off95 SD636854 CONDENSER ADAPTOR SKT 50mm OD PIPE 1 off96 SD449151 ANTI VIBRATION PAD 4 off

Page 63



SD638160 ISSUE 22d

®

MAIN ASSEMBLY PPT12ALXS

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®


ASSY No SA648903 AT ISS 12 (07/11/2012). MAIN ASSEMBLY PPT12ALXS


2 SD633801 COVER ASSY 1 off3 SD633502 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633702 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379501 EVAPORATOR 1 off10 SD149650 RECEIVER/DRIER 1 off13 SD649450 COMPRESSOR CTHU33WC6-U 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 MANUAL O/I PPT8-22 SLIMLINE 1 off16 SD636850 CONDENSER HTA-3 1 off17 SA639102 ELECTRIC BOX ASSY PPT12ALX(Y) 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD520854 SPACER MOUNTING TUBE 73mm LONG 3 off22 SD087051 TEV (BBINE-4-GA-B10) 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SD266450 HP SWITCH ACB-DB88 400PSI 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 2.5 kg28 SD616202 COMPRESSOR LOOM 1 off37 SA481502 SOFT START 25A 1 PH 1 off38 SD648501 LOOM SOFT START 1 off39 SD481850 THERMAL OVERLOAD 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636851 O RING FOR CONDENSER 2 off87 SD636852 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off88 SD636853 CONDENSER THREADED COUPLING 2 off89 SD193950 CONDENSATE DRAIN SOCKET 1 off90 SD193951 CONDENSATE DRAIN SOCKET (EUROPE) 1 off91 SD166250 SOLENOID VALVE 3/8 1 off92 SD168350 SOLENOID COIL 230V 50Hz 1 off93 SD653150 CABLE SOLENOID VALVE 1 off94 SD642252 SOUND PROOF JACKET 1 off95 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off96 SD449151 ANTI VIBRATION PAD 4 off

Page 65



SD638160 ISSUE 22d

®

MAIN ASSEMBLY PPT12BLX

i1

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®


ASSY No A637804 AT ISS 6 (07/11/2012). SHOP BUILD PPT12BLX


2 SD633801 COVER ASSY 1 off3 SD633502 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633702 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379501 EVAPORATOR 1 off10 SD149650 RECEIVER/DRIER 1 off13 SD133055 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 MANUAL O/I PPT8-22 SLIMLINE 1 off16 SD636850 CONDENSER HTA-3 1 off17 SA639105 ELECTRIC BOX ASSY PPT12BLX 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD087051 TEV (BBINE-4-GA-B10) 1 off22 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off23 SD266450 HP SWITCH ACB-DB88 400PSI 1 off24 SD501653 FLOW SWITCH 3000L/HR 1 off25 SP066350 SCHRADER VALVE 2 off26 SP182554 REFRIGERANT R407c 2.5 kg27 SD616602 COMPRESSOR LOOM 3 PH 1 off73 SD650050 SPREADER BAR 1 off76 SD641250 SEALING DISC 2 off80 SD636856 O RING FOR CONDENSER 2 off85 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD636853 CONDENSER THREADED COUPLING 2 off89 SD166250 SOLENOID VALVE 3/8 1 off90 SD168350 SOLENOID COIL 230V 50HZ 1 off91 SD653150 CABLE SOLENOID VALVE 1 off94 SD193950 CONDENSATE DRAIN SOCKET 1 off94 SD193951 CONDENSATE DRAIN SOCKET (EUROPE) 1 off95 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off96 SD449151 ANTI VIBRATION PAD 4 off

Page 67



SD638160 ISSUE 22d

®

MAIN ASSEMBLY PPT12BLXS

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®


ASSY No A648904 AT ISS 6 (07/11/2012). MAIN ASSEMBLY PPT12BLXS


2 SD633801 COVER ASSY 1 off3 SD633502 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633702 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379501 EVAPORATOR 1 off10 SD149650 RECEIVER/DRIER 1 off13 SD133055 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 MANUAL O/I PPT8-22 SLIMLINE 1 off16 SD636850 CONDENSER HTA-3 1 off17 SA639105 ELECTRIC BOX ASSY PPT12BLX 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD087051 TEV (BBINE-4-GA-B10) 1 off22 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off23 SD266450 HP SWITCH ACB-DB88 400PSI 1 off24 SD501653 FLOW SWITCH 3000L/HR 1 off25 SP066350 SCHRADER VALVE 2 off26 SP182554 REFRIGERANT R407c 2.5 kg27 SD616602 COMPRESSOR LOOM 3 PH 1 off36 SD530801 SOFT START 15A 3 PHASE CALIBRATED 1 off37 SD648502 SOFT START LOOM 1 off38 SD481850 THERMAL OVERLOAD 1 off73 SD650050 SPREADER BAR 1 off76 SD641250 SEALING DISC 2 off80 SD636856 O RING FOR CONDENSER 2 off85 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD636853 CONDENSER THREADED COUPLING 2 off89 SD166250 SOLENOID VALVE 3/8 1 off90 SD168350 SOLENOID COIL 230V 50HZ 1 off91 SD653150 CABLE SOLENOID VALVE 1 off93 SD193950 CONDENSATE DRAIN SOCKET 1 off94 SD193951 CONDENSATE DRAIN SOCKET (EUROPE) 1 off95 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off96 SD449151 ANTI VIBRATION PAD 4 off

Page 69



SD638160 ISSUE 22d

®

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1 SD633801 TOP COVER 1 off2 SD633451 PANEL R/H 1 off3 SD633503 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633703 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY 1 off7 SD380858 EVAPORATOR PLATE 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500953 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 OWNER MANUAL 1 off16 SD636851 CONDENSER HTA-5 1 off17 SA639103 ELECTRIC BOX ASSY PPT16ALX 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off22 SD087151 TEV (BBINE-5-GA-B10) 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 H P SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 5 kg28 SD616202 COMPRESSOR LOOM 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off37 SD636856 O RING FOR CONDENSER 2 off73 SD193950 CONDENSATE DRAIN SOCKET 1 off74 SD194951 CONDENSATE DRAIN SOCKET 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD166250 SOLENOID VALVE 3/8 1 off87 SD168350 SOLENOID COIL 230V 50HZ 1 off89 SD642250 COMP SOUND PROOF JACKET 1 off91 SD636853 CONDENSER THREADED COUPLING 2 off92 SD636854 CONDENSER ADAPTOR SOCKET 50mm OD PIPE 2 off93 SD449151 ANTIVIBRATION PAD 4 off96 SD653150 CABLE SOLENOID VALVE 1 off

Page 71



SD638160 ISSUE 22d

®

ASSY No A637806 AT ISS 5 (07/11/2012). MAIN ASSEMBLY PPT16BLX


1 SD633801 TOP COVER 1 off2 SD633451 PANEL R/H 1 off3 SD633503 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633703 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500952 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 MANUAL O/I PPT8-22 LX/LY 1 off16 SD636851 CONDENSER HTA 5 1 off17 SA639106 ELECTRIC BOX ASSY PPT16BLX 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off22 SD087151 TEV (BBINE-5-GA-B10) 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 H P SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 5 kg28 SD616602 COMPRESSOR LOOM 3 PH 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off37 SD636856 O RING FOR CONDENSER 2 off73 SD193950 CONDENSATE DRAIN SOCKET 1 off74 SD193951 CONDENSATE DRAIN SOCKET, EUROPE 1 off75 SD650051 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD166250 SOLENOID VALVE 3/8 1 off87 SD168350 SOLENOID COIL 230V 50HZ 1 off89 SD642250 COMP SOUND PROOF JACKET 1 off91 SD636853 CONDENSER THREADED COUPLING 2 off92 SD636854 CONDENSER ADAPTOR SOCKET 50mm PIPE 2 off93 SD449151 ANTIVIBRATION PAD 4 off96 SD653150 CABLE SOLENOID VALVE 1 off



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Page 73



SD638160 ISSUE 22d

®



1 SD633801 TOP COVER 1 off2 SD633451 PANEL R/H 1 off3 SD633503 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633703 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500953 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 MANUAL O/I PPT8-22ALX/ALY 1 off16 SD636851 CONDENSER HTA-5 1 off17 SA639103 ELECTRIC BOX ASSY PPT16ALX 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off22 SD087151 TEV (BBINE-5-GA-B10) 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 H P SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 5 kg28 SD616202 COMPRESSOR LOOM 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off37 SD636856 O RING FOR CONDENSER 2 off73 SD193950 CONDENSATE DRAIN SOCKET 1 off74 SD193951 CONDENSATE DRAIN SOCKET 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD166250 SOLENOID VALVE 3/8 1 off87 SD168350 SOLENOID COIL 230V 50HZ 1 off89 SD642250 COMP SOUND PROOF JACKET 1 off91 SD636853 CONDENSER THREADED COUPLING 2 off92 SA481502 SOFT START 25A CALIBRATED 1 off93 SD636854 CONDENSER ADAPTOR SOCKET 50mm OD PIPE 2 off94 SD449151 ANTIVIBRATION PAD 4 off95 SD481850 SOFT START THERMAL OVERLOAD 1 off96 SA648501 LOOM SOFT START 1 off97 SD658150 CABLE SOLENOID VALVE 1 off



®




1 SD633801 TOP COVER 1 off2 SD633451 PANEL R/H 1 off3 SD633503 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633703 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500952 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 MANUAL O/I PPT8-22LX/LY 1 off16 SD636851 CONDENSER HTA 5 1 off17 SA639106 ELECTRIC BOX ASSY PPT16BLX 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off22 SD087151 TEV (BBINE-5-GA-B10) 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 H P SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 5 kg28 SD616602 COMPRESSOR LOOM 3 PH 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off37 SD636856 O RING FOR CONDENSER 2 off73 SD193950 CONDENSATE DRAIN SOCKET 1 off74 SD193951 CONDENSATE DRAIN SOCKET, EUROPE 1 off75 SD650051 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD168350 SOLENOID VALVE 3/8 1 off87 SD166550 SOLENOID COIL 230V 50HZ 1 off89 SD642250 COMP SOUND PROOF JACKET 1 off91 SD636853 CONDENSER THREADED COUPLING 2 off92 SD530801 SOFT START 15A 3 PHASE CALIBRATED 1 off93 SD636854 CONDENSER ADAPTOR SOCKET 50mm OD PIPE 2 off94 SD449151 ANTIVIBRATION PAD 4 off95 SD481850 SOFT START THERMAL OVERLOAD 1 off96 SA648502 LOOM SOFT START 1 off97 SD653150 CABLE SOLENOID VALVE 1 off

Page 75



SD638160 ISSUE 22d

®

MAIN ASSEMBLY PPT 22 ALX

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2 SD633801 COVER ASSY 1 off3 SD633504 PANEL ASSY L/H 1 off4 SD633602 FAN PANEL ASSY 1 off5 SD633704 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500853 COMPRESSOR C-SBS180H15A 1 off14 SD556850 FAN AXIAL 450mm 6P 240V 1 off16 SD636852 CONDENSER HTA 7 1 off17 SA639104 ELECTRIC BOX ASSY PPT22ALX(Y) 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off22 SA084352 VALVE TEV (SVE-8-GA) WHITE SEAL 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 HP SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 6 kg28 SD616202 COMPRESSOR LOOM 1 off29 SD193950 CONDENSATE DRAIN SOCKET 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off32 SD449151 ANTIVIBRATION PAD 4 off33 SD636854 CONDENSER ADAPTOR SOCKET 50mm OD PIPE 2 off35 SD193951 CONDENSATE DRAIN SOCKET EUROPE 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636856 O RING FOR CONDENSER 2 off85 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD636853 CONDENSER THREADED COUPLING 2 off92 SD166650 SOLENOID VALVE EVR10 (1/2 SOLDER) 2 off93 SD168350 SOLENOID COIL 230V 50Hz 2 off94 SD653150 CABLE SOLENOID VALVE 2 off95 SD642250 COMP SOUND PROOF JACKET 1 off96 SD653150 FAN LOOM (CABLE SOLENOID VALVE) 1 off

Page 77



SD638160 ISSUE 22d

®

i15

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98



®




2 SD633801 COVER ASSY 1 off3 SD633504 PANEL ASSY L/H 1 off4 SD633602 FAN PANEL ASSY 1 off5 SD633704 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500853 COMPRESSOR C-SBS180H15A 1 off14 SD556850 FAN AXIAL 450mm 6P 240V 1 off15 SD638150 MANUAL PPT8-22 SLIMLINE 1 off16 SD636852 CONDENSER HTA 7 1 off17 SA639104 ELECTRIC BOX ASSY PPT22ALX(Y) 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off22 SA084352 VALVE TEV (SVE-8-GA) WHITE SEAL 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 HP SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 6 kg28 SD616203 LOOM ASSY 1 off29 SD193950 CONDENSATE DRAIN SOCKET 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off32 SD193950 CONDENSATE DRAIN SOCKET 1 off33 SD636854 CONDENSER ADAPTOR SOCKET 50mm PIPE 2 off34 SD449151 ANTI VIBRATION PAD 4 off35 SD193951 CONDENSATE DRAIN SOCKET, EUROPE 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636856 O RING FOR CONDENSER 2 off85 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD636853 CONDENSER THREADED COUPLING 2 off92 SD166650 SOLENOID VALVE EVR10 (1/2 SOLDER) 2 off93 SD168350 SOLENOID COIL 230V 50Hz 2 off94 SD653150 CABLE SOLENOID VALVE 2 off96 SD642250 COMP SOUND PROOF JACKET 1 off97 SA625803 SOFT START KIT 30A 1 off98 SD653150 FAN LOOM (CABLE SOLENOID VALVE) 1 off

Page 79



SD638160 ISSUE 22d

®

PUSH

RE-SET TO

FAULT LAMP

X

A

X

13

10

40 411431

12

2

11

1

44

COMPRESSORLOOM IN

S/START KITLOOM OUT

15

33343635

42

SECTION X-XVIEW WITH LID REMOVED VIEW ON ARROW A

WARNINGDISCONNECT --------

240V AC

CENTRE LINE

1 3 5 13

14642

NL

A1 A2

1 2 3 4 5 6

SOFT START FOR PPT22ALXS & PPT22ALYS

MAIN ASSEMBLY SOFTSTART FOR PPT22ALXS/ALYS


1 SD625950 ELECTRIC BOX S/START 1 off2 SD626050 LID 1 off10 SD083450 RESISTOR 4,5 OHMS 1 off11 SD612053 CONTACTOR 25A 3+1N/O AUX 1 off12 SD083350 DELAY TIMER 0.5 SEC 240vac 1 off13 SD103253 THERMAL CUTOUT MANUAL RESET 1 off14 SD159852 PILOT LIGHT AMBER 240v 1 off15 SD626102 LOOM ASSY 1 off16 SD626601 INTERNAL LOOM 1 off31 SD217151 SEALING GASKET 1 off33 SD403650 TERM BLOCK WDU6 4 off34 SD403850 TERMINAL BLOCK BARRIER WAP 2.5 1 off35 SD403950 END BRACKET (EW35) 8.5mm 1 off36 SD403750 TERMINAL BLOCK WDU4 2 off40 SD034850 FUSE HOLDER SINGLE BAYONET 1 off41 SD035353 FUSE 1/4 x 1 1/4 1A 1 off44 SD229852 WEATHERSHIELD 1 off



®


SA625803

SOFT START FOR PPT22ALXS/ALYSWIRING DIAGRAM

A1 1 3 5 A2

CONTACTOR

2 4 6

TERMINAL BLOCK

TIMER

THERMAL CUTOUT

PILOT LIGHT

FUSE 1AN

LOAD

L

W 0,5 (HEAT RESIST)

W 0,5 (HEAT RESIST)

W/R 0,50

W 0,50

W 0,50

B 0,50

B 0

,50

O/R 0,50

O/R

0,5

0

B 2,5 (HR)

BL 2,5

W 0

,5

BL 2,5

BL

B

G/Y

O/R

P

BR

W/R

W WHITE

WHITE/RED

BROWN

PINK

ORANGE/RED

GREEN/YELLOW

BLUE

BLACK

1. COLOUR CODE

INPUT

B 2,5 (HR)

BL 2,5

BL

2,5

B 2

,5 (

HR

)

BL

2,5

B 2,5 (HR)

B 0,50

(HR) HEAT RESISTANT

5 43 2 1

BR

2,5

BR 2,5 P 2

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B 0

,5

BL

2,5

W 0

,5

B 2

,5 (

HR

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W 0

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EARTH

TO

INT

ER

LO

CK

W/R 0,50

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LO

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P 2

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BR

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B 2

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MP

RE

SS

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SS

OR

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CO

MP

RE

SS

OR

TO

CO

MP

RE

SS

OR

W 0

,5

W 0

,5

BR

2,5

B 2

,5 (

HR

)

BLACK

SLEEVE

6

W 0

,5

B 2

,5

Page 81



SD638160 ISSUE 22d

®

MAIN ASSEMBLY PPT 22 BLX

EARTH BLOCK

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N

L

56789

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ON

LY

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9492

9394

96



®


ASSY No A637808 AT ISS 5 (23/05/2012). MAIN ASSEMBLY PPT22BLX


2 SD633801 COVER ASSY 1 off3 SD633504 PANEL ASSY L/H 1 off4 SD633602 FAN PANEL ASSY 1 off5 SD633704 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500851 COMPRESSOR 1 off14 SD556850 FAN AXIAL 450mm 6P 240V 1 off15 SD638150 MANUAL O/I PPT8-22 SLIMLINE 1 off16 SD636852 CONDENSER HTA 7 1 off17 SA639107 ELEC. BOX ASSY PPT22BLX 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off22 SA084352 VALVE TEV (SVE-8-GA) WHITE SEAL 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 H P SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 6 kg28 SD616602 COMPRESSOR LOOM 3 PH 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off32 SD193850 CONDENSATE DRAIN SOCKET 1 off33 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off34 SD449151 ANTIVIBRATION PAD 4 off35 SD193851 CONDENSATE DRAIN SOCKET (EUROPE) 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636856 O RING FOR CONDENSER 2 off85 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD636853 CONDENSER THREADED COUPLING 2 off92 SD166650 SOLENOID VALVE EVR10 (1/2 SOLDER) 2 off93 SD168350 SOLENOID COIL 230V 50Hz 2 off94 SD653150 CABLE SOLENOID VALVE 2 off95 SD642250 COMP SOUND PROOF JACKET 1 off96 SD653150 FAN LOOM (CABLE SOLENOID VALVE) 1 off

Page 83



SD638160 ISSUE 22d

®

i1

5

MAIN ASSEMBLY PPT 22 BLXS

EARTH BLOCK

12131415

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L

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LY

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®




2 SD633801 COVER ASSY 1 off3 SD633504 PANEL ASSY L/H 1 off4 SD633602 FAN PANEL ASSY 1 off5 SD633704 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500851 COMPRESSOR 1 off14 SD556850 FAN AXIAL 450mm 6P 240V 1 off15 SD638150 MANUAL O/I PPT8-22 SLIM 1 off16 SD636852 CONDENSER HTA 7 1 off17 SA639107 ELEC. BOX ASSY PPT22BLX 1 off18 SD636352 DIGITAL POOL CONTROLLER X31S 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 1 off22 SA084352 VALVE TEV (SVE-8-GA) WHITE SEAL 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 H P SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 6 kg28 SD616602 COMPRESSOR LOOM 3 PH 1 off29 SD193950 CONDENSATE DRAIN SOCKET 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off32 SD449151 ANTI VIBRATION PAD 4 off33 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off35 SD193951 CONDENSATE DRAIN SOCKET (EUROPE) 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636856 O RING FOR CONDENSER 2 off85 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD636853 CONDENSER THREADED COUPLING 2 off92 SA530801 SOFT START 15A 3 PH CALIBRATED 1 off93 SD166650 SOLENOID VALVE 1/2" 2 off94 SD168350 SOLENOID COIL 230V 50Hz 2 off95 SD653150 CABLE SOLENOID VALVE 2 off96 SD642250 COMP SOUND PROOF JACKET 1 off97 SD648502 LOOM SOFT START 3 PH 1 off98 SD481850 THERMAL OVERLOAD 1 off99 SD653150 FAN LOOM (CABLE SOLENOID VALVE) 1 off

Page 85



SD638160 ISSUE 22d

®

MAIN ASSEMBLY PPT 8 ALY

42

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SE

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OW



®


ASSY No A637821 AT ISS 1 (15/02/2013). MAIN ASSEMBLY PPT8ALY


1 SD633801 COVER ASSY 1 off2 SD633401 PANEL ASSY R/H 1 off3 SD633501 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633701 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD102801 FIN COIL EVAPORATOR 1 off10 SA102602 RECEIVER DUMP POT DIA2 1/8x200H 1 off13 SD649350 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD638150 MANUAL O/I PPT8-22 SLIMLINE 1 off16 SD636850 CONDENSER HTA-3 1 off17 SA639108 ELECTRIC BOX ASSY PPT8ALY 1 off18 SD636351 DIGITAL POOL CONTROLLER 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD520853 SPACER MOUNTING TUBE 61mm LONG 3 off22 SD086951 TEV BBINE-3-GA-B10 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 HP SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 1.9 kg28 SD616202 COMPRESSOR LOOM 1 off29 SD193950 CONDENSATE DRAIN SOCKET 1 off32 SD449151 ANTI VIBRATION PAD 4 off33 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off35 SD193951 CONDENSATE DRAIN SOCKET (EUROPE) 1 off65 SD653150 FAN LOOM (CABLE SOLENOID VALVE) 1 off75 SD650050 SPREADER BAR 1 off78 SD641250 SEALING DISC 2 off82 SD636856 O RING FOR CONDENSER 2 off87 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off88 SD636853 CONDENSER THREADED COUPLING 2 off91 SD061750 REV VALVE 1 off92 SA200701 REV VALVE COIL ASSY 1 off93 SD084550 NRV 3/8 2 off94 SD642252 SOUND PROOF JACKET 1 off

100 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off101 SD064750 SUCTION ACCUMULATOR 1 off102 SD189150 RECEIVER VERTICAL DIA130x265H 1 off103 SD023250 DRIER 3/8 SWEAT 053 1 off117 SP090150 COPPER EARTH STRAP 0.12 m

Page 87



SD638160 ISSUE 22d

®

MAIN ASSEMBLY PPT 8 ALYS

42

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ASSY No A648911 AT ISS 1 (18/02/2013). MAIN ASSEMBLY PPT8ALYS


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Page 89



SD638160 ISSUE 22d

®


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Page 91



SD638160 ISSUE 22d

®


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SD638160 ISSUE 22d

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i35

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Page 95



SD638160 ISSUE 22d

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i35

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ASSY No A648915 AT ISS 1 (12/02/2013). MANI ASSEMBLY PPT16ALYS


1 SD633451 PANEL RH 1 off2 SD633801 COVER ASSY 1 off3 SD633503 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633703 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500953 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off16 SD636851 CONDENSER HTA 5 1 off17 SA639110 ELECTRIC BOX ASSY PPT16ALY 1 off18 SD636351 DIGITAL POOL CONTROLLER 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 2 off22 SD087151 TEV (BBINE-5-GA-B10) 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 HP SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 5.9 kg28 SD616202 COMPRESSOR LOOM 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off35 SD638150 MANUAL O/I PPT8-22 LX/LY 1 off37 SD636856 O RING FOR CONDENSER 2 off65 SD653150 CABLE SOLENOID VALVE 1 off73 SD193950 CONDENSATE DRAIN SOCKET 1 off74 SD193951 CONDENSATE DRAIN SOCKET (EUROPE) 1 off78 SD641250 SEALING DISC 2 off82 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD061750 REV VALVE 1 off87 SD178050 SUCTION ACCUMULATOR 1 off89 SD642250 COMP SOUND PROOF JACKET 1 off91 SD636853 CONDENSER THREADED COUPLING 2 off92 SA481502 SOFT START 25A 1 PH CALIBRATED 1 off93 SD449151 ANTI VIBRATION PAD 4 off94 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off95 SD650051 SPREADER BAR 1 off96 SD084550 NRV 3/8 2 off97 SA200701 REV VALVE COIL ASSY 1 off98 SP090150 COPPER EARTH STRAP 0.12 m

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Page 97



SD638160 ISSUE 22d

®

i1

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CALOREX HEAT PUMPS LTD

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APPROVED DATE SCALE

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Page 99



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SHOP BUILDPPT22 ALY

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c

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CALOREX HEAT PUMPS LTD

MATERIAL

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INSPECTION LEVEL DIMS

SHT No. CONT' DRAWN


DRG No.

APPROVED DATE SCALE

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TITLE

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DRAWING CHANGE

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105 SP090150 COPPER EARTH STRAP 0.12 m108 SA625803 SOFT START KIT 30A 1 off110 SD653150 FAN LEAD (CABLE SOLENOID VALVE) 1 off

Page 101



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Page 103



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Page 105



SD638160 ISSUE 22d

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2 4 6 14

A1 A2

12131415 56789

'Y' V

RS

N

ON

LY

RE

VE

RS

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WA

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N C

AP

FA

N

N FA

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16171819 1011

NL2

L1

L31411

L1 L2 L3

1 35

2 6 4



®


ASSY No A637826 AT ISS 1 (17/04/2013). MAIN ASEMBLY PPT16BLY


1 SD633451 PANEL R/H 1 off2 SD633801 COVER ASSY 1 off3 SD633503 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633703 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500952 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD449151 ANTI VIBRATION PAD 4 off16 SD636851 CONDENSER HTA 5 1 off17 SA639113 ELECTRIC BOX ASSY PPT16BLY 1 off18 SD636351 DIGITAL POOL CONTROLLER 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 2 off22 SD087151 TEV (BBINE-5-GA-B10) 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 HP SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 5.9 kg28 SD616602 COMPRESSOR LOOM 3 PH 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off33 SD193950 CONDENSATE DRAIN SOCKET 1 off34 SD193951 CONDENSATE DRAIN SOCKET (EUROPE) 1 off36 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off37 SD636856 O RING FOR CONDENSER 2 off43 SD638150 MANUAL O/I PPT8-22 SLIMLINE 1 off65 SD653150 CABLE 1 off78 SD641250 SEALING DISC 2 off82 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD061750 REV VALVE 1 off87 SD178050 SUCTION ACCUMULATOR 1 off89 SD642250 COMP SOUND PROOF JACKET 1 off91 SD636853 CONDENSER THREADED COUPLING 2 off95 SD650051 SPREADER BAR 1 off96 SD084550 NRV 3/8 2 off97 SA200701 REV VALVE COIL ASSY 1 off98 SP090150 COPPER EARTH STRAP 0.12 m

Page 107



SD638160 ISSUE 22d

®

i4

3

85

.00

CO

ND

EN

SE

R W

AT

ER

TE

MP

ER

AT

UR

E P

OC

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OB

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ION

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CA

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®


ASSY No A648916 AT ISS 1 (17/04/2013). MAIN ASSEMBLY PPT16BLYS


1 SD633451 PANEL R/H 1 off2 SD633801 COVER ASSY 1 off3 SD633503 PANEL ASSY L/H 1 off4 SD633601 FAN PANEL ASSY 1 off5 SD633703 EVAPORATOR PANEL ASSY 1 off6 SD547001 DRIP TRAY AW829 1 off7 SD380858 EVAPORATOR PLATE AW829 1 off8 SD379504 FIN COIL EVAPORATOR 1 off10 SD023250 DRIER 3/8 SWEAT 053 1 off13 SD500952 COMPRESSOR 1 off14 SD556850 AXIAL FAN 1 off15 SD449151 ANTI VIBRATION PAD 4 off16 SD636851 CONDENSER HTA 5 1 off17 SA639113 ELECTRIC BOX ASSY PPT16BLY 1 off18 SD636351 DIGITAL POOL CONTROLLER 1 off19 SD448753 NTC PROBE DEFROST 1 off20 SD448754 NTC PROBE AIR/WATER 1 off21 SD189150 RECEIVER VERTICAL DIA130x265H 2 off22 SD087151 TEV (BBINE-5-GA-B10) 1 off23 SD266550 LP SWITCH LCB-DA15 7 PSI 1 off24 SA266451 HP SWITCH CRIMPED 1 off25 SD501653 FLOW SWITCH 3000L/HR 1 off26 SP066350 SCHRADER VALVE 2 off27 SP182554 REFRIGERANT R407c 5.9 kg28 SD616602 COMPRESSOR LOOM 3 PH 1 off31 SD031150 SIGHT GLASS 3/8 ODS SOLDER 1 off33 SD193950 CONDENSATE DRAIN SOCKET 1 off34 SD193951 CONDENSATE DRAIN SOCKET (EUROPE) 1 off36 SD636854 CONDENSER ADAPTER SKT 50mm OD PIPE 2 off37 SD636856 O RING FOR CONDENSER 2 off43 SD638150 MANUAL O/I PPT8-22 SLIMLINE 1 off65 SD653150 CABLE 1 off78 SD641250 SEALING DISC 2 off82 SD636855 CONDENSER SOCKET FOR 1 1/2 PVC PIPE 2 off86 SD061750 REV VALVE 1 off87 SD178050 SUCTION ACCUMULATOR 1 off89 SD642250 COMP SOUND PROOF JACKET 1 off91 SD636853 CONDENSER THREADED COUPLING 2 off92 SA530801 SOFT START 15A 3 PHASE CALIBRATED 1 off93 SD648502 LOOM 3 PHASE SOFT START 1 off94 SD481850 THERMAL OVERLOAD 1 off95 SD650051 SPREADER BAR 1 off96 SD084550 NRV 3/8 2 off97 SA200701 REV VALVE COIL ASSY 1 off98 SP090150 COPPER EARTH STRAP 0.12 m

Page 109



SD638160 ISSUE 22d

®

The parameter setting as shown on the following pages are programmed bythe supplier and should not need altering.

FAST PROGRAMMING OF SET POINTPress the P key once then release it “SP” and set point value eg 26.0 willbe displayed alternately.Press the up or down key to change the value of “SP”. Once the desiredvalue is displayed press P to memorise the value. The display will revert tothe present reading. If anything else shows on the display, leave it alone for1 minute, until the display returns to normal.

Three options are available when accessing the instrument parameters.

1. STANDARD MODE PARAMETERS PROGRAMMING (ACCESSES ALLPARAMETERS)To prevent accidental changing of the thermostat, the parametersare protected by the password -281Press the P key and keep it pressed for about 5 seconds until displayshows r.P. Press P and the display shows “0”. Use the DOWN keys to setthe password -281. If you pass -281 then use the UP key to get back.Once the correct password is entered press the P button again and thedisplay will show the first parameter “S.LS”.Using the UP and DOWN keys, the desired parameter can be selected andpressing the P key, the display will alternately show the parameter codeand its setting that can be changed with the UP and DOWN keys.Once the desired value has been set, press the key P again: the new valuewill be memorised and the display will show only the code of the selectedparameter.Pressing the UP and DOWN keys, it is possible to select anotherparameter and change it as described.To exit the programming mode, do not press any key for about 30 seconds,or keep the U key pressed for 2 sec. until it exits the programming mode.

2. TIMING PARAMETERS PROGRAMMINGThese parameters are protected by the password -181 this is accessed byusing the up and down keys the same way as described above, havingreached the request password point.

3. RESET TO ORIGINAL SETTINGSThe parameters can be reset to their original settings by entering thepassword -481 which is reached in the same way as described above,having reached the request password point. Once the password is confirmedwith the P key the display shows “---” for 2 seconds. The parameters are nowreset.

MANUAL DEFROST IS THIS TRUE FOR Y MACHINES?It is possible to start or stop the heat pump defrosting through the thermostat.Hold the Up key for 5 seconds. Defrost starts (or stops if defrosting).

18.0 Pool thermostatControlsParameter settinginstructions



®


PARAMETERS VISIBLE USING PASSWORD -281

GROUP כ S. (RELATIVE TO SET POINT )

S.LS MINIMUM SET POINT 10.0

S.HS MAXIMUM SET POINT 40.0

SP SET POINT 26.0

SP2 SET POINT 2 10.0

GROUP כ i. (RELATIVE TO INPUTS )

UNIT OF MEASUREMENT AND RESOLUTION (DECIMAL POINT)

C0 = °C WITH 1° RESOLUTION.C0 = °F WITH 1° RESOLUTION.C1 =°C WITH 0,1° RESOLUTION.F1 = °F WITH 0,1° RESOLUTION.

i.F1 MEASUREMENT FILTER Pr1 2.0


Pr2 INPUT FUNCTIONoF = NOT USEDEVAPORATOR PROBEAu = AUX PROBEFUNCTION & LOGIC OF DIGITAL INPUT 1:0= NO FUNCTION1=EXTERNAL ALARM PrA2=EXTERNAL ALARM HiP3=EXTERNAL ALARM LoP4=EXTERNAL ALARM SSA (SOFT START COMPRESSOR)5=SELECTION OF ACTIVE SET POINT (SP-SP2)6= SWITCH ON/SWITCH OFF (STAND-BY)7 = FLOW SWITCH (TEMP CONTROL PRIORITY)8 = FLOW SWITCH (PUMP CHECK PRIORITY)

i.1t DELAY IN ACQUIRING DIGITAL INPUT 1 oF

i.2F FUNCTION & LOGIC OF DIGITAL INPUT 2 -1


i.3F FUNCTION & LOGIC OF DIGITAL INPUT 3 4



i.4t DELAY IN ACQUIRING DIGITAL INPUT 4 (SWITCH ON) 0.05

i.t4 DELAY IN ACQUIRING DIGITAL INPUT 4 (SWITCH OFF) 0.05

PARAMETER NAME

i.uP C1

DESCRIPTION SETTING

i.C1 Pr1 PROBE CALIBRATION 0.0


i.P2 EP

i.1F 6

Parameter settings for PPT X machines

Page 111



SD638160 ISSUE 22d

®

GROUP כ r. (RELATIVE TO TEMPERATURE CONTROL AND PUMP CONTROL )

r.d DIFFERENTIAL (HYSTERESIS) 1.0OUTPUT (ot) OPERATING MODE

H= HEATING

C= COOLING

r.Pn PUMP RUN SAMPLING TIME 3.00

r.PF PUMP ON SAMPLING DELAY TIMER 60.0

GROUP כ d. (RELATIVE TO DEFROSTING CONTROL )

d.di DEFROSTING INTERVAL FOR REVERSE CYCLE/HOT GAS DEFROST 33.0

d.dE MAX LENGTH OF DEFROST CYCLE FOR REVERSE CYCLE/HOT GAS DEFROST 10.0

d.ti DEFROST ENABLE TEMPERATURE FOR REVERSE CYCLE/HOT GAS DEFROST 0.0

d.tS DEFROST START TEMPERATURE FOR VENTILATED DEFROST -99.9

d.St START DEFROST DELAY (REF. TEMP. ”d.ti” and “d.tS) 0.03

d.Ei DEFROST STOP TEMPERATURE FOR REVERSE CYCLE/HOT GAS DEFROST 15.0

d.ES DEFROST STOP TEMPERATURE FOR VENTILATED DEFROST 100

d.Et STOP DEFROST DELAY (REF. TEMP. ”d.Ei” and “d.ES) 0.10

GROUP כ P. (RELATIVE TO COMPRESSOR PROTECTION & POWER ON DELAY)

P.P1 COMPRESSOR START UP DELAY TIMER 6.00

P.P2 COMPRESSOR DELAY AFTER SWITCH OFF oF

P.od DELAY OUTPUTS AT POWER ON oF

GROUP כ A. (RELATIVE TO ALARMS )

TEMPERATURE ALARMS TYPE1 = Pr1 ABSOLUTE WITH LABEL (Hi - Lo)2 = Pr1 RELATIVE WITH LABEL (Hi - Lo)3 = “Au” ABSOLUTE WITH LABEL (Hi - Lo)4 = “Au” RELATIVE WITH LABEL (Hi - Lo)5 = Pr1 ABSOLUTE WITHOUT LABEL 6 = Pr1 RELATIVE WITHOUT LABEL7 = “Au” ABSOLUTE WITHOUT LABEL 8 = “Au” RELATIVE WITHOUT LABEL

A.HA HIGH TEMPERATURE ALARM THRESHOLD oF

A.LA LOW TEMPERATURE ALARM THRESHOLD oF

A.Ad TEMPERATURE ALARMS DIFFERENTIAL 1.0

A.At TEMPERATURE ALARMS DELAY oF

A.PA TEMPERATURE ALARMS DELAY AT POWER ON 2.00

A.dA TEMPERATURE ALARMS DELAY AFTER DEFROST 1.00

1

r.HC

PARAMETER NAME DESCRIPTION

A.Ay

SETTING

H



®


Parameter Name

GROUP כ o. (RELATIVE TO CONFIGURATION OF OUTPUTS & BUZZER )

OUT1 FUNCTIONoF = NO FUNCTIONCo = COMPRESSORrc = HOT GAS REVERSE CYCLEFn = FAN NOT IN PARALLEL WITH COMPRESSOR (OFF DURING DEFROST)Fd = FAN NOT IN PARALLEL WITH COMPRESSOR (ON DURING DEFROST)FP = FAN IN PARALLEL WITH COMPRESSOR (OFF DURING DEFROST)FH = FAN IN PARALLEL WITH COMPRESSOR (ON DURING DEFROST)Pu = PUMPAt / -t= SILENCEABLE ALARMAL / -L = NON SILENCEABLE ALARMon = ON WHEN INSTRUMENT SWITCHES ON

o.o2 OUT2 FUNCTION: see “o.o1” Pu

o.o3 OUT3 FUNCTION: see “o.o1” Co

o.o4 OUT4 FUNCTION : see “o.o1” rc

BUZZER FUNCTION MODEoF = DISABLE1 = ACTIVE ALARMS ONLY2 = KEY PRESSED ONLY3 = ACTIVE ALARMS & KEY PRESSED

GROUP כ t. (RELATIVE TO KEYBOARD CONFIGURATION)

FUNCTION MODE KEY U:oF= NO FUNCTION1= ACTIVE SELECTION OF SET POINT (SP/SP2)2= SWITCH ON/OFF (STAND-BY)

t.Fb FUNCTION MODE KEY DOWN/AUX: see “t.UF” oF

t.Lo KEYBOAD LOCK FUNCTION DELAY oF

t.SA ACTIVE SET POINT 1


r.Pf PUMP ON DAMPLING TIME DELAY 60.0

P.P1 COMPRESSOR START UP TIME DELAY 6.00

o.bu 2

t.UF oF

o.o1 Fn

Description Setting


For error codes associated with the thermostat see section 8.1 “User Check List”.

Page 113



SD638160 ISSUE 22d

®


GROUP כ S. (RELATIVE TO SET POINT )

S.LS MINIMUM SET POINT 10.0

S.HS MAXIMUM SET POINT 40.0

SP SET POINT 26.0

SP2 SET POINT 2 10.0

GROUP כ i. (RELATIVE TO INPUTS )

UNIT OF MEASUREMENT AND RESOLUTION (DECIMAL POINT)

C0 = °C WITH 1° RESOLUTION.C0 = °F WITH 1° RESOLUTION.C1 =°C WITH 0,1° RESOLUTION.F1 = °F WITH 0,1° RESOLUTION.



Pr2 INPUT FUNCTIONoF = NOT USEDEVAPORATOR PROBEAu = AUX PROBEFUNCTION & LOGIC OF DIGITAL INPUT 1:0= NO FUNCTION1=EXTERNAL ALARM PrA2=EXTERNAL ALARM HiP3=EXTERNAL ALARM LoP4=EXTERNAL ALARM SSA (SOFT START COMPRESSOR)5=SELECTION OF ACTIVE SET POINT (SP-SP2)6= SWITCH ON/SWITCH OFF (STAND-BY)7 = FLOW SWITCH (TEMP CONTROL PRIORITY)8 = FLOW SWITCH (PUMP CHECK PRIORITY)


i.2F FUNCTION & LOGIC OF DIGITAL INPUT 2 -1





i.4t DELAY IN ACQUIRING DIGITAL INPUT 4 (SWITCH ON) 0.05

i.t4 DELAY IN ACQUIRING DIGITAL INPUT 4 (SWITCH OFF) 0.05

i.1F 6

i.P2 EP



C1

DESCRIPTION SETTINGPARAMETER

NAME

i.uP

Parameter settings for PPT Y machines



®


GROUP כ r. (RELATIVE TO TEMPERATURE CONTROL AND PUMP CONTROL )

r.d DIFFERENTIAL (HYSTERESIS) 1.0OUTPUT (ot) OPERATING MODE

H= HEATING

C= COOLING


r.PF PUMP ON SAMPLING DELAY TIMER 60.0

GROUP כ d. (RELATIVE TO DEFROSTING CONTROL )

d.di DEFROSTING INTERVAL FOR REVERSE CYCLE/HOT GAS DEFROST -33.0

d.dE MAX LENGTH OF DEFROST CYCLE FOR REVERSE CYCLE/HOT GAS DEFROST 12.0

d.ti DEFROST ENABLE TEMPERATURE FOR REVERSE CYCLE/HOT GAS DEFROST 2.0

d.tS DEFROST START TEMPERATURE FOR VENTILATED DEFROST -99.9

d.St START DEFROST DELAY (REF. TEMP. ”d.ti” and “d.tS) 0.03

d.Ei DEFROST STOP TEMPERATURE FOR REVERSE CYCLE/HOT GAS DEFROST 25.0

d.ES DEFROST STOP TEMPERATURE FOR VENTILATED DEFROST 100

d.Et STOP DEFROST DELAY (REF. TEMP. ”d.Ei” and “d.ES) 0.10

GROUP כ P. (RELATIVE TO COMPRESSOR PROTECTION & POWER ON DELAY)

P.P1 COMPRESSOR START UP DELAY TIMER 6.00

P.P2 COMPRESSOR DELAY AFTER SWITCH OFF oF

P.od DELAY OUTPUTS AT POWER ON oF

GROUP כ A. (RELATIVE TO ALARMS )

TEMPERATURE ALARMS TYPE1 = Pr1 ABSOLUTE WITH LABEL (Hi - Lo)2 = Pr1 RELATIVE WITH LABEL (Hi - Lo)3 = “Au” ABSOLUTE WITH LABEL (Hi - Lo)4 = “Au” RELATIVE WITH LABEL (Hi - Lo)5 = Pr1 ABSOLUTE WITHOUT LABEL 6 = Pr1 RELATIVE WITHOUT LABEL7 = “Au” ABSOLUTE WITHOUT LABEL 8 = “Au” RELATIVE WITHOUT LABEL

A.HA HIGH TEMPERATURE ALARM THRESHOLD oF

A.LA LOW TEMPERATURE ALARM THRESHOLD oF

A.Ad TEMPERATURE ALARMS DIFFERENTIAL 1.0

A.At TEMPERATURE ALARMS DELAY oF

A.PA TEMPERATURE ALARMS DELAY AT POWER ON 2.00

A.dA TEMPERATURE ALARMS DELAY AFTER DEFROST 1.00

SETTING

H

1

r.HC

PARAMETER NAME DESCRIPTION

A.Ay

Page 115



SD638160 ISSUE 22d

®

Parameter Name

GROUP כ o. (RELATIVE TO CONFIGURATION OF OUTPUTS & BUZZER )

OUT1 FUNCTIONoF = NO FUNCTIONCo = COMPRESSORrc = HOT GAS REVERSE CYCLEFn = FAN NOT IN PARALLEL WITH COMPRESSOR (OFF DURING DEFROST)Fd = FAN NOT IN PARALLEL WITH COMPRESSOR (ON DURING DEFROST)FP = FAN IN PARALLEL WITH COMPRESSOR (OFF DURING DEFROST)FH = FAN IN PARALLEL WITH COMPRESSOR (ON DURING DEFROST)Pu = PUMPAt / -t= SILENCEABLE ALARMAL / -L = NON SILENCEABLE ALARMon = ON WHEN INSTRUMENT SWITCHES ON

o.o2 OUT2 FUNCTION: see “o.o1” Pu

o.o3 OUT3 FUNCTION: see “o.o1” Co

o.o4 OUT4 FUNCTION : see “o.o1” rc

BUZZER FUNCTION MODEoF = DISABLE1 = ACTIVE ALARMS ONLY2 = KEY PRESSED ONLY3 = ACTIVE ALARMS & KEY PRESSED

GROUP כ t. (RELATIVE TO KEYBOARD CONFIGURATION)

FUNCTION MODE KEY U:oF= NO FUNCTION1= ACTIVE SELECTION OF SET POINT (SP/SP2)2= SWITCH ON/OFF (STAND-BY)

t.Fb FUNCTION MODE KEY DOWN/AUX: see “t.UF” oF

t.Lo KEYBOAD LOCK FUNCTION DELAY oF

t.SA ACTIVE SET POINT 1


r.Pf PUMP ON DAMPLING TIME DELAY 60.0

P.P1 COMPRESSOR START UP TIME DELAY 6.00

Description Setting


o.o1 Fn

t.UF oF

o.bu 2

For error codes associated with the thermostat see section 8.1 “User Check List”.



®


- F

AN

- W

AR

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G

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ADJUSTABLESET POINT BETWEEN

10ºC AND 40ºC

25

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OF

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ACTUAL

POOL WATERTEMPERATURE

SE

T P

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Documents

Technical Manual PPT8/12/16/22LX/LY SLIMLINE€¦ · PPT8/12/16/22LX/LY SLIMLINE SD638160 ISSUE 22d ® Thank you for choosing Calorex! Your Calorex heat pump has been specially designed