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ABB STOTZ-KONTAKT Residual Current-operated Circuit Breakers F 660

Technical data Residual Current-operated System pro M ... · (protection in the event of indirect contact with the service circuit). ... Testing the protective ... If the Residual

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Page 1: Technical data Residual Current-operated System pro M ... · (protection in the event of indirect contact with the service circuit). ... Testing the protective ... If the Residual

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System pro M

Technical data

ABB STOTZ-KONTAKT

System pro M SK 5

Residual Current-operatedCircuit Breakers F 660

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Prior to connection of aluminium conductors ensurethat their contact points are cleaned, brushed andcoated with grease. The contact terminals must betightened up after six to eight weeks.

Conditions of Delivery and SaleFor business conducted in domestic and foreign markets the following conditions intheir latest versions are valid:General conditions of Supply and Delivery for products and services of the electricalindustry: (ABB-Form 80060 German, 80061 German-English, 80062 German-French).General conditions of Sale for the products and services of the electrical industry:(ABB-Form 80175 German, 80160 English, 80174 French).Relevant to specific orders special conditions can be agreed upon.

GuaranteeThe guarantee period is 6 months, in favour of the endbuyer, and commences whenthe is in possession of the products. In this connection, our valid guarantee conditionsare included in the packing of our cordless tools.

Technical ReservationsThe data and figures of this publication are subject to change as required by technicalprogress.

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General

Description, Functions .............................................................................................................. 4Application examples ............................................................................................................... 5Technical data ........................................................................................................................... 7

Mounting and operating instructions

Mounting and operating instructions ........................................................................................ 8Dimensions ............................................................................................................................... 9Examples of protection against dangerous currents ................................................................ 10

Selection tables

Residual Current-operated F 660 Circuit-Breakers .................................................................. 11Busbars ..................................................................................................................................... 11Supplementary devices ............................................................................................................ 13Labeling accessories ................................................................................................................ 14

Residual Current-operated Circuit-BreakersF 660

Contents Page

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Description

The Residual Current operated Circuit-Breakers (RCCB) F 660 have a measuring system consisting of asummation current transformer with a permanent magnet tripping device.

It detects: � a.c. fault currentsand is insentive against withstand surge currents up to 250 A.

Transient fault current pulses can occur due to voltage pulses superimposed on the network, e.g.due to switching of fluorescent lamps, X-ray apparatus and the use of thyristor controls.

The F 660, when combined with an upstream fuse gL 100 A, are short-circuit proof up to 10 kA non-inductiveshort-circuit current ( ).A STOTZ MCB S 700 E 100 can also be used instead of a fuse.

The permissible ambient temperature is + 55 °C down to – 25 °C.

Functions

Protection against dangerous currents through the body� in the event of touch voltage being to high due to bodily contact with the operating device

(protection in the event of indirect contact with the service circuit).

� in the event of direct contact with a live conductor, when I�n � 30 mA and where dangerouscurrents through the body need to be disconnected in shortest time (protection in the event ofdirect contact).

Protection against fire

� Protection against the occurence of electrically ignited fires (with I�n � 300 mA).

Application

The achievement of increased safety in all wiring installations and also in supply areas where the installationrules prescribe or recommend the use of residual current-operated protective devices.

Residual Current-operated Circuit-BreakersF 660

Pulse waveshape 8/20Î = 250 Aacc. to DIN VDE 0432 Part 2and IEC 60-2

Pulse waveshape acc.to IEC 1008 (0.5 µs/100 kHz)

F 662

SK

004

6 B

96

SK

005

1 Z

95

SK

009

2 Z

94

10000

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For the universal application in standard circuitsSTOTZ-Residual Current-operated Circuit-Breakers

For additional protection of outlet circuitsSTOTZ-People Protector

Residual Current-operated Circuit-BreakersApplication Examples

SK

003

0 B

94

SK

002

7 B

94 SK

002

8 B

94

SK

002

9 B

94

SK

003

1 B

94

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For a high supply safety in the networkSTOTZ-Main Residual Current-operatedCircuit-Breakers

For power installations in trade and industrySTOTZ-multi STOTZ

Residual Current-operated Circuit-BreakersApplication Examples

SK

003

2 B

94

SK

003

5 B

94

SK

003

3 B

94

SK

003

4 B

94

SK

003

6 B

94

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Technical Data

Standard specification: IEC 1008, EN 61 008, BS 4293

No. of poles: 2- and 4-pole

Rated current In: 80, 100 A

Rated residual operating current I�n: 30, 100 and 300 mA

Tripping range: 0.5 ... 1.0 · I�n

Tripping time at 1 · I�n: � 200 ms5 · I�n: � 40 ms

Surge current withstand capacity: 250 A (pulse waveshape 8/20)(Pulse waveshape see page 4) 200 A (Ring-ware 0.5 µs/100 kHz)

Rated residual breaking capacity I�m: 1000 A

Rated breaking capacity Im: 1000 A

Rated short-circuit current Inc: 6000 A

Rated residual short-circuit current I�c: 6000 A

Short-circuit withstand capacity: 10000 A, in combination with the STOTZ MCB S 700 E 100 A orwith an upstream fuse gL 100 A

Rated voltage Un: 2-pole 230 V �; 4-pole 230/400 V �

Frequency: 50 to 60 Hz

Max. operating voltage UBmax: Un + 10%

Operating voltage of test device UT: 100 V � up to 264 V �

Insulation: acc. DIN VDE 0110 part 1 and 2– overvoltage category: IV– pollution degree: 2– Dielectric impuls withstand voltage: 6 kV (1.2/50 µs)– Dielectric strength: 2,5 kV (50/60 Hz)

Housing: Moulded plastic, grey (RAL 7035)

Switch handle: blue

Test button: white

Degree of protection: IP 20, IP 40 in consumer unit

Protection against unintentionaldirect touch: acc. to DIN VDE 0106 part 100

Cover dimensions: acc. to DIN 43 880 size 1

Depth: 67.5 mm

Mounting position: optional

Fixing: Snap-on to DIN rail EN 50 022, 35 mm

Cable cross section bottom: 1.5 up to 50 mm2 for flexible conductor must betop: 1.5 up to 50 mm2 used wire end ferrule or cable lug

Connection: single connection or group connection via busbars

Terminals bottom: combi frame terminals with screw M6top: frame terminal with screw M6

Life expectancy: at least 5.000 operations

Climatic resistance acc. to IEC 1008or IEC 68 part 2-30: damp heat, cyclic (28 cycles)

Ambient temperature: Tmin – 25 °C, Tmax + 55 °C

Vibration resistance: acc. to IEC 1008

Trip free: yes

Contact position indicator: acc. to IEC 73: green = OFF, red = ON

Weight: see selection tables

Residual Current-operated Circuit-BreakersF 660

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Installation and operating instructions

1. Installation: Installation in the desired position by means of snap-on fastening to DIN-rails acc. toEN 50 022, 35 mm

Installation only allowedby an authorized electrician.

2. ConnectionThe supply may be connected from above or below as required. Care should be taken to ensurea good, secure connection to the conductor. Maximum screwdriver torque 3 Nm.

3. Operation The F 660 is switched ON and OFF by means of the blue switch handle

4. Functional testThe functional test should be repeated For the funcitonal test, the switch must be in the ON position and the white test pushbuttonmonthly pressed. The RCCB must trip immediately; the blue switch handle jumps to the lower position

with the switch position indication "0" and the contact position indicator turns from red to green.

5. Testing the protective measures As well as the functional test of the RCCB, the effectiveness of the protective measures shouldbe tested for compliance with the relevant specifications. The maximum permissible earthingresistances for the residual current-operated protective switching are:

Max. Max. permissible earthingpermissible resistance with ratedtouch residual operating currentvoltage UL 30 mA 100 mA 300 mA

25 V 833 � 250 � 83 �50 V 1666 � 500 � 166 �

6. Cleaning RCCB’s which may have become soiled during assembly work in the consumer unit can becleaned with a clamp, soapy cloth. On no account should corrosive or similar solvents be used.

7. Faults STOTZ Residual Current-operated Circuit-Breakers are high quality RCCBs which are subjectedto careful adjustment and testing in the factory.In the event of damage (e.g. due to transport or storage) no repairs should be undertaken.If the Residual Current-operated Circuit-Breaker trips immediately when being commissioned acheck should be made for connections to earth in the downstream electrical circuits and theappliances connected to them. Any insulation faults between the neutral conductor and theprotective conductor should be eliminated.If the Residual Current-operated Circuit-Breaker does not trip during the first functional test, acheck should then be made as to whether the test circuit has been correctly connected.If the installation is correct and the RCCB continues to trip or if the functional test has not beensuccessful the Residual Current-operated Circuit-Breaker must be replaced.In case of opening the RCD, the right to claim under guarantee expires.

Residual Current-operated Circuit-BreakersF 660

SK

002

2 Z

94

SK

027

2 Z

98

SK

001

2 Z

96

SK

089

Z 9

5

ON OFF

Mounting

Dismounting

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Dimension drawings Dimensions in mm

Residual Current-operated Circuit-BreakersF 660

F 662, F 664

F 662 F 664

SK

005

0 Z

95

Terminal covers with mounting plate

SK 0136 Z 96PCD 2 N PCD 4 N PCD 6 N SK 0137 Z 96 PCD 8 N SK 0138 Z 96

Insulating enclosure

QES 4/3 N QES 6/3 N

SK

007

8 Z

98

SK

007

9 Z

98

SK

015

0 Z

93

Mounting rails

DSW 4 and 6

Type A A1

DSW 1 17.5 15DSW 2 35 20DSW 3 52.5 37.5DSW 4 70 55DSW 6 105 90

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Residual Current-operated Circuit-BreakersExamples of protection against dangerous currentsthrough the body

TN-S system (neutralization)Neutral and protective earth conductorseparated in the whole system.

TN-C systemNeutral and protective earth conductor (PEN)connected together in a part of the system

� Will only be indicated by means of theinsulation monitor

IT systemThe Residual Current-operated Circuit Breaker trips if adouble earth fault is present, e.g. earth fault 1 andearth fault 2 as shown.

TT System

Explanation of the symbols

L1, L2, L3 ”line” External conductors

PE ”protection earth” Protective earth conductor

N ”neutral” Neutral conductor

PEN PE and N combined

T ”terre” Direct bond to earth

I ”isulation” Insulated

C ”combined” PE and N (= PEN)combined in the system

S ”separated” PE and N separated in the system

”...” are terms in the IEC recommendations

SK

003

9 Z

94

SK

003

8 Z

94

SK

004

0 Z

94

SK

001

7 Z

95

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Residual Current-operated Circuit-BreakersF 660

SZ-KS 1/12SK 0037 Z 94

DSW 2 ... 6

SK

009

1 B

93

Rated Rated Ordering details bbn Price Weight Packingresidual current 40 16779 1 pc. 1 piece unitcurrent InI�n mA A Type-No. Order code EAN DM kg pcs.

Range F 66230 80 F 662- 80/0.03 GH F662 0015 R2620 09260 9 0.280 1

100 F 662-100/0.03 GH F662 0015 R2630 09270 8 0.280 1

100 80 F 662- 80/0.1 GH F662 0015 R3620 09280 7 0.270 1100 F 662-100/0.1 GH F662 0015 R3630 09290 6 0.270 1

300 80 F 662- 80/0.3 GH F662 0015 R4620 09300 2 0.270 1100 F 662-100/0.3 GH F662 0015 R4630 09310 1 0.270 1

(Printing in English)

Range F 66430 80 F 664- 80/0.03 GH F664 0002 R2620 15920 3 0.430 1

100 F 664-100/0.03 GH F664 0002 R2630 15930 2 0.430 1

100 80 F 664- 80/0.1 GH F664 0002 R3620 15940 1 0.420 1100 F 664-100/0.1 GH F664 0002 R3630 15950 0 0.420 1

300 80 F 664- 80/0.3 GH F664 0002 R4620 15960 9 0.420 1100 F 664-100/0.3 GH F664 0002 R4630 15970 8 0.420 1

Busbars

Cross Length Poles Ordering details bbn Price Weight Packingsection Type 40 12233 1 pc. 1 piece unitmm2 mm No. No. Order code EAN DM kg pcs.

Universal comb-busbarfor interconnection of STOTZ-RCCB's F 660 and STOTZ-MCB's S2

Supply: 1 phaseBy using the comb-busbar the allround protection against unintentional touch of live parts acc. to DIN VDE0106 part 100 is not reduced nor neutralized.

12 210 12 x 1 SZ-KS 1/12 GJI 2 322 322 R0001 59790 1 0,015 10024 210 12 x 1 SZ-KS 2/12 GJI 2 322 322 R0003 59810 6 0,031 100

DIN-rail mountingMounting rails (EN 50 022 – 35 x 7,5) for mounting RCCBs by means of two screws to flat surface(1 modul = 17,5 mm)

for 2 modules DSW 2 GH S210 1926 R0002 13590 5 0,012 10für 3 modules DSW 3 GH S210 1926 R0003 13600 1 0,018 10für 4 modules DSW 4 GH S210 1926 R0004 13610 0 0,024 10für 6 modules DSW 6 GH S210 1926 R0006 13620 9 0,030 10

F 662

SK

005

0 B

96

SK

004

6 B

96

F 664

SK

004

7 B

96

Interconnection of RCCB F 664 and S2

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Residual Current-operated Circuit-BreakersSupplementary devices

Cross Length Poles Ordering details bbn Price Weight Packingsection 40 12233 1 pc. 1 piece unitmm2 mm No. Type No. Order code EAN DM kg pcs.

for RCCBs: Type F 662, 2-pole End caps:

Type F 662, 1 Phase + N PSB-END 3

10 213 6 x 2 SZ-PSB 53 N GH V036 0874 R0031 54940 5 0.070 0.078 3010 1035 29 x 2 SZ-PSB 54 N GH V036 0874 R0032 54950 4 0.320 0.403 10

16 213 6 x 2 SZ-PSB 55 N GH V036 0874 R0033 54960 3 0.115 0.106 3016 1035 29 x 2 SZ-PSB 56 N GH V036 0874 R0034 54970 2 0.545 0.534 10

Type F 664, 4-pole End caps:

Type F 664, 3 Phases + N PSB-END 4

10 213 3 x 4 SZ-PSB 61 N GH V036 0874 R0039 55020 3 0.120 0.112 3010 1035 15 x 4 SZ-PSB 62 N GH V036 0874 R0040 55030 2 0.803 0.650 10

16 213 3 x 4 SZ-PSB 63 N GH V036 0874 R0041 55040 1 0.241 0.156 3016 1035 15 x 4 SZ-PSB 64 N GH V036 0874 R0042 55050 0 1.205 0.884 10

Type F 664, 4-pole + MCB’s S 260/70/80 End caps:

Type F 664, 3 Phases + N PSB-END 3

10 213 3x3+2x1 SZ-PSB 97 N GH V036 0875 R0025 55490 4 0.100 0.099 3010 1035 19 x 3 SZ-PSB 98 N GH V036 0875 R0026 55500 0 0.500 0.480 10

End caps for comb-busbars blocks SZ-PSB

PSB-END 5 GH L520 1921 R0005 97410 8 – 0.001 50PSB-END 6 GH L520 1921 R0006 97420 7 – 50

PSB-END 3 GH V036 1325 R0001 55630 4 – 50PSB-END 4 GH V036 1325 R0002 55640 3 – 50

Comb-busbars blocks

SK

007

4 Z

91

SZ-PSB 53 N

SZ-PSB 61 N

SZ-PSB 97 N

PSB-END

F 662 with Terminal coversM 662/100

SK

005

7 B

96

Insulating enclosure, degree of protection IP 55Moulded plastic with double-insulation with DIN rail EN 50022 and cable entry sockets

Design enclosed Ordering details bbn Price Weight Packingknockouts cable 40 12233 1 pc. 1 piece uniton top entryon bottom sockets Type No. Order code EAN DM kg pcs.

Unit for 4 modules1 x Pg 21 3 x Pg 21 QES 4/3 GH L111 2304 R0003 04620 1 0,330 202 x Pg 21

Unit for 6 modules3 x Pg 21 5 x Pg 21 QES 6/3 GH L111 2306 R0003 04630 0 0,420 123 x Pg 21

SK

011

9 Z

96

SK

012

0 Z

96

SK

012

1 Z

96

SK

010

4 Z

97

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Residual Current-operated Circuit-BreakersF 660Supplementary devices

Locking device for RCCB'sFor securing single- or multi-pole RCCB's against unauthorized switching on or off.For padlock with hasp diameter max. 4 mm and lock width max. 17 mm.

Application:

Locking � Locking against undesired switching on during maintenance workagainst � Locking with commissioning noticeswitching on: � Locking when supply is being blocked

Locking � Prevention of unwanted manual switching off, e.g. of Alarm, air conditioning,against � computer installations etc.switching off: � Reclosing after tripping only allowed by authorised persons.

Description Ordering Details bbn Price Weight Packing40 12233 1 pc. 1 piece Unit

Type No. Order code EAN DM kg pcs.

Adapter SA 1 GJ F110 1903 R0001 58760 5 0.004 10

Padlock with 2 keys SA 2 GJ F110 1903 R0002 58770 4 0.02 10

Adapter and padlock SA 3 GJ F110 1903 R0003 58780 3 0.05 10with 3 keys in a box

SK

004

8 B

96

SK

010

8 B

91

SA 1

SK

010

9 B

91

SA 2

PCD 6 N

PCD 4 N

SK

007

7 B

96

PCD 2 N

SK

007

6 B

96

SK

007

8 B

96

QES 4/3 N

SK

001

9 B

98

QES 10/3 N

SK

001

8 B

98

Enclosure of moulded plastic, Protection cat. IP 55Complete with mounting DIN rail EN 50 022, 35 mm and cable entry sockets.

Design Ordering details bbn Price Weight Packingenclosed 40 12233 1 pc. 1 piece unitcableentry

knockouts sockets Type No. Order code EAN DM kg pcs.

Unit for 4 modules

2 x � 27 2 QES 4/3 N GH L111 2304 R0013 12644 0 0.370 18

Unit for 6 modules

2 x � 27 2 QES 6/3 N GH L111 2306 R0013 12646 4 0.440 12

Unit for 10 modules

6 x � 32 3 QES 10/3 N GH L111 2310 R0013 12650 1 0.690 10

Terminal coverswith base plate, degree of protection IP 20Terminal cover is snapped onto the base and is sealable. The base plate has an integrated mounting rail forsnap-onequipment such as M.C.B.'s, RCD's, manual motor starters an other modular installation equipment.

for 2 Modules PCD 2 N GH S270 1921 R0002 38530 8 1for 4 Modules PCD 4 N GH S270 1921 R0004 28540 7 1for 6 Modules PCD 6 N GH S270 1921 R0006 28550 6 1for 8 Modules PCD 8 N GH S270 1921 R0008 28560 5 1

Earth (PE)-bar for subsequent mounting in terminal covers PCD ...

ES GH S270 1912 R0001 36660 6 0.08 10

Blanking plate with half division (1 Module = 17.5 mm)

BP GH S270 1913 R0001 36670 5 0.005 10

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Labeling accessories

SK

012

0 B

91

ST

Description Ordering details bbn Price Weight Packing40 12233 1 piece 1 piece unit

Type-No. Order Code EAN DM kg pcs.

Single labelconsisting of transparent label carrier and labelled or unlabelled etiquettes which can be plugged in. Usedfor switches, pushbuttons, indicator lights, latching relays, installation relays as well as MCB's, RCCB's andABB i-bus EIB components.

Label carrier snap-on ST GH S210 1945 R0002 13820 3 10fixing

Description label ST-E GH S210 1946 R0002 13830 2 1 sheet1 sheet = 300 pcs.

Description labelnumbering 1 - 100 ST-EN GH S210 1946 R0003 64530 5 1 sheet1 sheet = 5 x 1 - 100

ST + STE

SK

018

7 B

91

Label matsá 40 labels labelled or unlabelled. The unlabelled can be labelled by water-resistant and permanent markeror by means of computer-controlled labelling system (plotter).

Label SZ-KZS GH S210 1946 R0004 � 00850 1 30unlabelled

Label SZ-KZS/1 GH S210 1946 R0005 � 00860 0 30numbering 1-40

Label SZ-KZS/2 GH S210 1946 R0006 � 00870 9 30numbering 41-80

Label SZ-KZS/3 GH S210 1946 R0007 � 00880 8 30numbering 81-120

Label SZ-KZS/4 GH S210 1946 R0008 � 00890 7 30numbering 121-160

Label SZ-KZS/5 GH S210 1946 R0009 � 00900 3 30with pictograms

Label SZ-KZS/6 GH S210 1946 R0010 � 05080 7 30numbering 2 x 1-20

Label SZ-KZS/9 GH S210 1946 R0013 � 39050 7 30numbering 4 x 1-10

Label SZ-KZS/10 GH S210 1946 R0014 � 39060 6 30numbering 4 x 11-20

� bbn-No.: 40 16779

SK

000

4 Z

94

SK

016

2 Z

93

SK

016

3 Z

93

SK

016

4 Z

93

SK

016

5 Z

93

SK

016

6 Z

93

SK

020

2 B

93

SK

001

8 Z

94

SZ-KZS

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Notes

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ABB STOTZ-KONTAKT develops, manufactures and distri-butes most modern systems for the electrical buildinginstallation.

Moreover STOTZ products are produced and distributed inmany other countries of the world through associatedcompanies and licensees.

Under the STOTZ quality mark the company offers completebuilding installation systems:

System pro M

For Universal Use

The universal, modular System pro M for DIN rail installationincludes a complete range of built-in devices for protection,switching, control and monitoring functions alongside Europe´sbest-selling miniature circuit breakers, not to mention time-saving wiring and installation tools.

EIB- Installation Systems

Intelligent Installation Systems

Modern programmable installation systems using bustechnology based on the European EIB-Standards.

ABB i-bus����� EIB

The system using a dedicated 2-core bus cable: the preferencefor new buildings.

ABB Powernet EIB

The system for building modernisation. Information transfertakes place over the existing power network.

Security Systems

For all-round protection

A complete program of security systems and components:

� Wireless alarm systems

� Intruder and fire alarm systems

� Door closure equipment

� Signalling components

Pu

blic

ati

on

No

. G

ST

O 3

08

9 9

9 S

00

02

rep

lac

es G

ST

O 3

07

8 9

6 S

00

02

ABB STOTZ-KONTAKT GmbHP.O. Box 10 16 80D-69006 HeidelbergPhone 0 62 21 / 701 - 00Fax 0 62 21 / 701 - 723www.abb-stotz-kontakt.de