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TECHNICAL BID EVALUATION TABULATION SHEET FOR …apps.pp-epc.com/eproc/upload_file/selection... · TECHNICAL BID EVALUATION TABULATION SHEET FOR METERING AND REGULATING STATION

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Page 1: TECHNICAL BID EVALUATION TABULATION SHEET FOR …apps.pp-epc.com/eproc/upload_file/selection... · TECHNICAL BID EVALUATION TABULATION SHEET FOR METERING AND REGULATING STATION
Page 2: TECHNICAL BID EVALUATION TABULATION SHEET FOR …apps.pp-epc.com/eproc/upload_file/selection... · TECHNICAL BID EVALUATION TABULATION SHEET FOR METERING AND REGULATING STATION
Page 3: TECHNICAL BID EVALUATION TABULATION SHEET FOR …apps.pp-epc.com/eproc/upload_file/selection... · TECHNICAL BID EVALUATION TABULATION SHEET FOR METERING AND REGULATING STATION

PROJECT : GRESIK GAS COGENERATION PLANT PROJECTDOC. NUMBER : GGCP-00-I0-TE-010-PP Thursday, February 23, 2017

Rev.1

VENDOR / SUPPLIER RESPONSE

PT. YOKOGAWA INDONESIA PT. PACIFIC PROCESS ENGINEERING

1.0 GENERAL

1.1 BIDDER'S QUOTATION NUMBER QSA17N0003 Rev 4, 9th February 2017 16362-QTN-PPE-II-2017 REV.0, 12th February 2017

1.2 DELIVERY To be specified (Unit : Month) Month of Mei 2017 at site after approval engineering document

12 weeks after PO or 16 weeks if all item as per AML

1.3 VALIDITY To be specified (Unit : Month) 30 days from proposal date 30 days from proposal date1.4 FOB To be specified (Unit : Month)1.5 TERMS OF PAYMENT Engineering Approval 5 %

Fabrication Progress 20 %Factory Acceptance 20 %Material On Site 30 %

After Installation Complete 10 %Site Acceptance Test 10 %

Retention 5 %

Engineering Approval 5 %Fabrication Progress 20 %Factory Acceptance 20 %Material On Site 30 %

After Installation Complete 10 %Site Acceptance Test 10 %

Retention 5 %

5% after Major Engineering Submission (PID, Datasheet, GA Drawing)10% after Raw Material (Pipe, Flange, Fittings, Structural parts) arrived at Fabrication Shop15% after Factory Acceptance Test at Fabrication Shop30% after Material arrival on Site25% after Installation on Foundation or max 1-month after Arrival on Site10% after Testing & Commissioning or max. 2-months after Material Installation5% Retention, can be replaced by 5%-Retention Bond

1.6 COMPLIANCE LIST TO SPECIFICATION Confirmation by Vendor YES YES1.7 DEVIATION LIST Confirmation by Vendor YES YES

2.0 SCOPE OF SUPPLY2.1 GAS SCRUBBER As per technical requirement YES YES2.2 ELECTRICAL & INSTRUMENT ASSEMBLY As per technical requirement YES YES2.3 FLOW COMPUTER As per technical requirement YES YES2.4 PIPE, VALVE & FITTING ASSEMBLY As per technical requirement YES YES2.5 MISCELLANEOUS EQUIPMENT As per technical requirement YES YES2.6 SPARE PARTS FOR 2 YEARS YES YES, as optional NO2.7 FABRICATION & INSTALLATION YES YES, only on skid of YIN YES

3.0 SCOPE OF WORK

3.1 PROJECT DOCUMENTATION YES YES YES Document shall be submitted using PP format

3.2 ENGINEERING SERVICES (BASIC & DETAIL) YES YES YES3.3 PROCUREMENT YES YES YES3.4 FABRICATION & TEST SUPPORT YES YES YES3.5 ASSEMBLY & START UP SUPPORT YES YES YES

4.0 GENERAL REQUIREMENT4.1 Domestic Contents List and Percentage YES YES, domestic content around 10-30% YES4.2 Sub Supplier and Standardization YES YES YES4.3 Document to be submitted with Proposal YES YES YES4.4 Construction Work Volume for Package Item YES YES YES

5.0 DETAIL TECHNICAL REQUIREMENT

TECHNICAL BID EVALUATION TABULATION SHEET FOR METERING AND REGULATING STATION

NO DESCRIPTION Specification & Requirements REMARKS (By PP)

NOTES:1. Legend : YES (Comply), NO (Not Comply), ? (To Be Clarified), NS (Not Specified)2. Acceptability : A (Accepted), AC (Accepted with Comment), NA (Not Accepted) 1 of 5

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PROJECT : GRESIK GAS COGENERATION PLANT PROJECTDOC. NUMBER : GGCP-00-I0-TE-010-PP Thursday, February 23, 2017

Rev.1

VENDOR / SUPPLIER RESPONSE

PT. YOKOGAWA INDONESIA PT. PACIFIC PROCESS ENGINEERING

TECHNICAL BID EVALUATION TABULATION SHEET FOR METERING AND REGULATING STATION

NO DESCRIPTION Specification & Requirements REMARKS (By PP)

5.1 System Design Condition

Service Natural Gas Comply ComplyDesign Flow Capacity 18 MMSCFD Comply ComplyDesign Pressure 25.3 kg/cm2g Comply ComplyOperating Pressure 22 kg/cm2g Comply ComplyDesign Temperature 80 °C Comply ComplyOperating Temperature 15.5-48.9 °C Comply ComplyInlet Piping (inch) 8 inch Comply ComplyGas Outlet Piping (inch) 8 inch Comply ComplyLiquid Outlet piping (inch) 8 inch Comply Comply

5.2 ScrubberQuantity 1 Nos Comply ComplyProcess Requirement:

Design Pressure & Temperature (kg/cm2g; °C) 25.3 kg/cm2g; 80 °C Comply ComplyOperating Pressure & Temperature (kg/cm2g; °C) 21-22 kg/cm2g; 15.5-48.9 °C Comply ComplyDesign Flow Capacity (MMSCFD) 18 Comply Comply

Mechanical Data:

Fabricator Confirmed by Vendor Confirm after engineering process PT Prakarsalanggeng Majubersama or other ASME Fabricator

Size ( m D x m H T/T ) 0.8 m x 2.5 m Comply ComplyInternal part Demister Comply ComplyInlet Nozzle (inch) 10 inch Comply ComplyGas Outlet Nozzle (inch) 8 inch Comply ComplyLiquid Outlet Nozzle (inch) 2 inch Comply ComplyBriddle Connection Nozzle (inch) 2 inch (2 nozzle) Comply ComplyPSV connection nozzle (inch) 3 inch or as per vendor calculation Comply ComplyHandhole nozzle (inch) 8 inch Comply ComplyPressure Gage connection nozzle & Spare Nozzle (inch) 3/4 inch Comply ComplyHead type Elipsoidal (2:1) Comply ComplyShell thickness (mm) & Head Thickness (mm) 12 mm Comply ComplyPainting (internal/ external) No/ Yes (as per painting specification) [1] YES (as per painting spec) ComplySupport Leg Comply Comply

Skirt Support dimension Confirmed by Vendor Confirm after engineering process 800 mmOD x 1091 mmH or confirm after engineering

Material of Construction:Shell / Head SA 516 Gr 70 Comply ComplyReinforcing Pad SA 516 Gr 70 Comply ComplyNozzle neck pipe SA 106 Gr.B Comply ComplyNozzle flange SA 105 Comply ComplyBlind flange SA 105 Comply ComplyFitting SA 234 Gr. WPB Comply ComplySkirt Support SA 516 Gr 70 / SA 36 Comply ComplyBase Ring Plate SA 516 Gr 70 / SA 36 Comply Not supplyExternal Attachment SA 516 Gr 70 Comply Not supplyInternal Removable SA 240 Gr. 304 Comply ComplyGasket NON ASBESTOS Comply ComplyBolts (Internal/ External) SA 193-B8/ SA 193-B7 Comply ComplyNuts (Internal/ External) SA 194-B8/ SA 194-2H Comply ComplyLifting Lugs/ Tailing Lugs SA 516 Gr.70 Comply ComplyEarthing Lugs SA 240 Gr. 304 Comply, SS304 ComplyNameplate SA 240 Gr. 304 Comply, SS304 Comply

System design condition for Natural Gas Scrubber system as below:

NOTES:1. Legend : YES (Comply), NO (Not Comply), ? (To Be Clarified), NS (Not Specified)2. Acceptability : A (Accepted), AC (Accepted with Comment), NA (Not Accepted) 2 of 5

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PROJECT : GRESIK GAS COGENERATION PLANT PROJECTDOC. NUMBER : GGCP-00-I0-TE-010-PP Thursday, February 23, 2017

Rev.1

VENDOR / SUPPLIER RESPONSE

PT. YOKOGAWA INDONESIA PT. PACIFIC PROCESS ENGINEERING

TECHNICAL BID EVALUATION TABULATION SHEET FOR METERING AND REGULATING STATION

NO DESCRIPTION Specification & Requirements REMARKS (By PP)

Anchor Bolts SA 307 Gr. B Comply InclusionDemister Vendor to Advise SS316 SS304

Fabrication & Inspection:Inspection/ Certifying Yes Comply ComplyHydrotest Yes Comply ComplyNDT:

Radiography Yes Yes YesDry Penetrant Yes Yes YesUltrasonic Test As per code/ Spec As per code/ Spec As per code/ SpecMagnetic Test As per code/ Spec As per code/ Spec As per code/ Spec

MiscellaneousReducer at Inlet nozzle 8" x 10" Comply Comply

5.3 Flow ComputerQuantity 1 Nos Comply ComplyManufacturer Confirmed by Vendor OMNI or Floboss Dynamic Flow computer, USAService Fluid Natural Gas Comply Comply

5.4 Level Control ValveQuantity 1 Nos Comply ComplyManufacturer as per AML Comply ComplyValve Type Globe Valve Comply GlobeSize & Rating 1" - 300# or as per calculation Comply ComplyBody & Bonnet Material CS A105 A216W CB ComplyActuator:

Type Single acting diapraghm Single acting diapraghm Single acting diapraghmFail Position Fail close Fail close Fail CloseFlow action Flow to open Flow to open Flow to open

Trim:Plug/ Ball/ Disk 316 SS 316 SS SUS 316Seat Material 316 SS 316 SS SUS 316Stem Material 316 SS 316 SS S

Positioner:Type Smart with HART Protocol Smart with HART Protocol Smart with HART ProtocolInput Signal 4-20 mA 4-20 mA 4-20 mAOn increase signal output Increase Increase IncreaseEnclosure IP 65 IP 65 IP 65Rated CV Confirmed by Vendor as per sizing calculation 0.01

Other Specification: Vendor to Advise - Linear Characteristic

5.5 Field InstrumentPressure Gauge:

Quantity 1 Nos Comply ComplyManufacturer As per AML Comply, Aschroff ComplyRange 0-40 kg/cm2g Comply, 0-50 kg/cm2g 0-60 kg/cm2gDial Confirmed by Vendor 3.5" - 4" 6"

Connection Confirmed by Vendor 1/2" NPT M Bottom c/w isolation valve 3/4" NPT 3/4"

Nozzle size 3/4 inch Comply ComplyElement Material 316 SS 316 SS ComplyWindow Material Borosilicate Shatter Proof Glass Safety Glass ComplyElement Type Bourdon type Bourdon type Comply

NOTES:1. Legend : YES (Comply), NO (Not Comply), ? (To Be Clarified), NS (Not Specified)2. Acceptability : A (Accepted), AC (Accepted with Comment), NA (Not Accepted) 3 of 5

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PROJECT : GRESIK GAS COGENERATION PLANT PROJECTDOC. NUMBER : GGCP-00-I0-TE-010-PP Thursday, February 23, 2017

Rev.1

VENDOR / SUPPLIER RESPONSE

PT. YOKOGAWA INDONESIA PT. PACIFIC PROCESS ENGINEERING

TECHNICAL BID EVALUATION TABULATION SHEET FOR METERING AND REGULATING STATION

NO DESCRIPTION Specification & Requirements REMARKS (By PP)

Movement Material 316 SS 316 SS ComplyEnclosure IPW 65, Weather Proof Weather proof Weather proofCase Material Die-Cast Aluminium Die Cast Aluminium SS

Level Gauge:Quantity 1 Nos Comply ComplyManufacturer As per AML Penberthy ComplyMaterial Carbon Steel Comply ComplyOther Specification Vendor to Advise Confirm after engineering process 3/4" NPT Side-Side Connection

Level Transmitter:Quantity 1 Nos Comply ComplyManufacturer As per AML Comply ComplyOther Specification Vendor to Advise Confirm after engineering process Magnetic Level Transmitter

5.6 PSVQuantity 1 Nos Comply ComplyManufacturer as per AML Comply ComplyService Fluid Natural Gas Comply Comply

Size 3-300# K 4-100# or as per update calculation from vendor Comply Comply

Set pressure 25 kg/cm2.g Comply Comply

5.7 Drip LegQuantity 1 Nos Comply ComplyManufacturer as per AML Fabrication or as per AML Fabricated itemMaterial A53 or as per piping specification A53 or as piping specification ComplySize 4" (diameter) - 4' (length) 4" (diameter) - 4' (length) Comply

5.8 Manual ValveGate Valve 2" - 300# :

Quantity 5 Nos Comply ComplyMaterial Carbon Steel Comply ComplyManufacturer as per AML Comply Comply

Ball Valve 8" - 300# :Quantity 2 Nos Comply ComplyMaterial Carbon Steel Comply ComplyManufacturer as per AML Comply Comply

Ball Valve 3" - 300# :Quantity 1 Nos Comply ComplyMaterial Carbon Steel Comply ComplyManufacturer as per AML Comply Comply

Ball Valve 2" - 300# :Quantity 2 Nos Comply ComplyMaterial Carbon Steel Comply ComplyManufacturer as per AML Comply Comply

Ball Valve 3/4" :Quantity 11 Nos Comply ComplyMaterial Carbon Steel Comply ComplyManufacturer as per AML Comply Comply

Check Valve :Size 8" Comply Comply

NOTES:1. Legend : YES (Comply), NO (Not Comply), ? (To Be Clarified), NS (Not Specified)2. Acceptability : A (Accepted), AC (Accepted with Comment), NA (Not Accepted) 4 of 5

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PROJECT : GRESIK GAS COGENERATION PLANT PROJECTDOC. NUMBER : GGCP-00-I0-TE-010-PP Thursday, February 23, 2017

Rev.1

VENDOR / SUPPLIER RESPONSE

PT. YOKOGAWA INDONESIA PT. PACIFIC PROCESS ENGINEERING

TECHNICAL BID EVALUATION TABULATION SHEET FOR METERING AND REGULATING STATION

NO DESCRIPTION Specification & Requirements REMARKS (By PP)

Quantity 1 Nos Comply ComplyMaterial Carbon Steel Comply ComplyManufacturer as per AML Comply Comply

5.9 Piping, Fitting & AccessoriesQuantity Confirmed by Vendor as per battery limit as per battery limit as per battery limitMaterial Carbon Steel Comply ComplyManufacturer as per AML Comply Comply

6.0 DOCUMENTATION6.1

1) Deviation and Clarification List YES YES YES2) Complete B.O.M YES YES YES3) System Configuration Diagram YES YES YES4) Dimensional Outline Drawing with Loading Data YES YES YES5) List of Spare Parts for Construction & Precommissining YES YES N/A6) List of Spare Parts for Start-up & Commissining YES YES N/A7) List of Spare Parts for Two (2) Years Operation YES YES N/A8) List of Consumables Utilities YES YES N/A9) List of Special Tools YES YES N/A10) Power Consumption List and Heat Dissipation List YES YES N/A11) Technical Leaflet and/or Catalogue YES YES YES

7.07.1

At Vendor shop & site(1) Training of Engineers in all aspects of system configuration YES YES, as per YIN scope of supply & work YES(2) Training of technicians in all aspects of system maintenance YES YES, as per YIN scope of supply & work YES(3) Training of operators in all aspects if system operation YES YES, as per YIN scope of supply & work YES

8.08.1 TYPICAL ACCEPTANCE TEST Required YES, will be provided Yes, to be specified8.2 PRE-FAT (PRE-FACTORY ACCEPTANCE TEST) Required YES, will be provided Yes8.3 FAT (FACTORY ACCEPTANCE TEST) YES YES, will be provided Yes

8.4 YES No, since total configuration systems not only by YIN Yes

8.5 SAT (SITE ACCEPTANCE TEST) YES YES, as per scope of supply & work Yes8.6 SITE SUPERVISION YES YES, as per scope of supply & work Yes

CONCLUSION OF TECHNICAL EVALUATION Accepted Accepted

9.0TOTAL BUDGET To be specified (exclude VAT 10%)DISCOUNT

TRAINING

TEST AND INSPECTION

IFAT (INTEGRATED FACTORY ACCEPTANCE TEST) AT VENDOR'S SHOP

COMMERCIAL

NOTES:1. Legend : YES (Comply), NO (Not Comply), ? (To Be Clarified), NS (Not Specified)2. Acceptability : A (Accepted), AC (Accepted with Comment), NA (Not Accepted) 5 of 5

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BUDGETARY COMMERCIAL PROPOSAL

Date : Monday, February 20, 2017

Project : Gresik Co-Generation Plant

Location : Gresik, East Java

Material : Gas Metering Packages

End user : PT.PUPUK INDONESIA ENERGI

Quotation No : QSA17N0003 REV 05

Delivery : 14 weeks

Validity : 30 days

Page 1 of 16

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To : PT.PP (Persero) Tbk - Divisi EPC

East Jakarta

Attn : Mr.Fuad

Project Manager

Date : Monday, February 20, 2017

Project : Gresik Co-Generation Plant

Location : Gresik, East Java

Material : Gas Metering Packages

End user : PT.PUPUK INDONESIA ENERGI

Quotation No : QSA17N0003 REV 05

Delivery : 14 weeks

COMMERCIAL PROPOSAL

Dear Sir/ Madam,

We are pleased to submit our proposal for the above mentioned project.

Should there's any technical revision kindly please contacted us.

Thanks for the kind attention .

Best Regards,

PT. Yokogawa Indonesia

PT. YOKOGAWA INDONESIA

PLAZA OLEOS, 3rd Floor, Suite A-H

Jl. TB Simatupang Kav. 53 Jakarta 12520

Tel : 021-2972600 Telefax : 021-22780148

Page 2 of 16

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The conditions stated below shall constitute a part of the agreement resulting from an order for the whole or any part

of the apparatus covered by this quotation unless expressly excepted herein. The word “YIN” used herein shall mean

and represent PT. YOKOGAWA INDONESIA.

The words Purchaser used herein shall mean : PT.PP (Persero) Tbk - Divisi EPC

* ACCEPTANCE

All orders based on this proposal shall be subject to the approval and acceptance of YIN as to price,

quantity, delivery and other conditions not stated herein.

* SCOPE OF SUPPLY AND WORK

No equipment nor service other than expressly stated in and covered by this proposal is included in the

scope of supply of YIN.

* PRICE

3.1) All price pertaining to an order shall be based on YIN written quotation.

3.2) All quoted prices are in US Dollars unless specified otherwise in the quotation.

* TERMS OF VALIDITY

If an extension of validity period is required, the purchaser shall make this request in writing to YIN.

YIN reserves the right to alter this proposal whether in whole or in part, upon such request.

Validity shall be 30 days from this proposal date.

* SPECIFICATION CHANGES AND CANCELLATIONS

Upon confirmation of order, no addition to or modification of any of the specification shall be binding

upon YIN unless made in writing and signed by a duly authorised officer of YIN.

Any change from the original specification on which YIN quotation is based shall be documented and

advised to YIN in the form of a revision of Purchase Order. All charges by Purchaser are binding only

if accepted by YIN.

5.1) Additional cost due to such specification change shall be quoted by YIN within 30 days after

receipt of revision of order.

5.2) The following table indicates the rate of cancellation charges at various stages of progress of

factory orders.

* Time of Cancellation Rate

Prior to start of engineering 10%

After the start of engineering but prior to release of production 30%

After release of production but prior to completion of manufacture 60%

After completion of manufacture but prior to shipping 100%

Whenever there are item in this proposal that are subcontracted by YIN to a third party, the terms

involving changes in specification and for cancellation between YIN and the third party shall apply to

the purchaser.

* TYPING ERRORS

YIN reserves the right to correct at typographical or clerical errors which may be present in the prices or

specifications in this proposal.

* TERMS OF PAYMENT

as per TBE

* DELIVERY SCHEDULE

PT. Yokogawa IndonesiaGeneral Term and Condition of Sale for Quotation

Page 3 of 16

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PT. Yokogawa IndonesiaGeneral Term and Condition of Sale for Quotation

Time of shipment stated herein is approximate and subject to prompt receipt of Purchase Order, and

all necessary system design and engineering information by YIN at its factory.

14 weeks

* DELIVERY OF PLACE

Delivery of place Free On Truck at Site Gresik East Java ( Exclude Loading & Unloading at Site )

* SUSPENSION OF THE WORKS

In the event that the Purchase requires, after establishment of the contract, to temporarily suspend the

work order processing for some time or indefinitely or requires to defer the agreed delivery time, and

that YIN accepts such request, YIN RESERVES THE RIGHT TO CLAIM FROM THE Purchaser an

equitable compensation for all the expenses directly or indirectly caused by such suspension of the work

or postponement.

* WARRANTY

YIN warrants that all its manufactured equipment shall be free from defects in material or workmanship

under normal or proper usage. YIN’s obligation is limited to replacing, free of charge, any part of an

instrument or apparatus which shall be returned, transportation charges prepaid, by the purchasers

within twelve (12) months after starting-up or otherwise eighteen (18) months from shipment by YIN

whichever comes first, and which examination proves not to be within the specified limit of calibration

or to be defective in material or workmanship. In no event shall YIN be liable for consequential damages.

However, consumable item and fragile item, thermo-couples, resistance bulbs are not subject to

replacement unless returned unused.

On equipment other than YIN manufactured, supplied by YIN the Warranty of the original manufacturer

applies.

* INSPECTION

All equipment shall be tested before shipment by YIN or its sub-contractors. The inspection or test by

Purchaser or purchaser nominated inspector is acceptable, provided that the costs for such inspection

such as man-hour rate, travel expenses, etc.,. shall be borne by Purchaser nominated inspector. Timing

for such inspection shall be by prior agreement between YIN and Purchaser.

* DOCUMENTATION

The document to be submitted by YIN shall be in YIN standard form.

* LANGUAGE

All documents and working language for this contract shall be in English.

* EXPORT PACKAGING

Export Packing, if required will be made in accordance with YIN standard procedure.

* FORCE MAJEURE

YIN shall not be liable for loss, damage, detention or delay caused by fire, strike, civil or military authority,

insurrection or riot, or for any other course beyond its reasonable control.

* DISPUTES

All disputes and differences in opinions arising our of or in connection with orders based on his proposal

shall be settled between Purchaser and YIN in an amicable way. The validity, performance and construction

of these terms and conditions and any sale made shall be governed by the laws of Republic Indonesia and

subject to the exclusive jurisdiction of the courts of Repulic Indonesia.

* OTHERS

All other item and conditions shall be subject to mutual agreement. The definitions and understanding

of works used herein and in the contract, resulting from this quotation shall be subject to

INCOTERM 1980 (International Rules for the Interpretation or Trade Terms) by the international

Chamber of Commerce.

Page 4 of 16

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PT. Yokogawa IndonesiaGeneral Term and Condition of Sale for Quotation

* TERMS AND DUTIES

Prices do not include any foreign or local taxes or duties, new or hereafter enacted, applicable to the

Equipment sold where YIN is obliged to pay these taxes or duties in the first instance, the Purchaser

shall reimburse YIN the same amount.

Page 5 of 16

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1 TAG NO

2 P&ID REFERENCE DOC NO.

3 FLUID

4 CAPACITY FLOW MAX

5 DESIGN PRESSURE MIN/NOR/MAX

6 DESIGN TEMPERATURE MIN/NOR

DESIGN TEMPERATURE

7 MOLECULAR WEIGHT

8 VISCOSITY @ FT

9 Density LB/CUFT

10 Z FACTOR

11 NUMBER OF STREAM

12 INLET/OULET HEADER

15 PIPE MATERIAL

16 SKID STRUCTURE & MATERIAL

17 VESSEL MATERIAL

18 VALVE & OTHER MATERIAL

19 CODE AND STANDARDS

15006 KG/H

19.6

01-HD-12702-A

HC GAS

0.0102 cP

20/ 21.8/ 25.3 KG/C2

15.5/ 27 DEG C

80 DEG C

ASME STANDARD

BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

GGCP-04-P0-PI-001-PP

CARBON STEEL

BEAM STRUCTURE SUPPORT

TYPE, SS400/A36

1.68

0.97

1 X 100%

8 INCH SCH 40 A106 Gr B +

REDUCER 8"X10"

CARBON STEEL

BASIC DESIGN

CARBON STEEL

Page 6 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

20 HAZARDOUS CERTIFICATION

DESCRIPTION REMARK

1 FUEL GAS SCRUBBER VESSEL 1 EA

TAG NO: 01-HD-12702-A/B

Fluid: Hydrocarbon Gas

Operating Pressure: 25/21.8/20 kg/cm2

Temperature Max/Nor/Min: 48.9/27/25.5 Deg C

Viscosity: 0.0103 cP

Design Pressure: 25.3 kg/cm2

Design Temp: 80 Deg C

CAPACITY: 15006 kg/h

Design Code: ASME Sect VIII Div.1

Dimension Vessel: 800 mm ID x 2500 mm T/T

Orientation: Vertical

Thickness:

Shell: 12 mm

Head: 12 mm

Type of head: Ellipsoidal head

Type of support: Leg, 4 pc

Corr.Allow: 1.7 mm

Joint Efficiency: 0.85

Material Specification:

Shell: SA516 Gr 70

VOLUME

FUEL GAS SCRUBBER PACKAGES

I. FUEL GAS SCRUBBER MATERIAL

CLASS 1 DIV 2

INCLUDED

ITEM

Page 7 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

Ellipsoidal head: SA516 Gr70

Nozzle neck pipe: SA106 Gr B

Nozzle flange: SA105

Blind flange: SA105

Support: A36/SS400

Fitting: SA 234 WPB

Reinforcement pad: SA516 Gr 70

Gasket: Spiral wound 304SS, inner & outer CS ring, Graphite

filler

Bolt & nuts: SA 193 Gr B7/ SA 194 gr 2H, Fuorocarbon

Coated

Anchor bolt: A 307 Gr B

External:

Pipe clip: SA 516 Gr 70

Fireproofing clip: SA 516 Gr 70

Internal:

Demister: SS316

Support: SS316

Name Plate: SS304

Lifting Lug: SA 516 Gr 70

Earthing Lug: SS304

Design Code for Piping: ASME B31.8

Skid size: 2200 mm x 3500 mm

Platform size: 1500 mm x 2200 mm x 3000 mm

Include with:

Hydrotest, Radiography Test, Ultrasonic Test, Penetrant Test

and Magnetic test

Include Reducer 8" x 10" Sch 40

2 SKID, PIPING, LADDER & PLATFORM 1 Set INCLUDED

Page 8 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

Design Code: ASME B31.8

Estimation Skid size: 2200 mm W x 3500 mm L

Estimation Platform size: 1500 mm W x 2200 mm L x 3000 mm

H

Material Specification:

Pipe : SA 106 Gr B

Flange: SA 105

Gasket: Spiral wound 304SS, inner & outer CS ring, Graphite

filler

Bolt & nuts: SA 193 Gr B7/ SA 194 gr 2H, Fuorocarbon Coated

Fitting: SA 234 WPB

Skid: SS400, IWF 200 mm

Support pipe: SS400, UNP 150 mm w/ U Bolt Carbon steel

Grating: Galvanized, WA 253 or equal

Ladder side bar: Flat Bar 12 x 65 mm

Ladderr step: C-Steel ( round bar Dia 19 mm )

Safety cage: Flat Bar 5 x 50 mm

Post rail: SGP Medium Black Dia 1"

Handrail: SGP Medium Black Dia 1"

Midrail: Flat Bar 5 x 50 mm

Kick plate: Flat Bar 6 x 75 mm

Lifitng Lug: A36/SS400 or equal

Page 9 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

3

1 PRESSURE GAUGE INDICATOR 1 EA

TAG NO: 12-PG-703A

Range: 0 - 50 Bar

Dial : 3.5-4"

Connection: 1/2" NPT M Bottom c/w isolation valve 3/4" NPT

2 LEVEL / DP TRANSMITTER 1 EA

TAG NO: 12-LT-701A

Type: EJA110E

Cal range: 0 - 400 in H2O

Output: 4-20 mA, 24 VDC, HART Protocol

Indicator: LCD type

Enclosure: Explosion Proof

Accuracy: 0.055% of span

Process connection: 1/2" NPT + Manifold

3 LEVEL GAUGE GLASS 1 EA

TAG NO: 12-LG-701A

Material : Carbon Steel

Size: 3/4" NPT

4

1.A MAIN ISOLATION VALVES INLET & OUTLET SCRUBBER 2 EA

TAG NO: V5-12705/V5-121711

Type: Trunnion Mounted Ball Valve Full bore

AS PER AML

WIKA/ASCHROFF

PENBERTHY

YOKOGAWA

INSTRUMENT TRANSMITTER & GAUGES

VALVES

Page 10 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

Size: 8” ANSI 300 RF

3-Piece Body Design

Body Material : A216WCB

BALL Material : A105/ENP

1.B BY PASS TRUNNION BALL VALVE 8" # 300 RF 1 EA

2 CHECK VALVES ( OUTLET GAS SCRUBBER ) 1 EA

Type: SWING CHECK VALVES

Size: 8” ANSI 300 RF

Body Material : A216WCB

3SMALL ISOLATION BALL VALVES

( Gas Scrubber Vessel In/Out )

Type: Floating Ball Valve Full bore

Body Material : A216WCB

BALL Material : A105/ENP

Size: 2"#300 RF 3 pcs

Size: 3/4" CL800 INLET SW X OUTLET 3/4 " NPT ( LG) 4 pcs

Size: 3/4" CL800 INLET SW X OUTLET 1/2" NPT ( PG /PT/LT) 4 pcs

Size: 3/4" CL800 INLET SW X 3/4" OUTLET NPT

(DRAIN CV / PURGING/ PSV) 3 pcs

4 SPECTACLE BLIND FLANGE 2 pcs GALPITRI , ITALY

Material: A216WCB

Size: 8 inch # 300

5SMALL ISOLATION GATE VALVES

( output Liquid bottom scrubber )5 pcs

Type: Gate Valves

Body Material : A216WCB

Size: 2"#300 RF

AS PER AML

AS PER AML

AS PER AML

EXCLUDES

Page 11 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

6CONTROL VALVES

( output Liquid bottom scrubber )1 pcs

TAG NO: 12-LV-701A

Size: 2"#300 RF or as sizing calculation

Type: Globe Valves

Body Material : A216WCB

c/w Smart Positioner and Position Indication, Filter Regulator,

Tubing & fitting ( accessories )

7 PRESSURE SAFETY VALVE 1 EA

TAG NO: 12-PSV-701A

Size: 3#300 RF x 4#150 RF or as per Sizing Calculation from Mfg

Set @ range:25 kg/cm2

5

1 DRIP LEG TANK 1 EA

TAG NO: 01-FC-12704

2 LEVEL GAUGE GLASS 1 EA

TAG NO; 12-LG-702

Material : Carbon Steel

Size: 3/4" NPT

Exclude Supply Pipeline

2"-FG-2A-014 & 2"-FG-2A-017

to PSV 12-PSV-701A/B .

And Included if pipelines

assembly on the skid not

from other safe area

AS PER AML

DRIP LEG

FABRICATION

PENBERTHY

FARRIS ENGINEERING

Page 12 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

3 Piping Lines 2"-V-2A-005

Exclude and shall be PP

Scope since install from

Vertical Pipe Rack to

Down drip leg

Piping lines 2"-V-2A-006

Included YIN Scope from

Condesate Drain Tank to

Line Drip Leg on the Skid.

( Drip Leg installed on the

Skid between Scrubber

and condesate Drain tank

)

Piping Lines 2"-V-2A-007

Included from Condesate

Drain Tank to Line Drip

Leg on the Skid

Piping Lines 4"-V-2A-008

Included from output Drip

Leg until tapping on the

Skid, then output drip leg

pipeline to Safe Area by

PP

4 Piping Line 2"-LD-1A-012 to Condensate Tank

Included install and

assembly on the Skid

Scrubber

5 Piping Line 4"-V-2A-008 up to safe area

YIN Scope until tapping

on the Skid, and then

from tapping to Safe Area

by PP Scope

6SIGNAL FROM LEVEL TRANSMITTER, CONTROL VALVES, PSV

& OTHERS ELETRICAL/INSTRUMENT TO PCS / CONTROL

ROOM

OUT OF SCOPE,

SHALL BE PP SCOPE

YIN will be supply Junction Box from Field Instrument on the

Skid Piping Scrubber

Page 13 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

7 FLOW COMPUTER 1 UNIT

panel mount, 240VAC/24VDC, with flash

Modbus RS485 ( 2 wire as multi master ) 4 EA

Analog Input 12 EA

Analog Output 4 EA

Pulse Input 2 EA

Pulse Output 5 EA

Digital Input 16 EA

Digital Output 12 EA

Modbus TCP/IP 2 EA

1 Project / Engineering Service 1 LOT

Consist of :

Detail Engineering Design and Documentation

YOKOGAWA

AS PER OPTIONAL PRICES

II. ENGINEERING & PROJECT SERVICES

Page 14 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

Approval Document Engineering

FAT (Factory Acceptance Test) at

JAKARTA

SAT (Site Acceptance Test) &

Commissioning Work at site

SAT (Site Acceptance Test) &

Commissioning Work at site

If SAT more than 7 working

days , PP will be paid as per

manday rate

Maximum 3 working days

Maximum 7 working days

Comment/return documents

from PP max 5 days,

if no return within 5 days The

Document automatic

approved

Page 15 of 16

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No Description QtyAmount

(IDR)

A

1FUEL GAS SCRUBBER

PACKAGES1 X 100%

2Freight Cost Free On Truck

Gresik East Java 1 Lot

Detail refer to Bill Of Material

Exclude VAT 10%

OPTIONAL PRICES

1 Spare-parts for start up - commissioning 1 Set

2 2 years spare-parts 1 Set

3 Flow Computer 1 Set

4 Panel for Flow Computer 1 Set

C Exclude of this proposal

Loading & Unloanding at Site Gresik

Pasuruan

1 Tie-In Pipeline from Inlet/Outlet Header:

Upstream & Downstream Metering Systems,

Scrubber, Inlet outlet Condensate Tank, Inlet

outlet Control Valve HRSG, Inlet outlet Control

Valve Boiler, Inlet Outlet SDV GTG

2 Cable Instrument & Power from JB Field to

Control room Safe area

3 Grounding Systems

4 Civil Works ( Such as: Foundation Works, Floor

and etc )

5 Air Facility

6 Fire Systems

7 A/C & D/C Power Facility

8 Lighting Protection & Lightening

9 Cabinet/Cover of SKID

10 Hot Tapping Upstream & Downstream

12 Air Conditioning Systems

SITE WORK

MANDAYS RATE:

(1) Onshore Mon-Fri : 08.00 - 17.00 : USD 700/Day

Mon-Fri : 17.00 - 22.00 : USD 80/Hour

Mon-Fri : 22.00 - 08.00

Sat, Sun, Public Holiday : 08.00 -17.00 -> US$ 800/day

Air Ticket Jakarta - Site to be borned by customer

Local Transport USD 100/day

# The above price is subject to 10% VAT

(2) Offshore

Mon-Fri : 08.00 - 19.00 : USD 950/Day Mon-Fri : 22.00 - 08.00 : USSD 200/Day

Mon-Fri : 17.00 - 22.00 ; USD 150/Day Sat, Sun, Public Holiday : 08.00 -17.00 -> US$ 1,500/day

Air Ticket Jakarta - Site to be borned by customer # The above price is subject to 10% VAT

Local Transportation, USD 100/Day - Hotel, ticket, meals and other expenses are billed at cost

SUMMARY

SCOPE OF WORK

TOTAL

Page 16 of 16

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40600247
Polygon
40600247
Polygon
40600247
Typewritten Text
40600247
Typewritten Text
40600247
Callout
all cloud area PP Scope
40600247
Line
40600247
Line
40600247
Polygon
40600247
Line
40600247
Polygon
All Cloud Area PP Scope
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BUDGETARY COMMERCIAL PROPOSAL

Date : Monday, February 20, 2017

Project : Gresik Co-Generation Plant

Location : Gresik, East Java

Material : Gas Metering Packages

End user : PT.PUPUK INDONESIA ENERGI

Quotation No : QSA17N0003 REV 05

Delivery : 14 weeks

Validity : 30 days

Page 1 of 16

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To : PT.PP (Persero) Tbk - Divisi EPC

East Jakarta

Attn : Mr.Fuad

Project Manager

Date : Monday, February 20, 2017

Project : Gresik Co-Generation Plant

Location : Gresik, East Java

Material : Gas Metering Packages

End user : PT.PUPUK INDONESIA ENERGI

Quotation No : QSA17N0003 REV 05

Delivery : 14 weeks

COMMERCIAL PROPOSAL

Dear Sir/ Madam,

We are pleased to submit our proposal for the above mentioned project.

Should there's any technical revision kindly please contacted us.

Thanks for the kind attention .

Best Regards,

PT. Yokogawa Indonesia

PT. YOKOGAWA INDONESIA

PLAZA OLEOS, 3rd Floor, Suite A-H

Jl. TB Simatupang Kav. 53 Jakarta 12520

Tel : 021-2972600 Telefax : 021-22780148

Page 2 of 16

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The conditions stated below shall constitute a part of the agreement resulting from an order for the whole or any part

of the apparatus covered by this quotation unless expressly excepted herein. The word “YIN” used herein shall mean

and represent PT. YOKOGAWA INDONESIA.

The words Purchaser used herein shall mean : PT.PP (Persero) Tbk - Divisi EPC

* ACCEPTANCE

All orders based on this proposal shall be subject to the approval and acceptance of YIN as to price,

quantity, delivery and other conditions not stated herein.

* SCOPE OF SUPPLY AND WORK

No equipment nor service other than expressly stated in and covered by this proposal is included in the

scope of supply of YIN.

* PRICE

3.1) All price pertaining to an order shall be based on YIN written quotation.

3.2) All quoted prices are in US Dollars unless specified otherwise in the quotation.

* TERMS OF VALIDITY

If an extension of validity period is required, the purchaser shall make this request in writing to YIN.

YIN reserves the right to alter this proposal whether in whole or in part, upon such request.

Validity shall be 30 days from this proposal date.

* SPECIFICATION CHANGES AND CANCELLATIONS

Upon confirmation of order, no addition to or modification of any of the specification shall be binding

upon YIN unless made in writing and signed by a duly authorised officer of YIN.

Any change from the original specification on which YIN quotation is based shall be documented and

advised to YIN in the form of a revision of Purchase Order. All charges by Purchaser are binding only

if accepted by YIN.

5.1) Additional cost due to such specification change shall be quoted by YIN within 30 days after

receipt of revision of order.

5.2) The following table indicates the rate of cancellation charges at various stages of progress of

factory orders.

* Time of Cancellation Rate

Prior to start of engineering 10%

After the start of engineering but prior to release of production 30%

After release of production but prior to completion of manufacture 60%

After completion of manufacture but prior to shipping 100%

Whenever there are item in this proposal that are subcontracted by YIN to a third party, the terms

involving changes in specification and for cancellation between YIN and the third party shall apply to

the purchaser.

* TYPING ERRORS

YIN reserves the right to correct at typographical or clerical errors which may be present in the prices or

specifications in this proposal.

* TERMS OF PAYMENT

as per TBE

* DELIVERY SCHEDULE

PT. Yokogawa IndonesiaGeneral Term and Condition of Sale for Quotation

Page 3 of 16

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PT. Yokogawa IndonesiaGeneral Term and Condition of Sale for Quotation

Time of shipment stated herein is approximate and subject to prompt receipt of Purchase Order, and

all necessary system design and engineering information by YIN at its factory.

14 weeks

* DELIVERY OF PLACE

Delivery of place Free On Truck at Site Gresik East Java ( Exclude Loading & Unloading at Site )

* SUSPENSION OF THE WORKS

In the event that the Purchase requires, after establishment of the contract, to temporarily suspend the

work order processing for some time or indefinitely or requires to defer the agreed delivery time, and

that YIN accepts such request, YIN RESERVES THE RIGHT TO CLAIM FROM THE Purchaser an

equitable compensation for all the expenses directly or indirectly caused by such suspension of the work

or postponement.

* WARRANTY

YIN warrants that all its manufactured equipment shall be free from defects in material or workmanship

under normal or proper usage. YIN’s obligation is limited to replacing, free of charge, any part of an

instrument or apparatus which shall be returned, transportation charges prepaid, by the purchasers

within twelve (12) months after starting-up or otherwise eighteen (18) months from shipment by YIN

whichever comes first, and which examination proves not to be within the specified limit of calibration

or to be defective in material or workmanship. In no event shall YIN be liable for consequential damages.

However, consumable item and fragile item, thermo-couples, resistance bulbs are not subject to

replacement unless returned unused.

On equipment other than YIN manufactured, supplied by YIN the Warranty of the original manufacturer

applies.

* INSPECTION

All equipment shall be tested before shipment by YIN or its sub-contractors. The inspection or test by

Purchaser or purchaser nominated inspector is acceptable, provided that the costs for such inspection

such as man-hour rate, travel expenses, etc.,. shall be borne by Purchaser nominated inspector. Timing

for such inspection shall be by prior agreement between YIN and Purchaser.

* DOCUMENTATION

The document to be submitted by YIN shall be in YIN standard form.

* LANGUAGE

All documents and working language for this contract shall be in English.

* EXPORT PACKAGING

Export Packing, if required will be made in accordance with YIN standard procedure.

* FORCE MAJEURE

YIN shall not be liable for loss, damage, detention or delay caused by fire, strike, civil or military authority,

insurrection or riot, or for any other course beyond its reasonable control.

* DISPUTES

All disputes and differences in opinions arising our of or in connection with orders based on his proposal

shall be settled between Purchaser and YIN in an amicable way. The validity, performance and construction

of these terms and conditions and any sale made shall be governed by the laws of Republic Indonesia and

subject to the exclusive jurisdiction of the courts of Repulic Indonesia.

* OTHERS

All other item and conditions shall be subject to mutual agreement. The definitions and understanding

of works used herein and in the contract, resulting from this quotation shall be subject to

INCOTERM 1980 (International Rules for the Interpretation or Trade Terms) by the international

Chamber of Commerce.

Page 4 of 16

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PT. Yokogawa IndonesiaGeneral Term and Condition of Sale for Quotation

* TERMS AND DUTIES

Prices do not include any foreign or local taxes or duties, new or hereafter enacted, applicable to the

Equipment sold where YIN is obliged to pay these taxes or duties in the first instance, the Purchaser

shall reimburse YIN the same amount.

Page 5 of 16

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1 TAG NO

2 P&ID REFERENCE DOC NO.

3 FLUID

4 CAPACITY FLOW MAX

5 DESIGN PRESSURE MIN/NOR/MAX

6 DESIGN TEMPERATURE MIN/NOR

DESIGN TEMPERATURE

7 MOLECULAR WEIGHT

8 VISCOSITY @ FT

9 Density LB/CUFT

10 Z FACTOR

11 NUMBER OF STREAM

12 INLET/OULET HEADER

15 PIPE MATERIAL

16 SKID STRUCTURE & MATERIAL

17 VESSEL MATERIAL

18 VALVE & OTHER MATERIAL

19 CODE AND STANDARDS

15006 KG/H

19.6

01-HD-12702-A

HC GAS

0.0102 cP

20/ 21.8/ 25.3 KG/C2

15.5/ 27 DEG C

80 DEG C

ASME STANDARD

BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

GGCP-04-P0-PI-001-PP

CARBON STEEL

BEAM STRUCTURE SUPPORT

TYPE, SS400/A36

1.68

0.97

1 X 100%

8 INCH SCH 40 A106 Gr B +

REDUCER 8"X10"

CARBON STEEL

BASIC DESIGN

CARBON STEEL

Page 6 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

20 HAZARDOUS CERTIFICATION

DESCRIPTION REMARK

1 FUEL GAS SCRUBBER VESSEL 1 EA

TAG NO: 01-HD-12702-A/B

Fluid: Hydrocarbon Gas

Operating Pressure: 25/21.8/20 kg/cm2

Temperature Max/Nor/Min: 48.9/27/25.5 Deg C

Viscosity: 0.0103 cP

Design Pressure: 25.3 kg/cm2

Design Temp: 80 Deg C

CAPACITY: 15006 kg/h

Design Code: ASME Sect VIII Div.1

Dimension Vessel: 800 mm ID x 2500 mm T/T

Orientation: Vertical

Thickness:

Shell: 12 mm

Head: 12 mm

Type of head: Ellipsoidal head

Type of support: Leg, 4 pc

Corr.Allow: 1.7 mm

Joint Efficiency: 0.85

Material Specification:

Shell: SA516 Gr 70

VOLUME

FUEL GAS SCRUBBER PACKAGES

I. FUEL GAS SCRUBBER MATERIAL

CLASS 1 DIV 2

INCLUDED

ITEM

Page 7 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

Ellipsoidal head: SA516 Gr70

Nozzle neck pipe: SA106 Gr B

Nozzle flange: SA105

Blind flange: SA105

Support: A36/SS400

Fitting: SA 234 WPB

Reinforcement pad: SA516 Gr 70

Gasket: Spiral wound 304SS, inner & outer CS ring, Graphite

filler

Bolt & nuts: SA 193 Gr B7/ SA 194 gr 2H, Fuorocarbon

Coated

Anchor bolt: A 307 Gr B

External:

Pipe clip: SA 516 Gr 70

Fireproofing clip: SA 516 Gr 70

Internal:

Demister: SS316

Support: SS316

Name Plate: SS304

Lifting Lug: SA 516 Gr 70

Earthing Lug: SS304

Design Code for Piping: ASME B31.8

Skid size: 2200 mm x 3500 mm

Platform size: 1500 mm x 2200 mm x 3000 mm

Include with:

Hydrotest, Radiography Test, Ultrasonic Test, Penetrant Test

and Magnetic test

Include Reducer 8" x 10" Sch 40

2 SKID, PIPING, LADDER & PLATFORM 1 Set INCLUDED

Page 8 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

Design Code: ASME B31.8

Estimation Skid size: 2200 mm W x 3500 mm L

Estimation Platform size: 1500 mm W x 2200 mm L x 3000 mm

H

Material Specification:

Pipe : SA 106 Gr B

Flange: SA 105

Gasket: Spiral wound 304SS, inner & outer CS ring, Graphite

filler

Bolt & nuts: SA 193 Gr B7/ SA 194 gr 2H, Fuorocarbon Coated

Fitting: SA 234 WPB

Skid: SS400, IWF 200 mm

Support pipe: SS400, UNP 150 mm w/ U Bolt Carbon steel

Grating: Galvanized, WA 253 or equal

Ladder side bar: Flat Bar 12 x 65 mm

Ladderr step: C-Steel ( round bar Dia 19 mm )

Safety cage: Flat Bar 5 x 50 mm

Post rail: SGP Medium Black Dia 1"

Handrail: SGP Medium Black Dia 1"

Midrail: Flat Bar 5 x 50 mm

Kick plate: Flat Bar 6 x 75 mm

Lifitng Lug: A36/SS400 or equal

Page 9 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

3

1 PRESSURE GAUGE INDICATOR 1 EA

TAG NO: 12-PG-703A

Range: 0 - 50 Bar

Dial : 3.5-4"

Connection: 1/2" NPT M Bottom c/w isolation valve 3/4" NPT

2 LEVEL / DP TRANSMITTER 1 EA

TAG NO: 12-LT-701A

Type: EJA110E

Cal range: 0 - 400 in H2O

Output: 4-20 mA, 24 VDC, HART Protocol

Indicator: LCD type

Enclosure: Explosion Proof

Accuracy: 0.055% of span

Process connection: 1/2" NPT + Manifold

3 LEVEL GAUGE GLASS 1 EA

TAG NO: 12-LG-701A

Material : Carbon Steel

Size: 3/4" NPT

4

1.A MAIN ISOLATION VALVES INLET & OUTLET SCRUBBER 2 EA

TAG NO: V5-12705/V5-121711

Type: Trunnion Mounted Ball Valve Full bore

AS PER AML

WIKA/ASCHROFF

PENBERTHY

YOKOGAWA

INSTRUMENT TRANSMITTER & GAUGES

VALVES

Page 10 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

Size: 8” ANSI 300 RF

3-Piece Body Design

Body Material : A216WCB

BALL Material : A105/ENP

1.B BY PASS TRUNNION BALL VALVE 8" # 300 RF 1 EA

2 CHECK VALVES ( OUTLET GAS SCRUBBER ) 1 EA

Type: SWING CHECK VALVES

Size: 8” ANSI 300 RF

Body Material : A216WCB

3SMALL ISOLATION BALL VALVES

( Gas Scrubber Vessel In/Out )

Type: Floating Ball Valve Full bore

Body Material : A216WCB

BALL Material : A105/ENP

Size: 2"#300 RF 3 pcs

Size: 3/4" CL800 INLET SW X OUTLET 3/4 " NPT ( LG) 4 pcs

Size: 3/4" CL800 INLET SW X OUTLET 1/2" NPT ( PG /PT/LT) 4 pcs

Size: 3/4" CL800 INLET SW X 3/4" OUTLET NPT

(DRAIN CV / PURGING/ PSV) 3 pcs

4 SPECTACLE BLIND FLANGE 2 pcs GALPITRI , ITALY

Material: A216WCB

Size: 8 inch # 300

5SMALL ISOLATION GATE VALVES

( output Liquid bottom scrubber )5 pcs

Type: Gate Valves

Body Material : A216WCB

Size: 2"#300 RF

AS PER AML

AS PER AML

AS PER AML

EXCLUDES

Page 11 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

6CONTROL VALVES

( output Liquid bottom scrubber )1 pcs

TAG NO: 12-LV-701A

Size: 2"#300 RF or as sizing calculation

Type: Globe Valves

Body Material : A216WCB

c/w Smart Positioner and Position Indication, Filter Regulator,

Tubing & fitting ( accessories )

7 PRESSURE SAFETY VALVE 1 EA

TAG NO: 12-PSV-701A

Size: 3#300 RF x 4#150 RF or as per Sizing Calculation from Mfg

Set @ range:25 kg/cm2

5

1 DRIP LEG TANK 1 EA

TAG NO: 01-FC-12704

2 LEVEL GAUGE GLASS 1 EA

TAG NO; 12-LG-702

Material : Carbon Steel

Size: 3/4" NPT

Exclude Supply Pipeline

2"-FG-2A-014 & 2"-FG-2A-017

to PSV 12-PSV-701A/B .

And Included if pipelines

assembly on the skid not

from other safe area

AS PER AML

DRIP LEG

FABRICATION

PENBERTHY

FARRIS ENGINEERING

Page 12 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

3 Piping Lines 2"-V-2A-005

Exclude and shall be PP

Scope since install from

Vertical Pipe Rack to

Down drip leg

Piping lines 2"-V-2A-006

Included YIN Scope from

Condesate Drain Tank to

Line Drip Leg on the Skid.

( Drip Leg installed on the

Skid between Scrubber

and condesate Drain tank

)

Piping Lines 2"-V-2A-007

Included from Condesate

Drain Tank to Line Drip

Leg on the Skid

Piping Lines 4"-V-2A-008

Included from output Drip

Leg until tapping on the

Skid, then output drip leg

pipeline to Safe Area by

PP

4 Piping Line 2"-LD-1A-012 to Condensate Tank

Included install and

assembly on the Skid

Scrubber

5 Piping Line 4"-V-2A-008 up to safe area

YIN Scope until tapping

on the Skid, and then

from tapping to Safe Area

by PP Scope

6SIGNAL FROM LEVEL TRANSMITTER, CONTROL VALVES, PSV

& OTHERS ELETRICAL/INSTRUMENT TO PCS / CONTROL

ROOM

OUT OF SCOPE,

SHALL BE PP SCOPE

YIN will be supply Junction Box from Field Instrument on the

Skid Piping Scrubber

Page 13 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

7 FLOW COMPUTER 1 UNIT

panel mount, 240VAC/24VDC, with flash

Modbus RS485 ( 2 wire as multi master ) 4 EA

Analog Input 12 EA

Analog Output 4 EA

Pulse Input 2 EA

Pulse Output 5 EA

Digital Input 16 EA

Digital Output 12 EA

Modbus TCP/IP 2 EA

1 Project / Engineering Service 1 LOT

Consist of :

Detail Engineering Design and Documentation

YOKOGAWA

AS PER OPTIONAL PRICES

II. ENGINEERING & PROJECT SERVICES

Page 14 of 16

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BILL OF MATERIAL

Gas Metering Packages

Gresik Gas Cogeneration Plant Project

East Java, Indonesia

Approval Document Engineering

FAT (Factory Acceptance Test) at

JAKARTA

SAT (Site Acceptance Test) &

Commissioning Work at site

SAT (Site Acceptance Test) &

Commissioning Work at site

If SAT more than 7 working

days , PP will be paid as per

manday rate

Maximum 3 working days

Maximum 7 working days

Comment/return documents

from PP max 5 days,

if no return within 5 days The

Document automatic

approved

Page 15 of 16

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No Description QtyAmount

(IDR)

A

1FUEL GAS SCRUBBER

PACKAGES1 X 100% 1,144,699,000.00IDR

2Freight Cost Free On Truck

Gresik East Java 1 Lot included

Detail refer to Bill Of Material

1,144,699,000.00IDR Exclude VAT 10%

OPTIONAL PRICES

1 Spare-parts for start up - commissioning 1 Set IDR 22,893,980.00

2 2 years spare-parts 1 Set IDR 114,469,900.00

3 Flow Computer 1 Set IDR 210,000,000.00

4 PANEL FLOW COMPUTER 1 Set IDR 84,000,000.00

C Exclude of this proposal

Loading & Unloanding at Site Gresik

Pasuruan

1 Tie-In Pipeline from Inlet/Outlet Header:

Upstream & Downstream Metering Systems,

Scrubber, Inlet outlet Condensate Tank, Inlet

outlet Control Valve HRSG, Inlet outlet Control

Valve Boiler, Inlet Outlet SDV GTG

2 Tubing & fitting from Analyzer to Sampling

systems

3 Cable Instrument & Power from JB Field to

Control room Safe area

4 Grounding Systems

5 Civil Works ( Such as: Foundation Works, Floor

and etc )

6 Air Facility

7 Fire Systems

8 A/C & D/C Power Facility

9 Lighting Protection & Lightening

10 Cabinet/Cover of SKID

11 Hot Tapping Upstream & Downstream

12 Air Conditioning Systems

SITE WORK

MANDAYS RATE:

(1) Onshore Mon-Fri : 08.00 - 17.00 : USD 700/Day

Mon-Fri : 17.00 - 22.00 : USD 80/Hour

Mon-Fri : 22.00 - 08.00

Sat, Sun, Public Holiday : 08.00 -17.00 -> US$ 800/day

Air Ticket Jakarta - Site to be borned by customer

Local Transport USD 100/day

# The above price is subject to 10% VAT

(2) Offshore

Mon-Fri : 08.00 - 19.00 : USD 950/Day Mon-Fri : 22.00 - 08.00 : USSD 200/Day

Mon-Fri : 17.00 - 22.00 ; USD 150/Day Sat, Sun, Public Holiday : 08.00 -17.00 -> US$ 1,500/day

Air Ticket Jakarta - Site to be borned by customer # The above price is subject to 10% VAT

Local Transportation, USD 100/Day - Hotel, ticket, meals and other expenses are billed at cost

SUMMARY

TOTAL

SCOPE OF WORK

Page 16 of 16

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GRESIK GAS COGENERATION PLANT PROJECT

COMMERCIAL PROPOSAL

ONE (1) UNIT GAS SCRUBBER PACKAGE

PT PACIFIC PROCESS ENGINEERING

OUR REF. NO.

16362-QTN-PPE-II-2017 REV.1

1 IFB 20-02-2017 Re-Issued For Bid HM PI AS

0 IFB 12-02-2017 Issued For Bid HM PI AS

Rev. Status Date Revision memo Issued by

Checked by

Approved by

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Commercial Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 2 of 7

TABLE OF CONTENT TABLE OF CONTENT ............................................................................................................................................................ 2 

1.  SCOPE OF SUPPLY ...................................................................................................................................................... 3 

2.  SCOPE OF WORKS ...................................................................................................................................................... 3 

3.  DELIVERY ..................................................................................................................................................................... 5 

4.  COMMERCIAL OFFER .................................................................................................................................................. 6 

4.1.  PRICE OF EQUIPMENT ....................................................................................................................................... 6 

4.2.  PAYMENT TERMS ............................................................................................................................................... 7 

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Commercial Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 3 of 7

1. SCOPE OF SUPPLY

Supply of One (1) Set of Fuel Gas Scrubber Package, consist of:

- 1 Unit of Fuel Gas Scrubber Vessel, CS Material - 1 set of Drip Leg at Vent Header - 1 lot of Field Instrumentation, as per PID & Technical Specification - 1 lot of Manual Valves, as per PID & Technical Specification - 1 lot of Pipe Spool inside-skid limit, Carbon Steel Material, as per PID & Technical Specification - 1 lot of Structural Skid Base and Support, Carbon Steel Material

Additional Supply: (LOOSE SUPPLY)

- Supply Raw Material for Interconnecting Piping from Scrubber to Condensate Tank: o Pipe, 2”-Sch.40, A53, SMLS, Qty 3 length (@ 6 meter) o Flange, 2”-ANSI 150,A105, Qty 6 ea o Stud Bolts/Nuts, A193-B7/A194-2H, For Flange 2”-ANSI 150, Qty. 6 sets o Gasket, Spiral Wound, SS316, For Flange 2”-ANSI 150, Qty. 6 sets o Elbow, 2”-Sch.40,LR, A234-WPB, Qty 3 ea

- Supply Raw Material for Interconnecting Piping from Scrubber to Vent line: o Pipe, 4”-Sch.40, A53, SMLS, Qty 3 length (@ 6 meter) o Flange, 4”-ANSI 150,A105, Qty 1 ea o Stud Bolts/Nuts, A193-B7/A194-2H, For Flange 4”-ANSI 150, Qty. 1 set o Gasket, Spiral Wound, SS316, For Flange 4”-ANSI 150, Qty. 1 set o Elbow, 4”-Sch.40,LR, A234-WPB, Qty 3 ea

OPTIONAL (LOOSE SUPPLY)

- Supply One (1) Unit Flow Computer, Field Mounted type, Single Meter Run, for Orifice Flow Meter

2. SCOPE OF WORKS

6.1. ENGINEERING

Provide dicipline engineer (Process, Mechanical, Piping & Instrument engineer) Perform basic engineering design covering process simulation, equipment sizing, pipe sizing, and other

related process engineering activity Provide detail design covering system design, piping design, structural design, Instrumentation design,

and other detail design Manage engineering document submission and approval Provide engineering activity control Provide manufacturing data book and operating manual Assist client during engineering meeting / review with end end user (if required)

6.2. PROCUREMENT

Prepare material procurement plan Prepare Request for Quotation to sub vendor Prepare Purchase Order (PO) to sub vendor Expedite on every purchased material Arrange shipment and custom clearance for imported material (if any)

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Commercial Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 4 of 7

Perform material receiving inspection Compile for all manufacture material & Test certificate

6.3. FABRICATION Prepare Fabrication schedule Prepare all document required for fabrication activity Conduct pre-inspection meeting prior start fabrication Procure raw material and consumable Provide all equipment and tools required during fabrication process Prepare man power for fabrication Perform fabrication activity (Marking, Cutting, Rolling, Forming, Setting, Welding, etc.) Perform blasting and painting as per approved procedure and spec. Perform assembly and installation of all component / parts Perform flushing and cleaning Prepare packing for safe transportation and provide disassembly part for transportation purpose Prepare packing list Prepare QC dossier for certification Prepare fabrication manufacturing data book (MDR) Provide support during installation and assembly and testing and commissioning

6.4. ASSEMBLY

Installation of main equipment on skid base Installation of interconnecting valve and piping on skid boundary Installation of field instrument

6.5. TESTING & INSPECTION

Perform on progress fabrication inspection as per approved ITP (Material receiving inspection, NDT, Hydrotest, and etc.)

Perform instrument calibration

6.6. CERTIFICATION AND WARRANTY

Certification only applies for Pressure Vessel and PSV Supply. (Certification provide from DEPNAKER ) Mechanical Warranty will provide for period 18-months from Installation or 12-months from

Commissioning. Mechanical Warranty cover only for manufacturing defect. Other defect cause by Installation are excluded

Process Warranty will cover 12-months after Installation, subject to Inlet Process Data as per our Proposal. Any change on inlet process data will make our warranty to be review based on change of data.

6.7. INCLUSION

Anchor Bolt (Supply Loose) Delivery to Site Gresik Supervision for Installation, Start-Up and Commissioning, (for max. 5-days duration)

Beyond 5-days, Daily Rates will be applied

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Commercial Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 5 of 7

6.8. EXCLUSION

All material outside battery limit Civil Foundation Level Controller & Interconnecting Cable to Control Panel / Control Room Lifting Device and Unloading at Site. Installation of Scrubber on Foundation Installation Loose Supply Item & Interconnecting Pipe from Scrubber to Vent/Condensate Line Supply and Installation of Pipe Support of Interconnecting Pipe Other Scopes which not mentioned above

3. DELIVERY

Delivery Time : 16 (Sixteen) weeks after received Order Delivery Point : DDP Project Site Gresik

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Commercial Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 6 of 7

4. COMMERCIAL OFFER

We propose our commercial proposal and our standard Terms and Conditions for further clarification and/or negotiation as follows:

4.1. PRICE OF EQUIPMENT

All prices are based on scope of work above as clearly described in Technical Proposal. Any separation or deletion of singularly priced, will impact pricing

GAS SCRUBBER PACKAGE

ITEM QTY UNIT DESCRIPTION PRICE

1 1 LOT GAS SCRUBBER PACKAGE LUMPSUM PRICE

Consist of :

1 Unit GAS Scrubber Vessel

1 Lot Field Instrumentation- Inside Skid Limit

1 Lot Manual Valves- Inside Skid Limit

1 Lot Piping Spool- Inside Skid Limit

1 Skid Structural Skid Base & Support

As per Technical Proposal

2 1 LOT RAW MATERIAL FOR INTERCONNECTING PIPE

From Scrubber to Condensate Tank

Pipe 2”-sch.40, A53 Smls, Qty 3 length (@ 6 m)

Flange 2”-ANSI 150, A105, Qty 6 ea

Gasket, Sp. Wound, SS316 for Flange 2”-150#, Qty 6 ea

Bolt/Nuts, A193-B7/A194-2H for Flange 2”-150#, Qty 6 set

Elbow, 2”-sch.40, A234-WPB, Qty 3 ea

3 1 LOT RAW MATERIAL FOR INTERCONNECTING PIPE

From Scrubber to Vent Line

Pipe 4”-sch.40, A53 Smls, Qty 3 length (@ 6 m)

Flange 4”-ANSI 150, A105, Qty 1 ea

Gasket, Sp. Wound, SS316 for Flange 4”-150#, Qty 1 ea

Bolt/Nuts, A193-B7/A194-2H for Flange 2”-150#, Qty 1 set

Elbow, 4”-sch.40, A234-WPB, Qty 3 ea

TOTAL PRICE – DDP SITE GRESIK, EAST JAVA : IDR 1,190,000,000.00

In words: One Billion One Hundred and Ninety Million Rupiah only

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Commercial Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 7 of 7

OPTIONAL QUOTE:

ITEM QTY UNIT DESCRIPTION PRICE

1 1 UNIT FLOW COMPUTER FOR ORIFICE FLOW METER IDR 90,000,000.00

Field Mounted type, AGA-3, Single Meter Run

4-20mA Input, RTD Input

Mfr/Model: Dynamics Flow Computers, USA / E-Lite

TOTAL PRICE – DDP SITE GRESIK, EAST JAVA : IDR 90,000,000.00 4.2. PAYMENT TERMS

Payment Milestone :

o 5% after Major Engineering Submission (PID, Datasheet, GA Drawing) o 10% after Raw Material (Pipe, Flange, Fittings, Structural parts) arrived at Fabrication Shop o 15% after Factory Acceptance Test at Fabrication Shop o 30% after Material arrival on Site o 25% after Installation on Foundation or max 1-month after Arrival on Site o 10% after Testing & Commissioning or max. 2-months after Material Installation o 5% Retention, can be replaced by 5%-Retention Bond

Payment Terms : by T/T net 30 days or SKBDN Ussance 90 days

NOTE : This price is valid for 30 days after date of offer Price in Indonesian Rupiah Price exclude VAT 10% and other applied taxes

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GRESIK GAS COGENERATION PLANT PROJECT

TECHNICAL PROPOSAL

ONE (1) UNIT GAS SCRUBBER PACKAGE

PT PACIFIC PROCESS ENGINEERING

OUR REF. NO.

16362-QTN-PPE-II-2017 REV.1

1 IFB 20-02-2017 Re-Issued For Bid HM PI AS

0 IFB 12-02-2017 Issued For Bid HM PI AS

Rev. Status Date Revision memo Issued by

Checked by

Approved by

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Technical Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 2 of 11

TABLE OF CONTENT TABLE OF CONTENT ............................................................................................................................................................ 2 

1.  GENERAL ..................................................................................................................................................................... 3 

2.  DESIGN BASIS .............................................................................................................................................................. 3 

2.1  Reference Document ................................................................................................................................................ 3 

2.2  Design Data ............................................................................................................................................................. 3 

3.  TECHNICAL SPECIFICATION OF GAS SCRUBBER PACKAGE ...................................................................................... 3 

4.  PROPOSED MANUFACTURE / VENDOR ....................................................................................................................... 7 

5.  SCOPE OF SUPPLY ...................................................................................................................................................... 9 

6.  SCOPE OF WORKS ...................................................................................................................................................... 9 

7.  DELIVERY ................................................................................................................................................................... 11 

8.  ATTACHMENT ............................................................................................................................................................ 11 

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Technical Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 3 of 11

1. GENERAL

PT. Pupuk Indonesia Energi plan to build Gresik Gas Cogeneration Plant Project. Fuel Gas Scrubber is part of Natural feed Gas system that installed upstream of Gas Metering.

This document covers technical specification of One (1) unit Fuel gas Scrubber and accessories.

2. DESIGN BASIS

2.1 Reference Document

GGCP-04-P0-PI-001-PP Rev.6 PID Natural Gas Feed System – (Sheet 1 of 2) GGCP-04-M2-DS-002-PP Rev.2 Mechanical Data Sheet for Fuel Gas Scrubber

(01-HD-12702-A/B)

2.2 Design Data

Design Data : Design Pressure : 25.3 kg/cm2.G Design Temperature : 80 ⁰C Operating Pressure : 21.8 kg/cm2.G Operating Temperature : 15.6 – 48.9 ⁰C Gas Flowrate : 15004 kg/hr Gas Density @ T,P : 15.7 kg/m3 Gas Viscosity @ T,P : 0.0178 cP Liquid Flowrate : 3.4 kg/hr Liquid Density @ T,P : 849.1 kg/m3 Liquid Viscosity @ T,P : 0.78 cP

3. TECHNICAL SPECIFICATION OF GAS SCRUBBER PACKAGE

3.1. FUEL GAS SCRUBBER

Service : Fuel Gas Scrubber Tag No. : 01-HD-12702 A Qty : 1 unit Type : Vertical Design Data : Design Code. : ASME Section VIII Div.1 Latest edition Design Pressure : 25.3 kg/cm2.G Design Temperature : 80 ⁰C Operating Pressure : 21.8 kg/cm2.G Operating Temperature : 15.6 – 48.9 ⁰C Gas Flowrate : 15004 kg/hr Gas Density @ T,P : 15.7 kg/m3 Gas Viscosity @ T,P : 0.0178 cP Liquid Flowrate : 3.4 kg/hr Liquid Density @ T,P : 849.1 kg/m3 Liquid Viscosity @ T,P : 0.78 cP

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Technical Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 4 of 11

Vessel Data Shell Diameter (ID) : 800 mm Shell Length (T/T) : 2500 mm Shell Thickness : 12 mm Head Thickness : 12 mm Head Type : 2:1 Ellipsoidal Orientation : Vertical Support Type : Skirt Internal Manufacture : Rhine Ruhr or equals Internal

Mist Eliminator type : Demister Inlet Device : No Vortex Breaker : Yes

Performance Particle to be remove : Liquid droplet Particle Size : 10 micron and larger liquid droplet Removal Efficiency : 98% Material : Shell : SA-516 Gr.70 Head (Bottom) : SA-516 Gr.70 Flanges : SA-105 Nozzle Neck / Pipe : SA-106 Gr. B Pipe Fittings : SA-234 Gr.WPB Support (Skirt) : SA-516 Gr.70 / SA-36 External Bolts / Nuts : SA 193 Gr.B7 / SA 194 Gr.2H Internals Bolts / Nuts : SA 193 Gr.B8 / SA 194 Gr.B8 Internals Removable : SA-240 Gr. 304 Earthing Lugs : SA-240 Gr. 304 Lifting Lugs / Tailing Lugs : SA-516 Gr. 70 Name Plate / Bracket : SA-240 Gr. 304 / SA-516 Gr.70 Painting Specification

Internal : None External

o Surface Preparation : Blast Clean Sa 2.5 o Painting System (Shop Painting) : Primer : Organic Silicate Zinc Primer, DFT 75 Intermediate : Two pack epoxy micaceous Iron Oxide Undercoat, DFT 100 Total DFT : 275

Nozzles Schedule:

MARK SERVICE QTY SIZE CONN. TYPE RATING SCH.

N1 Gas In 1 10" SO RF 300# 40

N2 Gas Outlet 1 8" SO RF 300# 40

N3 Liquid Outlet 1 2” SO RF 300# 40

N4 PSV Connection 1 3” SO RF 300# 40

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Technical Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 5 of 11

MARK SERVICE QTY SIZE CONN. TYPE RATING SCH.

N5A/B LG/LT Connection 2 2” SO RF 300# 40

N6 PG Connection 1 3/4” SO RF 300# 80

N7 Spare 1 3/4” SO RF 300# 80

M1 Hand hole 1 8” - 300# -

3.2. DRIP LEG

Service : Drip Leg at Vent Tag No. : 01-FC-12704 Qty : 1 unit Size : 100 ID x 1220 mm H Material : Carbon Steel

3.3. INSTRUMENTATION

No. Description Specification Qty Remarks

1

Pressure Gauge (12-PG-703A)

Bourdon Tube, 6 Inch Dial Diameter, Case Stainless Steel, Material Tube & Socket SS316, Shattered Proof, Body Material : steel Brand : Ashcroft or equal

1 set

Install at Gas Scrubber

2

Level Transmitter

(12-LT-701A)

Smart Level Transmitter, Output Signal : Output Signal : 4-20 mA with Digital Signal based on HART protocol, Case Material : Aluminum , Power Source : 24 VDC, Element Material : 316SS, Process connection : 1/2” NPT & 5 Way Valve manifold Brand: Rosemount or equal

1 set

Install at Gas Scrubber

3

Level Control Valve

(12-LV/ZT-701A)

Body Type : Body Material : A105 WCB, Seat Material : 316 SS. diaphragm Spring Return Actuator, Pneumatic Type c/w positioner Brand: Fisher or equal

1 Set

Install at Gas Scrubber Liq Outlet

4

Level Gauge (12-LG-701A) (12-LG-702)

Gauge Column, Reflex Type, Armored, ½” NPT, Carbon Steel, Vessel Connection ¾” Gauge Chock Offset c/w Vent & drain. Brand: Jerguson or equal

2 set

Install at Gas Scrubber & Drip Leg

5

Pressure Safety

Valve (12-PSV-701A)

Carbon Steel Body & Bonnet, 316Ss Seat & Disc, Guide, Ring and Spring, Size 3”-300# x 4”-150# Brand: Farris or equal

1 set

Install at Gas Scrubber

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GRESIK GAS COGENERATION PLANT PROJECT NATURAL GAS FEED SYSTEM

Technical Proposal – GAS Scrubber Package Rev.1 (20-Feb-2017)) Page 6 of 11

INSTRUMENTATION – OPTIONAL (LOOSE SUPPLY ITEM)

No. Description Specification Qty Remarks

1

Flow Computer

Field-mounted type Flow Computer, Aluminum housing, NEMA 4X, 64x128 pixel Graphic Display, 4-20mA Analog Input, RTD input, Communication RS-232 & MODBUS, Single Meter Run, Metric & US Units, Brand: Dynamics Flow Computer - USA

1 unit

Field Instrument

only

3.4. MANUAL VALVES

No Type Qty Size Class Specification Install at

1 BALL 2 8" 300# A216-WCB, ANSI Cl. 300, RF, SS304 Ball, PTFE Seat, Fire Safe, API 608, ASME B16.10, ASME B16.34

Inlet/Outlet Scrubber Isolation Valve

2 CHECK 1 8” 300# A216 WCB, ANSI Cl. 300, RF, Trim #1, Bolted Cover, Swing, API 594, ASME B16.10, ASME B16.34

Outlet Scrubber Isolation Valve

3 BALL 1 3" 300# A216-WCB, ANSI Cl. 300, RF, SS304 Ball, PTFE Seat, Fire Safe, API 608, ASME B16.10, ASME B16.34

Inlet PSV Isolation Valve

4 GATE 2 2" 300# A216 WCB, ANSI Cl. 300, RF, Trim #1, Bolted Bonnet, OS&Y, API 600, ASME B16.10, ASME B16.34

Level Bridle Isolation Valve

5 GATE 3 2" 300# A216 WCB, ANSI Cl. 300, RF, Trim #1, Bolted Bonnet, OS&Y, API 600, ASME B16.10, ASME B16.34

Inlet/Outlet Control Valve Isolation Valve & Bypass

6 GATE 1 2" 150#

A216 WCB, ANSI Cl. 300, RF, Trim #1, Bolted Bonnet, OS&Y, API 600, ASME B16.10, ASME B16.34

Drip Leg Drain Valve

7 BALL 1 3/4” 800# A105, 800 lb, 304SS Ball, PTFE Seat, Full Port, SW, Fire Safe, API 608, ASME B16.10, ASME B16.34

PI Isolation valve

8 BALL 2 3/4” 800# A105, 800 lb, 304SS Ball, PTFE Seat, Full Port, SW, Fire Safe, API 608, ASME B16.10, ASME B16.34

PSV Upstream / Downstream Vent valve

9 BALL 1 3/4” 800# A105, 800 lb, 304SS Ball, PTFE Seat, Full Port, SW, Fire Safe, API 608, ASME B16.10, ASME B16.34

Scerubber Vent valve

10 GATE 4 3/4" 800# A105, 800 lb, SW, Trim #8, Bolted Bonnet, OS&Y, API 602, ASME B16.10, ASME B16.34 LG Isolation Valve

11 GATE 2 3/4" 800# A105, 800 lb, SW, Trim #8, Bolted Bonnet, OS&Y, API 602, ASME B16.10, ASME B16.34

LT Isolation Valve

12 GATE 2 3/4" 800# A105, 800 lb, SW, Trim #8, Bolted Bonnet, OS&Y, API 602, ASME B16.10, ASME B16.34

Bridle Vent/Drain Valve

13 GATE 2 3/4" 800# A105, 800 lb, SW, Trim #8, Bolted Bonnet, OS&Y, API 602, ASME B16.10, ASME B16.34

Control Valve Vent/Drain Valve

14 GATE 6 1/2" 800# A105, 800 lb, SW, Trim #8, Bolted Bonnet, OS&Y, API 602, ASME B16.10, ASME B16.34 LG/LT Vent/Drain Valve

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3.5. PIPING TIE-IN

Inlet to Fuel Gas Scrubber Size : 8 inch – Sch.40 Material : Carbon Steel, A-53, SMLS Outlet to Gas Metering Size : 8 Inch – Sch.40 Material : Carbon Steel, A-53, SMLS Drain Line to Condensate Tank Size : 2 inch – Sch.80 Material : Carbon Steel, A-53, SMLS

Vent Line to Venting header Size : 4 inch – Sch.80 Material : Carbon Steel, A-53, SMLS

3.6. STRUCTURAL SKID

Material : Carbon Steel, SA 36 / SS400 Lifting Lugs : 4-points on edge skid Grounding Lugs : 2-points, installed on skid corner Est. Dimension : 3000 mm L x 2000 mm W x 4450 mm H

4. PROPOSED MANUFACTURE / VENDOR

Fabricator :

PT. Prakarsalanggeng Majubersama PT. Gemala Sarana Upaya PT. Multifabrindo Gemilang PT. Envicon Ekatama

Gate / Ball / Check Valve : KVC - UK Alphacon (APDN) SPV Valve (APDN) Crane Tomoe GLT

Control Valve (Globe) : Fisher Samson Yamatake (Azbil) CCI Valtek /Flowserve

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Level Transmitter : Rosemount Yamatake (Azbil) Honeywell Magnetrol

Level Gauge : Jerguson Penberthy Daniel (Quest-Tec)

Pressure Gauge : WIKA - Germany Ashcroft - USA Rueger -Switzerland Bourdon - France Nuovo Fima - Italy

Pressure Safety Valve : Farris-USA Crosby - USA Dresser (Consolidated)-USA LESER – Germany ARI Armaturen - Germany

Flow Computer : Dynamic Flow - USA

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5. SCOPE OF SUPPLY

Supply of One (1) Set of Fuel Gas Scrubber Package, consist of:

- 1 Unit of Fuel Gas Scrubber Vessel, CS Material - 1 set of Drip Leg at Vent Header - 1 lot of Field Instrumentation, as per PID & Technical Specification - 1 lot of Manual Valves, as per PID & Technical Specification - 1 lot of Pipe Spool inside-skid limit, Carbon Steel Material, as per PID & Technical Specification - 1 lot of Structural Skid Base and Support, Carbon Steel Material

Additional Supply: (LOOSE SUPPLY)

- Supply Raw Material for Interconnecting Piping from Scrubber to Condensate Tank: o Pipe, 2”-Sch.40, A53, SMLS, Qty 3 length (@ 6 meter) o Flange, 2”-ANSI 150,A105, Qty 6 ea o Stud Bolts/Nuts, A193-B7/A194-2H, For Flange 2”-ANSI 150, Qty. 6 sets o Gasket, Spiral Wound, SS316, For Flange 2”-ANSI 150, Qty. 6 sets o Elbow, 2”-Sch.40,LR, A234-WPB, Qty 3 ea

- Supply Raw Material for Interconnecting Piping from Scrubber to Vent line: o Pipe, 4”-Sch.40, A53, SMLS, Qty 3 length (@ 6 meter) o Flange, 4”-ANSI 150,A105, Qty 1 ea o Stud Bolts/Nuts, A193-B7/A194-2H, For Flange 4”-ANSI 150, Qty. 1 set o Gasket, Spiral Wound, SS316, For Flange 4”-ANSI 150, Qty. 1 set o Elbow, 4”-Sch.40,LR, A234-WPB, Qty 3 ea

OPTIONAL (LOOSE SUPPLY)

- Supply One (1) Unit Flow Computer, Field Mounted type, Single Meter Run, for Orifice Flow Meter

6. SCOPE OF WORKS

6.1. ENGINEERING

Provide dicipline engineer (Process, Mechanical, Piping & Instrument engineer) Perform basic engineering design covering process simulation, equipment sizing, pipe sizing, and other

related process engineering activity Provide detail design covering system design, piping design, structural design, Instrumentation design,

and other detail design Manage engineering document submission and approval Provide engineering activity control Provide manufacturing data book and operating manual Assist client during engineering meeting / review with end end user (if required)

6.2. PROCUREMENT

Prepare material procurement plan Prepare Request for Quotation to sub vendor Prepare Purchase Order (PO) to sub vendor Expedite on every purchased material Arrange shipment and custom clearance for imported material (if any)

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Perform material receiving inspection Compile for all manufacture material & Test certificate

6.3. FABRICATION Prepare Fabrication schedule Prepare all document required for fabrication activity Conduct pre-inspection meeting prior start fabrication Procure raw material and consumable Provide all equipment and tools required during fabrication process Prepare man power for fabrication Perform fabrication activity (Marking, Cutting, Rolling, Forming, Setting, Welding, etc.) Perform blasting and painting as per approved procedure and spec. Perform assembly and installation of all component / parts Perform flushing and cleaning Prepare packing for safe transportation and provide disassembly part for transportation purpose Prepare packing list Prepare QC dossier for certification Prepare fabrication manufacturing data book (MDR) Provide support during installation and assembly and testing and commissioning

6.4. ASSEMBLY

Installation of main equipment on skid base Installation of interconnecting valve and piping on skid boundary Installation of field instrument

6.5. TESTING & INSPECTION

Perform on progress fabrication inspection as per approved ITP (Material receiving inspection, NDT, Hydrotest, and etc.)

Perform instrument calibration

6.6. CERTIFICATION AND WARRANTY

Certification only applies for Pressure Vessel and PSV Supply. (Certification provide from DEPNAKER ) Mechanical Warranty will provide for period 18-months from Installation or 12-months from

Commissioning. Mechanical Warranty cover only for manufacturing defect. Other defect cause by Installation are excluded

Process Warranty will cover 12-months after Installation, subject to Inlet Process Data as per our Proposal. Any change on inlet process data will make our warranty to be review based on change of data.

6.7. INCLUSION

Anchor Bolt (Supply Loose) Delivery to Site Gresik Supervision for Installation, Start-Up and Commissioning, (for max. 5-days duration)

Beyond 5-days, Daily Rates will be applied

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6.8. EXCLUSION

All material outside battery limit Civil Foundation Level Controller & Interconnecting Cable to Control Panel / Control Room Lifting Device and Unloading at Site. Installation of Scrubber on Foundation Installation Loose Supply Item & Interconnecting Pipe from Scrubber Supply and Installation of Pipe Support of Interconnecting Pipe Other Scopes which not mentioned above

7. DELIVERY

Delivery Time : 16 (Sixteen) weeks after received Order Delivery Point : DDP Project Site Gresik

8. ATTACHMENT

Same as previous revision