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TECHNICAL DOCUMENTATION
COMMERCIAL CODE: HPG1
PRODUCT NAME: Handheld Pocket Generator
DATE: 20/10/2011
REVISION: 01
Filename: HPG1-Technical Doc V1.doc
2
MANUFACTURED BY
Velleman NV Legen Heirweg 33
9890 Gavere Belgium
PREPARED BY APPROVED BY
Stephan Santens /
Date:20/10/2011
Date:
3
PRODUCT DESCRIPTION: 1MHz POCKET FUNCTION GENERATOR A complete function generator in pocket format! Now you can take test signals on the move, 3 waveforms can be selected. Set the output voltage or frequency and select signal waveform using the on the screen menu. A powerful sweep function is also included.
Features
DDS type generator (Direct Digital Synthesis) DAC resolution: 10 bits frequency range: from 1Hz to 1.000.000Hz (± 0.01%) frequency steps: 1Hz, 10Hz, 100Hz, 1kHz and 10kHz waveforms: sine, square and triangle sweep function with bi-direction option output voltage: max. 8Vpp real output level measurement: dBm / Vrms or Vpp readout (±3%) typical sine wave distortion (THD): < 0.1% @ 0dB / 600 ohms square wave rise/fall time: typ. 0.2µs output impedance: 50 ohms multi-language menu (Eng / Fre / Dut / Ge / Es ) white LED backlight charging power supply: 9Vdc/200mA operates on NiMH rechargeable battery pack (included) dimensions: 74 x 114 x 29mm / 2.9 x 4.5 x 1.14"
in the box:
o handheld Pocket Generator o getting started manual o BNC adapter, BNC male to RCA female o BNC male to 2x 4mm banana plug o USB power supply adaptor
4
PRODUCT PICTURE:
USB charger
5
APPLICABLE NORMATIONS EMC
APP STANDARDS DESCRIPTION
x EN55022 Radiated disturbance field, CISPR22 limits
EN55014 Conducted disturbance at mains port, CISPR14 limits
EN61000-4-2 Electrostatic discharge level (IEC801/2)
EN61000-4-3 Radiated immunity level ( IEC801/3)
EN61000-4-4 Electrostatic fast transient / burst requirements (IEC801/4)
EN61000-4-5 Surge immunity requirements (IEC801/5)
ETS300683 EMC standard for short range device 9Khz -25GHz
LOW VOLTAGE / SAFETY
APP STANDARDS DESCRIPTION
IEC60669-2-1
Electronic switches ans associated extension units for household and similar fixed electrical installations.
IEC60065 Audio, Video and similar apparatus, safety requirements
x IEC1010-1 Safety requirements for measurement, control and laboratory use
SPECTRUM
APP STANDARDS DESCRIPTION
ETS300-220 Electromagnetic compatibility and Radio spectrum matters
REMARKS / OTHER STANDARDS: See battery addendum
6
Declaration of Conformity
We, Manufacturer
Velleman Components Legen Heirweg 33
9890 Gavere Belgium
declare that the product
HPG1 Personal Pocket Generator
if used according the instructions included with the unit meet the directives in accordance with 89/336/EEC-EMC Directive
and
EN 55022 Limits and methods of measurement of radio interference characteristics of information technology equipment (CISPR22 limits)
IEC 1010-1 Safety requirements for equipment for measurement, control and laboratory use
FCC Part 15 Part B Unintentional radiators
For the manufacturer
Date: 19/07/2010
Signature: _____________________________
Name: Stephan Santens Technical Director
7
DIAGRAMS
PCB
PARTSLIST
AND
MEASUREMENT RESULTS
8
GIAGRAM
Tit
le
Nu
mb
er
Rev
isio
nS
ize
A4
Date
:2
1/1
0/2
01
1S
heet
o
f
Fil
e:
Z:\
scra
tch
\..\
Dia
gra
m.S
ch
Dra
wn
By
:
HP
G1
GE
NE
RA
TO
R
HP
G1
Han
dh
eld
Po
ck
et
Gen
era
tor
2.0
11
Ed
dy
De C
ock
er
VPP1
VDD2
GND3
PGD4
PGC5
ICS
P
SK
3
1K
R2
8
1K
R1
5
AG
ND
3V
3d
GN
D
10
0n
C2
3
10
0n
C2
2
4µ7C
10
GN
DG
ND
GN
D
AG
ND
IN6
OU
T8
EN
4
GND3
IN5
OU
T7
PG
2
TP
S7
66
33
D
VR
1
GN
D
+5
V
3V
3d
-5V
470µ
L2
10
0n
C1
22µ/25V
C1
9
AG
ND
AG
ND
3V
3a
AN
0/V
RE
F+
/CN
2/R
A0
2
AN
1/V
RE
F-/
CN
3/R
A1
3
PG
ED
1/A
N2
/C2
IN-/
RP
0/C
N4
/RB
04
PG
EC
1/A
N3
/C2
IN+
/RP
1/C
N5
/RB
15
AN
4/R
P2
/CN
6/R
B2
6
AN
5/R
P3
/CN
7/R
B3
7
VS
S8
OS
CI/
CL
KI/
CN
30
/RA
29
OS
CO
/CL
KO
/CN
29
/RA
31
0
SO
SC
I/R
P4
/CN
1/R
B4
11
TD
O/S
DA
1/R
P9
/CN
21
/RB
91
8
AV
DD
28
AV
SS
27
AN
9/R
P1
5/C
N1
1/R
B1
52
6
AN
10
/RP
14
/CN
12
/RB
14
25
AN
11
/RP
13
/CN
13
/RB
13
24
AN
12
/RP
12
/CN
14
/RB
12
23
SO
SC
O/T
1C
K/C
N0
/RA
41
2
VD
D1
3
PG
ED
3/A
SD
A1
/RP
5/C
N2
7/R
B5
14
PG
EC
3/A
SC
L1
/RP
6/C
N2
4/R
B6
15
INT
0/R
P7
/CN
23
/RB
71
6T
CK
/SC
L1
/RP
8/C
N2
2/R
B8
17
VS
S1
9
MC
LR
1
VC
AP
/VD
DC
OR
E2
0P
GE
D2
/TD
I/R
P1
0/C
N1
6/R
B1
02
1P
GE
C2
/TM
S/R
P1
1/C
N1
5/R
B1
12
2
DS
PIC
33
FJ3
2G
P2
02
-I/S
O
IC5
SD
A
SC
L
3V
3a
10
0n
C3
6
GN
D
10
K
R1
93
V3
d
GN
D
AG
ND
LC
D-R
D
LC
D-A
0
LC
D-W
R
DB
7
DB
6
4µ7C
39
GN
D
DB
0
DB
1
DB
2
DB
3
DB
4
DB
5
DB
6
DB
7
DB
0
DB
1
DB
2
DB
3
FS
YN
C
DB
4
MC
P_
CS
82
0/1
%
R2
0
1K
/1%
R2
1
GN
D
3V
3d
DB
5
2K
2/1
%
R3
OU
T
10
p
C3
7
GN
DG
ND
22
0
R2
2
CO
MP
1
VD
D2
CA
P/2
.5V
3
DG
ND
4
MC
LK
5S
DA
TA
6S
CL
K7
FS
YN
C8
AG
ND
9V
OU
T1
0
AD
98
33
BR
M
IC2
10
0n
C8
10
n
C9
10
0n
C7
AG
ND
GN
D
GN
D
3V
3a
SD
A
SC
L
FS
YN
C
AG
ND
4p
7C6
2K
2
R1
0
AG
ND
CS
1
SC
K2
SD
I3
VS
S4
P1
B5
P1
W6
P1
A7
P0
A8
P0
W9
P0
B1
0N
C1
1S
HD
N1
2S
DO
13
VD
D1
4
MC
P4
25
1-5
02
I/S
L
IC4
22
0
R9
AG
ND
SD
A
SC
L
MC
P_
CS
AG
ND
10
0n
C2
3V
3a
PM
BZ
52
27
B
ZD
1
AG
ND
470µ/6.3V
C2
0
470µ/6.3V
C2
1
10
0n
C4
1K
/1%
R7
AG
ND
+5
V
-5V
82
K/1
%
R8
4K
3/1
%
R6
AG
ND
10
0
R5
10
0
R4
BN
C
SK
1
AG
ND
OU
T
3V
3d
3V
3a
J1
10µ
C1
3
10
K
R3
1
10
K
R3
2
GN
D1
0p
C3
8
10
0
R2
3
20
MH
z
X1
3 2
1
LM
H6
64
6M
A
IC3
A
1K
R2
7
20
0K
/1%
R2
6
AN
KB
20
0K
/1%
R2
5
3V
3a
AN
KB
GN
D
470µ
L1
SW
SL
IDE
LC
SW
5
BC
P5
3T
1
T1
6E
8
R2
SW -+
DC
JA
CK
SK
2
PR
LL
40
01
D2 + -
BA
TT
ER
Y C
ON
NE
CT
OR
SK
4
GN
D
33
0
R1
KP
A-3
01
0S
RC
PR
V
LD
1
100µ/16V
C1
7
100µ/16V
C1
8470µ
L3
470µ
L4
4µ7C
11
4µ7C
12
10
0n
C3
47
0n
C5
CA
P+
2
CA
P-
4
GND3
LV6
OU
T5
OS
C7
V+8
TC
76
60
CO
A
IC1
4µ7C1
5
AG
ND
AG
ND
10µ
C1
4
10µ
C1
6
AG
ND
GN
D
GN
D
15
R1
1
3V
3d
LC
D-R
D
LC
D-W
R
LC
D-A
0
BA
V7
0
D1
10
K
R1
3
1MR1
2
DB
06
DB
17
DB
28
DB
39
DB
41
0
DB
51
1
DB
61
2
DB
71
3
A0
3
RD
5W
R4
CS
1B
1
C8
62
7
VSS15
VDD14
RE
S2
A K
VO
UT
16
CA
P3
P1
7
CA
P1
N1
8
CA
P1
P1
9
CA
P2
P2
0
CA
P2
N2
1
V4
22
V3
23
V2
24
V1
25
V0
26
P/S
28
64
12
8K
FC
BW
-3
LC
D1
1µ
C3
2
1µC
33
1µ
C3
1
1µ
C3
0
1µ
C2
9
1µ
C2
8
1µ
C2
7
1µ
C2
6
1µ
C2
5
1µ
C2
4
10
0n
C3
4
GN
D
10
0K
/1%
R3
0
10
0K
/1%
R2
4
10
0K
/1%
R1
7
20
0K
/1%
R2
9
20
0K
/1%
R1
8
20
0K
/1%
R1
6
1K
R1
4
AG
ND
UP
SW
1
DO
WN
SW
2
ME
NU
UP
SW
3
ME
NU
DO
WN
SW
4
10
0n
C3
5
5 6
8 4
7
LM
H6
64
6M
A
IC3
B
AG
ND
3V
3a
netI
C2
-5
NetI
C2
-3
NetI
C2
-1N
etI
C2
-10
NetI
C2
-6
NetI
C2
-7
NetI
C2
-8
IN6
OU
T8
EN
4
GND3
IN5
OU
T7
PG
2
TP
S7
66
50
D
VR
2
10
0n
C4
0
10
0n
C4
1
AG
ND
AG
ND
AG
ND
1k
R3
3T
P 3
V3
9
ASSEMBLY
10
HPG1
Assembly components BHPS140
Enclosure for HPG1 (4 parts)
HOLHPG1
Flexible Holster for HPG1 BLUE like sample
CKSHPS140
Metal screen on bottom layer for HPG1
PS/10
Screw Plas-Tech 30° 2,5x10
STICK HPG1
Back side info sticker (47x19mm) for HPG1
SERIALNR
Production serial nr (YY-MM-00000)
HPS50EMBLEM
Sticker Instruments logo (idem HPS50 / HPS140)
BPHPS140
Rechargeable battery pack 4 x AAA/800mAh NiMH
DYWINDOWHPS140
Display window (59x33x1mm Polycarbonate Clear Lexan)
Packing PS5TO9USB
USB power supply adaptor 5V to 9V/200mA from Minwa
DHPG1
Printed Packing box for HPG1
HHPG1
User manual for HPG1
CBNC15
BNC male to RCA female connector
CBNC35
BNC male to 2 x 4mm banana plug
Capacitors
100N C1...C4, C7, C8, C40, C41 smd capacitor
470N C5 smd capacitor
4P7 C6 smd capacitor
10N C9 smd capacitor
4µ7/16V C10...C12, C15 smd tantalum capacitor 16V
10µ/16V C13, C14, C16 smd tantalum capacitor 16V
100µ/16V C17, C18 smd electrolytic capacitor 16V
22µ/25V C19 smd electrolytic capacitor 25V
470µ/6.3V C20, C21 smd electrolytic capacitor 6.3V
100N C22, C23, C34...C36 smd capacitor
1µ C24...C33 smd capacitor
10P C37, C38 smd capacitor
4µ7/16V C39 smd tantalum capacitor 16V
Choke 470µH L1...L4 smd choke
Connectors BNC057 SK1 BNC connector pcb mount right angle
AJ218B SK2 DC Jack pin 1.3mm (h=7.4 w=5 d=11.4mm)
HDR1X5 SK3 pin header 5-pole
MOLEX48152-02 SK4 pcb male battery connector (MOLEX 48152-02)
Diodes BAV70 D1 smd high speed double diode
PRLL4001 D2 smd rectifier diode
KPA-3010SRCPRV LD1 smd side view red led KPA-3010SRC-PRV (Kingbright)
Zenerdiode PMBZ5227B ZD1 smd 3.6V/250mW zener diode
Display 64128KFCBC-3 LCD1 Displaytech Graphic LCD 64x128 white background
11
Ic's TC7660COA IC1 Microchip Charge pump DC-to-DC voltage converter
AD9833BRM IC2 smd programmable waveform generator
LMH6646MA IC3 smd dual high speed rail-to rail voltage feedback op amplifier
MCP4251-502I/SL IC4 smd dual SPI digital potentiometer dsPIC33FJ32GP202-I/SO IC5 High performance 16bit dsp microcontroller
Pcb PHPG1'2
Gold plated two layer PCB edition 2 for HPG1
Regulator TPS76633D VR1 smd low-power 3.3V/250mA low-dropout positive regulator
TPS76650D VR2 smd low-power 5V/250mA low-dropout positive regulator
Xtal 20MHz X1 smd quartz crystal
Resistors 330 (1206) R1 smd resistor
6R8 (1206) R2 smd resistor
2K2/1% (0603) R3 smd resistor 1%
100 (1206) R4, R5 smd resistor
4K3/1% (0603) R6 smd resistor 1%
1K/1% (0603) R7 smd resistor 1%
82K/1% (0603) R8 smd resistor 1%
220 (0603) R9 smd resistor
2K2 (0603) R10 smd resistor
15 (0603) R11 smd resistor
1M (0603) R12 smd resistor
10K (0603) R13, R19, R31, R32 smd resistor
1K (0603) R14, R15, R27, R28, R33 smd resistor
200K/1% (0603) R16, R18, R25, R26, R29 smd resistor 1%
100K/1% (0603) R17, R24, R30 smd resistor 1%
820/1% (0603) R20 smd resistor 1%
1K/1% (0603) R21 smd resistor 1%
220 (0603) R22 smd resistor
100 (0603) R23 smd resistor
Switches KRS0611 SW1...SW4 Tactile switch 6x6mm height 4.3mm
TS-13PLC SW5 TS-13P slide switch print 90° ON-ON
Transistor BCP53T1 T1 smd pnp medium power transistor
12
Radiation test measurement:
WORST POSITION TEST PROBE
Also used for HPG1
13
14
Addendum:
Battery information:
15
16
MATERIAL SAFETY DATA SHEET
Section I – Product Identification
Product Name: Nickel Metal Hydride Battery (All models)
Trade Name: Cyber-Power Nominal Voltage: 1.2V
Chemical System: Nickel/Metal Hydride Designated for Recharge:
_X_ Yes ___ No
Section II – Hazardous Ingredients IMPORTANT NOTE: The battery cell is contained in a hermetically-sealed case, designed to withstand
temperatures and pressures encountered during normal use. As a result, during normal use, hazardous materials
are fully contained inside the battery cell. The battery cell should not be opened or exposed to heat because
exposure to the following ingredients contained within could be harmful under some circumstances. The
following information is provided for the user’s information only.
Chemical Name Content (approx. wt%) CAS number:
Nickel 4.9% 7440-02-0
Nickel hydroxide 23.9% 12054-48-7
Cobalt Monoxide 2.7% 7440-48-4
Teflon (PTFE) 0.4% 9002-84-0
Mischmetal
Powder（Co+Ni+La+Ce）
34.3% Co：7440-48-4
Ni：7440-02-0
La：7439-91-0
Ce：7440-45-1
Copper 5.4% 7440-50-8
Nickel （plated steel） 16.9% 7439-89-6（ 12054-48-
7）
Rubber 0.3% 25038-36-2
Nylon 0.6% 32131-17-2
Polypropylene 2.0% 9003-07-0
KOH+NaOH+LiOH 3.2% 1310-58-3
1310-73-2
1310-66-3
H2O (Water) 5.5% 7732-18-5
Section III—Physical Data for Battery
Melting Point (。F) NA Boiling Point (。F) NA % Volatile volume NA
Vapor Pressure (mm Hg) NA Evaporation Rate Vapor Density (Air=1) NA
Specific Gravity (H2O) NA Solubility in Water NA Appearance and Odor
No Ordor
Section IV—Fire and Explosion Hazard Data
Flash Point: NA Lower Explosive Limit: NA Upper Explosive Limit: NA
Extinguishing Media: Any class of extinguishing medium may be used on the batteries or their packing material.
Special Fire Fighting Procedures: Exposure to temperatures of above 212 deg. F can cause venting of the liquid
electrolyte. Internal shorting could also cause venting of the electrolyte. There is potential exposure to iron, nickel,
cobalt, rare earth metals (cerium, lanthanum neodymium, and praseodymium), manganese, and aluminum fumes
during fire; use self-contained breathing apparatus.
Section V- Health Hazard Data
Threshold Limit Values: See Section II
Effects of a Single (Acute) Overexposure:
Inhalation: During Normal use inhalation is an unlikely route of exposure due to containment of hazardous
17
materials within the battery case. However, should the batteries be exposed to extreme heat or pressure causing a
breach in the battery cell case, exposure to the constituents may occur. Inhalation of cobalt dusts may result in
pulmonary burns.
Ingestion: If the battery case is breached in the digestive tract, the electrolyte may cause localized burns.
Skin Absorption: No evidence of adverse effects from available data.
Skin Contact: Exposure to the electrolyte contained inside the battery may result in chemical burns. Exposure to
nickel may cause dermatitis in some sensitive individuals.
Eye Contact: Exposure to the electrolyte contained inside the battery may result in severe irritation and chemical
burns.
Carcinogenicity:
Nickel has been identified by the National Toxicology Program (NTP) as reasonably anticipated to be a
carcinogen. Cobalt has been identified by IARC as a 2B carcinogen.
Other Effects of Repeated (Chronic) Exposure:
Chronic overexposure to nickel may result in cancer; dermal contact may result in dermatitis in sensitive
individuals.
Medical Conditions Aggravated by Overexposure:
A knowledge of the available toxicology information and of the physical and chemical and chemical properties of
the material suggests that overexposure is unlikely to aggravate existing medical conditions.
Emergency and First Aid Procedures:
Swallowing: Do not induce vomiting. Seek medical attention immediately.
Skin: If the internal cell material of an opened battery cell comes into contact with the skin, immediately flush
with water for at least 15 minutes.
Inhalation: If potential for exposure to fumes or dusts occurs, remove immediately to fresh air and seek medical
attention.
Eyes: If the contents from an opened battery come into contact with the eyes, immediately flush eyes with water
continuously for at least 15 minutes. Seek medical attention.
Section VI - Reactivity Data
The batteries are stable under normal operating conditions.
Hazardous polymerization will not occur.
Hazardous decomposition products: oxides of nickel, cobalt, manganese, lanthanum, and cerium.
Conditions to avoid: heat, open flames, sparks, and moisture.
Potential incompatibilities (i.e., material to avoid contact with): The battery cells are encased in a non-reactive
container; however, if the container is breached, avoid contact of internal battery components with acids,
aldehydes, and carbonate compounds.
Section VII – Spill and Leak Procedures
Spill and leaks are unlikely because cells are contained in a hermetically-sealed case. If the battery case is
breached, don protective clothing that is impervious to caustic materials and absorb or pack spill residues in inert
18
material. Dispose in accordance with applicable state and federal regulations.
Section VIII—Safe Handling and Use (Personal Protective Equipment)
Ventilation Requirements: Not required under normal use.
Respiratory Protection: Not required under normal use.
Eye Protection: Not required under normal use.
Gloves: Not required under normal use.
Section IX- Precautions for Safe Handling and Use
Storage: Store in a cool place, but prevent condensation on cell or battery terminals. Elevated temperatures may
result in reduced battery life. Optimum storage temperatures are between –31。F and 95。F.
Mechanical containment: If there are special encapsulation or sealing requirements, consult Cyber-Power about
possible cell hazard precautions or limitations.
Handling: Accidental short circuit will bring high temperature elevation to the battery as well as shorten the
battery life. Be sure to avoid prolonged short circuit since the heat can burn attendant skin and even rupture of the
battery cell case. Batteries packaged in bulk containers should not be shaken. Metal covered tables or belts used
for assembly of batteries into devices can be the source of short circuits; apply insulating material to assembly
work surface.
If soldering or welding to the case of the battery is required, consult Cyber-Power for proper precautions to
prevent seal damage or external short circuit.
Charging: This battery is designed for recharging. A loss of voltage and capacity of batteries due to self-discharge
during prolonged storage is unavoidable. Charge battery before use. Observe the specified charge rate since higher
rates can cause a rise in internal gas pressure, which may result in damaging heat generation or cell rupture and/or
venting.
Labeling: If normal label warning is not visible, it is important to provide a device label stating:
CAUTION: Do not dispose in fire, mix with other battery types, charge above specified rate, connect
improperly, or short circuit, which may result in overheating, explosion or leakage of cell contents.
Section X- Recycling and Disposal
Cyber-Power encourages battery recycling. Our Nickel Metal Hydride batteries are not defined by the government
as hazardous waste and are safe for disposal in the normal municipal waste stream. These batteries, however, do
contain recyclable materials.
DO NOT INCINERATE or subject battery cells to temperatures in excess of 212 deg. F. Such treatment can cause
cell rupture.
Section XI – Transportation
Sealed Nickel Metal Hydride batteries are considered to be “dry cell” batteries and are not subject to dangerous
goods regulation for the purpose of transportation by the U. S. Department of Transportation, the International
Civil Aviation Organization, the International Air Transport Association or the International Maritime Dangerous
Goods regulations. The only DOT requirements for shipping Nickel Cadmium batteries is Special Provision 130
which states: “Batteries, dry are not subject to the requirements of this subchapter only when they are offered for
transportation in a manner that prevents the dangerous evolution of heat (for example, by the effective insulation
of exposed terminals).” IATA requires that batteries being transported by air must be protected from short-
circuiting and protect from movement that could lead to short-circuiting.
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Velleman NV Legen Heirweg 33
9890 Gavere Belgium
HPG1-Technical Doc V1.doc
2011
